CMC Series Outdoor Cabinets Installation and Maintenance Guide - Draft 1

CMC Series Outdoor Cabinets
Installation and Maintenance

Guide
Issue: IPN 997-00012-93A - Draft 1

Issue Date: March 2013
Eaton Corporation
Telecommunications Power Solutions
dcpower.eaton.com
DCinfo@eaton.com
The product discussed in this literature is subject to terms and conditions outlined in Eaton selling policies. The
sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton selling
policy.
No warranties, express or implied, including warranties of fitness for a particular purpose or merchantability, or
warranties arising from course of dealing or usage of trade, are made regarding the information,
recommendations and descriptions contained herein.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but
not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional
expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this literature is subject to change without notice.
Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its
intellectual property, including, without limitation, its patents, copyrights and know-how.
No part of this literature may be reproduced or transmitted in any form, by any means or for any purpose other
than the Purchaser’s personal use, without the express written permission of Eaton Corporation.
Eaton®, Matrix, Powerware®, IntergyTM, CellSureTM, SiteSureTM, PowerManagerIITM and DCToolsTM are trade
names, trademarks, and/or service marks of Eaton Corporation or its subsidiaries and affiliates. Unless otherwise
noted, brands, product names, trademarks or registered trademarks are the property of their respective holders.
Copyright © 2013 Eaton Corporation. All Rights Reserved.
About This Guide
About T his Gui de
Scope
This guide covers the installation of the CMC Series Outdoor Cabinets (CMC Series) and
maintenance of the CMC Series. This guide does not cover operation and maintenance of the dc
power system.
 For information on the dc power system and system controller, refer to the separate installation
guide and operation handbook. See Related Information on page i.
Audience
This guide is intended for use by:
Installers competent in:
installing and commissioning outdoor cabinets and dc power systems
safe working practices for ac and dc powered equipment
the relevant local electrical safety regulations and wiring standards
Operators and maintenance staff competent in:
operation of dc power systems
safe working practices for ac and dc powered equipment
Related Information
Access Power Solutions Installation Guide* (APS3-300 Model) - IPN 997-00012-48
SC200 System Controller Operation Handbook* – IPN 997-00012-50
DCTools Online Help
* Download from: http://dcpower.eaton.com/Manuals.asp.
Reporting Problems with this Guide

Please use this email address to report any problems you find in this guide:
Eaton DC Product Marketing Communications

EMAIL: DCMarketingNZ@eaton.com
For Further Information and Technical Assistance

For further information and technical assistance see Worldwide Support on page 53.

IPN 997-00012-93A - Draft 1 March 2013
i
CMC Series Outdoor Cabinets Installation and Maintenance Guide
Note
This version of the manual is a draft and feedback will be welcomed. Information shown in red is likely
to change. Photos and diagrams are included mainly as placeholders and will be replaced when new ones
are available.

ii IPN 997-00012-93A - Draft 1 March 2013
Table of Contents
Tabl e of C ontents
About This Guide

Scope............................................................................................................................................ i
Audience ..................................................................................................................................... i
Related Information .................................................................................................................. i
Reporting Problems with this Guide ...................................................................................... i
For Further Information and Technical Assistance ............................................................... i
Chapter 1 General Description
Overview ................................................................................................................................... 1
Cabinet Types ............................................................................................................................ 2
Cabinet Type A ......................................................................................................................... 2
External Views - Cabinet Type A .................................................................................................. 3
Internal View - Cabinet Type A..................................................................................................... 4
Cabinet Type B .......................................................................................................................... 5
External Views - Cabinet Type B ................................................................................................... 5
Internal View - Cabinet Type B ..................................................................................................... 5
Cabinet Type C.......................................................................................................................... 6
External Views - Cabinet Type C .................................................................................................. 6
Internal View - Cabinet Type C ..................................................................................................... 6
Power System Sub-Cabinet ..................................................................................................... 7
External View - Power System Sub-Cabinet ................................................................................ 7
Internal View - Power System Sub-Cabinet ................................................................................. 7
APS3-300 Series DC Power System ............................................................................................... 8
DC Power System Alarm Outputs ................................................................................................ 8
DC Power System Alarm Inputs ................................................................................................... 8
DC Power System Operation ......................................................................................................... 8
AC Distribution Module ................................................................................................................ 9
Battery Sub-Cabinet................................................................................................................ 10
External View - Battery Sub-Cabinet .......................................................................................... 10
Internal View - Battery Sub-Cabinet ........................................................................................... 10
Miscellaneous Support Cabinet ............................................................................................ 11
External View - Miscellaneous Support Sub-Cabinet ............................................................... 11
Internal View - Miscellaneous Support Sub-Cabinet ............................................................... 12
DC Distribution Module - Miscellaneous Support Cabinet..................................................... 13
Alarm Outputs ............................................................................................................................... 13
RRH DC Distribution Module .............................................................................................. 14
Other Options .......................................................................................................................... 14
GPS Capability ............................................................................................................................... 14
Cable Entry Through Rear Panels ............................................................................................... 14
Chapter 2 Preparation
Overview ................................................................................................................................. 15
Warnings .................................................................................................................................. 16
Inspecting the Equipment and Reporting Damage............................................................ 18

IPN 997-00012-93A - Draft 1 March 2013
iii
Chapter 3 Installation
Overview ................................................................................................................................. 19
Installation Tasks .................................................................................................................... 20
Order of Tasks ................................................................................................................................ 20
Task 1 - Prepare Site ............................................................................................................... 20
Task 2 - Bolt Down Cabinet .................................................................................................. 22
Task 3 - Install Batteries ......................................................................................................... 25
Battery Installation Procedure ..................................................................................................... 25
Task 4 - Connect AC Supply ................................................................................................. 27
Task 5 - Install Equipment in Main Cabinet ....................................................................... 28
Task 6 - Install Equipment in Miscellaneous Support Cabinet ........................................ 33
Task 7 - Start-Up DC Power System .................................................................................... 36
Installation Completed .......................................................................................................... 36
Chapter 4 Maintenance
Overview ................................................................................................................................. 37
Troubleshooting (to be updated).......................................................................................... 38
General Problems .......................................................................................................................... 38
Cabinet Alarms .............................................................................................................................. 39
Connecting an AC Generator................................................................................................ 41
Replacing the Fan Controller ................................................................................................ 42
Replacing a Cooling Fan ........................................................................................................ 44
Replacing a Heat Exchanger Module .................................................................................. 44
DC Power System Maintenance ........................................................................................... 44
Battery Disposal and Recycling ............................................................................................ 44
Appendix A Equipment and Tools
Safety Equipment........................................................................................................................... 45
Essential Tools ................................................................................................................................ 45
Cabinet and General Parts .................................................................................................... 46
Purchasing Information ................................................................................................................ 46
Standard Torque Settings ...................................................................................................... 47
Appendix B Specifications
Equipment Incident Report
Worldwide Support
Index

iv IPN 997-00012-93A - Draft 1 March 2013
Chapter 1
General Description
C h a p t e r 1
Gener al D escription
Overview
Topic Page
Cabinet Types 2
Cabinet Type A 2
Cabinet Type B 5
Cabinet Type C 6
Power System Sub-Cabinet 7
Battery Sub-Cabinet 10
Miscellaneous Support Cabinet 11
RRH DC Distribution Module 14
Other Options 14

IPN 997-00012-93A - Draft 1 March 2013
1
Cabinet Types
The CMC Series of cabinets can be used indoors or outdoors, on roadsides or on rooftops.
The CMC Series consists of three types of cabinet (see Type A on page 2, Type B on page 5, and
Type C on page 6) and three types of sub-cabinet (see Power System Sub-Cabinet on page 7,
Battery Sub-Cabinet on page 10, and Miscellaneous Support Cabinet on page 11).
Each type of cabinet has several configuration options but usually includes an integrated dc
power system with battery backup, dc distribution and ac distribution.
The sub-cabinets are fitted inside the main cabinets but can also be used as standalone units.
When used as standalone units, each sub-cabinet can be used indoors or outdoors.
The following sections describe the cabinets, sub-cabinets, and configuration options.
For technical information refer to the Specifications on page 49.
Cabinet Type A
Cabinet Type A has the capacity for up to nine Remote Radio Heads (RRHs). It has a Power
System Sub-Cabinet (see details on page 7), a Battery Sub-Cabinet (see details on page 10), and a
Miscellaneous Support Cabinet (see details on page 11). If additional battery capacity is needed,
the cabinet can be fitted with a second Battery Sub-Cabinet. However, this reduces the RRH
capacity to five.
Other options available include GPS Capability (see details on page 14) and Cable Entry
Through Rear Panels (see details on page 14).

