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DESIGN BASIS

OF

WATER SPRAY SYSTEM


FOR

STORAGE TANKS
(Meant for Class ‘A’ & Class ‘B’)

IN

COMPLIANCE

with

OISD – 117
(3rd Amendment, July, 2012)

Page-1
1.0 DESIGN CRITERIA
i) Cl. 4.2.5 of OISD 117
The installations storing Class A petroleum in above ground tanks shall have fixed water spray
system.

However, installations above 1000 KL storage fulfilling the following both conditions are exempted
from the provision of fixed water spray system

• Aggregate above ground storage of Class A & B petroleum up to 5000 KL.


• Floating roof tank storing Class A petroleum having diameter up to 9 m.

ii) Cl. 4.2.6 of OISD 117 :


Class 'B' above ground Petroleum storage tanks (fixed roof or floating roof) of diameter larger than
30 m shall be provided with fixed water spray system.

iii) Cl. 4.2.7 of OISD 117 :


When Class A & B above ground storage tanks are placed in a common dyke, the fixed water
spray system shall be provided on all tanks except for small installations as mentioned in 4.2.5.

iv) Cl. 4.2.9 of OISD 117


The fixed water spray system shall also be provided on all tanks, irrespective of diameter in the
installations constructed prior to publication of 1st Edition of OISD-STD-117 in July’1989, where inter
distances between tanks in a dyke and/or within dykes are not meeting the requirements of OISD-STD-
118.

a) APPLICATION DENSITY
i) Cl. 4.3.2.1 (i) of OISD 117 :
• Water flow calculated for cooling a tank on fire at a rate of 3 lpm/m² of tank shell area.

• Water flow calculated for exposure protection for all other tanks falling within a radius of (R+30) m from
centre of the tank on fire (R-Radius of tank on fire) and situated in the same dyke at a rate of 3 lpm/m²
of tank shell area.

• Water flow calculated for exposure protection for all other tanks falling outside a radius of (R+30) m
from centre of the tank on fire and situated in the same dyke at a rate of 1 lpm/m2 of tank shell area.

• For water flow calculations, all tanks farms having class A or B petroleum storage shall be considered
irrespective of diameter of tanks and whether fixed water spray system is provided or not.

Page-2
2.0 SHORTCOMINGS OF THE OISD STANDARD
The standards do not identify the following:
i) Which portion of the tank to be cooled?
ii) Whether roof to be cooled?
iii) How many rings have to be provided?
iv) What should be the spacing between rings?
v) What should be the spacing between nozzles?
vi) How a tank will receive water both at 3 LPM/ M2 and 1 LPM/M2?
vii) What will be the protection basis for roof?
viii) What is the maximum permissible velocity in the piping?
ix) What is the range of pressure requirement in the nozzles?

3.0 DOCUMENTS REFERRED IN OISD 117

a) NFPA 11 - Standard on Low, Medium and high Expansion Foam Systems.

b) NFPA 13 - Standard on Installation of Sprinkler System.

c) NFPA 15 - Standard on Installation of Water Spray System.

d) NFPA 20 - Standard on Installation of Centrifugal Fire Pumps.

e) NFPA 2001 - Standard on Clean Agent Fire Extinguishing System.

OUT OF ABOVE NFPA 15 IS APPLICABLE FOR SPRAY SYSTEM OF TANKS

4.0 PREVAILING PRACTICE IN THE COUNTRY

The oil industry in India is nearly 100 years old. As such a variety of practices have been in vogue because of
collaboration/association with different foreign companies and governments. Standardization in. design
philosophies and operating and maintenance practices at a national level was hardly in existence. This coupled
with feedback from some serious accidents that occurred in the recent past in India and abroad, emphasized the
need for the industry to review the existing state of art in designing, operating, and maintaining oil and gas
installations.

With this in view, Oil Industry Safety Directorate (OISD) was established in 1986 staffed from within the industry in
formulating and implementing a series of self regulatory measures aimed at removing obsolescence, standardizing
and upgrading the existing standards to ensure safer operations. Accordingly, OISD constituted a number of
functional committees comprising of experts nominated by the industry to draw up standards and guidelines on
various subjects.

The present document on fire protection facilities for petroleum Depots, Terminals and Pipeline installations is the
amended edition of the document prepared by the Functional Committee on ''''Fire Protection Facilities For
Petroleum Depots, Terminals, Pipeline Installations And Lube 011 Installations" which was published in July,
1989. This document is prepared based on the accumulated knowledge and experience of industry members and
the various national and international codes and practices. It is hoped that the provision of this document will go a
long way to improve the safety and reduce accidents in the Oil and Gas Industry.

Page-3
The LEADER of the FUNCTIONAL COMMITTEE of OISD 117 was ENGINEERS INDIA LIMITED, who had
developed a design basis which is indicated below:

(FOR FLOW OF WATER AND NO. OF RINGS)

Detail of %Flow
No. of Rings Rig Position on Tank
Tanks of water
FLOATING ROOF TANKS
Height.< 10.0M One 100% Below top wind Girder

1st Ring 30% Below Too Wind Girder ..


Height> 10.0M
Two 4M from top of tank On case this location is fouling with
< 15.0M
2nd Ring 70% 2nd wind girder, The ring shall be placed below the 2nd
wind girder

1st Ring 25% Below top wind Girder

4M from top of tank On case this location Is fouling with


2nd Ring 25% 2nd wind girder, the ring shall be placed below the 2nd wind
Height> 15.0M
Three girder.)
< 20.0M

At mid height of the tank (in case this location is fouling


3rd Ring 50% wi.th 3rd wind girder, the ring shall be placed below the 3rd
wind girder
CONE & CONE CUM FLOATING ROOF TANKS

Height < 10M One Revolving Head 100% At top of Tank

Revolving
Height > 10.0M 25% At top of Tank
< I5M Head
One
Revolving 1st Ring 25% Below top wind girder
Head + 2
Rings
4M from top of tank (m case this location is fouling with
2nd Ring 50% 2nd wind girder. the ring shall be placed below the 2nd
wind girder)
Height > 15.0M One
Revolving
<20M Revolving 25% At top of tank
Head
Head + 3
Rings' .
1st Ring 20% Below top wind girder

4M from top of tank (in case this location is fouling with


2nd Ring 20% 2nd wind girder. the ring shall be placed below the 2nd
wind girder.)

At mid height of the tank (in case this location is fouling


3rd Ring 35% with 3rd wind girders. the ring shall be placed below the
3rd wind girder

Page-4
5.0 AMENDMENT IN OISD 117

This standard was first released in 1989. Subsequently, with the advent of widespread automation in these types of
locations and quantitative increase in storage capacities to satisfy the growth in demand, subsequent revision was
issued in Aug 2007. Further amendments to the same were issued in July 2008 and last in October 2010 which
emanated out of the in-depth analysis of the recent major fire incident by an expert committee.
This amendment, issued now in July 2012, incorporates the duly optimized recommendations, over and above the
October 2010 amendment, emanating out of the in-depth analysis by a series of high power committees constituted
in this context in addition to the inputs from the Safety Council of OISD to bring in further clarity after weeding out
ambiguities. In this amendment, substantive additions had been made in critical firefighting and mitigating systems
after optimizing the same. Attempts had also been made to align the standard to international codes of design,
practice and certification.
This SILENT FEATURES of OISD 117 is as follows:
CL. 4.3.9 (II) OF OISD 117 (3rd Amendment, July, 2012)

 MANDATORY : “SPRAY NOZZLES SHALL BE DIRECTED RADIALLY TO THE TANK AT A


RECOMMENDATIONS DISTANCE NOT EXCEEDING 0.6M FROM THE TANK SURFACE. ONLY ONE
TYPE AND SIZE OF SPRAY NOZZLE SHALL BE USED IN A PARTICULAR
FACILITY.”
CL. 4.3.9 (II) OF OISD 117 (3rd Amendment, July, 2012)
 RECOMMENDATIONS FOR :
WATER CONSERVATION
“IF IN A DYKE TANKS ARE SEPARATED MORE THAN 30M EACH TANK TO
2 2
BE DESIGNED WITH BOTH APPLICATION RATE OF 1 LPM/M AND 3 LPM/M
OF TANK SHELL AREA.”

