Professional Documents
Culture Documents
:
MAINTENANCE M~NUAl
CONTENTS
l
1. GENERAL 1
1.1 · Structure .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . ... . . . . . . . . . . . . . . . 2
1.2 Construction ...... . .... . .. .... ... . . . . . . . . . . . . . . . . . ...... . .. .. .... . . 6
5.1 Procedure of disp lay of parameters ...... . .... . .. . ... . ... ... .. . . . . . . . . . _ ... 161
5.2 Procedure of setting parameters . . . . . . . . .. .. ... . . . . . . . . . . . .... . .... 1 • • • • • • • 162
5.3 Parameter table .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .... .... ... ... ... •... 164
5.4 Details of parameters . ... . . . . . . . . . . . . .' ... . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
5.5 Parameter initial setting data . . . . . . . . . . : ...... . . . . . . . . . . . . . . . ~ . . . . . . . . ... . 208
B • 5 2 2 4 5 E /0 4
@ FANUC LTD, I 98 '3
,A .J
6. SETTING OF PCB .. ..... . .. . ..... . ... .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
6.1 Setting and adjustment for control section PCB . . . . . . . ... . ... . .. . . . . . . . . . . . . . . . .. . . . 211
6.2 Setting and adjustment for velocity control unit . .• . . . . . . . . . . . . . . . . . . . . . . . . . .... ... .. 230
6.3 Setting and adjustment for DC spindle servo unit PCB . . ... .. .. . . .. .. .. . . . . . . •.• . . . . . . . 236
6.4 Setting and adjustment for AC spindle servo unit PCB . . . . . . . ... . . . . . . . . . . . . ... ... . .... 244
6.5 Adjustment of spindle orientation . . . . . . . . . . . . . . . . . . . . . . . . . .:_ . . . ... . . . . . . . . ... .. 252
. ~ . ,-- .
APPENDIX · ~-' \-4,_ - ¥ ✓\--~ • - •·•
Appendix 1 Connectioll diagrams . . .. .. . .. . .. .... . . . . .":. ... . . ... . •.. . . . . . . ... . . . .. . 271
Appendix 2 Connection between NC and servo motor .. .. . ... . . . . .. .. .. .. . . . . . . .... . . .. . 298
Appendix 3 Detailed description of power stabilizing unit .. .. . .. . . ..... .. .. . .. . .. . . .. ... .. 311
Appendix 4 Adjustment methocj9 f velocity control unit .. . . . . . . . . . . .... .. ... .. .... .. .. . . 330
Appendix 5 Parts specification of velocity control unit .. .. . . . . . . . . . . .. . . . ... .. .. . .. . .. .. . 339
Appendix 6 Maintenance for DC servo motor . . . . . .. . .. ... . .. .. . . . . . . . .. .... .. .... . . . . 344
Appendix 7 Maintenance for character display unit . . . . . . . . . .. . . . . .. . . . . .. . . . . . . . . . . . . . . 359
Appendix 8 Operation table . . . . . . . . •.. .... . . . . . . . . . . .. ... .. . . . . . . . . ... .. .. . .... 365
Appendix 9 Tape code used for programming . . . . .. . .. . .... . . . .. . ... . . . ... ..•. . . . . . . . . 368
Appendix 10 G function table .. . . . . . . . . . .. .. ..... . . ... .. . . . .... . .... ... .. . . . .. . .. 370
Appendix 11 Table fo range of command value ... .. .. . . . . . . . . . . . . . . .... . ... ... . ... .. .. 372
Appendix 12 Status at turning power on and reset .... .. .. ..... .. .. .. . . . .. . . . . . . .. . . . . . . 374
Appendix 13 Bubble memory initialize . . ... . . . . .... . . . ... . . . . . . . .... .. .. . . . . . . • .. . .. 376
Appendix 14 RAM test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • . . • . . . . . . . . . . 382
Appendix 15 Lubrication oil of tape reader .. . . . . . . . ... .. . . . . .... . .. . . . . . . .. . .•.. .. . .. 384
Appendix 16 Display and setting PC-related signal and data . . ..... . .. . . . .. ... ... . .. . . . . . . . . 386
Appendix 17 Fuse specification .... . . . . .. ... . . . . . . . .. . . . . . .... . . . . . . . . . . . . ... .... . 391
-1-
1.1 Structure
\
1
Power stabi-
Front view Punch unit lizing unit
(MDI & <:;RT) A 148-0061-
B00I or
MDI & CRT PCB (keyboard section) AI4B-006 I- Power transformer
B002 for servo
A20B-0007-0400 or A20B-0007-0444
MDI P.C.B.