2 IPN 997-00012-93A - Draft 1 March 2013
General Description
External Views - Cabinet Type A
Front/right view
 Full height, full-width door panels.  GPS window.
 Full height, half-width door panel.  Plinth.
 Miscellaneous support cabinet.  Bolts for lifting bars.
 Heat exchanger intake vent.  Padlock staple for securing a generator.
 Heat exchanger exhaust vent.
Rear/left view
 Short door panels (required if the optional rear cable  Generator cable panel (see Connecting an AC
entry glands are fitted). Generator on page 41).
 Optional rear cable entry glands (see details on page  Plinth.

14).
 Bolts for lifting bars.
 Power meter window.

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3
Internal View - Cabinet Type A
 Power system sub-cabinet.  Bias-T (dc inserter) mounting brackets.
 Battery sub-cabinet.  GPS mounting bracket.
 RRH dc distribution module.  AC junction box.
 RRH mounting brackets.  Power meter mounting bracket.
 Filter mounting brackets.

4 IPN 997-00012-93A - Draft 1 March 2013
General Description
Cabinet Type B
Cabinet Type B has the capacity for up to twelve Remote Radio Heads (RRHs). It has a Power
System Sub-Cabinet (see details on page 7), a Battery Sub-Cabinet (see details on page 10), but
no Miscellaneous Support Cabinet. If additional battery capacity is needed, the cabinet can be
fitted with a second Battery Sub-Cabinet with no reduction in RRH capacity.
External Views - Cabinet Type B
Internal View - Cabinet Type B

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5
Cabinet Type C
Cabinet Type C has the capacity for up to twelve Remote Radio Heads (RRHs). It has a Power
System Sub-Cabinet (see details on page 7), a Battery Sub-Cabinet (see details on page 10), and a
Miscellaneous Support Cabinet (see details on page 11). If additional battery capacity is needed,
the cabinet can be fitted with a second Battery Sub-Cabinet with no reduction in RRH capacity.
External Views - Cabinet Type C
Internal View - Cabinet Type C

6 IPN 997-00012-93A - Draft 1 March 2013
General Description
Power System Sub-Cabinet

The Power System sub-cabinet contains an APS3-300 series dc power system and an ac
distribution module. It has a lockable front cover and it is IP rated for indoor or outdoor use. It
also has a heat exchanger and cooling fan.
External View - Power System Sub-Cabinet
 Lockable front cover.  Heat exchanger fan.
Internal View - Power System Sub-Cabinet
 APS3-300 series dc power system (see details on  Heat exchanger fan behind ac distribution module
page 8). (not shown).
 AC distribution module (see details on page 9).

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7
APS3-300 Series DC Power System

The CMC Series Power System sub-cabinet contains an Eaton APS3-300 Series dc power system.
The dc power system can slide out for easy access to the cable terminations.
 Sliding out the dc power system may require loosening the rear cable glands to allow the cables to
slide forward.
 WARNING: Do not slide the power system out more than 100mm as it may fall.
 The APS3-300 Series dc power system can use either Chint or Schneider circuit breakers.
However, Chint and Schneider circuit breakers are not interchangeable. When replacing existing
circuit breakers or fitting new ones, use the type that is already in use (see Cabinet and General
Parts on page 46 for ordering details).
 Rectifier modules (up to three).  Load circuit breakers.

 SC200 system controller.  Battery circuit breakers.
 DC distribution cover.
DC Power System Alarm Outputs

Alarm output connections are available in the Miscellaneous Support Cabinet (see diagram on
page 13).
DC Power System Alarm Inputs

Cabinet Fan Fail and Equipment Door Open alarm inputs are connected to the input/output (I/O)
board in the Miscellaneous Support Cabinet. MOV Fail, Back Door Open, Front Door Open and
Generator Run alarm inputs are connected to the I/O board in the APS3-300 Series DC Power
System in the Power System sub-cabinet.
DC Power System Operation

For full details on the operation and maintenance of the dc power system refer to the separate
manual (see Related Information on page i).

8 IPN 997-00012-93A - Draft 1 March 2013
General Description
AC Distribution Module
The CMC Series Power System sub-cabinet contains an ac distribution module. The cabling is
arranged so that the left-hand side of the ac distribution module can swing out for easy access
to the ac input connections.
Front view
Rear view (swing out module to access)
 Front panel screws (4).  Earth connection to earth bar.

 Module screws (4). Remove to swing out module and  Earth-neutral link.
access ac input connections at rear.
Components (left to right):

Main isolator switch. MCB for dc power system rectifier 1.
Main fuse. MCB for dc power system rectifier 2.
MOV fuse. MCB for dc power system rectifier 3.
Metal Oxide Varistor (MOV) surge suppressor. Residual Current Device (RCD) for ac socket.
Generator change over contactor. AC socket.
Mains fail alarm relay. Generator input terminals (behind cover).
Generator run alarm relay.
Refer to the Site Documentation for a copy of the ac wiring diagram.

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9
Battery Sub-Cabinet
The Battery sub-cabinet is IP rated for indoor or outdoor use.
External View - Battery Sub-Cabinet
 Removable front cover.  Cable inlets (both sides).
Internal View - Battery Sub-Cabinet
 Battery cables.  Battery isolator.

10 IPN 997-00012-93A - Draft 1 March 2013
General Description
Miscellaneous Support Cabinet

The Miscellaneous Support cabinet contains a dc distribution module. This cabinet is IP rated
for indoor or outdoor use. It has a heat exchanger and cooling fan.
External View - Miscellaneous Support Sub-Cabinet
 Heat exchanger exhaust vent.

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11
Internal View - Miscellaneous Support Sub-Cabinet
 DC distribution module (see details on page 13).  Heat exchanger fan behind panel.
 Fan controller behind dc distribution module (for  Heat exchanger fan in base.
details see Replacing the Fan Controller.
 Document holder.
 Alarm outputs (see details on page 13).

12 IPN 997-00012-93A - Draft 1 March 2013
General Description
DC Distribution Module - Miscellaneous Support Cabinet

The Miscellaneous Support Cabinet includes a dc distribution module. The dc distribution
module's cover can be removed for easy access to the cable terminations.
 The dc distribution module can use either Chint or Schneider circuit breakers. However, Chint and
Schneider circuit breakers are not interchangeable. When replacing existing circuit breakers or
fitting new ones, use the type that is already in use (see Cabinet and General Parts on page 46 for
ordering details).
 Front panel screws (4).  Thermal trip device.

 Module screws (4).  Load MCBs.
 Circuit breaker for cooling fans and fan controller.
Alarm Outputs
See Internal Views - Miscellaneous Support Sub-Cabinet on page 12 for the location of the alarm
outputs.
See Alarm Connections on page 50 for details of the alarm outputs.

