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CONFIDENTIAL

LED TV
SERVICE MANUAL
CHASSIS : LB85P

MODEL : 43LK5260PTA

CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL70443704 (1805-REV00)

Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
CONTENTS

CONTENTS ............................................................................................... 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS .................................................................... 4

SPECIFICATION ....................................................................................... 6

SOFTWARE UPDATE ............................................................................... 9

BLOCK DIAGRAM .................................................................................. 10

EXPLODED VIEW ................................................................................... 11

DISASSEMBLY GUIDE .......................................................................... 13

TROUBLE SHOOTING GUIDE ................................................. APPENDIX

-2- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

-3- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. U se the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Q
 uickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Q uickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

-4- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. C onnect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

-5- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LED TV used LB85P (1) Performance: LGE TV test method followed
chassis. (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Requirement for Test
Each part is tested as below without special appointment.

(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C


(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. Model General Specification


No. Item Specification Remarks
1. Market Asia, Oceania (PAL/DVB Market)
(1) Digital TV
DVB-T/T2, DVB-C, DVB-S/S2
(2) Analogue TV
2. Television system Depending on Model and Country
PAL B/B, PAL B/G, PAL D/K, PAL-I
SECAM B/G, SECAM D/K
NTSC-M
ATV / DVB-T/T2 : 2,000EA
3. Channel Storage
DVB-S/S2 : 6,000EA
► DVB-T
- Guard Interval (Bitrate_Mbit/s): 1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2
- Guard Interval (Bitrate_Mbit/s)
: 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256
- Modulation : Code Rate
Analog : VHF,UHF,CATV
4. Receiving system QPSK : 1/2, 2/5, 2/3, 3/4, 5/6
Digital : DVB
16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-S
- symbol rate
DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s
DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi
DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8
DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
5. Video(Composite) Input PAL, SECAM, NTSC 4 System : PAL, SECAM, NTSC, PAL60
6. Component Input Y/Cb/Cr, Y/Pb/Pr
1. HDMI1-DTV/PC Support HDCP 1.4
7. HDMI Input HD/FHD
2. HDMI2-DTV Depend on model(HDMI 1 EA : No.1, HDMI 2EA :No.1/2)
8. Audio input (2 EA) Component & AV Component & AV’s audio input is used by common port
9. USB Input For My Media(Movie/Photo/Music List) and SVC JPEG, MP3, DivX HD
10. Headphone

-6- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
5. External Input Support Format
5.1. HDMI : Refer to adjust specification about EDID data
(1) Component Video Input (Y, Cb/Pb, Cr/Pr)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock Proposed Remark
1 720*576 15.625 50.00 13.5 SDTV ,DVD 576I
2 720*480 15.73 60.00 13.5135 SDTV ,DVD 480I
3 720*480 15.73 59.94 13.50 SDTV ,DVD 480I
4 720*576 31.25 50.00 27.00 SDTV 576P
5 720*480 31.50 60.00 27.027 SDTV 480P
6 720*480 31.47 59.94 27.00 SDTV 480P
7 1280*720 37.50 50.00 74.25 HDTV 720P
8 1280*720 45.00 60.00 74.25 HDTV 720P
9 1280*720 44.96 59.94 74.176 HDTV 720P
10 1920*1080 28.125 50.00 74.25 HDTV 1080I
11 1920*1080 33.75 60.00 74.25 HDTV 1080I
12 1920*1080 33.72 59.94 74.176 HDTV 1080I
13 1920*1080 56.25 50.00 148.50 HDTV 1080P
14 1920*1080 67.50 60.00 148.50 HDTV 1080P
15 1920*1080 67.432 59.94 148.352 HDTV 1080P
16 1920*1080 27.00 24.00 74.25 HDTV 1080P
17 1920*1080 26.97 23.94 74.176 HDTV 1080P
18 1920*1080 33.75 30.00 74.25 HDTV 1080P
19 1920*1080 33.71 29.97 74.176 HDTV 1080P