6.0 CRITICAL ANALYSIS ON PREVAILING PRACTICE

A) FOR FLOATING ROOF TANKS

i) Height < 10.0M : Total water @ 3 LPM/M2 applied (No provision for water conservation i.e. 1
LPM/M2 & 3 LPM/M2)
NO PROTECTION ABOVE WIND GIRDER.

ii) Height >10.0M & <15.0M : If number of nozzles are retained as same in both the rings then ‘K’ factor
of nozzles will be different in two rings.
Water conservation possible with 30% in top ring (i.e. 0.9 LPM/M2) and
70% in bottom ring (i.e. 2.1 LPM/M2)
Height wetted by Spray System (direct impingement) is 4M which is 27% of
tank height (considered as 15M)
NO PROTECTION ABOVE WIND GIRDER.

iii) Height >15.0M &<20.0M : If number of nozzles are retained as same in all the rings then ‘K’ factor of
nozzles will be different in the bottom ring.
Water conservation possible with 25% in top ring (i.e. 0.75 LPM/M2) and
75% in bottom two rings (i.e. 2.25 LPM/M2)
Height wetted by Spray System (direct impingement) is 6M which is 30% of
tank height (considered as 20M)
NO PROTECTION ABOVE WIND GIRDER.
Page-5
B) FOR CONE & CONE CUM FLOATING ROOF TANKS

i) Height < 10.0M : Total water @ 3 LPM/M2 applied on roof


(No provision for water conservation i.e. 1 LPM/M2 & 3 LPM/M2)

OISD 117 DO NOT SPECIFY ROOF PROTECTION.

ii) Height >10.0M & < 15.0M : If number of nozzles are retained as same in both the rings then ‘K’ factor
of nozzles will be different in two rings.

Water conservation possible with 50% in top ring and roof (1.5 LPM/M2)
and 50% on bottom ring (1.5 LPM/M2).

Height wetted by Spray System (direct impingement) is 4M which is 27% of


tank height (considered as 15M)

OISD 117 DO NOT SPECIFY ROOF PROTECTION.

iv) Height >15.0M & < 20.0M : If number of nozzles are retained as same in all the rings then ‘K’ factor of
nozzles will be different in the bottom ring.

Water conservation possible with 45% in top ring and roof (i.e. 1.35
LPM/M2) and 55% in bottom two rings (i.e. 1.65 LPM/M2)

Height wetted by Spray System (direct impingement) is 6M which is 30% of


tank height (considered as 20M)

OISD 117 DO NOT SPECIFY ROOF PROTECTION

IN-VIEW OF ABOVE PREVAILING PRACTICE CANNOT BE ADOPTED ANY FURTHER FOR COMPLIANCE WITH
OISD 117 (3RD AMENDMENT, JULY, 2012)

Page-6
RULES

FOR

WATER SPRAY SYSTEMS

PUBLISHED BY

TARIFF ADVISORY COMMITTEE

Page-7
1.0 CL. No. 9.0 of PREFACE

“Experiments have proved that the rule for the exposure protection contemplate emergency relieving capacity for
vessels based upon a maximum allowable heat input of 16,290 K.cal/hr./Sq.M (6,000 BTU/ hour/Sq.ft.). In other
words, it is expected that the heat input rate to the contents of an unprotected tank will be reduced from in excess of
54,300 K.cal/hr/sq.M. (20,000 BTU/Hr./Sq.ft.) to something of the order of 16,290 K.cal/hr.lsq.M) (6,000
BTU/hr./sq.ft.) for a water sprayed tank. Similarly, the tank shell temperature which shall not preferably exceed 343°
C (650° F), can be brought down to 100° C (212° F) by water spray system.”

2.0 CL. No. 4.1.1 of MEDIUM VELOCITY WATER SPRAY SYSTEM

Medium Velocity Water Spray Systems are installed to control the burning and to provide cooling and/or exposure
protection to such risks where extinguishment is always not possible or even desirable e.g. fires involving flammable
fluids having flash points below 65° C (150° F). These 60° C systems are also used sometimes for power station
applications in coal conveyors, cable galleries etc.

3.0 DESIGN GUIDELINES

a) Cl. No. 4.6.2.1 : The complete exposed area of the vertical storage vessel shall need to be protected
at a uniform density of water application.

b) Cl. No. 4.6.2.3 : The protection piping network shall fabricated in the form of by horizontal rings at
regular intervals and vertical feeder mains

c) Cl. No. 4.6.2.4 : The conical/flat roof shall also be protected by water spray system. For this purpose,
sprayers shall be connected through an explosion relief valve assembly which
enables sprayer piping on the top of the vessels to be blown off in the event of an
explosion without obstructing the sprayers cooling the vertical sides

d) Cl. No. 4.6.2.5 : Vertical mains shall be solely used as feeder mains only and sprayers shall be
installed on the horizontal rings.

e) Cl. No. 4.6.2.6 : The sprayers shall not be less than 6 mm in orifice and shall normally have cone
angles between 60° and 125° for vertical sides. For the conical roof/flat roof, wider
angle sprayers with higher 'K' factor is recommended to reduce the number of
sprayers and consequently the weight of piping over the tank.

f) Cl. No. 4.6.2.7 : Minimum and maximum operating pressures in the net work shall be 1.4 bars and
3.5 bars respectively.

4.0 DENSITY OF DISCHARGE

a) Cl. No. 4.6.3.1 : Water shall be applied at a rate of not less than 10.2 LPM/M2 of the exposed area of
the tank shell and the roof. The product pipes within the bund shall also receive
water at this density.

Note1: Supporting legs if any, shall also receive water at the same density
irrespective of whether they are insulated or not.
Note2: Refer Rules 4.6.2.2

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5.0 DISTRIBUTION OF SPRAY SYSTEM

a) Cl. No. 4.6.3.2 : a) Sprayers shall be spaced at not more than 2.5 M in the rings when measured
along the curved surface of the vessels.

b) There shall be a ring for every 3.5 M height of the shell.

c) Sprayers in each successive ring shall be staggered for better coverage.

d) Sprayers protecting the roof must be located in such a way that the extremities of
their spray pattern shall at least meet.

e) Separate sprayers shall be installed to provide wetting of all protuberances from


the vessels, such as manholes, flanges, ladders, vents etc.,

f) Spacing of sprayers for product pipes within the bund shall not exceed 3 M and
sprayers shall be at a distance of not more than 800 mm from the pipes.
.

6.0 IMPORTANT ASPECTS

a) Application Density : 10.2 LPM/M2 of the exposed area

b) Orifice Size : Not less than 6 mm

c) Operating Pressure : Minimum 1.4 bar and


Maximum 3.5 Bar

d) Spacing of nozzle : 2.5M (Maximum)

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NFPA-15

(STANDARD FOR WATER SPRAY FIXED SYSTEMS


FOR
FIRE PROTECTION)

Prepared BY the technical committee and issued by Standards Council and


approved as ‘AMERICAN NATIONAL STANDARD

Page-10
1.0 DESIGN OBJECTIVE

The Design Objectives as indicated in Cl. A.4.1 of NFPA 15 are as follows:

i) Extinguishment of fire by water spray is accomplished by cooling, smothering from produced steam,
emulsification of some liquids, dilution in some cases, or a combination of these factors.

ii) Control of fires is accomplished by an application of water spray to the burning materials; producing controlled
burning. The principle of control can be applied where combustible materials are not susceptible to complete
extinguishment by water spray or where complete extinguishment is not considered desirable.

iii) Effective exposure protection is accomplished by application of water spray directly to the exposed structures
or equipment to remove or reduce the heat transferred to them from the exposing fire. Water spray curtains
are less effective than direct application but can, under favorable conditions, provide some protection against
fire exposure through subdivision of fire areas: Unfavorable conditions can include such factors as windage,
thermal updrafts, and inadequate drainage.

iv) Start of fire is prevented by the use of water sprays to dissolve, dilute, disperse or cool flammable materials
or to reduce flammable vapor concentrations below the lower flammable limit (LFL).

