MMJP 90×7

WHITE RICE GRADER

OPERATION INSTRUCTION

THE PEOPLE’S REPUBLIC OF CHINA

HUBEI YONGXIANG FOOD PROCESSING MACHINE CO. LTD.

 HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

Warning:
z Do not carry out any operation, maintenance or inspection of the machine until you have read and well
understood the contents of this instruction manual.
z Keep this manual at hand whenever any operation, maintenance or inspection of the machine is being
carried out.
z Machine features and specifications are subject to change without notice.

1. Application and feature

MMJP 90×7 white rice grader is mainly used for white rice grading in rice milling plant and the other
material similar to the particle feedstock grading and separating. It has advantages such as small volume,
light weight, compact construction, small noise, stable running, good performance, long useful life as well
as simple operation, easy to maintain and so on.
Taking advantage of the difference between broken rice and whole rice as well as particle size, enable
the rice to rotate and overlap on rotary sieve cover provided within the machine and to be pushed forward
by friction. After sifting continuously with the seven-deck sieve of different aperture size, the whole rice is
separated automatically from the broken rice, thus attain the purpose of white rice grading.

2 Safety measures

2.1 General inspections

2.1.1 When carrying out any inspection or maintenance, wear appropriate protective gear such as helmet
and safety shoes.
2.1.2 Keep free the surrounding and passages around the machine.
2.1.3 Prevent the machine from being watered, which shorts the electric circuits , and consequently causing
the machine to break down.
2.1.4 Do not fail to ground the machine in order to prevent fires from occurring due to current leaks.
2.1.5 Never touch the live parts inside the machine after turning on power.
2.1.6 Do not permit any person who has not been properly trained to operate or service the machine.
2.1.7 Do not fail to inspect the machine before starting operation. When carrying out any inspection work,
always power off and clearly indicate that the machine is under inspection or maintenance in control panel
at the workshop.
2.1.8 Check for any looseness or damage on bolts, nuts and belts. Make sure that the machine is in good
condition, and then restore the cover after the checking.
2.1.9 Always stop the machine before greasing the driving part of the machine.

2.2 Special precautions

2.2.1 Install the machine in a level and stable place, otherwise will cause vibration and poor performance of
the machine.
2.2.2 Keep sufficient working space around the machine as per fig.6-2.
2.2.3 Handle the machine with right approach, lest lead to malfunction and failure of the machine.
2.2.4 Keep alert to the machine, if any abnormality is found, stop the operation and check the machine to
ensure safe operation.

2.3 Warning stickers

2.3.1 The machine is provided with warning stickers on certain locations where a special precaution is
required. It is important for operators to know the location and contents of each stickers and follow the
instruction on the sticker to prevent accidents.
2.3.2 Check if letters and illustration on the sticker are legible and if not, remove dirt on the sticker or
replace it.

3 .Specification:
Model MMJP 90×7
Capacity 8t/h
Required power 2.2kw
Layers of sieve cover 7
Rotary speed of main shaft 200rpm
Net weight 1850kg
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 HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

4. Dimensions(see fig.4-1)
5. Overall construction (see fig.5-1,5-2)
6. Installation
6.1 Rigging method of the machine (fig.6-1)
6.1.1 Use a wire having enough strength to carry the weight about 1850KG.
6.1.2 Use the four eyebolts attached to the machine when transferring or installing the machine as shown on
fig.6-1.
6.2 Confirmation of levelness
Levelness is essential to the machine in order to perform its full capacity. Be careful of the following
items:
Check the levelness of the foundation and the position of bolts.
6.2.1 After placing the machine on the foundation, check if there is a clearance between the machine and
floor. If there is any clearance, fill it by inserting an iron piece or the like before tightening the bolts with
floor.
6.2.2 Check to see that the four sides of the sieve bed are level. If not, loosen the mounting metals(only
upper portion) of the supporting rods on four sides and give the sieve 5-6 turns by manually turning the
driving pulley. Balance the machine and carefully make the four sides of the frame level, then firmly
tighten the mounting metals.
6.3 Confirm that installed floor is level and securely fix the machine with the bolts M22×400.
6.4 The net weight of main machine is approx.1850kgs, so prepare the sturdy-enough floor to install.
6.5 Allow enough space around the machine for maintenance and inspection job or passage as shown in
fig.6-2