-7- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
(2) HDMI Input(PC/DTV)
No Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remark
PC(DVI) DDC
1 640*350 31.46 70.09 25.17 EGA X
2 720*400 31.46 70.08 28.32 DOS O
3 640*480 31.46 59.94 25.17 VESA(VGA) O
4 800*600 37.87 60.31 40.00 VESA(SVGA) O
5 1024*768 48.36 60.00 65.00 VESA(XGA) O
6 1152*864 54.34 60.05 80.00 VESA O
7 1360*768 47.71 60.01 85.50 VESA (WXGA) O
8 1280*1024 63.98 60.02 108.0 VESA (SXGA) O Except HD Model
9 1920*1080 67.50 60.00 148.5 HDTV 1080P O Except HD Model
DTV
1 640*480 31.46 59.94 25.125 SDTV 480P
2 640*480 31.50 60.00 25.125 SDTV 480P
3 720*480 15.73 59.94 13.500 SDTV 480I
Don’t insert in manual
4 720*480 15.75 60.00 13.514 SDTV 480I
spec. out
5 720*576 15.62 50.00 13.500 SDTV 576I(DVB)
6 720*480 31.47 59.94 27.00 SDTV 480P
7 720*480 31.50 60.00 27.027 SDTV 480P
8 720*576 31.25 50.00 27.00 SDTV 576P(DVB)
9 1280*720 37.50 50.00 74.25 HDTV 720P(DVB)
10 1280*720 45.00 60.00 74.25 HDTV 720P
11 1280*720 44.96 59.94 74.176 HDTV 720P
12 1920*1080 28.12 50.00 74.25 HDTV 1080I(DVB)
13 1920*1080 33.75 60.00 74.25 HDTV 1080I
14 1920*1080 33.72 59.94 74.176 HDTV 1080I
15 1920*1080 56.25 50.00 148.50 HDTV 1080P(DVB)
16 1920*1080 67.50 60.00 148.50 HDTV 1080P
17 1920*1080 67.43 59.94 148.35 HDTV 1080P
18 1920*1080 27.00 24.00 74.25 HDTV 1080P
19 1920*1080 26.97 23.97 74.175 HDTV 1080P
20 1920*1080 33.75 30.00 74.25 HDTV 1080P
21 1920*1080 33.71 29.97 74.175 HDTV 1080P

-8- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
SOFTWARE UPDATE
▪ USB DOWNLOAD(*.epk file download)
(1) Insert the USB memory Stick to the USB port.
(2) Automatically detect the SW Version and show the below message.

(3) Click [Start]: initiate the download and install of the update.

(4) After finished the update, automatically TV will be DC OFF -> ON.
(5) After TV turned on, Check the updated SW Version and Tool Option.

-9- Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
SPI_SCK/SDI/SDO/CS Serial Flash
(IC1300, 8Mbit)

NAND FLASH I2C_SCL/SDA System EEPROM


IC102 (1Gbit) (IC104, 256Kbit)

X-tal
24MHZ

SPDIF_OUT
SPDIF
(JK1001)

COMPONENT COMP_Y+/Pb+/Pr+/L_R_IN or AV_CVBS_IN/L_R_IN


(JK1702)

IC101

- 10 -
IF_AGC_S, IF_AGC Main SOC AUD_LRCH, SPK_L
REAR IF_N, IF_P AUD_LRCK, AUD_SCK
Audio AMP
Tuner TU_SCL / SDA AMP_SCL/SDA
(IC5600)
(TU3703)
TU_CVBS, SIF
H/NIM
SPK_R
BLOCK DIAGRAM

One KEY, LED_R, IR, I2C_Sensor

Copyright ©
Connector
(P4601)
CK+/-, D0+/-, D1+/-, D2+/-_HDMI2
HDMI2
(JK800) DDC_SCL/SDA_2, HDMI_CEC
(P1800)
(P1801)

CK+/-, D0+/-, D1+/-, D2+/-_HDMI1


HDMI1 RXA0+/-~RXA4+/-, RXACK+/-
(JK801) DDC_SCL/SDA_1, HDMI_CEC RXB0+/-~RXB4+/-, RXBCK+/-
AGP
SIDE DM/DP

Only training and service purposes.


USB OCP
(JK701) +5V_USB USB1_OCP/CTL
SN1406035RGER
30P HD LVDS wafer

51P FHD LVDS wafer

LG Electronics Inc. All rights reserved.


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

901
400
521

902
540
LV1

120
HP1
800

HS1

121

AT1
500

720
200T

700

200P

LED Array Ass’y


200A

Set + Stand
A10

ARC1
AR1
200C

- 11 - Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
EXPLODED VIEW (MODULE)
IMPORTANT NOTICE

MRC use only


* MRC : Module Repair Center

Optical Sheet
200PPR

POL(Rear)
200SR1
Rear Side
200P

Ass’y
Panel
200SL1
200PC
200PPF

POL(Front)

- 12 - Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
DISASSEMBLY GUIDE
1. Disassembly of Back cover (4) Put ‘long nose’ into the hole.
(1) Remove screw in the set

(5) Open B/C with push/pulling long nose


(2) Check both right/left hole to upper and lower sides.