OUT OF ABOVE EXPOSURE PROTECTION IS THE BASIS OF CONSIDERATION.

2.0 DESIGN CONCEPT

The Design Concept as indicated in Cl. A.7.4.2 of NFPA 15 are as follows:

It has been established that un-insulated vessels, under average plant conditions, enveloped with flame can be
expected to absorb heat at a rate of at least 20,000 Btu/hr/ft2 (63,100 W/m2) of exposed surface wetted by the
contents. Un-wetted, un-insulated steel equipment absorbs heat rapidly, and failure occurs from overpressure or
overheating, or both, when such equipment is exposed to fire.

The application of water spray to a vessel enveloped by fire will reduce the heat input rate to a value on the order
of 6000 Btu/hr/ft2 (18,930 W/m2) of exposed surface wetted by the contents where the unit rate of water application
is 0.20 gpm/ft2 [8.2 (L/min)/m2] of exposed surface. The 6000 Btu/hr/ft2 (18,930 W/m2) rate was also established in
Rubber Reserve Company Memorandum 123.

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3.0 DESIGN GUIDELINES
The Design Guidelines as indicated in Cl. 7.4.2 of NFPA 15 are as follows:

 7.4.2.1 : Water spray shall be applied to vessel surfaces (including top and bottom surfaces of
vertical vessels) at a net rate of not less than 0.25 gpm/ft2 [10.2 (L/min)/m2] of exposed
surface.

 7.4.2.2* : Where rundown is contemplated, the distance between nozzles at different levels or
elevations, protecting vertical or inclined surfaces, shall not exceed 12 ft (3.7 m) as
measured along the surface.

 7.4.2.3* : The horizontal distance between nozzles shall be such that spray patterns meet or
overlap at the protected surface.

 7.4.2.4* : Spherical or horizontal cylindrical surfaces below the vessel equator shall not be
considered wet table from rundown.

 7.4.2.5* : Where projections (manhole flanges, pipe flanges, support brackets, relief valves, etc.)
will obstruct water spray coverage, including rundown on vertical surfaces, additional
nozzles shall be installed around the projections to maintain the wetting pattern that
otherwise would be seriously interrupted.

 7.4.2.6* : All un-insulated vessel skirts and any un-insulated steel saddles greater than 12 in.
(305 mm) high at the lowest point shall have water spray applied on one exposed (un-
insulated) side, at a net rate of not less than 0.25 gpm/ft2 [10.2 (L/min)/m2].

4.0 IMPORTANT ASPECTS

a) Application Density : 10.2 LPM/M2 of the exposed surface

Page-12
DESIGN TO BE ADOPTED
NOW

BASED ON

OISD – 117 (3RD AMENDMENT, JULY, 2012)

WITH

PROVISION FOR DISCHARGING 1LPM/M2 & 3 LPM/M2

Page-13
1.0 CONFIGURATION OF SYSTEM
As per OISD 117 (4.3.9 (ii)) every tank is to be designed in such a way that it can receive both 1 LPM/M2 as well as
3 LPM/M2 but does not specify how many rings to be provided.

However, the same can be achieved as follows:

 OPTION-1 : One ring designed for 33.34% flow (i.e. 1 LPM/M2) and other ring designed for
66.66% flow (i.e. 2 LPM/M2).

 OPTION-2 : Top ring designed for 33.34% flow (i.e. 1 LPM/M2) Middle ring designed for 33.33%
flow (i.e. 1 LPM/M2) and Bottom ring designed for 33.33% flow (i.e. 1 LPM/M2).

Since OPTION-1 will necessitate different ‘K’ factor nozzle in two rings the same cannot be adopted and not
considered.

AS SUCH OPTION-2 i.e. THREE RINGS IS THE ONLY BASIS WITH EQUAL FLOW THROUGH EACH RING

2.0 MANDATORY REQUIREMENT

a) CL. 4.3.9 (II) OF OISD 117 (3rd Amendment, July, 2012)

“SPRAY NOZZLES SHALL BE DIRECTED RADIALLY TO THE TANK AT A DISTANCE NOT EXCEEDING
0.6M FROM THE TANK SURFACE. ONLY ONE TYPE AND SIZE OF SPRAY NOZZLE SHALL BE USED IN
A PARTICULAR FACILITY.”

3.0 GUIDE WORD

a) CL. 7.4.2.1 OF NFPA 15

“WATER SPRAY SHALL BE APPLIED TO VESSEL SURFACES (INCLUDING TOP AND BOTTOM
SURFACES OF VERTICAL VESSELS AT A NET RATE OF NOT LESS THAN 0.25 GPM/FT2 (10.2 LPM/M2)
OF EXPOSED SURFACE.”

b) CL. 4.6.3.1 OF Rules for Water Spray Systems Published by TAC

“WATER SHALL BE APPLIED AT A RATE OF NOT LESS THAN 10.2 LPM/M2 OF THE EXPOSED AREA OF
THE TANK SHELL AND THE ROOF. THE PRODUCT PIPES WITHIN THE BUND SHALL ALSO RECEIVE
WATER AT THIS DENSITY”.

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4.0 AREA FOR DIRECT IMPRINGEMENT

The international practice is 10.2 LPM/M2 whereas OISD stipulation is 3 LPM/M2. Apparently it appears that there
cannot be any comparison and OISD stipulation cannot be technically established.

This is not true since as per OISD only top portion of the storage tank is provided with Water spray system since
the fire occurs at the top surface in case of a rim seal fire in floating roof or product (vapour) fire in a fixed roof tank.
As such OISD 117 stipulation is also technically correct as long as the density at the application point is 10.2
LPM/M2.

QUESTION IS HOW THIS WILL BE ACHIEVED.

Water demand for a tank = ∏ D L x 3 LPM


Where D is the diameter of tank
And L is the height of tank

Water application 10.2 LPM/ M2 = ∏ D L1 x 10.2 LPM


Where D is the diameter of tank
L1 is the vertical segment where the water is to be applied.
So, ∏DL1 x 10.2 = ∏DL x 3
3
or L1 = ----- = 0.29L
10.2

THIS MEANS IF THE TOTAL WATER IS APPLIED TO TOP SURFACE (0.29 TIMES OF HEIGHT) THE
APPLICATION RATE WOULD BE 10.2 LPM/M2.

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5.0 TYPICAL DESIGN FOR FLOATING ROOF TANK

6.0 TYPICAL DESIGN FOR CONE ROOF TANK

Page-16
OPTIMIZATION STUDY
AND

AUGMENTATION
OF

EXISTING WATER SPRAY SYSTEM


FOR

EXISTING POL
DEPOTS/TERMINALS/INSTALLATIONS

OF

BHARAT PETROLEUM CORPORATION LTD.

Page-17
1.0 BASIS

Since the existing installations have been provided with system as per prevailing practice and attempt has been
made only to the extent to comply with OISD 117.

The DESIGN BASIS has been standardized on the following basis:

 CATEGORY – I : TANKS LOWER THAN 10M HEIGHT

 CATEGORY – II : TANKS OF HEIGHT 10M AND ABOVE AND LOWER THAN 15M HEIGHT.

 CATEGORY – III : TANKS OF HEIGHT 15M AND ABOVE AND UPTO 20M HEIGHT

CATEGORY – I SYSTEM would have only on ring connected to feeder at both sides for discharging 100% flow
(3LPM/M2)

CATEGORY – I SYSTEM has been considered for tanks up to 9.9M height irrespective of diameter as indicated in
ANNEXURE-I and scheme is indicated in SKETCH NO : SK-MVWS-1

CATEGORY – II would have one ring connected to an independent feeder for discharging 50% flow (1.5 LPM/M2)
and one more ring connected to another independent feeder for discharging 50% flow (1.5 LPM/M2)

CATEGORY – II SYSTEM has been considered for tanks from 10M height to 15M height irrespective of diameter as
indicated in ANNEXURE-II and scheme is indicated in SKETCH NO: SK-MVWS-2

CATEGORY – III would have THREE RINGS each designed to discharge 33.34% flow (1 LPM/M2). The TOP RING
is designed to discharge 33.33% flow (1 LPM/M2). The TOP RING shall be connected to one dedicated feeder while
other two rings would be connected to other feeder and each rings are designed to discharge 33.33% flow (1
LPM/M2).

