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FLUID MACHINERY
Unit 4
PROF. A. K. SUNNU
Jan 2014
albertsunnu@yahoo.com//0208155130
CHAPTER 4:CENTRIFUGAL PUMPS AND FANS
Introduction
➢Rotors, known more commonly as impellers, of centrifugal pumps,
blowers, and fans are designed to transfer energy to a moving fluid that
is considered incompressible.
➢Fans and blowers usually consist of a single impeller spinning within an
enclosure, known as the casing.
➢The impeller produces the fluid velocity and the casing forces the liquid
to discharge from the pump, converting velocity to pressure.
➢Pumps, on the other hand, may be designed to have several impellers
mounted on the same shaft, and the fluid discharging from one is
conducted to the inlet of the neighbouring rotor, thus making the over
all pressure rise of the pump the sum of the individual stage pressure
rises.
➢The individual impellers are designed to look, in cross section, somewhat
like that shown in figure 1.1.
➢An end view of the impeller is shown in figure 4.1.
➢The vanes shown are curved backwards making the angles β1 and β2
with tangents to the circles at radii r1 and r2, respectively.
➢ Ideally, relative velocity W2 leaves the vane at the outer edge of the
impeller at the blade angle β2.
2
➢Figure 4.2 shows velocity diagrams at the inlet and outlet of the vane
passages.
➢ For the design point operation the relative velocity W1 is
approximately aligned with the tangent to the vane surface at angle
β1.
➢The absolute velocity V1 at the inlet is shown entering with no whirl.
➢Thus Vu1=0 and Vm1 = V1.
➢The ideal or virtual head Hi, which is the ideal energy transfer per unit
mass for𝑈perfect
𝑉 guidance by the vanes, is given by
2 𝑢2
𝐻𝑖 = (4.1)
𝑔
➢ Equation (4.1) was derived earlier
as (2.28) gH=-E=U2Vu2.
➢ The ideal head, Hi is higher than
that found in practice, Hi>Hactual.
➢ Reasons for this disparity and
methods for correction will be
given in subsequent sections.
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Impeller Flow
➢Figure 4.1 shows an impeller rotating in the clockwise direction.
➢Fluid next to the pressure face of the vane is forced to rotate at blade
speed.
➢ Motion in a purely circular path at radius r implies a net pressure force
directed radially in inward, so that the net pressure force Adp on a
differential element of cross-sectional area A balances the centrifugal
force (ρ A dr)N2r or mV2/r.
➢Thus the radial pressure gradient is AdP= ρAdr N2r but U=Nr and
𝑑𝑃 𝜌𝑈 2
= =𝜌𝑁 2 𝑟 (4.2)
𝑑𝑟 𝑟
2𝑟
2 𝜌(𝑈22 −𝑈12 )
𝑃2 − 𝑃1 = 𝜌𝑁 2 =
2
➢Since the fluid does not follow the impeller as in solid body rotation, but
instead tends to remain stationary relative to the ground, a resultant
outward flow along the vane with an accompanying adverse pressure
gradient occurs.
➢However, the magnitude of the pressure rise across the rotor is less than
that indicated by integration of (4.2); i.e., less than
𝜌(𝑈22 −𝑈12 )
𝑃2 − 𝑃1 = (4.3)
2
➢A better estimate of the pressure rise is obtained from an equation
formed from (2.28) and (2.34):
4
➢gH=-E= U2Vu2 from equation (2.28) and
𝑃2 −𝑃1 𝑉22 −𝑉12
➢H = + from equation (2.34)
𝜌𝑔 2𝑔
𝑃2 −𝑃1 𝑉22 −𝑉12 𝑃2 −𝑃1 𝑉22 −𝑉12
➢⇒ + =U2Vu2, ⇔ = 𝑈2 𝑉𝑢2 −
𝜌 2 𝜌 2
𝜌(𝑉22 −𝑉12 )
➢ P2-P1 = ρU2Vu2 − (4.4)
2
➢Applying the law of trigonometry to the diagrams of figure 4.2 yields the
relations
➢𝑉22 = 𝑊22 + 𝑈22 − 2𝑈2 𝑊2 𝑐𝑜𝑠 𝛽2 (4.5a)
➢U2+ W2=V2 (4.5b)
➢U2-Vu2 = W2Cos β2 (4.5c)
➢𝑉22 = 𝑊22 + 𝑈22 − 2𝑈2 (𝑈2 − 𝑉𝑢2 ) (4.5d)
𝑈22 +𝑉22 −𝑊22
➢⇒ 𝑈2 𝑉𝑢2 = (4.5)
2
➢And 𝑉12 = 𝑊1 − 𝑈12 (4.6) Figure 4.2 Velocity diagrams at
inlet and outlet
5
➢Combining (4,4), (4.5), and (4.6) results in the pressure rise expression
𝜌(𝑈22 −𝑈12 +𝑊12 −𝑊22 )
➢𝑃2 − 𝑃1 = 2
(4.7)
➢Although the static pressure at the inlet and outlet of the impeller is ex-
pected to be uniform across the opening between the vanes, pressures
on the two sides of a vane are expected to be different.