(3) Attach tape to ‘Long nose pliers’


(6) Disassemble Back cover.

- 13 - Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
2. Spec of Back cover hole size & Long nose
▶ B/C Hole size ▶ For disassembly equipment
- w : 4.6 mm - Long nose pliers
- t : 3.5 mm - Needle nose pliers
W < 4.0mm

w
w 4.6

t 3.5 t< 3.0mm

- 14 - Copyright © LG Electronics Inc. All rights reserved.


Only training and service purposes.
TROUBLE SHOOTING GUIDE

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Contents of Standard Repair Process
* First of all, Check whether there is SVC Bulletin in GSCS System for these model.
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1 No video/Normal audio 1
2 No video/No audio 2
3 Tuning fail, Picture broken/ Freezing 3, 4
A. Video error
4 Color error 5
Vertical/Horizontal bar, residual image, light spot,
5 6
external device color error
6 No power 7
B. Power error
7 Off when on, off while viewing, power auto on/off 8
8 No audio/Normal video 9
C. Audio error
9 Wrecked audio/discontinuation/noise 10
10 Remote control & Local switch checking 11
D. Function error
11 External device recognition error 12
12 E. Noise Circuit noise, mechanical noise 13
13 F. Exterior error Exterior defect 14

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


1/14
Content No video / Normal audio Revised date

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D ↔ Adaptor, LVDS Cable, Speaker Cable, IR B/D Cable…)

☞A1 ☞A4
Y Y Y
No video Normal Check Back Light Check LVDS 12 V Normal Replace T-con B/D
Normal audio On with naked eye On of Main B/D or Module
Audio Voltage
N N N
☞A2
Move to Check Main B/D to LED Back light Voltage Replace Main
No video/No audio B/D or Repair parts

Y
Normal Replace Module
Voltage

Replace Main
B/D or Repair parts

※Precaution ☞A3 & A6


Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


2/14
Content No video / No audio Revised date

☞A13
No video / Check voltage 19V Normal Y Replace Main
No audio of Adaptor Voltage B/D or Repair parts

Replace Adaptor

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


3/14
Content Tuning fail, Picture broken/freezing Revised date

. By using Digital signal level meter


☞ A5
. By using Diagnostics menu on OSD
Check RF Signal level ( Menu → Customer Support(red button on remote control) → Signal Test )
- Signal strength (Normal : over 50%)
- Signal quality (Normal : over 50%)

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal
→ DVD Player ,Set-Top-Box, Different maker TV etc`

☞ A6
Check RF Cable
Normal Y Check SVC N Check Normal Y
Connection End
1. Reconnection Picture S/W Version Bulletin Tuner soldering Picture
2. Install Booster
N Y N

N S/W Upgrade Replace


Normal Contact with signal distributor
Picture or broadcaster (Cable or Air) Main B/D

Y
Normal N
Picture
End
Y

End

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


4/14
Content Tuning fail, Picture broken/freezing Revised date

☞ A5 Check RF signal cable (DVB satellite signal or not)


Check whether other equipments have problem or not.
Check RF Signal level
(By connecting RF Cable at other equipment)
→ Set-Top-Box, Different maker TV etc

Check satellite setting. ☞ A6


- Check LNB frequency
Normal Y Normal Y Check SVC N Check Replace
- Check satellite
Signal Setting S/W Version Bulletin Tuner soldering Main B/D
- Check Satellite connection
(DiSEqC, motor, etc…) Y
N N

Contact with signal Replace satellite setting S/W Upgrade


distributor (match with installed ANT)
or broadcaster
(Cable or Air)

N Normal N
Normal
Picture Picture

Y Y

End End

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom A. Video Error Established date


5/14
Content Color error Revised date

☞ A8 / A9
☞A7 Check and
replace Link Y Y
Check color by input Y
Color Cable Color Color
- External Input Replace Main B/D Replace module
error (LVDS) and error error
(COMPONENT/AV/HDMI)
contact
N N N
condition

Check error End


color input
mode

☞A10 External Check external External Y


Check Test pattern Input Component, device and device/Cable Replace Main B/D
HDMI error cable Normal
N

Request repair
for external
device/cable

Copyright © 2018 LG Electronics. Inc. All rights reserved.