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13
RRH DC Distribution Module

See Internal Views - Cabinet Type A on page 4 for the location of the RRH dc distribution
module. The dc distribution module's cover can be removed for easy access to the cable
terminations.
 The dc distribution module can use either Chint or Schneider circuit breakers. However, Chint and
Schneider circuit breakers are not interchangeable. When replacing existing circuit breakers or
fitting new ones, use the type that is already in use (see Cabinet and General Parts on page 46 for
ordering details).
 Load MCBs.  Common bar.
Other Options
GPS Capability
See Internal Views - Cabinet Type A on page 4 for the location of the GPS mounting bracket.
If GPS capability is required, make sure that this is specified at the time of ordering the cabinet
so that the optional GPS mounting bracket can be fitted.
Cable Entry Through Rear Panels

See External Views - Cabinet Type A on page 3 for the location of the rear cable entry.
If rear cable entry is required, make sure this is specified at the time of ordering the cabinet so
that the rear cable entry glands can be fitted.

14 IPN 997-00012-93A - Draft 1 March 2013
Chapter 2
Preparation
C h a p t e r 2
Prepar ation
Overview
Topic Page
Warnings 16
Inspecting the Equipment and Reporting Damage 18

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15
Warnings
This section contains important warnings. Read these warnings before installing or operating
the CMC Series Outdoor Cabinets.

Electrical Safety
The dc power system may be powered from multiple ac sources. All ac sources must be isolated before
internally servicing the equipment.
A registered electrician (or suitably qualified person) must check the integrity of the installed cabling,
BEFORE the dc power system is powered up.
Tasks must be performed in the sequence documented in this guide.

Location and Environment
For ease of access and to maintain optimum system cooling, observe the clearances stated on page 20.
VRLA lead acid batteries can emit explosive gases and must be installed with adequate ventilation.
Ensure that the air vents for the CMC Series batteries are never blocked.

Reverse Polarity
Always check that the battery cables have been terminated to the correct system polarity BEFORE
connecting the batteries or closing the battery disconnect device. Connecting batteries to the dc power
system with incorrect system polarity will damage the rectifiers and void all warranty claims.

Hazardous Energy Levels
Rectifiers and batteries contain hazardous energy levels. Only personnel trained and experienced in dc
power systems are to service/maintain this equipment.
Always use insulated tools.
Do not short-circuit the live and common bus bars or cables.

Batteries
The plastic cases of batteries installed in Eaton dc power system racks must have a flammability rating of
UL 94-V2 or better.
Flooded cell and VRLA lead acid batteries can emit explosive gases and must be installed with adequate
ventilation. Refer to the battery manufacturer or supplier for advice on minimum ventilation levels.
Do not wear a synthetic dust-coat or overalls. Synthetic fabrics can hold static electric charges that create
sparks during discharge.
Remove rings, wristwatch and other metal jewelry that might be exposed to battery terminals, before
installing batteries.
Batteries are powerful sources of energy and present a potential electrical shock and energy hazard. The
energy hazard is always present, even if the batteries are not connected. Avoid short circuiting terminals
of opposite polarity.
Do not place tools, loose cables or metal objects (such as interconnecting bars) on top of batteries.
Do not drop tools, loose cables or metal objects onto intercell connections or terminals of opposite
polarity.
Only terminate cables and interconnecting bars after confirming that the termination will not create a
short circuit.
Always tighten battery terminal bolts according to the battery manufacturer’s specification. Failing to do
so can cause erratic battery performance, possible damage to the battery, and/or personal injury.
There is a risk of electric shock or explosion if a battery is replaced by an incorrect type.
Dispose of batteries according to the instructions on page 44.

16 IPN 997-00012-93A - Draft 1 March 2013
Preparation

Rectifiers
Only operate the rectifiers when the surrounding area is clean and dust free.
To reduce the risk of electric shock and maintain optimum system cooling, always cover empty rectifier
slots with blanking panels.
To avoid electrical shock, do not place hands inside the rectifier magazine.
Rectifier cases may exceed 100ºC (212ºF), especially after prolonged operation. Use suitable gloves when
removing a rectifier from the magazine.
Do not attempt to disassemble faulty rectifiers. Return them (in their original packaging) with a
completed Equipment Incident Report on page 51.
Ensure that any upstream Residual Current Devices (RCDs) are appropriately rated for the rectifiers'
maximum earth leakage current (see Specifications on page 49 for value).

DC Distribution(s)
The dc common bus of the dc power system can be connected to earth (ground). If this connection is
made all of the following conditions must be met:
Your equipment and the dc power system must be located within the same premises.
No switching or disconnecting devices are allowed in the conductor between the dc common line
and the point of connection to the earth electrode conductor.
Follow all applicable local and national rules and regulations when making field connections.
Tighten all electrical connections to the torques stated in this guide or on the manufacturer's label.

Servicing and Maintenance
The CMC Series contains hazardous voltages and hazardous energy levels. Before undertaking any
maintenance task refer to the Warnings on page 16.
If a maintenance task must be performed on a "live" system then take all necessary precautions to avoid
short-circuits or disconnection of the load equipment, and follow any "live-working" instructions
applicable to the site.
Only perform the maintenance tasks described in the Maintenance chapter. All other tasks are classified
as Servicing. Servicing must only be performed according to specific instructions and only by personnel
authorized by Eaton. This includes disassembly and/or servicing of any modules.
For further information on Servicing contact your local Eaton dc product supplier, or refer to the contact
details on page 53.

EMC Compliance
This dc power system may be used in close proximity to other electronic equipment, provided
installation is carried out according to instructions in this guide. However, proper installation and
compliance with EMC standards does not guarantee that the dc power system will not respond to
electromagnetic disturbances, or will not cause interference to other equipment in a particular
installation.
In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that the interference will not occur in a particular installation. If this equipment
does cause harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.

IPN 997-00012-93A - Draft 1 March 2013
17

Transportation
Do not transport the cabinet with the communications equipment fitted since the equipment may be
damaged while positioning the cabinet.
Never transport the cabinet with the batteries fitted.
Inspecting the Equipment and Reporting Damage

Unpack the equipment and inspect it carefully for possible damage that may have occurred
while in transit. Do not use any damaged equipment.
Report any damage immediately, using a completed Equipment Incident Report on page 51.
 Keep the original packaging to use if any item needs to be returned for replacement or repair.

18 IPN 997-00012-93A - Draft 1 March 2013
Chapter 3
Installation
C h a p t e r 3
Installation
Overview
Topic Page
Installation Tasks 20
Task 1 - Prepare Site 20
Task 2 - Bolt Down Cabinet 22
Task 3 - Install Batteries 25
Task 4 - Connect AC Supply 27
Task 5 - Install Equipment in Main Cabinet 28
Task 6 - Install Equipment in Miscellaneous Support Cabinet 33
Task 7 - Start-Up DC Power System 36
Installation Completed 36

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19
Installation Tasks
Before starting the installation, review the following information:
Required Safety Equipment and Tools on page 45
Warnings and Cautions on page 16
Inspecting the Equipment and Reporting Damage on page 18
Order of Tasks
Complete the installation tasks in the following order:
Task Description Reference

1 Prepare Site See details on page 20
2 Bolt Down Cabinet See details on page 22
3 Install Batteries See details on page 25
4 Connect AC Supply See details on page 27
5 Install Equipment in Main Cabinet See details on page 28
6 Install Equipment in Miscellaneous Support Cabinet See details on page 33
7 Start-up DC Power System See details on page 36
Task 1 - Prepare Site
Step 1 - Establish a safe working area around the site
Use approved road traffic management protocols, barriers and signage to safeguard
road users, pedestrians and the people working at the cabinet site.
Step 2 - Check clearances
The site selected for the cabinet must have the following minimum clear space around
the cabinet for access and/or ventilation (1).
Clearance
Front and rear: 700mm
Ends: 700mm
Above: 300mm(2)
Notes
1 When selecting the site, consider how the cabinet will be lifted into position.
2 If GPS capability is required (see details on page 14), also consider the requirements for a
clear path for the GPS signal when selecting the site.
3 Check there are no cables or pipes below the site that may be damaged by excavation work
or earth rods.