➢As the fluid moves radially outward, its angular momentum per unit mass
Vur is clearly increased.
➢This means that a moment of some force has been applied to the
control volume considered.
➢ The source of such a force is obviously a pressure difference between
any two points on opposite sides of the control volume at the same
radial distance from the axis of rotation.
➢The azimuthal force resulting from this pressure difference is the so-
called Coriolis force, of magnitude │2N x W│
➢This force is applied to the impeller at the pressure face and the suction
face of the vane.
➢Equation (4.7) applied between the inlet and some intermediate radius
less than r2 implies that the greater pressure rise on the pressure face is
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accompanied by a lower relative velocity W on that face.
➢Conversely, a higher relative velocity at the suction face is indicated.
➢Figure 4.1 shows a circulatory flow which is radially inward on the pressure
face and radially outward on the suction face, and this is superposed on
the main flow, which is radially outward.
➢The difference in pressure rise on the two sides of the passage between
vanes implies a separation, or backflow, region near the outer end of the
suction face.
➢ The latter implies a flow deflection away from the suction face near the
exit of the passage.
➢The change in Vu2 associated with this flow deflection is known as slip.
➢The ratio of the actual Vu2 to the ideal Vu2 is usually known as the slip
coefficient μs.
➢Since the slip depends on circulation and the circulation is clearly
dependent on the geometry of the flow passage, figure 4.2b, a
theoretical relation-ship expressing μs as a function of the number of
blades nB and exit angle β2 is not surprising. Shepherd (1956) has given
such a relation:
𝜋𝑈2 𝑠𝑖𝑛 𝛽2
𝜇𝑠 = 1 − 𝑉𝑢2 𝑛𝐵
(4.8)
➢Equation (4.8) shows that for an infinite number of vanes, i.e., perfect
guidance of the fluid, μs becomes unity.
7
➢The velocity diagram of Figure 4.2 must be modified to
agree with the corrected Vu2, and the angle β2 must be
taken as the fluid angle rather than the vane angle.
➢ Equation (4.1) is used to compute the actual energy
transferred to the fluid from the impeller.
➢The modified Euler’s equation, obtained as ideal head Hi
is derived as follows.
➢The ideal head Hi is μsU2Vu2 (for no initial angular
momentum).
𝑈2 𝑈2 𝜋 𝑠𝑖𝑛 𝛽2
➢ 𝐻𝑖 = (𝜇𝑠 𝑉𝑢2 ) = [𝑉𝑢2 − 𝑈2 ]
𝑔 𝑔 𝑛
𝑈2 𝜋 𝑠𝑖𝑛 𝛽2
➢ [(𝑈2 − 𝑉𝑚2 𝑐𝑜𝑡 𝛽2 ) − 𝑈2 ]
𝑔 𝑛
➢The so-called total head H is determined from the steady-flow energy equation after
experimentally evaluating the mechanical energy terms at the suction and discharge
sides of the pump.
➢The mechanical efficiency ηm accounts for frictional losses occurring between moving
mechanical parts, which are typically bearings and seals, as well as for disk friction,
ሶ 𝑚ሶ 𝐿 )𝑈2 𝑉𝑢2
(𝑚+
and is defined by 𝜂 = (4.12)
𝑚 𝑃
1
0
Performance Characteristics
➢Characteristic curves for a given pump are determined by test, and they
consist primarily of a plot of head H as a function of volume rate of flow Q.
➢A typical characteristic curve is shown schematically in Figure 4.3.
➢The theoretical head from (4.1) is also shown in Figure 4.3.
➢The actual curve is displaced downward as a result of the losses of
mechanical energy previously discussed.
➢ However, (4.1) provides the engineer with the upper limit of performance
which can be achieved, since it does not account for losses.
➢If the speed is increased, (4.1) indicates that the curve will shift upward, and
vice versa.
➢ Expressing (4.1) in terms of Q, we have
𝑈 −𝑄/𝐴2 𝑐𝑜𝑡 𝛽2
𝐻𝑖 = 𝑈2 2 (4.14)
𝑔
➢ Dividing (4.14) by the square of twice the
tip speed ND2, [(2ND2/2)2=N2D22 ] we
obtain
𝑔𝐻𝑖 𝑄 𝑐𝑜𝑡 𝛽2
2 2 = 0.5(0.5 − 3 ) (4.15)
𝑁 𝐷2 𝜋𝑏𝑁𝐷2
1
1
➢Equation (4.15) indicates a functional relationship between head
coefficient gH/(N2D2) and flow coefficient Q/ND23, which is independent of
speed.