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Standard Repair Process

Error Symptom A. Video Error Established date


Vertical/Horizontal bar, Residual Image, 6/14
Content Revised date
Light spot, External device Color error

Vertical/Horizontal bar, residual image, light spot Replace


Module
☞A7 ☞ A8/ A9 N
Check external
Check color condition by input Y Y Check and
Screen device Screen Screen N Screen
- External Input replace Link Replace Main B/D
normal connection normal normal normal
(Component/AV/HDMI) Cable
condition
N N Y Y

☞A10 Replace Request repair End End


Module for external
Check Test pattern
device

External device screen error-Color error Connect other external


Check screen device and cable
Y condition by input Y (Check normal operation of N
Check External Screen Replace
Check S/W Version -External Input External Input, Component
Version Input error normal Main B/D
(Component/AV/ and HDMI by connecting
HDMI) N Jig, pattern Generator,
N Y
Set-top Box etc.

S/W Upgrade
End Request repair for
external device

Normal N
Screen

End

Copyright © 2018 LG Electronics. Inc. All rights reserved.


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Standard Repair Process

Error Symptom B. Power Error Established date


7/14
Content No power Revised date

☞A11
DC Power on Normal N
Check Power Y Replace
by pressing Power Key Operati
Power LED LED On Main B/D
On Remote control on
Stand-By : Red N Y

Check Adaptor/ End


Power cord was
inserted properly

Power Y
LED On

N Y
☞A16
Normal
Check ST-BY 3.5V
Voltage

Replace Adaptor or
Replace Main B/D

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom B. Power Error Established date


8/14
Content Off when on/off while viewing, power auto on/off Revised date

☞A14
N Y CPU Y
Check outlet Adaptor Check Power Off
Error Abnorm Replace Main B/D Normal End
or A/C cord DC Out Mode
al
Y N
N
Abnorm
al1 Replace Adaptor
☞A13
Fix A/C cord & Outlet Replace
Adaptor (If Power Off mode
is not displayed) Normal Y
Replace Main B/D
Check Adaptor Voltage
voltage
N

Replace Adaptor

* Please refer to the all cases which can be displayed on power off mode.

Status Power off List Explanation Action contents


"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER Normal Case
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble Check & Change Main B/D
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal Check & Change Main B/D

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom C. Audio Error Established date


9/14
Content No audio / Normal video Revised date

☞A15
Check user
Y Replace Speaker
No audio Connection Connec
Screen normal from Main  tion or Main B/D
Speaker Cable
N

Insert wafer SPK Cable

Normal N
Audio

End

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom C. Audio Error Established date


10/14
Content Wrecked audio / Discontinuation / Noise Revised date

Check input ☞A13


Y Wrecked Audio/ Check and replace
signal Signal Check Voltage 19V
Discontinuation/ speaker and
-RF Normal of Adaptor
Noise for all audio connector
-External Input
N

Wrecked Audio/ Y
Normal
Discontinuation/ Replace Main B/D
Voltage
Noise only for D-TV
N

Wrecked Audio/
Discontinuation/ Replace Adaptor
Noise only for Analog

Wrecked Audio/
Connect and check
Discontinuation/
other external Replace Main B/D End
Noise only for
device
External Input
(When RF signal is not
received) N
Normal
Request repair to external Audio
cable/ANT provider
Y
(In case of
External Input
signal error) Check and fix external device
Check and fix
external device

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom D. Function Error Established date


11/14
Content Remote control & Local switch checking Revised date

Replace
Main B/D

☞A16 Y
☞A16 ☞A16
Y Check & Repair N
Check R/C itself Normal Normal Check 3.5V Normal Y Check IR Normal
Cable connection
Operation Operating Operating On Main B/D Voltage Output signal Signal
Connector solder
N Y N N
☞A13
End Check Voltage 19V of Adaptor Replace
Check R/C Operating Check & Replace IR B/D
When turn off light Baterry of R/C
in room

If R/C operate,
Explain the customer Y
Normal
cause is interference End
Operating
from light in room.

