Motoreducer for sliding gates up to 400 kg.

ROY4

Instruction manual

READ THIS MANUAL CAREFULLY

BEFORE PROCEEDING WITH THE INSTALLATION
KEEP THIS MANUAL FOR FUTURE REFERENCE
1
ROY4
The roy 4 motoreducer it’s composed by a single alluminium body, WARNING
containing the electric motor, the transmission system and the
electronic control board.
The motor it’s filled with permanent fluid grease and it’s provided
with an electronic clutch for torque regulation.
Electric shock!
The top of the motor it’s closed by an ABS cover in which it’s
housed the control board.
The control board can manage different working logics and all the WARNING
security and control accessories.
ROY also has an emergency release system protected by a small
cover with a keylock.
The limit switches can be magnetic (standard) or mechanic and are Keep safety distance!
used to check the travel of the gate.

WARNING
Technical features
Weight: 7 Kg.
Dimensions: 280 x 164 x 260 h mm
Moving
Nominal torque: 6,5 Nm gears!
Transmission ratio: 1/33
Lubrificant: grease EP-0
Max swing weight: 400 Kg WARNING
Gate speed 8,5 ms
Pinion module 4
Number of teeth 16
Do not install
Grade of protection IP 44
motors in areas
Working temperature -20°C/+55°C saturated with
explosives mixtures!

Motor: asynchronous monofase

Main supply: 230 V 50 Hz
Current: 1,3 A
Motor rotation speed: 1400 g/min
Safety
Capacitor: 10 microF
standard
Power: 300 W
Thermic protection: 120° C specifications

3
 Precautions required to install
the motoreducer
Before installing the motor always read all the manual.
The manual not only explain how to install the motor in the correct way
but explain also which safety standard the gate must respect.

Pre installation check

Verify that the gate:
- can slide properly, without hangings
- it’s straight and moving without oscillations
- it’s sliding inside the guides
- have mechanical swing stopper installed
These problems if present, must be corrected before installing
the motor.

Standard specifications
These standards define the mechanical requisites needed for motorised
residential gates in public areas.
To guarantee the safety the installer must verify:

Tools needed
for the
installation
of the motor

4
- eventual transparent surfaces must have no less than class 1
resistance, must be unbreakable or if breakable the resulting fragments
must not have cutting edges..
- if the surfaces are scarcely visible these must be marked or colored.
- to move the swing manually the pressure applied must not exceed
15 kg for residential gates and 26 kg for industrial gates.
- the swing and relatives accessories must not expose people to danger
of dragging, cutting or shearing.
The danger zone where these risk must not be present it’s extened up
to 2,5 mt of height.
- during opening and closing operations, the swing must not create
trapping zones.

BAME srl is liable only for the individual articles produced

and sold by BAME srl. The gate with the motor it’s considered a machine
and must respect the machinery directives, the installer must verify the
safety of the gate with the motor and is liable for any damage due to a
poor installation.

ATTENTION: BAME srl is not liable for any damage depending on

modifications to any particular: electrical, electronic or mechanical done
by other persons without prior consent by BAME srl.

ATTENTION: BAME srl is not liable for any damage depending on

accessories, electronic control boards and photocells without BAME srl
trademark or for the use of these parts without prior consent by
BAME srl.

Dimensions
100
Ø 10

84

260
280

257

30 65 30
176
92
Ø 30

Ø 30

125 102 38
257
126
280 Fixing 164
plate

5
 Electrical plant
Cables needed for the installation:

3 x 1,5 for the 230V main power supply

2 x 1,5 + 1 x RG58 for flashing light and antenna
2 x 1 for the photocell transmitter
4 x 1 for the photocell receiver
3 x 1 for the keyswitch
2 x 1 for the mechanical safety edge

If using the fixing plate the plastic pipes must pass trough the two
holes and the plate must be positioned as shown in figure 4.

Pipes passage Fig. 4

Swing
stopper
Antenna Flashing light
Protection net
Mechanical
Mechanical
safety edge
safety edge

Keyswitch

External
Shielded cable

External RX photocell
TX photocell
Internal RX Internal TX
photocell photocell
Swing Motor
stopper

Area to be protected with safety devices

6
Emergency release system:
in case of power supply failure it’s possible to unlock the gate manually
following these instructions:
1. using the key supplied with the motor unlock the small cover on the
side of the motor (fig.1)
2. inside the cover is housed an hexagonal key of 6 mm (fig.2) ATTENTION:
3. insert the key inside the unlocking system and turn clockwise THIS SHEET
about 3-4 turns (fig.3) MUST BE
4. to lock the motor again turn the key anticlockwise about 3-4 turns CONSIGNED
5. replace the hexagonal key inside the cover and lock the cover again TO THE CLIENT
with the key supplied, store the key in a safe place.