20 IPN 997-00012-93A - Draft 1 March 2013
Installation
Step 3 - Install cabinet foundation and concrete base
Specific design details for the foundation and concrete base are not given here because
of varying site conditions and seismic restraint requirements. In general, the
foundation and concrete base must:
be designed to bear the cabinet's mass (when fully equipped) and resist the
overturning forces due to seismic activity, under the following conditions:
mass of a fully equipped cabinet with batteries is 750kg (estimated)
centre of gravity is 1125mm above ground level.
be designed for the overall dimensions shown in the following diagram.
 These are the dimensions of the cabinet. The concrete base can extend further if
required.
be fitted with eight M16 anchor studs in the positions shown.
be fitted with cable entry ducts to meet the needs of the site.
 M16 anchor stud (8 places).

A suitable concrete base can be sourced from Opus (Majestic Centre, 100 Willis Street, PO Box
12-343, Wellington, Tel: (04) 471 7243, Fax: (04) 473 3017).
Procedure complete

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21
Task 2 - Bolt Down Cabinet

 The installed CMC Series cabinet must be level. If the concrete base is not level, then allow for
some means of levelling the cabinet when installing it. If the levelling process leaves a gap under
the plinth, then seal the gap with grout or similar but leave a drain for water at the lowest point.
 Do not lift the cabinet with the batteries fitted since the batteries may be damaged.
 Do not lift the cabinet with the Remote Radio Heads, Filters or Bias-T units since they may be
damaged.
 Do not lift the cabinet with more than 30Kg of communications equipment fitted in the
Miscellaneous Support Cabinet. With 30Kg of communications equipment, the total lift weight is
???Kg.
 Position and bolt down the cabinet before starting to install the remaining communications
equipment and batteries.
 Use hand tools when loosening and tightening stainless steel fasteners. Lubricate bolts before
tightening to prevent them locking up.
Step 1 - Fit lifting bars
1 Fit a cabinet lifting bar (see Spare Parts on page 46) to each end of the cabinet.
See diagram on page 3 for position of lifting bar bolts.
 Four M16 x 25 lifting bar bolts are supplied with the cabinet.
2 Use the correct holes so that the lifting bars extend an equal distance
(approximately 150mm) at the front and rear of the cabinet.
 Cabinet lifting bars.

22 IPN 997-00012-93A - Draft 1 March 2013
Installation
Step 2 - Remove door panels
1 Unlock the left-hand front door panel and swing it out approximately 45°.
 The front and rear door panels are not hinged. Do not attempt to swing them open
fully.
 The front and rear door panels are not fitted with stays. Do not open the door
panels in a strong wind.
2 Lift off the door panel.
3 Disconnect the earth lead and put the door panel safely aside.
4 Repeat for the centre front door panel.
5 Reach in through the centre opening and release the top and bottom catches
securing the right-hand half-width door panel.
6 Remove the right-hand half-width door panel by swinging it out and lifting it
off.
7 Repeat steps 1 to 6 for the rear door panels.
Step 3 - Lift and position cabinet
1 Check that the base is clean and free of debris.

2 Lift the CMC Series cabinet into position over the concrete base.
 Use non-abrasive lifting straps and suitable lifting equipment. Follow all
applicable health and safety regulations.
3 Lower the CMC Series cabinet so that the bolt-down holes in the plinth align
with the studs in the concrete base.
 Lifting straps (non-abrasive)

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23
Step 4 - Bolt down cabinet
1 Use the eight M16 stainless steel bolts and washers supplied.
 Six bolt-down holes are in the main equipment bay, and two are in the
Miscellaneous Support Cabinet.
2 Remove the lifting gear and lifting bars. Replace the lifting bar bolts.
3 If the batteries and other equipment are not going to be installed straight away,
refit the door panels.
 Make sure that the earth leads are reconnected to the door panels.
Procedure complete

24 IPN 997-00012-93A - Draft 1 March 2013
Installation
Task 3 - Install Batteries

The following are recommended Battery Installation Practices. These supplement any specific
installation instructions from the battery manufacturer.
General
Do not wear a synthetic dust-coat or overalls. Synthetic fabrics can hold a static electric
charge, creating sparks during discharge.
Remove rings, wristwatch and other metal jewelry that might be exposed to battery
terminals, before installing batteries.
Only use a clean soft damp cloth for cleaning the batteries. Do not use cleaning detergents
or chemicals.
Flooded cell and VRLA lead acid batteries can emit explosive gases and must be installed
with adequate ventilation. Refer to the battery manufacturer or supplier for advice on
minimum ventilation levels.
Ensure that the battery strings are disconnected from the dc power system, by switching off
all battery circuit breakers or removing all battery fuses.
Unpacking and Inspecting the Batteries

Unpack the batteries and inspect them carefully for leaks, corrosion and possible damage.
Report any damage or other battery related problems immediately to the battery supplier.
Do not remove the factory-fitted transit insulation covers from the batteries until access to
the battery terminals is required.
Connecting the Batteries

Only terminate battery cables and interconnecting bars after confirming that the
termination will not create a short circuit.
Always tighten battery terminal bolts according to the battery manufacturer’s specification.
Failing to do so can cause erratic battery performance, possible damage to the batteries,
and/or personal injury.
Do not place tools, loose cables, or metal objects (such as interconnecting bars) on top of
batteries.
Do not drop tools, loose cables, or metal objects onto intercell connections or terminals of
opposite polarity.
Check that loose cables cannot make contact with other cables or terminals which may be
live.
Battery Installation Procedure
Step 1 - Inspect battery shelves
1 If fitted, remove the Battery sub-cabinet front cover.

2 Disconnect the earth lead and put the front cover safely aside.
3 Check that the battery shelves are clean and clear of obstruction.
4 Repeat if there is a second Battery sub-cabinet.

IPN 997-00012-93A - Draft 1 March 2013
25
Step 2 - Check all battery circuit breakers and isolators are switched off
Battery circuit breakers are located in the APS3-300 Series dc power system in the
Power System sub-cabinet. See the diagram on page 8.
 Access the dc power system by removing the Power System sub-cabinet's front
cover, disconnecting the earth lead and putting the front cover safely aside.
A battery isolator is also located at the front of the Battery sub-cabinet to the left of
the batteries. See the diagram on page 10.
If there is a second Battery sub-cabinet, also switch off its battery circuit breaker and
isolator.
Step 3 - Fit the batteries
Fit the batteries into the Battery sub-cabinet.

 Use suitable lifting equipment and follow all applicable health and safety regulations.
IMPORTANT: Ensure there is an air gap between the batteries. This is needed for
adequate air flow around the batteries.
Step 4 - Connect cables and links
 Negative (live) terminal.  Positive (common) terminal.

 Inter-bloc link.  Battery circuit breaker.
 Mid-point Monitoring sense wire.
1 Connect the inter-bloc links.
 Connect the mid-point monitoring sense wire to the positive terminal of the
second battery from the left.
2 Connect the live battery cable (black) to the negative terminal (black) of the
string.
3 Connect the common battery cable (red) to the positive terminal (red) of the
string.
4 Tighten all battery terminal bolts to the torque recommended by the battery
manufacturer.

26 IPN 997-00012-93A - Draft 1 March 2013
Installation
Step 5 - Check voltage and polarity
Use a voltmeter to confirm the voltage and polarity of the battery string.
Step 6 - Top battery shelf and finishing off
1 Push the batteries to the back of the shelves.