Replace R/C

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom D. Function Error Established date


12/14
Content External device recognition error Revised date

Check technical External Input


Check input Signal Y information Technical N
And Component Replace Main B/D
signal Input - Fix information information
Recognition error
- S/W Version
N Y

Fix in
HDMI
Check and fix accordance
Recognition
external device/cable with technical
error
information

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom E. Noise Established date


13/14
Content Circuit noise, Mechanical noise Revised date

Identify Circuit Check location


Replace Main Board
nose type noise of noise

Mechanical Check location


noise of noise

※ Mechanical noise is a natural ※ When the nose is severe, replace the module
phenomenon and apply the 1st level (For models with fix information, upgrade the S/W or
description. provide the description)
When the customer does not agree, apply or
the process by stage. ※ If there is a “Tak Tak” noise from the cabinet, refer
※ Describe the basis of the description in to the KMS fix information and then proceed as
“Part related to nose” in the Owner’s Manual. shown in the solution manual
(For models without any fix information, provide the
description)

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process

Error Symptom F. Exterior Defect Established date


14/14
Content Exterior defect Revised date

Zoom part with Module


Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
Control Replace Remote control
damage

Stand
Replace stand
damage

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
* First of all, Check whether there is SVC Bulletin in GSCS System for these model.
No. Error symptom Content Page Remarks
1 Check LCD back light with naked eye A1
2 LED driver B+ measuring method A2
A. Video error_ No video/Normal audio
3 Check White Balance value A3
4 Power voltage measuring method A4
5 TUNER input signal strength checking method A5
A. Video error_ No video/Video lag/stop
6 Version checking method A6
7 connection diagram A7
8 A. Video error_Color error Check Link Cable (LVDS) reconnection condition A8 / A9

9 Adjustment Test pattern - ADJ Key A10

10 connection diagram A7

11 A. Video error_Vertical/Horizontal bar, residual Check Link Cable (LVDS) reconnection condition A8 / A9
image, light spot
12 Adjustment Test pattern - ADJ Key A10

A-1/11
13 Check Cable(1) ~ (2)
A-2/11
A-3/11 ~
14 Exchange Main Board (1) ~ (3)
A-5/11
<Appendix>
Defected Type caused by T-Con/ Inverter/ A-6/11 ~
15 Exchange Module (1) ~ (3)
Module A-8/11
A-9/11 ~
16 Exchange T-Con (1) ~ (2)
A-10/11

17 Exchange Power Board (PSU) A-11/11

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
* First of all, Check whether there is SVC Bulletin in GSCS System for these model.
No. Error symptom Content Page Remarks
18 Check front display LED A11

19 Check power input Voltage & ST-BY 3.5V A12


B. Power error_No power
20 Checking method when power is ON A13

21 Power voltage measuring method A4


B. Power error_Off when on, off while
22 POWER OFF MODE checking method A14
viewing
23 C. Audio error_No audio/Normal video Checking method in menu when there is no audio A15
D. Function error_ No response in Remote
24 Remote control operation checking method A16
control, key error

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A1
Content Check Back Light On with Naked eye Revised date

Power On -> disjoint back case -> check lighting

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A2
Content Main Board to LED back light Voltage Revised date

Measure DC Voltage applying to LED backlight from Main B/D

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Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A3
Content Check White Balance value Revised date

1. Press the ADJ button on the Remote control for adjustment

2. Enter into White Balance of item 11

3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm),


re-enter the value after replacing the MAIN BOARD

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A4
Content Power Voltage Measuring Method Revised date

HD Model : 27 ~ 30 pin FHD Model : 48 ~ 51 pin

Check LVDS 12V

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, Video lag/stop Established date


A5
Content Tuner Input Signal Strength Checking Method Revised date

Setting  Programmes  signal test  Select channel

When the signal is strong, use the


attenuator (-10dB, -15dB, -20dB etc.)

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, No Video/Normal Audio Established date


A6
Content Version Checking Method Revised date

Checking SW version method for Remote control for adjustment

Press the IN-START with the Remote


control for adjustment

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

A. Video Error, Vertical/Horizontal bar, Residual Image,


Error Symptom Established date
Light spot A7
Content connection diagram Revised date

As the part connecting to the external input, check the


screen condition by signal

* Jack spec. : depending on Model

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, Color Error Established date A8/


Content Check and replace Link Cable(LVDS) and contact condition Revised date A9

1. Check and replace LVDS Cable

2. Check LVDS connection condition

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom A. Video Error, Color Error Established date


A10
Content Adjustment Test Pattern – ADJ Key Revised date

You can view 10 types of patterns using the ADJ Key

Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D)

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Appendix. Examples of Symptoms(Image error) Check for poor cable contact

Symptom
Item Cause Symptom Image
Name
Pin 단선

CABLE Color smear Poor broken pin of FFC cable

Color is Excessive due to FFC Cable


CABLE R Color Excessive
Contact.

screen is dark due to poor contact due


CABLE Screen darkness to disconnection of the FFC cable pin.