A20B-0007-0030 Fan unit
A02B-004 7-C90 I Additional Power transformer
transformer for control unit
Al48-0061-BIOI (Refer to
Al4B-0061-Bl02 Table I.I)
A 148-0061-8104
CRT Unit
Al3Il - 0055-C0OJ 0
Rear view
Fig. 1.1.1 Internal Layout of Free Standing Type
Resolver/inductosyn contro l circuit Control ROM board Character display control,
A20B-0008-046 l A20B-0008-0480 1/0 interface PCB
No te) The internal layout o f - - - --...:...:..-- - - - - -~ A20B-0008-0420 A20B-0008-0430
MDI & CRT is the same
as free standing type.
A13B-0055-C001 Bubble memory PCB
A20B-0007-0440, 0444
A87L-0001-0015 ( 20m)
A87L-0001-0016 ( 40m)
A87L-0001-0017 ( 80m)
A87L-0001-0018 ( 320m)
(Note) 0 Master PCB A87L-0001-0084 ( 320m)
A87L-0001-0085 ( 640m)
(( A20B-0008-
A87L-0001-0086 (1,280m)
MDI & CRT UNIT 0 I :
L.v
0410
(Note) The internal layout of
MDI & CRT is the same
as free standing type.
w Al4B-0061 -Bl03
I Tape reader unit
Al3B-0070-B001
(without reel) Connection unit
A20B-0007-0040
or
A20B-0008-0540
Additional
transformer
Velocity Velocity
control control
unit for unit for
X axis Z axis
onnection
unit
A20B-
0007-
0040 or
Al3B-0072-CO0I
Master A20B-
+ A20B-0007-0750 0008-0540 '-r-z_-_-_-_:_-_-_:_-_-_-_-_-_-_-_
~
........
PCB ( without reel)
A20B- Power stabilizing
0008- unit
0410 Al4B-0061-B001
or
Al4B-0061-B002
Input unit
Al4B-0061-Bl01
Servo A 14B-006 l-Bl 02
transformer A14B-0061-Bl 04
Fan unit
Front view
A02B-004 7-C907
I
'j
Resolver/inductosyn control circuit
A20B-0008-046 l
FANUC PC-MODEL B
A20B-0008-0440 (option)
Front door
table
Velocity Velocity - ~
Tape control control r-------,
1 Inductoryn 1
unit L ___ T ___ _,
reader unit
Z axis X axis I
I
'.::-
., ..><:
E ',:l r:~
0 8 >< C:
C>Q
0
C: "'~
No
-;;; .S! ',:l ti
C: C:::,
"'
C/l
"'',:l
>< .5
CI4 ASR/ FACIT
Cl 5 RS23:!C
G CCACLX CLA
MDI & CRT Connection Unit
(DI/DO PCB)
ece1V1ng
Read relay circuit
Magnetic cabine I on
machine side
-6-
+24V
CD Master PCB - + 5V
+15V
Power
CPU
v (U) Stabilizing
Unit
Data bus
(U)/ Control
Address ROM ®
bus
Manual pulse 0
generator
interface circuit ~
Manual pulse generator ®
_ G)
Position coder ~ Position code,
interface circuit
I
G) ©
Position control I Velocity control unit : : DC motor p
circuit w
0
Bubble memory
control circuit
1/0 control
t
I
Transformer
circuit interface
t
MDI/CRT © l
Input unit
.- Connection unit I
® l
Input/Output
Interface
- Connection unit 2 3 phase, AC power source input
Circuit
J
Puncher
FACIT4070
ARS33/43
RS232C Standard
-7 -
Explanation of Block Diagram
-8-
Table 1.2 Main components
Input unit Al 4B-0061-Bl01 For free standing type and built-in type 2 cabinets,
Capacity of servo unit fuse: 30A
Domestic use
Power stabilizing A20B-0007-0330 For stabilizing+ 5V, ± 15V and+ 24V power
PCB
(Note I)
MDI & CRT A20B-0007-0440 Switch circuit (Data switch, Address switch ... )
control PCB or
A20B-0007-0444
Connection D A20B-0007-0040 Control of I/O signals for the machine tool
unit or
A20B-0008-0540 DI 96 signals Contact receiver: 88 signals
Proximity switch receiver: 8 signals
. DO 64 signals Reed relay: 52 signals
Photo coupler: 12 signals
(For constant surface speed control)
Programmable s A20B-0008-0440 ROM for built-in type power sequence control
controller (PC model B)
( FANUC
PC-MODEL B)
..