2 Switch on the battery isolator at the front of the Battery sub-cabinet to the left of
the batteries. Check the battery voltage at the battery circuit breaker in the
APS3-300 Series DC Power System in the Power System sub-cabinet but leave
this circuit breaker switched Off.
 Replace the Power System sub-cabinet's front cover making sure that the earth
lead is reconnected.
3 Refit the Battery sub-cabinet front cover making sure that the earth lead is
reconnected and all of the bolts and washers are fitted.
4 If there is a second Battery sub-cabinet, repeat steps 3 to 6.
Procedure complete
Task 4 - Connect AC Supply

The ac supply cable and ac earth conductor must be connected by a registered electrician

or equivalent qualified person.
If an ac power meter is required, this must be installed by a registered electrician or
equivalent qualified person.
Step 1 - Connect ac supply cable from external point of supply
1 Route the ac cable from the external point of supply to the ac junction box (see
diagram on page 4).
2 Connect the ac cable inside the junction box using in-line crimps and heatshrink.
Step 2 - Connect power meter
Ignore this Step if an ac power meter is not required.

1 If required, mount an ac power meter using the power meter mounting bracket
(see diagram on page 4) so that the meter reading can be seen through the
power meter window (see diagram on page 3).
2 Wire the ac power meter between the external point of supply and the ac
junction box.
Step 3 - Arrange connection to the ac supply point
Arrange for inspection according to the applicable electrical safety regulations.
Procedure complete

IPN 997-00012-93A - Draft 1 March 2013
27
Task 5 - Install Equipment in Main Cabinet

 The Remote Radio Head, Filter and Bias-T mounting brackets are supplied loose with the cabinet
according to the quantities ordered. The mounting brackets must be fitted before the
communications equipment can be fitted. See Cabinet and General Parts on page 46 for ordering
details if additional mounting brackets are needed.
 Use hand tools when loosening and tightening stainless steel fasteners. Lubricate bolts before
tightening to prevent them locking up.
 Follow the equipment manufacturer's instructions when installing the communications
equipment.

28 IPN 997-00012-93A - Draft 1 March 2013
Installation
Step 1 - Fit Remote Radio Head mounting brackets
Up to nine Remote Radio Heads (RRHs) can be mounted in a Type A cabinet.

If mounting eight or less RRHs, use RRH mounting bracket kit A for each RRH. Use
any of the mounting positions shown in the following rear view diagram and the
corresponding front mounting positions.
If mounting nine RRHs, use RRH mounting bracket kit A for eight of the RRHs and an
RRH mounting bracket kit B for the ninth RRH. Mount five RRH mounting brackets
at the front as shown in the following front view diagram, and four RRH mounting
brackets at the rear as shown in the following rear view diagram.
 When referring to the following diagrams, note which locating slot each mounting
bracket uses.
Front view (arrangement with 5 RRH mounting brackets)
Rear view (arrangement with 4 RRH mounting brackets)
 RRH mounting bracket kit A.  RRH mounting bracket kit B.

IPN 997-00012-93A - Draft 1 March 2013
29
Step 2 - Fit Filter mounting brackets
Details to be added.
Step 3 - Fit Bias-T mounting brackets

Details to be added.
Step 4 - Fit Remote Radio Heads

Fit the Remote Radio Heads onto the Remote Radio Head mounting brackets.
Step 5 - Fit Filters
Fit the Filters into the Filter mounting brackets.
Step 6 - Fit Bias-T units
Fit the Bias-T units into the Bias-T mounting brackets.
Step 7 - Access cable terminals in RRH dc distribution module
1 The position of the RRH dc distribution module is shown on page 4.

2 Remove the dc distribution module's front panel to access the common bar
terminations and circuit breaker terminals (see the following image).
 Load circuit breakers.  Common bar.

30 IPN 997-00012-93A - Draft 1 March 2013
Installation
Step 8 - Connect supply cables from dc power system to equipment
Follow the instructions in the Installation chapter of the dc power system Installation
and Operation guide (see Related Information on page i) that are summarised as
follows:
1 Switch OFF all MCBs.
2 Select load cables to suit the dc load currents and voltage drop requirements.
3 Route the load cables to the dc distribution module.
4 Terminate the load common and live cables with insulated ferrules.
5 Connect the load common cables to the common bar. Tighten according to the
Standard Torque Settings on page 47.
6 Terminate the load live cables at the load MCBs.
 Ensure that the fuse fail detection wires are properly terminated as shown in the
following diagram.
7 Tighten the MCB terminals.
8 Check that all terminations are correct and are tightened.
9 Secure the cables with cable ties to the cable tie rod to ensure there will be no
strain on the terminals.
10 Test the insulation resistance of the cables.
 Load MCB
 Load live cable
 Fuse fail detection wire (connected to fuse fail
alarm board)
Step 9 - Refit RRH dc distribution module front panel
1 Refit the RRH dc distribution module's front panel.
Step 10 - Connect communications cables to equipment
1 Run the communications cables into the cabinet through the ducts or rear cable
entry glands.

IPN 997-00012-93A - Draft 1 March 2013
31
Step 11 - Finish off
1 Make sure that all cables have been secured with Nylon cable ties to the internal
and external tie bars (see the following images).
2 Refit the door panels.
 Make sure that the earth leads are reconnected to the door panels.
Internal tie points
External tie points
 Internal tie bars.  External tie points on 20-way cable gland.

 Internal tie points on 20-way cable gland.
Procedure complete

32 IPN 997-00012-93A - Draft 1 March 2013
Installation
Task 6 - Install Equipment in Miscellaneous Support Cabinet
Step 1 - Install communications equipment
Install the communications equipment in the Miscellaneous Support Cabinet

according to the equipment manufacturer's instructions.
 Follow the layout shown in the Site Documentation.
 To avoid damage to static sensitive equipment, use the anti-static wrist strap provided.
IMPORTANT: Do not exceed the heat loading limits in the cabinet. See the
Environmental Specifications on page 49.
Step 2 - Access cable terminals in dc distribution module
1 Remove the dc distribution module's front panel.

2 Undo the four screws holding the dc distribution module.
3 Carefully slide out the dc distribution module to access the common bar
terminations and circuit breaker terminals (see the following image).
 WARNING: Take care when sliding out the dc distribution module so that it does
not fall.
Front view
Rear view
 Load circuit breakers.  Common bar.

IPN 997-00012-93A - Draft 1 March 2013
33
Step 3 - Connect supply cables from dc power system to equipment
Follow the instructions in the Installation chapter of the dc power system Installation
and Operation guide (see Related Information on page i) that are summarised as
follows:
1 Switch OFF all MCBs.
2 Select load cables to suit the dc load currents and voltage drop requirements.
3 Route the load cables to the dc distribution module.
4 Terminate the load common and live cables with insulated ferrules.
5 Connect the load common cables to the common bar. Tighten according to the
Standard Torque Settings on page 47.
6 Terminate the load live cables at the load MCBs.
 Ensure that the fuse fail detection wires are properly terminated as shown in the
following diagram.
7 Tighten the MCB terminals.
8 Check that all terminations are correct and are tightened.
9 Secure the cables with cable ties to the cable tie rod to ensure there will be no
strain on the terminals.
10 Test the insulation resistance of the cables.
 Load MCB
 Load live cable
 Fuse fail detection wire (connected to fuse fail
alarm board)
Step 4 - Slide back dc power system
1 Slide back the dc distribution module and secure it with the four screws.
2 Refit the dc distribution module's front panel.
Step 5 - Connect communications cables to equipment
1 Run the communications cables into the Miscellaneous Support Cabinet through
the cable gland assemblies.

34 IPN 997-00012-93A - Draft 1 March 2013
Installation
Step 6 - Finish off
1 Make sure that all cable glands have been properly sealed with seals fitted and
gland nuts tightened. If it is not possible to completely seal the large cable glands
used for multiple cables, fill them with fireproof, UV-proof, foam.
2 Make sure that bungs are fitted to all unused glands.
3 Make sure that all cables have been secured with Nylon cable ties to the internal
and external tie bars (see the following images).
Internal tie points
External tie points
 Internal tie bars.  External tie points on 20-way cable gland.