CATEGORY – III SYSTEM has been considered to all tanks having height from 15M height to 20M irrespective of
diameter as indicated in ANNEXURE-III and scheme is indicated in SKETCH NO: SK-MVWS-3

HOWEVER THE FOLLOWING CLAUSES OF OISD 117 TO BE STRICTLY FOLLOWED:

i) Cl. 4.2.5 : The installations storing Class A petroleum in above ground tanks shall have fixed water spray
system.
However, installations above 1000 KL storage fulfilling the following both conditions are exempted
from the provision of fixed water spray system:
• Aggregate above ground storage of Class A & B petroleum up to 5000 KL.
• Floating roof tank storing Class A petroleum having diameter up to 9 m.

Cl. 4.2.6 : Class 'B' above ground Petroleum storage tanks (fixed roof or floating roof) of diameter larger than 30
m shall be provided with fixed water spray system.

Cl. 4.2.7 : When Class A & B above ground storage tanks are placed in a common dyke, the fixed water spray
system shall be provided on all tanks except for small installations as mentioned in 4.2.5.

Cl. 4.2.9 : The fixed water spray system shall also be provided on all tanks, irrespective of diameter in the
installations constructed prior to publication of 1st Edition of OISD-STD-117 in July’1989, where inter
distances between tanks in a dyke and/or within dykes are not meeting the requirements of OISD-
STD-118.

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ANNEXURE-I

DESIGN DETAILS

OF

CATEGORY-I TANK

Comprising of

ANNEXURE-I : SUMMARY OF TANKS


SK-MVWS-I : SCHEME OF SYSTEM
ANNEXURE-IA : SYNOPSIS OF SYSTEM

Page-19
ANNEXURE-I
SUMMARY OF TANKS

SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL NORTHERN REGION

AGG.
TANK
SL. TANK PRODUCT TYPE OF DIA HT STORAGE STORAGE
LOCATION FARM CLASS
NO. TAG NO. STORED TANK (M) (M) CAP. (KL) CAP. IN
NO.
DYKE (KL)

4.19 BIJWASAN TK - 20 HSD B CR 9 9 572 31980

SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL WESTERN REGION

AGG.
SL. TANK TANK PRODUCT TYPE OF STORAGE STORAGE
LOCATION CLASS DIA (M) HT (M)
NO. FARM NO. TAG NO. STORED TANK CAP. (KL) CAP. IN
DYKE (KL)
1.12 MANGLIYA TK - 13 SLOP A CR 9 9.1 500
TF-03 25000
1.13 MANGLIYA TK - 14 SLOP A CR 9 9.1 500
TK -
5.12 MANMAD SLOP A FR 10 8 500
004A
TF - 05 1000
TK -
5.13 MANMAD SLOP A FR 10 8 500
004B

SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL SOUTHERN REGION

AGG.
TANK TYPE
SL. TANK PRODUCT STORAGE STORAGE
LOCATION FARM CLASS OF DIA (M) HT (M)
NO. TAG NO. STORED CAP. (KL) CAP. IN
NO. TANK
DYKE (KL)

1.13 VIZAG TK - 09 SPEED A CR 7.95 10 488

1.14 VIZAG TF - 05 TK - 09A ETHANOL A HOR. 2.75 8.25 45 578

1.15 VIZAG TK - 09B ETHANOL A HOR. 2.75 8.25 45

6.4 DEVANAGONTHI TF - 02 TK - 6 HSD B FR 12 9 858 3172

7.11 IRUGUR TF - 04 TK - 12 SLOP A CR 13 9 1201


2405
7.12 IRUGUR TK - 13 SLOP A CR 13 9 1204

8.10 KARUR TF - 04 TK - 004A SLOP B CR 13 9 1075


2150
8.11 KARUR TK - 004B SLOP A CR 13 9 1075

Page-20
SK-MVWS-I
SCHEME OF SYSTEM

Page-21
ANNEXURE-IA
DESIGN SYNOPSIS OF TANK HEIGHT UPTO 10.0 M - OPTIMUM DESIGN

DESCRIPTION UNITS TANK-1 TANK-2 TANK-3 TANK-4 TANK-5


DIA. M 6 7 8 9 10

HEIGHT M 10 10 10 10 10

OISD REQUIREMENT

SHELL AREA M² 189 220 252 283 315

APPLICATION DENSITY LPM/M² 3 3 3 3 3

WATER DEMAND LPM 567 660 756 849 945

DESIGN PARAMETER

PERIMETER M 18.857143 22 25.142857 28.28571 31.428571

NOZZLE SPACING M 2 2 2 2 2

NOZZLE REQUIRED NO. 9.4285714 11 12.571429 14.14286 15.714286

NOZZLE PROVIDED NO. 12 14 16 18 20


FLOW REQUIRED PER
LPM 47.25 47.14286 47.25 47.16667 47.25
NOZZLE
K FACTOR REQUIRED N/A 38.579463 38.49198 38.579463 38.51142 38.579463

K FACTOR PROVIDED N/A 41 41 41 41 41

ACTUAL FLOW LPM 50.21454 50.21454 50.21454 50.21454 50.21454

TOTAL FLOW LPM 602.57448 703.0036 803.43264 903.8617 1004.2908

DESIGN VERIFICATION

AREA IMPRINGED M² 54.685714 63.8 72.914286 82.02857 91.142857

IMPRINGEMENT DENSITY LPM/M² 11.018865 11.01886 11.018865 11.01886 11.018865

DESIGN VERIFICATION ON APPLICATION

TANK SHELL AREA M² 188.57143 220 251.42857 282.8571 314.28571

APPLICATION DENSITY LPM/M² 3.1954707 3.195471 3.1954707 3.195471 3.1954707

The design is certified in view of the following


a) Impingement density is more than 10.2 LPM/M² for compliance with NFPA 15 and TAC Rule.
b) Application density is more than 3 LPM/M² for compliance with OISD standards.

Page-22
ANNEXURE-II

DESIGN DETAILS

OF

CATEGORY-II TANK

Comprising of

ANNEXURE-II : SUMMARY OF TANKS


SK-MVWS-II : SCHEME OF SYSTEM
ANNEXURE-IIA : SYNOPSIS OF SYSTEM

Page-23
ANNEXURE-I
SUMMARY OF TANKS
SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL NORTHERN REGION

AGG.
TANK TANK PRODUCT TYPE OF STORAGE STORAGE
SL. NO. LOCATION CLASS DIA (M) HT (M)
FARM NO. TAG NO. STORED TANK CAP. (KL) CAP. IN
DYKE (KL)
1.4 PANIPAT TK - 8 MS A FR 16 13.5 2537

1.5 PANIPAT TF - 02 TK - 9 MS A FR 16 13.5 2537 12211

1.6 PANIPAT TK - 10 MS A FR 16 13.5 2537

2.1 BHATINDA TK - 8 SKO B CR 9 13.5 858

2.2 BHATINDA TK - 9 SKO B CR 9 13.5 858


TF - 01 33432
2.3 BHATINDA TK - 10 MS A CR 9 13.5 858

2.4 BHATINDA TK - 11 MS A CR 9 13.5 858

2.9 BHATINDA TK - 18 MS A FR 12 10.5 1024

2.10 BHATINDA TF - 02 TK - 19 MS A FR 12 10.5 1024 6548

2.11 BHATINDA TK - 20 HSD B CR 20 14.5 4500

3.14 PIYALA TK - 11 SLOP A CR 9 13.5 858

3.15 PIYALA TK - 12 SLOP B CR 9 13.5 858

TF - 05 4290
3.16 PIYALA TK - 13 HSD B CR 9 13.5 858

3.17 PIYALA TK - 18 HSD B CR 9 13.5 858

3.18 PIYALA TK - 19 MS A CR 9 13.5 858

4.4 BIJWASAN TK - 27 SLOP B FR 9 12 700

4.5 BIJWASAN TK - 28 MS A FR 9 12 700


TF - 02 7100
4.6 BIJWASAN TK - 33 ATF B CR 20 14.5 4500

4.7 BIJWASAN TK - 34 ETHANOL A FR 11 13.5 1200

4.8 BIJWASAN TK - 21 MS A FR 24 10.8 4500

4.9 BIJWASAN TK - 22 MS A FR 24 10.8 4500


TF - 03 18000
4.10 BIJWASAN TK - 23 MS A FR 24 10.8 4500

4.11 BIJWASAN TK - 24 MS A FR 24 10.8 4500

Page-24
AGG.
TANK TANK TAG PRODUCT TYPE OF STORAGE STORAGE
SL. NO. LOCATION CLASS DIA (M) HT (M)
FARM NO. NO. STORED TANK CAP. (KL) CAP. IN
DYKE (KL)
5.3 MATHURA TK - 5 NAPTHA A FR 24 10.8 4500

