vA Regd. Office eum Laboratory: NKM Research & Development Facility Available: Ci Engineering Material Testing, Geo-Tech Investigation, Plate Load, NDT, Benkelman Beam, Roughness test, Concrete & Bitumen Mix Design, Topographical survey, Quality control & Preparation of D.P.R for Highway, Bridges & Building projects. tna Road Pinjore, M.C. Panchkula, Zone injore — 134102 (Haryana), M.No. : 9354442116, email: nkmrd212@gmail.com, er.nareshmehta@gmail.com Report of Concrete Mix Design Grade M-20 Refno.: NKM/HC/21//HP/2022 Dated : 09/07/2022 Tssued to; M/S Hemavati Constructions Industrial Area, Pandoga , Sub Teh. Ispur, Distt. Una (HP). Lab No: R&D/2207/2022 ‘Sample: Coarse aggregate 20 mm, 10 mm & Fine aggregate (Coarse Sand) Cement PPC Brand: Ambuja Date of receipt : 20.05.2022 Your reference No : Sample delivered by your representative, 12 13 14 1s 16 17 18 Lo 2.0 STIPULATIONS FOR PROPORTIONING: Grade designation, ‘Type of Cement Maximum nominal size of aggregate Mi Maximum water Cement Ratio jum cement Content Workability (Slump) Exposure condition Degree of supervision Type of aggregate Source of Fine Aggregate Page-I M-20 PPC 20 mm. 300 Kg/m*as per 18:456, table-S 0.50as per IS:456, table-S 100 -125 mm (Pumpable concrete ) Moderate (Plain Cement Concrete) : Good : Crushed Angular Aggregate Coarse Sand puthorized Signatory SAVE TREE, SAVE WATER, SAVE EARTH2.1 TEST DATA FOR MATERIALS: 2.1 Cement used PPC confirming to 1S: 1489(P-1)2015 R-2020 22 Specific gravity of cement 2.98 23. Specific gravities of a.) Coarse aggregate 2.68 b) Fine aggregate 2.55 24 Water absorption : a.) Coarse aggregate 0.30% b) Fine aggregate 1.00% 25 Free (Surface) moisture 44 a) Coarse aggregate Nil (Absorbed moisture also nil) b) Fine aggregate 1.00 2.6 | Sieve Analysis:- Coarse aggregat Coarse aggregate fraction Y%age Different fraction Remarks ‘Analysis of FL F-ll_| Combined | Conforming Coarse 20mm | 10mm to table -7, aggregate of IS: 383- Fraction 2016 FL FL 15% 25% 100 % 20mm | 10mm 40 100 | 100 | 750 | 25.0 100 100 [20 991 | 100 | 743 | 25.0 993 90-100 10 a3 | 999 | 107 | 249 | 35.6 25-55 a5 06 | 22 | 0s | 34 36 | 010 | “2.7 _ | Sieve analysis Fine aggregate:- TS: Sieve designation, mm % age Passing Limit for Grading Zone-IL 10 100.0 100 LL ATS 93.7 90-100 2.36 88.4 75-100 L 118 75.7 55-90 0.60 SLs 35-59 0330 15.0 8-30 0.15 46 0-10 Page23.0 TARGET STRENGTH FOR MIX PROPORTIONING: Fock = fok + 1.65 s From table-2 of IS:10262 :2019 standard deviaticn, $ = 4.0 N/mm? Therefore target mean strength = 20 + 1.65 X 4 = 26.6 N/mm? 4.0 APPROXIMATE AIR CONTENT: From table 3, 1S:10262 :2019 the approximate amount of entrapped air to be expected in normal (non air entrained) concrete is 1.0 percent for 20 mm nominal maximum size of aggregate. 5.0 SELECTION OF WATER - CEMENT RATIO, As per Table 5 of 1S:456, maximum water — cement r 0.50 Based on experience, adopt water-cement ratio as 0.49 0.49< 0.50, Hence OK 6.0 SELECTION OF WATER CONTENT From table 4 of IS 10262:2019, maximum water content = 186 kg Estimated water content for 50-75 mm slump = 186+ (9/100X186) Liter = 202.74 kg say 203 kg, 7.0 CALCULATION OF CEMENT CONTENT: Water-cement ratio = 0.49 Cement Content = 203/0.49 = 414 kg/m? As per IS: 456, the minimum cement content for moderate (RCC) condition = 300 kg/m? 414>300 kg/m’, Hence O.K. 8.0 PROPORTION OF VOLUME COARSE AGGREGATE AND FINE AGGREGATE CONTENT: From Table 5 of IS 10262:2019, Volume of coarse aggregate corresponding to 20 mm size aggregate and fine aggregate (Zone-II) for water ~cement ratio 0.50 = 0.62, In the present case water ~ cement ratio is 0.49; therefore, volume of coarse aggregate is required to be increased to decrease the fine aggregate content. As the water-cement ratio is