 Internal tie points on 20-way cable gland.
Procedure complete

IPN 997-00012-93A - Draft 1 March 2013
35
Task 7 - Start-Up DC Power System

For instructions on how to start-up the dc power system, refer to the Start-Up chapter in the dc
power system Installation and Operation guide (see Related Information on page i).
Installation Completed
Installation of the CMC Series is now complete.

36 IPN 997-00012-93A - Draft 1 March 2013
Chapter 4
Maintenance
C h a p t e r 4
Maintenanc e
Overview
The CMC Series contains hazardous voltages and hazardous energy levels. Before

undertaking any maintenance task refer to the Warnings on page 16.
If a maintenance task must be performed on a "live" system then take all necessary
precautions to avoid short-circuits or disconnection of the load equipment, and follow any
"live-working" instructions applicable to the site.
Only perform the maintenance tasks described in the Maintenance chapter. All other tasks
are classified as Servicing. Servicing must only be performed according to specific
instructions and only by personnel authorized by Eaton. This includes disassembly and/or
servicing of any modules.
For further information on Servicing contact your local Eaton dc product supplier, or refer
to the contact details on page 53.
Topic Page
Troubleshooting (to be updated) 38
Connecting an AC Generator 41
Replacing the Fan Controller 42
Replacing a Cooling Fan 44
Replacing a Heat Exchanger Module 44
DC Power System Maintenance 44
Battery Disposal and Recycling 44

IPN 997-00012-93A - Draft 1 March 2013
37
Troubleshooting (to be updated)

Use the table to troubleshoot minor installation and operational problems. For additional
assistance see contact details on page 53. Return items for replacement or repair with a
completed Equipment Incident Report on page 51.
General Problems
Problem Possible Cause Required Action

DC power system controller See Alarm Descriptions in the System
displays a dc power system Controller Operation Handbook.
alarm message.
All other DC power system See Troubleshooting in the DC power

controller problems. system controller Operation Handbook.
AC socket not operating. The RCD protection device has Reset RCD.
operated.
AC supply to the CMC Series Restore AC supply.

has failed or is disconnected. AC socket does not operate from an ac
generator.
Fan(s) not operating. Fan(s) faulty or disconnected. Check fan(s) and wiring. If necessary,
replace faulty fan (see details).
Fan dc supply is off. Check fan circuit breaker and dc supply.
Fan controller faulty. Replace faulty fan controller (see details).
Fan controller Run LED is Fan dc supply is off. Check fan circuit breaker and dc supply.
off (see details).
Fan controller faulty. Replace faulty fan controller (see details).
Fan Fail alarm and/or fan LED on - fan(s) faulty or Check fan(s) and wiring. If necessary,
controller alarm LED on (see disconnected. replace faulty fan (see details).
details).
LED flashing fast - sensor faulty Check fan controller sensor and wiring. If
or disconnected. necessary, replace faulty sensor.
LED flashing slowly - controller Replace faulty controller (see details).
calibration error.

38 IPN 997-00012-93A - Draft 1 March 2013
Maintenance
Cabinet Alarms

DC System Minor Alarm One or more of these DC Refer to Alarms in the SC200 System
(Alarm connection: SC200 1) System alarms are active: Controller handbook.
Low Float
High Float
Rectifier Fail
Rectifier Comms Lost
System Overload
Battery Test Fail
MOV Fail
Battery Temperature Low
String Fail
LVD Manual
DC System Major Alarm One or more of these DC Refer to Alarms in the SC200 System
(Alarm connection: SC200 2) System alarms are active: Controller handbook.
Low Load
High Load
Multiple Rectifier Fail
Multiple Rect Comms Lost
Load Fuse Fail
Battery Fuse Fail
Battery Temperature High
LVD Disconnected
LVD Fail
LVD Characterization Error
The water sensor has detected Remove water. Check all cabinet seals.
water in the base of the cabinet.
Door Open alarm A cabinet door is open. Push any key on the SC200 to silence the
(Alarm connection: SC200 3) audible alarm.
Alarm will clear when doors are closed.
Cabinet doors are closed but the Alarm will clear when doors are closed
cabinet light circuit breaker is and the cabinet light circuit breaker is
switched off. switched on.
AC Fail alarm One or more rectifiers in the dc Restore ac power to the rectifier(s).
(Alarm connection: SC200 4) power system have lost ac
power.
Cooling System Fail alarm Fan Fail alarm See previous entry for Fan Fail alarm.
(Alarm connection: SC200 5)
Fan controller failed See previous entry for Fan Controller.
Over Temperature alarm - the Wait for high external ambient
cabinet internal temperature is temperature to reduce.
over 55°C. Check all air intakes and vents are clear
(Note: At 60°C the non-essential of obstructions.
load will be disconnected.) Check all fans are operating.
Check the equipment load does not
exceed the rating. Refer to Thermal
Performance rating on page 49.

IPN 997-00012-93A - Draft 1 March 2013
39

AC Fail Alarm The ac relay in the AC Restore ac supply to the AC Distribution
(Alarm connection: ACD 1) Distribution Module is released. Module.
MOV Fail Alarm The MOV surge protection Replace MOV. See Cabinet and General
(Alarm connection: ACD 2) device in the AC Distribution Parts on page 46.
Module has operated.
Generator Run Alarm The generator change-over relay AC supply is from a generator.
(Alarm connection: ACD 3) in the AC Distribution Module The alarm will clear when the generator
has operated. is disconnected.
Missing Hardware alarm A Power Cabinet has been Connect an Equipment Cabinet to the
installed without its matching Power Cabinet.
Equipment Cabinet. Contact Eaton for a new SC200
Configuration File.
Unmapped IOB alarm An Equipment Cabinet has been Configure the SC200 to recognise the I/O
connected to a Power Cabinet board as described.
and the SC200 has not been
configured to recognise the I/O
board in the Equipment
Cabinet.
Water in Miscellaneous Moisture has been detected in a Dry out the cabinet and investigate the
Support Cabinet alarm cabinet. moisture source.

40 IPN 997-00012-93A - Draft 1 March 2013
Maintenance
Connecting an AC Generator
 Eaton recommends a minimum size generator of 2.5kW.
 Eaton recommends using a generator without an RCD fitted. If a generator with an RCD is to be
connected, first remove the earth-neutral link at the rear of the ac/dc distribution module (see
details on page 9). If the earth-neutral link is not removed, the RCD will trip when the generator is
connected.
Step 1 - Stop SC200 audible alarm (if on)
Press any key on the SC200 to stop the audible alarm.

 The SC200 will indicate a Mains Fail alarm if the main ac supply is off.
Step 2 - Connect generator
1 Open the generator cable panel using an Allen key to undo the screw.
2 Pull out the generator connection cable and plug.
3 Connect the generator connection plug to the generator.
 A padlock staple (see location on page 3) is provided so that the generator can be
secured to the cabinet when unattended.
Step 3 - Start the generator
1 When the generator is running, check that the change-over contactor operates and
the dc power system restarts.
 The rectifiers will start after the start-up delay.
2 Check that all rectifiers are operating and the batteries are re-charging.
Step 4 - Disconnect generator (when required)
1 When the main ac supply is restored, stop the generator.

2 Disconnect the generator connection plug from the generator.
3 The change-over contactor will release.
 The rectifiers will stop for a short time then restart. The SC200 will indicate a
Mains Fail alarm. Press any key to silence the audible alarm.
4 Check that all rectifiers are operating.
Step 5 - Put away generator cable
1 Coil up the generator connection cable and plug, and tuck them inside the panel.
Close the panel and secure it using an Allen key to tighten the screw.
Procedure complete

IPN 997-00012-93A - Draft 1 March 2013
41
Replacing the Fan Controller

The CMC Series Miscellaneous Support cabinet has a fan controller to control the speed of the
cooling fans according to the internal cabinet air temperature.
Use the following procedure if the fan controller has to be replaced (see Troubleshooting on
page 38 for details of the fan controller LEDs). See Cabinet and General Parts on page 46 for
replacement fan controller details.
 Contact Eaton for advice if the cabinet has a different model fan controller.
Step 1 - Switch off dc supply to fan controller
Switch off the dc circuit breaker supplying the fans and fan controller (see details on
page 13).
Step 2 - Access fan controller
The location of the fan controller is shown on page 12.
 Fan controller.  Mounting screws.