5.4 MATHURA TK - 6 NAPTHA A FR 24 10.8 4500

5.5 MATHURA TK - 7 SKO B CR 14 10.8 1661

5.6 MATHURA TF - 02 TK - 8 MS A FR 16 14.5 2400 23361

5.7 MATHURA TK - 9 MS A FR 24 10.8 4500

5.8 MATHURA TK - 10 MS A FR 24 10.8 4500

5.9 MATHURA TK - 11 MS A CR 12.6 10.8 1300

5.12 MATHURA TF - 03 TK - 20 FO C CR 9 10.8 686 10086

6.0 MUGHALSARAI TK - 7 SKO B CR 9 10 636

6.1 MUGHALSARAI TK - 8 SKO B FR 12 10.5 1024

6.2 MUGHALSARAI TK - 9 MS A FR 12 10.5 1024

6.3 MUGHALSARAI TK - 10 MS A FR 16 14.3 2437

6.4 MUGHALSARAI TF - 01 TK - 11 HSD B CR 29 12 7920 31165

6.5 MUGHALSARAI TK - 12 HSD B CR 29 12 7920

6.6 MUGHALSARAI TK - 13 SKO B FR 24 14.7 5950

6.7 MUGHALSARAI TK - 14 MS A FR 16 14.3 2537

6.8 MUGHALSARAI TK - 15 SKO B FR 16 14.3 2537

6.9 MUGHALSARAI TF - 02 TK - 16 HSD B CR 29 12 7920 7920

7.4 KOTA TK - 4 SKO B CR 9 13.65 858


TF - 02 8416
7.5 KOTA TK - 5 SKO B CR 9 13.65 858

7.6 KOTA TK - 6 MS A FR 16 14.5 2500


TF - 03 5000
7.7 KOTA TK - 7 MS A FR 16 14.5 2500

8.0 SALAWAS TK - 4 SKO B CR 9 13.5 858

8.1 SALAWAS TK - 5 MS A FR 12 10.5 1024

8.2 SALAWAS TF - 01 TK - 6 MS A FR 12 10.5 1024 7764

8.3 SALAWAS TK - 7 SKO B CR 9 13.5 858

8.4 SALAWAS TK - 8 HSD B CR 12.6 14 1700

8.9 SALAWAS TK - 14 MS A FR 24 12.26 5000


TF - 04 10000
8.10 SALAWAS TK - 15 HSD B FR 24 12.26 5000

Page-25
SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL WESTERN REGION

AGG.
TANK TANK PRODUCT TYPE OF STORAGE STORAGE
SL. NO. LOCATION CLASS DIA (M) HT (M)
FARM NO. TAG NO. STORED TANK CAP. (KL) CAP. IN DYKE
(KL)
2.9 KOYALI TK - 9 HSD B CR 11 14.38 1365 33865

3.9 KANDLA TF - 03 TK - 7 SKO B CR 36 12.22 12186


3.10 KANDLA TK - 8 SLOP C CR 23.77 10.95 4783
3.11 KANDLA TK - 9 LDO C CR 23.76 10.94 4839 29048
3.12 KANDLA TK - 10 FO C CR 16 14.75 2905
3.13 KANDLA TK - 21 MS A CR 20 13.8 4335
3.16 KANDLA TK - 22 MS A CR 20 13.8 4335 21501
4.3 SEWREE TK - 23 SKO B CR 16.43 12.49 2466
TF - 01 37584
4.4 SEWREE TK - 24 HSD B CR 19.5 10.55 3250

SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL SOUTHERN REGION

AGG.
SL. TANK TANK TAG PRODUCT TYPE OF STORAGE STORAGE
LOCATION CLASS DIA (M) HT (M)
NO. FARM NO. NO. STORED TANK CAP. (KL) CAP. IN DYKE
(KL)
1.1 VIZAG TK - 01A HSD B CR 38 14 15369

1.2 VIZAG TK - 01B HSD B CR 38 14 15369


TF - 01 38308
1.3 VIZAG TK - 02 LDO B CR 25 14 6668

1.4 VIZAG TK - 06 LDO B CR 10 12 902

1.5 VIZAG TK - 03 HSD B FR 37 14 13463

1.6 VIZAG TK - 04A MS A FR 23 14 5320

1.7 VIZAG TF - 02 TK - 04B SKO A FR 23 14 5320 34743

1.8 VIZAG TK - 05A LAN A FR 23 14 5320

1.9 VIZAG TK - 05B LAN A FR 23 14 5320

1.10 VIZAG TK - 08A FO C CR 20 14.8 4500


TF - 03 9000
1.11 VIZAG TK - 08B FO C CR 20 14.8 4500

1.12 VIZAG TF - 04 TK - 08 SLOP B HOR. 3 14 100 100

2.2 KAKINADA TK - 02 HSD B CR 17.03 13 2813

2.3 KAKINADA TK - 03 HSD B CR 29 13 8373


TF - 01 50739
2.4 KAKINADA TK - 05 HSD B CR 17.03 14.5 3220

2.5 KAKINADA TK - 06 FO C CR 40 14.5 17768

Page-26
AGG.
SL. TANK TANK PRODUCT TYPE OF STORAGE STORAGE
LOCATION CLASS DIA (M) HT (M)
NO. FARM NO. TAG NO. STORED TANK CAP. (KL) CAP. IN DYKE
(KL)
3.7 CHERLAPALLI TK - 23 MS A FR 17 11 2042

