You are on page 1of 12

Let The Master Handle Ducting...

www.airmasteremirates.com
AIRMASTER DUCTING

Introduction
Established in 1987 (over 32 years of excellence) - Air Master Equipments Emirates L.L.C has been
operating in the Middle East and sub-continent and has been actively engaged in the manufacturing
of quality Air distribution, Air control and Fire safety products for HVAC industry. We have diversified
our business into different areas of construction industry in past few years such as: Manufacturing
of Fire rated steel & Acoustic doors, HVAC designing & contracting, Manufacturing Tapes/Adhesives
for HVAC & Packaging industry. We have added another milestones i n our product range
Sheet Metal Ducting followed by Fire Resistant Ducting.

Our Computerized state-of-the-art sheet metal duct manufacturing facility has the capability of
producing over 20,000 sq.ft. of ducting per day. We supply entire range of rectangular, round and
spiral ductwork for the HVAC projects. Other ducting accessories such as dampers, sound
attenuators, flexible ducts, duct tapes, flanges NBR and XLPE insulation and so on are also
manufactured in various facilities.

We understand that ducting is always on the critical line for any MEP project. The requirements are
always linked with other MEP activities in line with civil progress. Rest assured that our team of highly
skilled and productive workforce can cater to all your design and delivery requirements on timely
basis. Moreover, our strategic location in Ras Al Khaimah will help us to cater your needs across all
the emirates or anywhere in GCC region.

Being one of the market leaders in HVAC, our vision is to make as one stop shop for all
the HVAC needs of our customers. Our Ducting factory is a step forward to achieve this vision. Our
progressive growth is attributed to the hands-on approach by the top management. We currently
operate 8 manufacturing facilities in different parts of GCC with a highly-trained workforce, led by a
team of experienced managers and engineers thus ensuring delivery of quality engineered
products to meet tight schedule of our customers.

ONE STOP SHOP FOR ALL YOUR HVAC REQUIREMENT

HVAC Air Sheet Fire


Acoustic Distribution Metal Rated
products Products Ducting Ducting

HVAC Fire Insulation Air


& Safety and Ducting Control
Products accessories Products

01
Technology Profile
Ducting technology was developed in the USA and gradually spread to rest of the world. During
last 10 years, there has been significant technological advancement in Duct Manufacturing with
high automation. Modern Duct Manufacturing technology gives an edge to the manufacturer against
competition for following key factors mainly,

• High Quality
• High Productivity
• Economy
• Superior Performance

Key Features of Airmaster


Ducting:
01 Coil Line: CNC controller based straight duct forming
machine. This machine has a capacity to make straight
ducts with standard length of 4ft. The raw materials
used as GI coils of 4ft width, the width of coils
becomes standard length of straight duct. At a
time 4 different thickness coils can be loaded with the
machine and selected sheet thickness coil is being
processed for manufacture of different sized ducts.

02 Plasma - Laser Cutter: CNC controller based plasma


and laser cutting machine for cutting fittings parts.
The machine runs with industry famous CAMDUCT
software to prepare part programs for the ducts
layout drawings. These machines precisely cut the
blanks used for the fitting parts in order to get the
desired duct dimensions.

03 Lock Formers: To make mechanical lock for the


longitudinal joints, high quality lock formers are
being used.

04 High quality bending and shearing machine for


making parts of the ducts for accurate geometry.

05 High quality welding techniques are utilized for


welded ducts constructions.

06 Modern techniques are being used for final assembly of Airmaster Ducting
ducts to get true geometry and size of the ducts.
Product Range:
07 Efficient logistics for delivery of ductwork to various
GI Fire Resistant Ducting
job sites.
GI Rectangular Ducting
08 Unparalleled quality of Ducting in compliance with GI Round/Spiral Ducting
latest SMACNA/DW specifications. SS Rectangular/Round Ducting
MS Rectangular Ducting
09 Expertise support for special project duct construction Aluminum Rectangular Ducting
specifications Acoustic Plenums Boxes
Sound Attenuators
10 Low leakage characteristics for energy savings and Transverse Duct Connectors
reduced pressure drop Stainless Steel Kitchen Hoods

02
Image Gallery
Image Gallery

Stainless
Steel Sheets

MS / CS
Sheets

Aluminum
Sheets
CLEAT

T-25a T-25b

3. Slip-on flanging System - 4 Bolts Duct Connectors’ System


Longitudinal Joints

Alternative
sealant Alternative
locations sealant
locations

Fastening

Alternative
sealant Alternative
locations sealant
locations
The duct construction standards would be either SMACNA or DW/144 standards/specifications
generally. However, any customized duct construction specifications can be taken up for fabrica-
tions for specific project submittal approvals.
SHOP STANDARDS (Ref. : DW/144)

Pressure
Classification LOW PRESSURE (limited to 500 Pa positive and 500 Pa negative)

1 2 3 4 5
Maximum Duct Minimum Maximum Type of Reinforcement Class
Dimension Sheet Spacing Connectors (Intermediate
(Longer Side) Thickness Between Joints Reinforcement)
Up to 600 24G(0.60mm) 1250 J1 NR
601-1000 22G(0.80mm) 1250 J2 NR
1001-1250 22G(0.80mm) 1250 J3 NR
1251-1600 20G(1.00mm) 1250 J4 S4
1601-2500 20G(1.00mm) 1250 J5 S5
2501-3000 18G(1.20mm) 1200 J6 S6

Pressure
MEDIUM PRESSURE (limited to 1000 Pa positive and 750 Pa negative)
Classification

1 2 3 4 5
Maximum Duct Minimum Maximum Type of Reinforcement Class
Dimension Sheet Spacing Connectors (Intermediate
(Longer Side) Thickness Between Joints Reinforcement)
Up to 600 24G(0.60mm) 1250 J1 NR
601-1000 22G(0.80mm) 1250 J2 NR
1001-1250 22G(0.80mm) 1250 J3 S3
1251-1600 20G(1.00mm) 1250 J4 S4
1601-2500 20G(1.00mm) 1250 J5 S5
2501-3000 18G(1.20mm) 1250 J6 S6

Pressure HIGH PRESSURE (limited to 2000 Pa positive and 750 Pa negative)


Classification

1 2 3 4 5
Maximum Duct Minimum Maximum Type of Reinforcement Class
Dimension Sheet Spacing Connectors (Intermediate
(Longer Side) Thickness Between Joints Reinforcement)
Up to 400 22G(0.80mm) 1250 J1 NR
401-600 22G(0.80mm) 1250 J2 NR
601-800 22G(0.80mm 1250 J3 NR
801-1000 22G(0.80mm) 1250 J4 S4
1001-1600 20G(1.00mm) 1250 J5 S5
1601-2500 18G(1.20mm) 1250 J6 S6

1. The above specifications are extracted and simplified from DW/144, HVCA-Specification for Sheet
Metal Duct Work ,Third Edition 2016
2. The joints and stiffeners have been rated as per BESA J-rated and flange / S-rated Stiffeners
identification system
Notes:
3. In column 2, (a)stiffened sheet, by means of beading at 300 mm maximum centres, or( b) cross-breaking
within the frame formed by joints and / or stiffeners; or (c) pleating at 150 mm maximum centres
4. Although not covered in DW 144 specification, due to their relatively infrequent use, cleated cross joints
are an accepted constructional practice. BESA Ventilation Group should be contacted if details of
their ratings and limitations are required. Otherwise, the reference is given in DW/142.

08
Other Airmaster HVAC Products

GRILLES | DIFFUSERS | LOUVERS


NBR & XLPE Pipe and Duct Insulation

Gaskets for Duct Connectors

You might also like