 Alarm LED.  Wiring terminals.
 Run LED.
Step 3 - Remove fan controller
Loosen the mounting screws and pull out the controller and wiring.

42 IPN 997-00012-93A - Draft 1 March 2013
Maintenance
Step 4 - Replace fan controller
1 Label then disconnect all wires.

 The SC200 system controller may indicate an alarm. Press any key to silence the
alarm.
2 Connect all wires to the new fan controller.
 See Cabinet and General Parts on page 46 for replacement fan controller details.
3 Fit the new controller into the cabinet.
Step 5 - Switch on dc supply
1 Switch on the dc circuit breaker supplying the fans and fan controller.
2 Check all fans are operating:
The fans will operate at low speed when the internal cabinet air temperature
is 35°C or below.
Fan speed will increase up to maximum speed as the internal cabinet air
temperature rises above 35°C.
Procedure complete

IPN 997-00012-93A - Draft 1 March 2013
43
Replacing a Cooling Fan

Contact Eaton (see the contact details on page 53) for replacement part details and installation
instructions.
Replacing a Heat Exchanger Module

If it is necessary to replace a heat exchanger module, first check that the cabinet has the
recommended clearances as specified on page 20. Then contact Eaton (see the contact details on
page 53) for replacement part details and installation instructions.
DC Power System Maintenance

For complete details on the operation and maintenance of the dc power system refer to the
separate manual (see Related Information on page i).
 The APS3-300 dc power system can use either Chint or Schneider circuit breakers. However,
Chint and Schneider circuit breakers are not interchangeable. When replacing existing circuit
breakers or fitting new ones, use the type that is already in use.
Battery Disposal and Recycling

Follow Environmental Protection Agency (EPA) guidelines or the equivalent local regulations
to dispose of all batteries. Please remember that the owner is responsible and liable to ensure
those EPA guidelines or equivalent local regulations are followed.
For assistance contact your local hazardous waste facility or Worldwide Support on page 53.

44 IPN 997-00012-93A - Draft 1 March 2013
Appendix A
Equipment and Tools

A p p e n d i x A
Equipment and T ools
Safety Equipment
Use approved safety equipment as required by local health and safety regulations including
(but not restricted to):
Safety glasses
Safety gloves
Safety footwear
Hard hat
High visibility jacket
Traffic management safety barriers and signage
Appropriate lifting and transport equipment suitable for the cabinet weight.
Appropriate lifting and transport equipment suitable for the battery weight.
Essential Tools
Standard electrical toolkit with insulated tools, plus:
Cable crimping tool and crimp lugs suitable for all cable sizes and connectors used
Torque wrench with pivot head and insulated handle
Digital multimeter
Insulation tester
Non-static clothing

IPN 997-00012-93A - Draft 1 March 2013
45
Cabinet and General Parts
Item Description Part Number

1 External panels, doors and door hardware Contact Eaton (specify colour)
2 RRH mounting bracket Contact Eaton

3 Filter mounting bracket Contact Eaton
4 Bias-T mounting bracket Contact Eaton

5 GPS mounting bracket Contact Eaton
6 Cabinet lifting bar (M16 x 25 bolts are supplied Eaton 621-48997-31A (two required)
with the cabinet).
7 Gland assembly Contact Eaton
8 Power System sub-cabinet fan (fixed speed) Contact Eaton

9 Miscellaneous support cabinet fan Contact Eaton
10 Fan controller Eaton 994-00000-95
11 Temperature sensor Contact Eaton

12 Chint or Schneider circuit breakers Contact Eaton
13 Fuse, 32A HRC (38 x 10mm) NZI*, C-20-32A Gould Shawmut, or equivalent
14 MOV cartridge, 40kA Eaton 109-28000-02
Purchasing Information
Eaton See contact details on page 53.
* NZI Contact your local electrical trade supplier or see contact
details on page 53.

46 IPN 997-00012-93A - Draft 1 March 2013
Equipment and Tools
Standard Torque Settings

Use the following torque settings unless specific values are stated on the fastener or elsewhere.
For battery terminals use the torque values specified by the battery manufacturer.
Thread Size Minimum - Maximum Torque

ISO Coarse
M2.5 0.3 - 0.4Nm (2.7 - 3.5 inch-pounds)
M3 0.5 - 0.6Nm (4.5 - 5.3 inch-pounds)
M4 1.1 - 1.3Nm (9.8 - 11.5 inch-pounds)
M5 2.3 - 2.7Nm (20.5 - 23.9 inch-pounds)
M6 3.9 - 4.5Nm (35 - 39 inch-pounds)
M8 9.5 - 11.1Nm (85 - 98 inch-pounds)
M10 18.7 - 21.9Nm (166 - 194 inch-pounds)
M12 32.8 - 38.4Nm (292 - 340 inch-pounds)
M16 81.5 - 95.1Nm (724 - 844 inch-pounds)
Notes:
1 Torque settings are for mild steel, brass and stainless steel.
2 Torque is based on 60% of yield stress of the material. Yield for the purposes of this chart is
240MPa.
3 Tolerance range is 60 - 70 % of yield.
4 When a bolt and nut is torqued use a spanner to prevent rotation.
5 Use hand tools when loosening and tightening stainless steel fasteners. Lubricate bolts
before tightening to prevent them locking up.

IPN 997-00012-93A - Draft 1 March 2013
47

48 IPN 997-00012-93A - Draft 1 March 2013
Appendix B
Specifications
A p p e n d i x B
Specific ati ons
x
AC Electrical
Input Voltage 220-240V (nominal L-N)
Frequency Range 45-66Hz
Maximum Input Current 12A per rectifier
Maximum Earth Leakage Current 1.3mA per rectifier
AC supply cable termination
Standard: Up to 16mm2 TPS NS
AC isolation and protection (1) Main isolator switch, main fuse, MOV surge
protection, circuit breakers
AC outlet 10A (RCD protected)
Generator connection 3-pin 10A plug
Eaton recommends a minimum size generator of See Connection Details
2.5kW.
System Output
Output Voltage (nominal) 48V
Load Current (maximum) 37.5A (for equipment load, plus 37.5A for
battery recharge)
Output Voltage Range 43 - 57.5V
Alarm Connections
DC Power System and Cabinet alarms
1: Critical Power
2: Rectifier Fail
3: Mains Fail
4: Low/High Volts
5: High Cabinet Temp
6: Heat Exchanger Fail
7: Door Open
8: Monitor OK
Notes:
1 For details of alarms and fault finding, see Cabinet Alarms on page 39.
2 For the position of the alarm connection block see Alarm Connections on page 13.
Mechanical
Material
Cabinet frame: 2.0mm mild steel, zinc plated, full colour
passivated
Cabinet panels: 2.5mm aluminium, conversion coated
Plinth: 3.0mm mild steel, hot dip galvanized
Colour Ghost Grey or Forest Green
Finish Anti-graffiti powdercoat

IPN 997-00012-93A - Draft 1 March 2013
49
Dimensions H, W, D
External (excluding plinth) (1) 1940mm, 770mm, 790mm
Internal
Miscellaneous Support cabinet (2) 19" x 27U
Plinth 100mm, 2310mm, 600mm
Notes:
1 Additional space is required for air intake/venting and access. See details on page 20.
2 See the recommended equipment layout in the Site Documentation.
Weight
Cabinet (including dc power system and plinth ???Kg
but excluding batteries and communications
equipment)
Customer equipment Up to 150Kg

Maximum lifting weight (cabinet and 200Kg
equipment)
Environmental
Ambient Temperature
Operating -15°C to 35°C (depending on communications
equipment specifications)
Storage -25°C to 55°C
Humidity
Operating 5 to 85% RH at 30°C
Storage 0 to 95% RH at 30°C
Cooling Fans
Miscellaneous Support cabinet Two
Power Supply sub-cabinet Two
Thermal Performance
Miscellaneous Support cabinet Up to 1.0kW heat loading with a 10°C
temperature rise
Power Supply sub-cabinet Up to 0.3kW heat loading with a 10°C
temperature rise
Audible Noise
1m from sides or rear of cabinet <60dBA L10
1m from front of cabinet <64dBA L10
Seismic Rating 2g in any direction
Wind survival rating (1) >50m/s (180 km/h, 112 mph)
IP Rating
Miscellaneous Support cabinet IP55
Power Supply sub-cabinet IP55
Battery sub-cabinet IP55
Main equipment bay IP23
Notes:
1 Do not attempt to remove the panels in high winds. The panels are not secured.