3.8 CHERLAPALLI TK - 32 MS A FR 17 12 2389


TF - 02 15130
3.9 CHERLAPALLI TK - 25 MS A FR 21 12 3600

3.10 CHERLAPALLI TK - 33 HSD B FR 17 12 2389

4.5 IRIMPANAM TF - 01 TK - 9 MS A CR 11 14.38 1365 74385

4.11 IRIMPANAM TK - 12 MS B FR 18 10.5 1750


TF - 03 7700
4.12 IRIMPANAM TK - 13 MS B FR 18 10.5 1750

4.17 IRIMPANAM TF - 04 TK - 18 LSHFHSD B CR 11 14.38 1365 14065

4.22 IRIMPANAM TK - 25 SKO B CR 24.04 12 4935

4.23 IRIMPANAM TF - 06 TK - 26 SKO B CR 24.04 12 5200 15135

4.24 IRIMPANAM TK - 41 ATF B CR 24.04 12 5000

4.25 IRIMPANAM TK - 28 HSD B FR 34.06 12 9500


TF - 07 39500
4.26 IRIMPANAM TK - 29 MS A FR 34.06 12 10000

5.1 MANGALORE TF - 01 TK - 101 HSD B CR 11 14.38 1365 11131

5.3 MANGALORE TK - 103 MS A FR 28 13 7450 11131

5.5 MANGALORE TF - 02 TK - 105 SKO B FR 24 12.4 5225 47491


6.1 DEVANAGONTHI TK - 3 MS A FR 20 12 3414
TF - 01 5728
6.2 DEVANAGONTHI TK - 4 MS A FR 16 12.5 2314

6.3 DEVANAGONTHI TF - 02 TK - 5 MS A FR 16 12.5 2314 3172

6.9 DEVANAGONTHI TK - 28 MS A FR 24 12 4500


TF - 05 9000
6.10 DEVANAGONTHI TK - 29 MS A FR 24 12 4500
7.13 IRUGUR TK - 14 ETHANOL A HOR. 3.2 13.2 100
TF - 05 170
7.14 IRUGUR TK - 15 ETHANOL A HOR. 2.75 13 70
8.4 KARUR TK - 002A SKO B FR 22 13.5 4440
8.5 KARUR TF - 02 TK - 002B SKO B FR 22 13.5 4440 13320
8.6 KARUR TK - 002C SKO B FR 22 13.5 4440
9.1 TONDIARPET TK - 18 HSD B CR 36 13.8 13846
9.2 TONDIARPET TK - 20 ATF B CR 19.5 14.85 4275
9.3 TONDIARPET TK - 21 MS A CR 24 14 6300
9.4 TONDIARPET TK - 22 SKO B CR 24 14 6300
TF - 01
9.5 TONDIARPET TK - 23 HSD B CR 24 14 6300
9.6 TONDIARPET TK - 24 MS A IFR 24 14 6300
9.7 TONDIARPET TK - 25 HSD B CR 24 14 6300 68737
9.8 TONDIARPET TK - 26 MS A CR 24 14 6300
9.10 TONDIARPET TK - 28 MS A CR 9 13.5 858
9.11 TONDIARPET TK - 29 FO C CR 17.07 14.63 3300
9.12 TONDIARPET TK - 30 LDO C CR 17.07 14.63 3300
9.13 TONDIARPET TK - 33 ATF B CR 9 13.5 858

Page-27
SK-MVWS-II
SCHEME OF SYSTEM

Page-28
ANNEXURE-IIA
DESIGN SYNOPSIS FOR TANKS OF HEIGHT 10.0M TO 15.0 M (OPTIMUM DESIGN)
SL. NO. DESCRIPTION UNIT TANK-1 TANK-2 TANK-3 TANK-4 TANK-5
1.0 TANK PARAMETERS
1.1 DIAMETER M 7.95 12 14 18 24
1.2 HEIGHT M 10 10.5 10.8 10.5 10.8
1.3 TYPE OF ROOF

2.0 OISD REQUIREMENT


2.1 TANK SHELL AREA M² 250 396 476 594 815
2.2 WATER APPLICATION DENSITY LPM/M² 3 3 3 3 3
2.3 TOTAL WATER DEMAND LPM 750 1188 1428 1782 2445
2.4 CAPACITY OF REVOLVING HEAD LPM NA NA NA NA NA
2.5 NUMBER OF COOLING RING NO. 2 2 2 2 2
2.6 FLOW AT TOP RING (50%) LPM 375 594 714 891 1222.5
2.7 FLOW AT MIDDLE RING (0%) LPM 0 0 0 0 0
2.8 FLOW AT BOTTOM RING (50%) LPM 375 594 714 891 1222.5

3.0 EQUIPMENT PARAMETERS


3.1 ROOF PROTECTION
3.1.1 NUMBER OR REVOLVING HEAD LPM NA NA NA NA NA
3.1.2 CAPACITY OF REVOLVING HEAD NO. NA NA NA NA NA

3.2 SHELL PROTECTION


3.2.1 TOP RING
3.2.1.1 NUMBER OF NOZZLE IN RING Nos 12.49285714 18.857143 22 28.28571 37.71428571
3.2.1.2 NUMBER OF NOZZLE IN RING DECIDED Nos 14 24 28 35 46
3.2.1.3 K' FACTOR OF NOZZLE --- 21.870 20.208 20.821 20.786 21.699
3.2.1.4 K' FACTOR OF NOZZLE DECIDED --- 22 22 22 22 22
3.2.1.5 AVERAGE FLOW PER NOZZLE LPM 26.944 26.944 26.944 26.944 26.944
3.2.1.6 TOTAL FLOW AT RING LPM 377.2214204 646.66529 754.4428 943.0536 1239.44181

3.2.2 DESIGN VERIFICATION ON IMPRINGMENT


3.2.2.1 AREA IMPRINGED M² 36.22928571 57.42 68.904 86.13 118.1211429
3.2.2.2 IMPRINGEMENT DENSITY LPM/M² 10.4120579 11.262022 10.94919 10.94919 10.49297171

3.2.3 BOTTOM RING


3.2.3.1 NUMBER OF NOZZLE IN RING Nos 12.49285714 18.857143 22 28.28571 37.71428571
3.2.3.2 NUMBER OF NOZZLE IN RING DECIDED Nos 14 24 28 34 46
3.2.3.3 K' FACTOR OF NOZZLE --- 21.870 20.208 20.821 21.397 21.699
3.2.3.4 K' FACTOR OF NOZZLE DECIDED --- 22 22 22 22 22
3.2.3.5 AVERAGE FLOW PER NOZZLE LPM 26.944 26.944 26.944 26.944 26.944
3.2.3.6 TOTAL FLOW AT RING LPM 377.2214204 646.66529 754.4428 916.1092 1239.44181

3.2.2 DESIGN VERIFICATION ON IMPRINGMENT


3.2.2.1 AREA IMPRINGED M² 36.22928571 57.42 68.904 86.13 118.1211429
3.2.2.2 IMPRINGEMENT DENSITY LPM/M² 10.4120579 11.262022 10.94919 10.63635 10.49297171

4.0 DESIGN VERIFICATION ON APPLICATION


TANK SHELL AREA M² 249.8571429 396 475.2 594 814.6285714
APPLICATION DENSITY LPM/M² 3.01949679 3.2659863 3.175264 3.129904 3.042961795
The design is certified in view of the following
a) Impingement density is more than 10.2 LPM/M² for compliance with NFPA 15 and TAC Rule.
b) Application density is more than 3 LPM/M² for compliance with OISD standards.
Page-29
DESIGN SYNOPSIS FOR TANKS OF HEIGHT 10.0M TO 15.0 M
SL. NO. DESCRIPTION UNIT TANK-1 TANK-2 TANK-3 TANK-4 TANK-5
1.0 TANK PARAMETERS
1.1 DIAMETER M 11 16 17.03 19.5 37
1.2 HEIGHT M 14.38 14.5 14.5 14.85 14
1.3 TYPE OF ROOF

2.0 OISD REQUIREMENT


2.1 TANK SHELL AREA M² 498 730 777 911 1628
2.2 WATER APPLICATION DENSITY LPM/M² 3 3 3 3 3
2.3 TOTAL WATER DEMAND LPM 1494 2190 2331 2733 4884
2.4 CAPACITY OF REVOLVING HEAD LPM NA NA NA NA NA
2.5 NUMBER OF COOLING RING NO. 2 2 2 2 2
2.6 FLOW AT TOP RING (50%) LPM 747 1095 1165.5 1366.5 2442
2.7 FLOW AT MIDDLE RING (0%) LPM 0 0 0 0 0
2.8 FLOW AT BOTTOM RING (50%) LPM 747 1095 1165.5 1366.5 2442

3.0 EQUIPMENT PARAMETERS


3.1 ROOF PROTECTION
3.1.1 NUMBER OR REVOLVING HEAD LPM NA NA NA NA NA
3.1.2 CAPACITY OF REVOLVING HEAD NO. NA NA NA NA NA

3.2 SHELL PROTECTION


3.2.1 TOP RING
3.2.1.1 NUMBER OF NOZZLE IN RING Nos 17.2857143 25.142857 26.76143 30.64286 58.142857
3.2.1.2 NUMBER OF NOZZLE IN RING DECIDED Nos 22 30 32 38 68
3.2.1.3 K' FACTOR OF NOZZLE --- 27.724 29.802 29.738 29.362 29.322
3.2.1.4 K' FACTOR OF NOZZLE DECIDED --- 30 30 30 30 30
3.2.1.5 AVERAGE FLOW PER NOZZLE LPM 36.742 36.742 36.742 36.742 36.742
3.2.1.6 TOTAL FLOW AT RING LPM 808.331615 1102.2704 1175.755 1396.209 2498.4795