φ
outside
diameter

head rice mixture

φ
outside
diameter

φ
head rice outside
small broken rice
diameter

Fig.4-1（overall dimensions）

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 HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

Air ou tl et
I nle t
sc reen

S top per
Do or

Clamp

Tig h ten ing ro d

Sp ring h olde r
(u ppe r)

Dis cha rg e h op pe r
( hea d rice )

Spri n g r od

S pr in g ho ld er Mo tor V ib ratin g nuit

( bott om )
Foun dat ion b ed
F i g. 5 - 1

Mix ture Hea d ric e1

He ad ric e2
Ch ip

Fi g . 5- 2

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HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

4-eyebolt
M20×30

Fig.6-1

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 HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

Unit:mm

1 000
2 045
1 2 00

1 2 00 2 5 00
1 200

Fig.6-3

7 Dismounting for maintenance(fig.7-1,7-2)

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HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

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 HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

7.1 Check the tension of v-belt: The belt should have such a tension that it should deflect 10mm when
pushed the center of belt by a finger.
7.2 Put the screen（B）, screen mesh numbers are shown on the screen frame. Then the stoppers（C）are
put accordingly（when removing screens and stoppers, keep them together respectively.）.
7.3 Attach door（F）to the body. Push the door against the body at the hinge side before closing the door.
Then place clamp (H)on the door and tighten with hex. socket head cap bolt firmly.
7.4 Put the cover(I、K and M)on the respective place and tighten the bolts.
7.5 Fix stop pins(L)on the sieve bed（D） ，then set the body（A）on the sieve bed（D） ，and attach tightening
rod（E）to the sieve bed and body ，then tighten nuts.
7.6 Attaching the inlet and outlet connecting cloth：attach connecting cloth of 150-200mm in width to two
mouths by pipe buckle.

8 Preparation for operation (fig.8-1,8-2,8-3)

Turn off the power switch and the break at first before adjusting the tension of belts and also display a
signboard notifying “UNDER INSPECTION”.
8.1 Belt tension adjustment

Motor
Motor mounting plate

Driving pulley

Adjusting nut

Motor pulley
Fig.8-1
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1 0m m

Fig.8-2

Fig.8-3

Loose hex. Bolts on motor mounting plate and adjust motor mounting plate by turning adjusting nut to get
the proper belt tension.（Fig.8-2）：
8.2 The proper tension will get if it deflects about 10mm when pushed slightly.
8.3 Inspection in no-load operation
Operate the motor of the machine free from load, and check for any excessive heat on the bearings,
and any extraordinary vibration or noise on the machine. Make sure the rotating direction of the
motor(clockwise seen from the top).
9 Operation
9.1 Start operation：Switch on the machine before feed material. Check the amperage with ammeter. Start
feeding the material(amperage: within the rated current even after feeding).
9.2 Stop operation：Switch off the machine after the material in the machine is completely emptied.
10 Maintenance and inspection（fig.10-1,10-2,10-3）
Turn off the power switch and the breaker and display an “UNDER INSPECTION” notice. For
maintaining the machine constantly in proper conditions, conduct the following procedures.
10.1 Daily inspection
10.1.1 Check that the machine is performing correct circle movement. If it undergoes abnormal or irregular
movement at the instant of stopping, there may be some defects.
10.1.2 Loosen blots of mounting metal (spring holder) on all four sides from time to time and tighten them
again at the balanced position of sieve bed when pendulum is turned by hand. See 10.4 Supporting rod.
10.1.3 Check all clamps on the door（fig.7-1），and retighten all loose hex. Socket head cap bolt of clamp.
10.1.4 Check all time, during operation, if there are any rice leak or mixing different kind of grains.