ATTENTION:
THE CUSTOMER
MUST KEEP
THIS SHEET
TOGETHER WITH
THE KEY IN A
SAFE PLACE.
FIG. 1
THE PLACE
WHERE THE KEY
IS STORED MUST
BE ACCESSIBLE
ALSO IN CASE
OF POWER
FAILURE

FIG. 2

ATTENTION:
INFORM ALSO
OTHER USERS
OF THE
AUTOMATION
ABOUT THE
PLACE WHERE
THE KEY AND
THIS SHEET
ARE STORED.
FIG. 3

7
 Safety checks

IMPACT Checks:
The ruggedness and the fastening of the structure is adeguate.
The swing can not fall in the ground.
The threshold of the gate it’s modeled not to create hindrance.
Limit switch are installed and verified.
CRUSHING The moving parts are equipped with adeguate protections installed in
compliance with the safety standards.
The torque regulation can be changed only by specialized personnel,
operating on the control board in compliance with the instructions from
the manifacturer.
The gate with the motor is supplied with an emergency release system.
The client have been supplied with information about the emergency
release system.
SHEARING
Possible risks: impact cutting lifting shearing

dragging hooking crushing

Mark for each risk the solution adopted.

(Possible solutions : 1-only manual operations, 2-sensitive edges,
HOOKING 3-photocells, 4-swing stoppers, 5-torque limiter, 6-surface modelling,
7-footboards, 8-radar, 9-acustic signal, 10-visual signal, 11-markings,
12-isolation, 13-protection net, 14-……………………......................…,
15-……………………......................…)

Electrical risks:
CE markings are present in compliance with the directive
BT(73/23/CEE) on all components.
DRAGGING All electrical connections are made in compliance with standard
specifications, also according to the manufacturer manual.
The remote controls are compliant with the directive R&TTE(99/5/CE).
Components are marked CE, according to directive EMC(89/336/CEE).

Safety and reliability of the motor and control devices:

Controls are verified with the movement of the gate, according with the
CUTTING manifacturer manual.
All the control device are installed in an accesible position and they are
easily visible.
The motor is compliant with the standard specification EN12453.
All the presence and motion sensor are working according with the
standard specification EN12445.

8
 Declaration of conformity
(must be filled by the installer)

DECLARATION OF CONFORMITY “A”

The undersigned
Name: ........................................................................................................
Address:.....................................................................................................

responsible of the installation of the system declare that the product:

Gate type: ................................................................

Address: ...........................................................................
...........................................................................
satisfies all the technical regulations applicable to the product within
the scope of Council Directives 73/23/EEC, 89/336/EEC, 98/37/EEC
and subsequent modifications.

Furthermore declare that the following standard specifications have been

applied:

EN12453/EN12445 Safety for motorised doors and gates, industrial,

commercial and residential - Requisites and classification - Test methods

EN12604/EN12605 Mechanical aspects for doors and gates, industrial,

commercial and residential – Requisites and classification – Test methods

CEI 64/8 electrical plant with nominal tension not over 1000 VAC and
1500 VDC

Notes: ...................................................................................................
...................................................................................................
...................................................................................................
Place:..................................................................................................
...................................................................................................
Date: ...................................................................................................

Signature:........................................

9
 Declaration of conformity

DECLARATION OF CONFORMITY “B”

BAME srl
Via Leonardo da Vinci, 23
46020, San Giacomo Segnate (MN)
Italia

declare that the product

motoreducer for sliding gates, see the instruction manual for compatible gates

ROY 4
satisfies all the technical regulations applicable to the product within the scope of
Council Directives:

MACHINERY DIRECTIVE 98/37/CEE AND SUBSEQUENT MODIFICATIONS.

DIRECTIVE EMC 89/336/CEE.

DIRECTIVE BT 73/23/CEE AND 93/68/CEE.

IS FORBIDDEN TO PUT INTO SERVICE THE DEVICE OF THIS DECLARATION BEFORE

THE PRODUCT OF THE DECLARATION “A” HAS BEEN DECLARED IN COMPLIANCE
WITH THE SPECIFICATIONS STANDARD.

San Giacomo Segnate, 01/01/2010

Baraldini Silvano
BAME srl

10
Motor fixing
1. MOTOR FIXING WITHOUT PLATE
Prepare a platform in cement raised 40-50 mm from the floor and
perfectly straight.
Two plastic pipes for electrical wiring must emerge from the platform
in correspondance with the two holes under the motor.
Position the motor on the platform according to the measures in this
manual. Make four holes of at least 10 mm for the anchoring screws
and fix the motor in the cement platform.