3.2.2 DESIGN VERIFICATION ON IMPRINGMENT


3.2.2.1 AREA IMPRINGED M² 72.0848857 105.72571 112.5318 131.9635 236.06
3.2.2.2 IMPRINGEMENT DENSITY LPM/M² 11.2136075 10.425755 10.4482 10.58027 10.584087

3.2.3 BOTTOM RING


3.2.3.1 NUMBER OF NOZZLE IN RING Nos 17.2857143 25.142857 26.76143 30.64286 58.142857
3.2.3.2 NUMBER OF NOZZLE IN RING DECIDED Nos 22 30 32 38 68
3.2.3.3 K' FACTOR OF NOZZLE --- 27.724 29.802 29.738 29.362 29.322
3.2.3.4 K' FACTOR OF NOZZLE DECIDED --- 30 30 30 30 30
3.2.3.5 AVERAGE FLOW PER NOZZLE LPM 36.742 36.742 36.742 36.742 36.742
3.2.3.6 TOTAL FLOW AT RING LPM 808.331615 1102.2704 1175.755 1396.209 2498.4795

3.2.2 DESIGN VERIFICATION ON IMPRINGMENT


3.2.2.1 AREA IMPRINGED M² 72.0848857 105.72571 112.5318 131.9635 236.06
3.2.2.2 IMPRINGEMENT DENSITY LPM/M² 11.2136075 10.425755 10.4482 10.58027 10.584087

4.0 DESIGN VERIFICATION ON APPLICATION


TANK SHELL AREA M² 497.137143 729.14286 776.0814 910.0929 1628
APPLICATION DENSITY LPM/M² 3.25194618 3.0234689 3.029979 3.068278 3.0693852
The design is certified in view of the following
a) Impingement density is more than 10.2 LPM/M² for compliance with NFPA 15 and TAC Rule.
b) Application density is more than 3 LPM/M² for compliance with OISD standards.

Page-30
ANNEXURE-III

DESIGN DETAILS

OF

CATEGORY-III TANK

Comprising of

ANNEXURE-III : SUMMARY OF TANKS


SK-MVWS-III : SCHEME OF SYSTEM
ANNEXURE-IIIA : SYNOPSIS OF SYSTEM

Page-31
ANNEXURE-III
SUMMARY OF TANKS
SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL NORTHERN REGION
AGG.
TANK TYPE
SL. TANK TAG PRODUCT STORAGE STORAGE
LOCATION FARM CLASS OF DIA (M) HT (M)
NO. NO. STORED CAP. (KL) CAP. IN
NO. TANK
DYKE (KL)
1.0 PANIPAT TK - 6 HSD B CR 29 15 9900

1.1 PANIPAT TK - 7 HSD B CR 29 15 9900


TF - 01 25500
1.2 PANIPAT TK - 13 HSD C CR 17.03 15 3400

1.3 PANIPAT TK - 5 HSD B CR 14 15 2300

1.7 PANIPAT TK - 11 HSD B FR 14 15 2300


TF - 02 12211
1.8 PANIPAT TK - 12 HSD B FR 14 15 2300

2.0 BHATINDA TK - 7 HSD B CR 17.03 19.85 4500

2.5 BHATINDA TK - 12 HSD B CR 29 15 9900

2.6 BHATINDA TF - 01 TK - 13 HSD B CR 29 15 9900 33432

2.7 BHATINDA TK - 14 HSD B CR 14.025 15 2300

2.8 BHATINDA TK - 15 HSD B CR 17.03 15 3400

2.12 BHATINDA TK - 21 HSD B CR 20 15 4700


TF - 03 9400
2.13 BHATINDA TK - 22 HSD B CR 20 15 4700

3.0 PIYALA TK - 1 MS A FR 43 20 25400

3.1 PIYALA TF - 01 TK - 2 MS A FR 43 20 25400 101600


3.2 PIYALA TK - 3 MS A FR 43 20 25400
3.3 PIYALA TK - 4 MS A FR 43 20 25400
3.4 PIYALA TK - 5 HSD B FR 33 20 14950
3.5 PIYALA TK - 6 HSD B FR 33 20 14950
TF - 02 59800
3.6 PIYALA TK - 7 HSD B FR 33 20 14950
3.7 PIYALA TK - 8 HSD B FR 33 20 14950

3.8 PIYALA TK - 9 SKO B FR 26 17 7700

3.9 PIYALA TK - 10 SKO B FR 26 17 7700


TF - 03 33400
3.10 PIYALA TK - 11 HSD B FR 24 20 9000

3.11 PIYALA TK - 12 HSD B FR 24 20 9000


3.12 PIYALA TK - 16 ATF B CR 24 20 9000
TF - 04 18000
3.13 PIYALA TK - 17 ATF B CR 24 20 9000
4.0 BIJWASAN TK - 1 LDO C CR 12.6 17.13 2134
4.1 BIJWASAN TK - 2 MTO B CR 12.6 17.13 2134
TF - 01 10944
4.2 BIJWASAN TK - 3 LDO C CR 12.6 17.13 2134

4.3 BIJWASAN TK - 11 SKO B CR 17.05 19.95 4542

Page-32
AGG.
TANK
TANK TAG PRODUCT TYPE OF STORAGE STORAGE
SL. NO. LOCATION FARM CLASS DIA (M) HT (M)
NO. STORED TANK CAP. (KL) CAP. IN DYKE
NO.
(KL)

4.12 BIJWASAN TK - 4 HSD B CR 20 20 6280

4.13 BIJWASAN TK - 5 HSD B CR 20 20 6280

4.14 BIJWASAN TK - 6 HSD B CR 17.05 19.95 4542

4.15 BIJWASAN TF - 04 TK - 7 HSD B CR 17.05 19.95 4542 31980

4.16 BIJWASAN TK - 8 ATF B CR 14.04 20 3088

4.17 BIJWASAN TK - 9 ATF B CR 12.62 17.13 2134

4.18 BIJWASAN TK - 10 ATF B CR 17.03 19.95 4542

5.0 MATHURA TK - 1 HSD B CR 34.06 15 13650

5.1 MATHURA TF - 01 TK - 2 HSD B CR 34.06 15 13650 37200

5.2 MATHURA TK - 3 HSD B CR 29 15 9900

5.10 MATHURA TK - 18 FO C CR 20 15 4700


TF - 03 10086
5.11 MATHURA TK - 19 FO C CR 20 15 4700

5.13 MATHURA TK - 21 SKO B CR 20 15 4700


TF - 04 10086
5.14 MATHURA TK - 22 SKO B CR 20 15 4700

6.10 MUGHALSARAI TF - 04 TK - 17 FO C CR 20 15 4700 4700

7.0 KOTA TK - 1 HSD B CR 24 15 6700

7.1 KOTA TF - 01 TK - 2 HSD B CR 24 15 6700 21000

7.2 KOTA TK - 15 HSD B CR 24 17.5 7600

7.3 KOTA TF - 02 TK - 3 HSD B CR 24 15 6700 8416

7.8 KOTA TK - 13 MS A FR 17 16.5 3400

7.9 KOTA TF - 04 TK - 14 HSD B CR 15 16.5 2600 9400

7.10 KOTA TK - 16 MS A FR 17 16.5 3400

8.5 SALAWAS TF - 01 TK - 9 HSD B CR 14 15 2300 7764

8.6 SALAWAS TK - 10 HSD B CR 20 15 4700


TF - 02 9400
8.7 SALAWAS TK - 11 HSD B CR 20 15 4700

8.8 SALAWAS TF - 03 TK - 12 HSD B CR 20 15 4700 4700

Page-33
SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL WESTERN REGION

AGG.
TANK TYPE
TANK TAG PRODUCT STORAGE STORAGE
SL. NO. LOCATION FARM CLASS OF DIA (M) HT (M)
NO. STORED CAP. (KL) CAP. IN DYKE
NO. TANK
(KL)
1.1 MANGLIYA TK - 5 HSD B FR 48 15 2300