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 HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

10.1.5 When stopping the operation of the machine, stop machine after the materials in the sieve are
completely discharged by stopping material feeding first. If the machine is stopping with much material left
in it, the screen may be damaged.
10.1.6 Check if there are any damages or cracks on the sieve frame and on the spring supporting rod.
10.2 Biannual inspection
10.2.1 Supply grease to vibrating unit by using a grease pump.
10.2.2 Check to see that velveteen felt in two sides of the sieve frame is not abraded to become small. If so,
replace with new one.
10.2.3 Check the screen bumper in the sieve is worn out or not.
10.2.4 Check sealing materials at the every points are in good condition or not.
10.2.5 Check to see that the driving v-belt is not extended. If the machine is used with defective belt, the
revolution will lower and the performance may be decreased.
10.3 Annual inspection
10.3.1 Check to see that there is no abnormality in the bearings around driving parts.
10.3.2 If rattling noise is issued or the v-pulley is trembling, even after adjusting the supporting rod, it can
be judged that the bearing or the shaft in driving section is broken. Replace them with new ones.
10.4 Supporting rod
As the machine bears a considerable amount of materials vibrated inside the sieve, the spring may be
deteriorated or its tightening portion may became loose, resulting in like bounding phenomenon at the
lower portion of the spring supporting rod, after a long time of operation.
If the machine continue to run in such state, the vertical movement of the entire sieve will become big,
resulting in abrasion and breakage of the vibrating section or cracks due to distortion of the sieve bed.
Check to see from time to time that the spring are not bounding and that they are firmly tightened . If
necessary, adjust them in the following procedures.

10.4.1 Loosen all spring tightening bolts on the four upper portions of the supporting rod mounting metal
（1）, so that the spring can freely expand and contract.
10.4.2 Give the pendulum (2)5-6turns by hand so that the tapers roller bearing are steady.
10.4.3 Be sure to position the pendulum at angle right 180°with motor. Level the sieve bed（D）by a level on
the upper surface.
10.4.4 After completing the above adjustment, firmly tighten the spring tightening bolt of the mounting
metal（both on top and bottom）.
10.4.5 Replace the metal when the hole is abraded (resulting in imperfect tightening of spring).
10.4.6 When bounding still continues and the vibration is too big even after the above adjustment, replace
all springs on the bottom only.
10.5 Replacement of spring
10.5.1 For removal of the spring, fix the supporting rod to the vice.
10.5.2 Spring can be pulled by turning the section A in the figure by the pipe wrench.
10.5.3 When mounting, replace the spring in the same manner.
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11 Troubleshooting
Before maintaining the machine, switch off the power supply.
If the trouble are not remedied even after taking measures following the below instruction, contact
our company or distributor.

Conditions of
Cause Remedy
failure

Clean out screen.

·Clogging of screen
Pull in the slack of screen.
·Cleaning balls are not moving freely
Mend back screen which has been dented.
1.Poor separator due to the slack of screen.
Replace the new ones when balls wear down to
efficiency ·Cleaning balls have been worn down
50% or less.
·The RPMs is less than 200rpm
Replace damaged or worn belt.
·Excessive feed rate
Adjusting to the specific feed rate.

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·Damage of screen
Replace with new one.
·Damage or wear of screen frame
2.Size of separated Replace or reset.
sealing.
grains is not Clean out screen.
·Clogging the screen.
uniform Set them correctly referring to number plate on
·Screen frame are not appropriately
the screen frame.
fitted.

·Bran adhering to screen frame or

3.Foreign
discharge port. Clean out screen.
matter(lumps)
·Material remains on the screen due to Continue operation of the machine until all
jamming discharge
insufficient tome period between feed materials have been discharged.
port.
stop and stop the machine operation.

·Damage of screen frame sealing. Replace with new one.

4.Power grain ·Damage of cylindrical cloth. Replace with new one, When replacing, make
leaking out the cloth’s length enough so that it does not
come off by the motion of sifter.

·Clamp of door is loose. Tighten the clamp bolt. After trail operation,
5.Abnormal sound ·Looseness in each fixing section. ckeck for looseness of the clamp.
during ·Wear of damage of oscillating part or Tighten it.
operation. part of screen frame. Replace the new one.
·Lubrication grease has been run out. Lubricate grease.

Loosen a fixture for a supporting rod and

tighten securely. Adjust level of base frame
·Supporting rods are loose.
simultaneously.
6.Irregular
Replace with new one, replace supporting rod if
oscillation or ·Damage of deformation of spring.
it is not securely fitted to spring.
vibration of the ·Screen frame lock nut is loose.
Tighten.
machine. ·Wear of bearing.
Replace.
·Base is not level.
Adjusting level.