➢The actual performance curves, when plotted non-dimensionally, also show
a functional relationship which is independent of speed; i.e., data for
different rotor speeds will collapse into a single-head coefficient-flow
coefficient curve, figure 4.3b.
➢We can predict, the approximate value of head or flow rate resulting from a
change of speed if we assume that the operating state, i.e., the values of
head and flow coefficients, are the same before and after the change.
Referring to
➢Figure 4.3 and considering a change of speed from N1 to N2, the operating
state point on the characteristic plot moves from position 1 to position 2.
➢Since we are assuming similar flows,
𝐻 𝐻
➢𝑁12 = 𝑁22 (4.16)
1 2
𝑄 𝑄
and 𝑁1 = 𝑁2 (4.17)
1 2
➢Equations (4.16) and (4.17) express the pump (or fan)
laws.
➢Manipulation of these equations yields
𝐻1 𝐻2
= (4.18), which states that H is proportional to Q2
1 𝑄12 𝑄22
2
➢The latter relation is approximately that followed by the external system
to which the pump is attached, assuming that no changes have been
made in it.
➢ Thus the path from 1 to 2 for a simple change of speed is roughly the loci
of similar states, and this fact makes the pump (or fan) laws extremely
useful.
➢As indicated by (4.11) overall efficiency varies with flow rate, and it is
required for the computation of brake power.
➢Referring to Figure 4.4, which is a typical variation, we see that efficiency
varies with flow rate from zero at no flow to a maximum value ηmax near
the highest flow rate.
➢The actual value of ηmax varies from 70 to 90 percent, depending
primarily upon the design flow capacity.
➢Machines handling large flows have higher maximum efficiencies, since
frictional head loss decreases proportionately with large flow area.
➢On the other hand, machines of high head and low flow, i.e., low
specific speed tend to have lower efficiencies.
➢High head is associated with large-diameter or high-speed impellers,
which increases disk-friction losses considerably, and low flow implies
higher proportional head loss associated with smaller flow area.
1
3
➢ Characteristically, the latter-type machine is of the radial-flow design, while
the former is classified as a mixed-flow design.
➢Although the choice of a specific speed may be dictated by design
requirements, it is worth noting that test results show that centrifugal pumps
with specific speeds between 0.7 and 1 seem to have the highest maximum
efficiencies (for example, see Church, 1972).
➢The head-capacity (H-Q) curves can be altered at the high-flow end by the
occurrence of the phenomenon of cavitation.
➢ This process consists of the formation and
collapse of vapour bubbles, which occur when
the fluid pressure falls below the vapour
pressure.
➢ Outward flow in the impeller passage, which
is accompanied by pressure rise, results in a
collapse of the bubble.
➢The width b1 and b2 can be increased slightly to account for vane thickness
in a refined calculation.
2
2
Example 4.1
Calculate the power required to drive the original pump at 1160 rpm at a
flow rate of 3100 gal/min. Also determine the specific speed (non-
dimensional).
Solution
Given parameters: Q = 3100 gal/min, H = 100 ft , n = 1160 rpm,
Converting given parameters to SI units, we have: Q = 0.235 m3/s H = 30.480 m
2𝜋𝑛 2𝑥3.142𝑥1160
N= = =121.47 rad/s
60 60
Calculating the specific speed, Ns
𝑁𝑄 1/2 121.47𝑠 𝑋 (0.235𝑚Τ𝑠)1/2
Ns = Ns = = 0.819
(𝑔𝐻)3/4 (9.81𝑚Τ𝑠 2 𝑋 30.48𝑚)3/4
• Reading efficiency from graph (fig 4.8) with n = 1160 rpm and Q = 3100
gal/min, efficiency, 𝜂 = 83% in order to calculate the required Power, P is as
follows.
𝑚𝑔𝐻 𝜌𝑄𝑔𝐻
𝜂= ⇔𝑃=
𝑃 𝜂
𝑄 𝑄 0.235
• 𝑉1 = = = 0.177 = 3.107 𝑚/𝑠
𝐴 2𝛱𝑟1 𝑏1 2𝛱 × ×0.136
2
0.177
• 𝑈1 = 𝑁 𝑟1 =
121.47 𝑥 = 10.75 𝑚/𝑠
2
𝑉 3.107
• From the velocity diagram, 𝑡𝑎𝑛𝛽1 = 1 =
𝑈1 10.75
−1
𝛽1 = tan 0.28 = 16.12°
2
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