50 IPN 997-00012-93A - Draft 1 March 2013
Equipment Inci dent Report
EQUIPMENT INCIDENT REPORT
Please enter as much information as you can. Send the completed form, together with the item for repair to your nearest
authorized service agent. NOTE: Only one fault to be recorded per form.
For further information contact your local Eaton dc product supplier or Eaton (see contact details on page 53). Or email:
CustomerServiceNZ@eaton.com
Date: ________________
Customer Information
Company: _______________________________________________________________________
Postal Address: _______________________________________________________________________
_______________________________________________________________________
Return Address: _______________________________________________________________________
(Not PO Box)
_______________________________________________________________________
Telephone: _______________ Fax: _______________ Email: _________________
Contact Name: _______________________________________________________________________
Location of Failure
Product code: ___________ Serial number: __________ Document number: _____________
System type installed in: _________________________ Serial number: _____________
Site name or location: __________________________________________________________
Fault discovered Delivery Unpacking Installation

Initial test Operation after _____ years Other _______________
Failure source Design Manufacturing Documentation

Transportation Installation Handling
______________
Effect on system operation None Minor Major _______________________
INFORMATION (fault details, circumstances, consequences, actions)

______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Internal use only.

Reference No: __________ RMA: __________ NCR: _________ Signature: _________________ Date: _____________

IPN 997-00012-93A - Draft 1 March 2013
51
INFORMATION continued (fault details, circumstances, consequences, actions)
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
SG/03 ISS06

52 IPN 997-00012-93A - Draft 1 March 2013
Worldwide Support
Worldwide Support
For product information and a complete listing of worldwide sales offices, visit Eaton's website
at: dcpower.eaton.com or email: DCinfo@eaton.com
For technical support contact either your local Eaton dc product representative, the closest
office from the following list, telephone (+64) 3-343-7448, or email
CustomerServiceNZ@eaton.com
Australia: 1300-877-359
Canada: 1-800-461-9166
Central America: +52 55-9000-5252
China: +86 755-2757-2666 - extension 3024
Europe / Middle East / Africa: +44 1243-810-500
Hong Kong / Korea / Japan: +852 2745-6682
India: +91 11-4223-2325
New Zealand 0508 NZ Service (0508-697-378)
Singapore / South East Asia: +65 6825-1668
South America: +54 11-4124-4000
South Pacific: +64 3-343-7448
Taiwan: +886 2-6600-6688 or free call 0800-038-168
United States of America (Toll Free): 1-800-843-9433 - option 2 - option 6

IPN 997-00012-93A - Draft 1 March 2013
53

54 IPN 997-00012-93A - Draft 1 March 2013
Index
Index
H
A HX System alarm • 39
AC Socket • 38
AC Supply I
Transient Voltage Protection • 40 Input/Output (I/O) Board
Alarms Repair and Return • 51
Alarm Connections • 49
Cabinet alarms • 39 L
DC power system controller Alarms • 38
LEDs
Door alarm • 39
Troubleshooting • 38
HX System alarm • 39
Lightning Protection • See Transient Voltage
MOV Fail Alarm • 40 Protection
Low Voltage Disconnect (LVD)
B LVD Alarms • See Troubleshooting
Battery
Disposal and Recycling • 44 M
MOVs • See Transient Voltage Protection
C MOV Fail Alarm • 40
Cabinet
Cabinet alarms • 39 P
Door alarm • 39 Problems • See Troubleshooting
Cable Entry Plates • 19 Protection
Cautions • 16, See Warnings Transient Voltage Protection • 40
Communications
Problems • See Troubleshooting R
Rectifiers
D Problems • See Troubleshooting
Damage (transport) • 18 Repair and Return • 51
DC power system controller Repair and Return • 51
Problems • See Troubleshooting Residual Current Devices (RCD) • 38
Repair and Return • 51
Door alarm • 39 S
Specifications • 49
E
Ethernet T
Problems • See Troubleshooting Technical Assistance • 53
Torque Settings • 47
F Transient Voltage Protection • 40
Fans Troubleshooting • 38
Fan Fail Alarm • 38 Damage (transport) • 18
Repair and Return • 51
Servicing • 17, 51, 53

IPN 997-00012-93A - Draft 1 March 2013
55
Technical Assistance • 53
W
Warnings • 16

56 IPN 997-00012-93A - Draft 1 March 2013

CMC Series Outdoor Cabinets Installation and Maintenance Guide - Draft 1

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For Further Information and Technical Assistance

Copyright © 2013 Eaton Corporation. All Rights Reserved.

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About This Guide

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Power System Sub-Cabinet 7

Miscellaneous Support Cabinet 11

RRH DC Distribution Module 14

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Copyright © 2013 Eaton Corporation. All Rights Reserved.

External Views - Cabinet Type A

 Full height, full-width door panels.  GPS window.

 Full height, half-width door panel.  Plinth.

 Miscellaneous support cabinet.  Bolts for lifting bars.

 Heat exchanger intake vent.  Padlock staple for securing a generator.

 Heat exchanger exhaust vent.

 Optional rear cable entry glands (see details on page  Plinth.

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Internal View - Cabinet Type A

 Power system sub-cabinet.  Bias-T (dc inserter) mounting brackets.

 Battery sub-cabinet.  GPS mounting bracket.

 RRH dc distribution module.  AC junction box.

 RRH mounting brackets.  Power meter mounting bracket.

 Filter mounting brackets.

Copyright © 2013 Eaton Corporation. All Rights Reserved.

External Views - Cabinet Type B

Internal View - Cabinet Type B

Copyright © 2013 Eaton Corporation. All Rights Reserved.

External Views - Cabinet Type C

Internal View - Cabinet Type C

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Power System Sub-Cabinet

External View - Power System Sub-Cabinet

 Lockable front cover.  Heat exchanger fan.

Internal View - Power System Sub-Cabinet

 AC distribution module (see details on page 9).

Copyright © 2013 Eaton Corporation. All Rights Reserved.

APS3-300 Series DC Power System

 Rectifier modules (up to three).  Load circuit breakers.

DC Power System Alarm Outputs

DC Power System Alarm Inputs

DC Power System Operation

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Rear view (swing out module to access)

 Front panel screws (4).  Earth connection to earth bar.

Components (left to right):

Copyright © 2013 Eaton Corporation. All Rights Reserved.

External View - Battery Sub-Cabinet

 Removable front cover.  Cable inlets (both sides).

Internal View - Battery Sub-Cabinet

 Battery cables.  Battery isolator.

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Miscellaneous Support Cabinet

External View - Miscellaneous Support Sub-Cabinet

 Heat exchanger exhaust vent.

Copyright © 2013 Eaton Corporation. All Rights Reserved.

Internal View - Miscellaneous Support Sub-Cabinet