12．List of consumable parts

Type Name Quantity

GB/T297-1994 Taper roller bearing 32313U 1
GB/T297-1994 Taper roller bearing 32317U 1
GB/T276-1994 Deep-groove ball bearing 6319 2
GB/T301-1994 Thrust ball bearing 51216 1
GB11544-89 V-belt B108 2
NOK oil seal AD4212A0 1

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HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

NOK oil seal AD3994G0 1

NOK oil seal AD4282A0 1
Pad for right and left side of sieve 2
frame δ1×46×1200

Code Name Q’ty

A104 Driving shaft 1
B103 Main shaft 1
C108 Supporting bar 16
C110 bagⅠ 4
D102 bagⅡ 1
Cleaning ball 168
7mesh 1

7mesh 1

6mesh 1

sieve 7mesh 1

7mesh 1

12mesh 1

8mesh 1

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 HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

Attached drawing:

bolt4-M8×20

A 101 bearing cover

quick jointR 1/4

A 102 seal packing

round nutM65×2

check washer65

bearing 32317U
bolt4-M20×80

A 103upper bearing holder

flat washer20
bearing32317U
spring washer20

nutM20
A 104driving shaft

key25×80 bolt2-M12×90
spring washer12
A 105bearing cover
II flat washer12
boltM24×140
bolt6-M10×30
bolt4-M16×100 spring washer24
NOKstandard oil
seal big flat washer24
spring washer16 AD4212A0
flat washer16

nutM12 A 106shaft seat

bolt2-M12×40
sems hex bolt
M12×40

A 107upper cover A 114balancer

A 108stopper
bolt4-M10×25
A 109adjusting
support II
bolt2-M10×150
A 112pendulum A 113pendulum

flat washer10
bolt2-M10×30 nutM10 A 110thread duct A 121adjusting bolt,
A 111
bolt4-M10×35 left
adjusting support I
2-M10×120

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HUBEI YONGXIANG FOOD PROCESSING MACHINE CO., LTD.

bolt 6-M10×40
oilsealAD3994G0

B101uppercover
quickjointR1/4

deep-grooveballbearing6319
nut8-M20

oilsealAD4282A
springwasher8-20 0
motor2.2KW
nutM10
plainwasher8-20 B102lower
bearingholder springwasher10
bolt4-M8×30 plainwasher10

quick B111motorplate bolt4-M104

×0
jointR1/4
bolt 8-M20×50
B110motor
pulley
B103mainshaft
key25×80 nutM8

key20×70 bol×
tM8 25
deep-grooveball
bearing6319

thrustballbearing
nut2-M16
51216
B104lowercover
nut2-M16 springwasher
bolt 6-M10×40 16
springwasher
2-16 oilseal plain
plainwasher washer16
AD3744J0
2-16
V-belt B108weightforpulley
B105pulleyof B108 ofmainshaft
mainshaft

B109weightforpulley
B106lower
ofmainshaft
clampingplate

B107stopshim

B108weightfor
bolt M20×55 pulleyofmainshaft
big
plainwasher16 plainwasher16
boltM10×30

bolt2-M16×130 bolt2-M16×180

Fig.2

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C101packing

C102inlet

C103packing

C104hopper

C105spring holder

C106plate

C107frame C108bar
C109connecting plate

bolt4-M16×65

bolt4-M12×55

oil cupM10×1
C123plate

C122plate

hoopφ175-203

C111supporting angle iron C110cloth I

C112chest for rice

C113pulley shield
bolt8-M6×12
bolt4-M10×20
bolt4-M8×15

bolt4-M8×15

bolt4-M10×20 C121protecting plate

C106plate

C105spring holder ring screw4-M20×35

bolt4-M16×65 bolt2-M8×30

bolt4-M12×55
2-boltM8×15 C120sleeve

oil cupM10×1
C119supporting
angle iron
C114side plate

C115cover C116lower C117protecting

frame wireC118copper hoop spring ring10
flat washer10
bolt2-M8×15
nut2-M10

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