2.MOTOR FIXING WITH PLATE

Tighten the four screws on the fixing plate. The screws must come
out on the top side of the plate about 50 mm to allow a fine regulation
of the motor.
Prepare a platform in cement raised 40-50 mm from the floor and
perfectly straight. Set the four screws with the plate in the platform.
Two plastic pipes for electrical wiring must emerge from the platform
in correspondance with the two holes in the plate.
Position the motor on the plate and use the bolts supplied to fix it.
Moving the bolt on the screw is possible to have a fine regulation of
the height of the motor.

FIXING OF THE NYLON RAIL

Unlock the motor with the emergency release.
Lay the first meter of rail on the pinion of the motor and on the gate.
Mark the fixing holes on the gate. Make a 4,5 mm hole and fix the rail
with the screws and plates supplied. Couple the second meter of the
rail with the one already fixed, to make sure that the distance is right,
use another piece of rail for the coupling (see figure 5). Repeat these
operations for the full length of the gate.
Move the gate manually verifyng that it slides smoothly, if necessary
fine tune the height of the rails. Is very important to leave a clearance
of 1 - 2 mm between the rail and the pinion of the motor.
When all the regulation are done, tighten the screw and grease the
rail slightly.

Fig. 5

11
 LIMIT SWITCH STIRRUP FIXING

Fix on the gate the stirrups with the screws supplied in the kit, the
stirrups must be set to activate the sensor on the motor before the
gate reaches the stoppers. Fine tune this regulation using the holes
made on the magnetic limit switches.
Always install the yellow magnet as closing limit switch and the
green magnet as opening limit switch.
The maximum distance between the magnet and the sensor inside
the motor must be less or equal to 15 mm. the position of the sensor
is indicated in figure 6.
When this operation has been done, lock the motor and proceed with
the electrical connections.

MAINTENANCE

This motoreducer does not need maintenance; anyway verify twice a

year all the security device.

55
Sliding axis

35

Rail

Pinion

Fixing
Cover with key for
93

plate
emergency release
Fixing
screws
Limit switch sensor

Plastic pipes
for electrical
Cement
wirings platform

Pinion

Fig. 6
12
1 2 3

4 5 6

7 8 9 10 11

SPARE PART LIST FOR

MOTOREDUCER ROY 4
1. PLASTIC COVER WITH SCREWS
2. COMPLETE MOTOR CAP
3. STATOR
4. COMPLETE ALUMINIUM BODY
12 5. ELICOIDAL WHEEL
6. COMPLETE SIDECAP
7. COMPLETE MOTOR SHAFT WITH ROTOR
8. COMPLETE FINAL SHAFT
9. PINION
10. COMPLETE CLOSING LIMIT SWITCH (YELLOW)
11. COMPLETE OPENING LIMIT SWITCH (GREEN)
12. FIXING PLATE WITH SCREWS AND BOLTS
13
14
WARNINGS:

BAME s.r.l. , as manufacturer, can not be held responsible for damages

due to wrong or missing connections or due to an improper setting.

The safety devices should be always installed and kept in full working order.

Once terminated the system setting, you should place back the container
on its position, fastening tight its screws.

BAME s.r.l. , as manufacturer, can not be held responsible for damages

due to improper use of the door/gate.

It is forbidden to replace any electric, electronic or mechanic part with not

original spare parts.

BAME s.r.l. , has the right to modify or change the electronic boards and
manuals, without prior notice.

Always regulate accurately the torque of the motors. An incorrect setting of

the torque may cause damage to people, animals or objects.

WARRANTY:

Devices and accessories are guaranteed for a period of 24 months after

production, whose date is printed on each item. The company will replace
or repair its devices, provided that they are returned to our factory with the
warranty label in good conditions. In case of replacement of the returned
items, these will remain property of the company. The warranty does not i
nclude damages due to any incorrect use, such as: non fulfilment of the
instruction detailed for each device, maintenance and servicing carried out
without the previous written consent of our company.
Moreover, warranty does not cover any damage due to wrong tension
supply and any other reason for which the manufacturer cannot be made
responsible. Any device returned must be delivered to our company with
carriage paid and will be sent back with freight collect.
Warranty validity ceases if customer’s payments are not fulfilled.
Each device manufactured by our company meets the european safety
standards. Our company declines all responsibility for the non-observance
of the safety rules by the installers.

In order to reduce the time spent for servicing the returned items, all faulty
materials which have been sent back to us must be accompanied by the
installer description of the item fault.

15
 BAME s.r.l.
46020, San Giacomo Segnate (MN) Italy
Leonardo da Vinci, 23
Tel. +39 0376 616638
Fax +39 0376 629456
www.bame.it
e-mail:info@bame.it
16
Local Branch
63844, Grottazzolina (FM) Italy
E. Berlinguer, 6
Tel. +39 0734 633533
Fax +39 0734 636895
www.delma.it
e-mail: delma@bame.it