lower by 0.01, the proportion of volume of coarse aggregate is increased by 0.002 (at the rate +/- 0.01 for every +/- 0.05 change in water cement ratio). Therefore, corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.49 ~ 0,62 +0.002 = 0.522 say 0.62 Volume of fine aggregate content = 1- 0.62 = 0.38 Page-38.01Mix ales ions ‘The mix calculations per unit volume of concrete shall be as follows: a.) | Volume of concrete =|Im b,) | Volume of entrapped =| 0.010m° wet concrete c.) | Volume of cement =| 414 I 0.138m° 2.98 1000 Volume of water 203 1 d) 0.203 m> 1.00 1000 ¢) | Volume ofall in aggregate | = | [I- (0.010+ 0.138 +0.203) = 0.649 m* = | 0.649 x 0.62 x 2.63 x 1000 = 1058 kg. f,) | Mass of coarse aggregate ‘ ‘Mass of fine aggregate = | 0.649 x 0.38 x 2.55x 1000 = 628 kg 8) 9.0Mix proportions Calculations (Trial No-1) Trial Water, Kg/m> | Cement, ke/m? | Fine Aggregate, kg/m® | Coarse Ageregate,ke/m* 203 414 8 1058 0.49 1 5 131 235 Similarly TrialII&III carried out:- ‘Trial-I Water, Kg/m | Cement, kg/m | Fine Aggregate, kg/m’ | Coarse Aggregate, kg/m 183.3 374 659 1110 0.49 1 1.76 2.96 Trial-tt ‘Water, Kym? | Cement, kg/m’ | Fine Aggregate, kg/m°_| Coarse Aggregate,kg/m? 164.2 335 90 7162 0.49 H 205 346 Page-410.0 Compressive strength: Verified compressive strength in respect of the designs mentioned in this report is given below for ready reference:~ Compressive strength, N/mm? Trial No-1 ‘Trial No- I No - IIT ‘At 7 days 23.9 22.6 21.0 ‘At 28 days 313 29.2 27.1 11.0 Recommendation: In our opinion Trail No. IIL of the essential ps lars are given below, is the most appropriate and economical one and is, therefore recommended to be adopted for M-20 Grade. Proportion of constituents: ‘Trial-IIL Water, Kg/m?_| Cement, kg/ n Fine Aggregate, kg/m° | Coarse Aggregate, kg/m* 164.2 335) 690 1162 0.49 7 2.05 3.46 Quantities required for the Mix per bag of cement:~ 5. | Actual quantity of fine aggregate required (102.5+1.025) Water, Kg/m? | Cement, kg/m® | Fine Aggregate, kg/m’ | Coarse Aggregateke/m* 24.5 50 102.5 173 0.49 1 2.05 7 3.46 T. | Far water cement ratio (w/c) for 0.49 24.3 Kg Entra quantity of water to be added for absorption in case of coarse | =(+) 1.21 aggregate, at 0.70% by mass 3. | Quantity of water to be deduct for free moisture present in sand, at [ =) 1.025 1.00% by mass 4, | Actual quantity of water to be added (24.5+1.22 ~ 1.04) "24.68 say 24.7 ke, =103.5 kg 6, | Actual quantity of coarse aggregate required (173-1.21) Page-s‘Actual quantities required for the mix:~ Water, Kg/ m> Cement, kg/m? | Fine Aggregate, kg/m* | Coarse Aggregate, kg/m? 165.5 335 693.5 1149.0 20 mm=861 10mm= 288 0.494 1 207 3.43 For 50 kg bag of cement the quantity of materials are worked as below:~ Waier, Kg/m? | Cement, kg/m? | Fine Aggregate, kg/m? | Coarse Aggregate,ke/m* 24.7 50, 103.5 1718 20 mm=129.0 10mm= 42.8 0.494 1 2.07 3.43 “| Note: Aggregate should be used in saturated surface dry condition. If otherwise, when computing the requirement of mixing water, allowance shall be made for the free (surface) moisture contributed by the fine aggregate and coarse aggregates. On the other hand, if the aggregates are dry, the amount of mixing water should be increased by an amount equal to the moisture likely to be absorbed by the aggregates. Necessary adjustments are also required to be made in mass of aggregates. The surface water and percent water absorption of aggregates shall be determined according to IS: 2386, Note: 1, The results relate tothe sample teste, 2 Sample consumed in testing, 53, This epor is not to be reproduced wholly or in part and cannot be used es evdenoe inthe court of [Law & should not be used in any advertising media without special pemission in writing. Pages