G color transient due to poor FFC cable


CABLE G Color Excessive connection

A - 1/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(Image error) Check for poor cable contact

Symptom
Item Cause Symptom Image
Name

CABLE Color spread LVDS cable connection problem

CABLE Color spread LVDS cable connection problem

CABLE Color spread LVDS cable connection problem

Due to foreign substance withi nLVDS


CABLE Screen stop cable PIN

A - 2/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(Main) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Main Screen noise Bit noise from horizontal screen

Broken screen due to


Main Screen noise
Main IC problem

Main Dark picture Dark left-side screen

Top/bottom screen part


Main Broken picture
Picture problem due to tuner
Inner side quality problem

A - 3/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(Main) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Main Broken screen Broken screen in a horizontal manner

Main Screen spread Screen corner appears blurry

Main Color Spread Color spread on the screen

Main Blurry Screen Blurry picture on the screen

A - 4/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(Main) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

No problem at the initial stage,


Main Broken picture G-color spread after 10 minutes

Right-side
Main
Screen Right-side screen problem
problem

LG logo
Main Screen picture spread problem
Screen problem

No problem at the initial stage.


Right-side
Main During Heat run, right-side picture
picture problem
problem

A - 5/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(Module) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Isometric Isometric horizontal bars occur


MODULE
Horizontal Bar throughout the screen

MODULE Internal matter BLU internal foreign matter inflow

MODULE Image broken 6 block image broken

MODULE Image broken Screen sync signal broken

A - 6/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(Module) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

Internal damage and image breakage


MODULE Image broken
due to external impact

Bend on the Bending due to lateral external impact


MODULE
screen and internal bending of BLU

Vertical spreading on cube screen in no


MODULE Vertical smear
signal

MODULE Over color Screen contour part brightly Over color

A - 7/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(Module) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

MODULE Vertical bar Center Vertical Bar

MODULE Screen darkness Center of the screen 1 block dark

MODULE Vertical bar Center Vertical Bar

Darkness at the
MODULE bottom of the MODULE internal BLU breakage
screen

A - 8/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(T-Con) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

screen lower T-Con is defective and the picture below


T-CON
image broken the screen is broken

screen lower T-Con is defective and the picture below


T-CON
image broken the screen is broken

screen lower T-Con is defective and the picture below


T-CON
image broken the screen is broken

screen lower T-Con is defective and the picture below


T-CON
image broken the screen is broken

A - 9/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Appendix. Examples of Symptoms(T-Con) Check parts by symptom

Symptom
Item Cause Symptom Image
Name

T-CON Wafer Locking The strength is


T-CON Image Broken
weak and cable contact failure occurs

Darkness at the Initial normal operation,


T-CON
top of the screen upper darkness during heat run

The entire screen is dark and bit noise


T-CON Image Broken
occurs

The entire screen is dark and bit noise


T-CON Image Broken
occurs

A - 10/11
Copyright © 2018 LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom B. Power Error, No Power Established date


A11
Content Check front Display LED Revised date

ST-BY condition: Red

Front LED control :


Menu  Option  Standby Light  On/Off

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Standard Repair Process Detail Technical Manual

Error Symptom B. Power Error, No Power Established date A12/


Content Checking Method When Power is ON Revised date A13

Check Voltage 19V of Adaptor Power

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Standard Repair Process Detail Technical Manual

Error Symptom B. Power Error, Off when on, off whiling viewing Established date
A14
Content Power off Mode checking method Revised date

1. Press the IN-START button of the Remote control for adjustment

2. Check the entry into adjustment item 3

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Standard Repair Process Detail Technical Manual

Error Symptom C. Audio Error, No Audio/Normal Video Established date


A15
Content Checking method in menu when there is no audio Revised date

Check Connection from Main B/D to Speaker

Copyright © 2018 LG Electronics. Inc. All rights reserved.


Only for training and service purposes
Standard Repair Process Detail Technical Manual

Error Symptom D. Function Error, No Response in Remote control, Key error Established date
A16
Content Remote control operation checking method Revised date

P4600
1 GND
③ 2 N/A
3 KEY2
4 +3.5V_ST
④ 5 GND
6 LED_R/BUZZ
7 IR
② 8 GND
① < Sub Ass’y>
9 I2C_SCL_SENSOR
10 I2C_SDA_SENSOR

< Main Ass’y>

1, 2. Check IR cable condition between IR & Main board


3. Check the ST-BY 3.5V on the terminal 4

4. When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog
Tester needle moves slowly, and defective when it does not move at all.

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Only for training and service purposes

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