- 9-
Name Symbol Specification Remark
Character C A20B-0008-0430 Control circuit for MDI & CRT unit FACIT 4070,
display ASR33, 43, RS232C interface.
control PCB
I/0 interface
(Note 1) Power supply ON/OFF control PCB is i11c/uded i11 input unit and Power stabilizing control PCB is i11-
cluded in the Power stabilizing unit.
2. PREVENTIVE MAINTENANCE
FANUC SYSTEM 6T-MODEL 8 is given considerations in design from the viewpoint of maintenance,
such as reduction of regular check points to a minimum, easy adjustment, etc. On the other hand, it is important
that the user should make the departments concerned fully know the concept of preventive maintenance to run
the NC machine tool in a good condition for a long time.
Preventive maintenance needs the following:
• Routine check and adjustment.
• Arrangement of maintenance tools.
• Provision of spare parts.
Reference Cleaning
Item Cleaning point Cleaning method
drawing period
I Surface of read head (light sensing Fig. 2. I (a) Daily Clean with gauze or a thin
part) CD brush with pure alcohol.
2 Surface of read head (light emitting Fig. 2. I (a) Daily
part) @
3 Tape retainer Fig. 2. l (a) Daily
G)
4 Tape path Fig. 2. I (a) Daily
©
5 Capstan roller Fig. 2. l (a) Weekly
@
6 Guide roller Fig. 2. I (a) Weekly
®
7 Pinch roller Fig. 2. I (a) Weekly
(J)
8 Assembly under tape path plate Fig. 2. 1 (a) Monthly Clean with cloth or a brush.
®
9 Inside tape reader cover Fig. 2. l {b) Monthly
®
-11 -
G)
(AI 3B-0070-B00I)
Fig. 2. 1 (a) Tape reader without reel front view (with cover removed)
- 12 -
(b) Tape reader with reels
Reference Cleaning
Item Cleaning point Cleaning method
drawing perio d
I Surface of read head (light sensing Fig. 2. I (c) Daily Clean with gauze or a thin
part) CD brush with pure alcohol.
2 Surface of read head (light emitting Fig. 2 . I (c) Daily
part) CT)
3 Tape retainer Fig. 2. I (c) Daily
G)
4 Tape path Fig. 2. I (c) Daily
G)
5 Capstan roller Fig. 2. I (c) Weekly
G)
6 Guide roller Fig. 2. I (c) Weekly
®
7 Pinch roller Fig. 2 . I (c) Weekly
(j)
8 Assembly under tape path plate Fig. 2 . 1 (c) Monthly Clean with cloth or a brush.
®
9 Inside tape reader cover Fig. 2. I (d) Monthly
®
G) 0 G) G) CD
,i
.• ; '-; ,_
G)
G) ~1;;:~--.-:..
AUTO REEL 0
.;J
Fig. 2. 1 (cl Tape reader with reels front view (with cover removed)
- 13 -
Fig. 2. 1 (d) Tape reader side view
Rocol paste
- 14-
(b) Tape reader with reels
The routine lubrication points and lubrication periods are as follows:
Item Lubrication point Period Lubricant (Note) Amount
Magnet section 3 months Light machine oil I dro
I year Rocol paste Sufficient to form
a thin film
Raco! oil
Roca! oil
-15 -
Item Lubrication point Period Lubricant (Note) Amount
4 Cam 3 months Rocol paste Sufficient to form
a thin film
·Rocol paste
r\
-16-