1.2 MANGLIYA TK - 6 HSD B FR 48 15 2300


TF - 01 92000
1.3 MANGLIYA TK - 7 HSD C FR 48 15 2300

1.4 MANGLIYA TK - 8 HSD B FR 48 15 2300

1.5 MANGLIYA TK - 1 MS A FR 42.5 15 18000

1.6 MANGLIYA TK - 2 MS A FR 42.5 15 18000


TF - 02 72000
1.7 MANGLIYA TK - 3 MS A FR 42.5 15 18000

1.8 MANGLIYA TK - 4 HSD A FR 42.5 15 18000

1.9 MANGLIYA TK - 9 SKO B FR 28.5 15 8000

1.10 MANGLIYA TF - 03 TK - 11 SKO B FR 28.5 15 8000 25000

1.11 MANGLIYA TK - 12 SKO B FR 28.5 15 8000

2.1 KOYALI TK - 1 MS A FR 17.03 15 3415

2.2 KOYALI TK - 2 MS A FR 17.03 15 3415

2.3 KOYALI TK - 3 MS A FR 17.03 15 3415

2.4 KOYALI TF - 01 TK - 4 SKO B FR 17.03 15 3415 33865

2.5 KOYALI TK - 5 HSD B CR 20 15 4710


2.6 KOYALI TK - 6 HSD B CR 20 15 4710
2.7 KOYALI TK - 7 HSD B CR 20 15 4710
2.8 KOYALI TK - 8 SKO B CR 20 15 4710
3.1 KANDLA TK - 01 HSD B CR 36 15.57 15712
3.2 KANDLA TF - 01 TK - 02 FO C CR 36 15.65 15744 45123
3.3 KANDLA TK - 17 HSD B CR 34.06 15 13667
3.4 KANDLA TK - 4 FO C CR 36 15.65 13667
3.5 KANDLA TK - 6 FO C CR 36 15.87 15709
3.6 KANDLA TF - 02 TK - 18 FO C CR 34.06 15 13667 76762
3.7 KANDLA TK - 25 HSD B CR 36 15 15755
3.8 KANDLA TK - 26 HSD B CR 36 15 15755
3.14 KANDLA TK - 19 MS A FR 29 15 8583
TF - 04 21501
3.15 KANDLA TK - 20 MS A FR 29 15 8583
3.17 KANDLA TK - 27 HSD B CR 34.06 15 13667
3.18 KANDLA TF - 05 TK - 28 MS A CR 34.06 15 13667 41001
3.19 KANDLA TK - 29 HSD B CR 34.06 15 13667

3.20 KANDLA TK - 23 NAPTHA A FR 36 16.5 15207


TF - 06 30414
3.21 KANDLA TK - 24 NAPTHA A FR 36 16.5 15207

Page-34
AGG.
TANK TYPE
TANK TAG PRODUCT STORAGE STORAGE
SL. NO. LOCATION FARM CLASS OF DIA (M) HT (M)
NO. STORED CAP. (KL) CAP. IN DYKE
NO. TANK
(KL)
4.1 SEWREE TK - 21 HF-HSD C CR 35.94 15.85 15980
TF - 01 37584
4.2 SEWREE TK - 22 HSD C CR 35.94 15.85 15980

4.5 SEWREE TK - 32 HSD B FR 40 16 20000

4.6 SEWREE TK - 33 HSD B FR 40 16 20000


TF - 02 60000
4.7 SEWREE TK - 34 NAPTHA A FR 29 16.5 20000

4.8 SEWREE TK - 35 HSD B FR 29 16.5 20000

4.9 SEWREE TK - 36 MS A FR 29 16.5 10000

4.10 SEWREE TF - 03 TK - 37 MS A FR 29 16.5 10000 30000

4.11 SEWREE TK - 38 MS A FR 29 16.5 10000

5.1 MANMAD TK - 001A MS A FR 40 16 16700

5.2 MANMAD TF - 01 TK - 001B MS A FR 40 16 16700 50100

5.3 MANMAD TK - 001C MS A FR 40 16 16700

5.4 MANMAD TK - 002A SKO B FR 46.5 16 22500

5.5 MANMAD TF - 02 TK - 002B SKO B FR 46.5 16 22500 67500

5.6 MANMAD TK - 002C SKO B FR 46.5 16 22500


5.7 MANMAD TK - 003A HSD B FR 65 20 57500
TF - 03 115000
5.8 MANMAD TK - 003B HSD B FR 65 20 57500
5.9 MANMAD TK - 003C HSD B FR 65 20 57500

5.10 MANMAD TF - 04 TK - 003D HSD B FR 46.5 18 22500 102500

5.11 MANMAD TK - 003E HSD B FR 46.5 18 22500

SUMMARY OF TANKS OF POL DEPOTS/INSTALLATIONS/TERMINALS OF BPCL SOUTHERN REGION


AGG.
TANK TYPE
SL. TANK PRODUCT HT STORAGE STORAGE
LOCATION TAG CLASS OF DIA (M)
NO. FARM NO. STORED (M) CAP. (KL) CAP. IN
NO. TANK
DYKE (KL)
2.1 KAKINADA TF - 01 TK - 01 HSD B FR 40 15 16614 50739
3.1 CHERLAPALLI TK - 01 HSD B CR 24 15 6780
3.2 CHERLAPALLI TK - 02 HSD B CR 20 15 4710
3.3 CHERLAPALLI TK - 03 SKO B CR 11 15 1425
TF - 01 18956
3.4 CHERLAPALLI TK - 04 SKO B CR 11 15 1425
3.5 CHERLAPALLI TK - 05 MS A CR 14 15 2308
3.6 CHERLAPALLI TK - 06 MS A CR 14 15 2308
3.11 CHERLAPALLI TF - 02 TK - 31 HSD B CR 20 15 4710 15130
3.12 CHERLAPALLI TK - 14 HSD B CR 11 15 1410
3.13 CHERLAPALLI TK - 15 HSD B CR 11 15 1410
3.14 CHERLAPALLI TF - 03 TK - 21 ATF B CR 14.025 16.5 2547 13914
3.15 CHERLAPALLI TK - 22 ATF B CR 14.025 16.5 2547
3.16 CHERLAPALLI TK - 34 HSD B CR 24.04 15 6000

Page-35
AGG.
TYPE
TANK TANK PRODUCT STORAGE STORAGE
SL. NO. LOCATION CLASS OF DIA (M) HT (M)
FARM NO. TAG NO. STORED CAP. (KL) CAP. IN DYKE
TANK
(KL)
4.1 IRIMPANAM TK - 1 HSD B FR 38 18 18600

4.2 IRIMPANAM TK - 2 MS A FR 38 18 18600


TF - 01 74385
4.3 IRIMPANAM TK - 3 NAPTHA A FR 38 18 18600

4.4 IRIMPANAM TK - 4 NAPTHA A FR 38 18 18600

4.6 IRIMPANAM TK - 5 HSD B FR 38 20 20800

4.7 IRIMPANAM TK - 6 MS A FR 38 20 20800


TF - 02 82800
4.8 IRIMPANAM TK - 7 MS A FR 38 20 20800

4.9 IRIMPANAM TK - 8 MS A FR 38 20 20800

4.10 IRIMPANAM TF - 03 TK - 11 HSD B CR 20 15 4200 7700

4.13 IRIMPANAM TK - 14 FO C CR 20 15 4700

4.14 IRIMPANAM TK - 15 FO C CR 20 15 4700


TF - 04 14065
4.15 IRIMPANAM TK - 16 FO C CR 12.6 15 1650

4.16 IRIMPANAM TK - 17 LDO C CR 12.6 15 1650

4.18 IRIMPANAM TK - 19 HSD B FR 38 20 18000

4.19 IRIMPANAM TK - 20 HSD B FR 38 20 18000


TF - 05 73500
4.20 IRIMPANAM TK - 21 HSD B FR 38 20 18000

4.21 IRIMPANAM TK - 22 SKO B FR 38 20 18000

4.27 IRIMPANAM TF - 07 TK - 34 HSD B FR 38 20 20000 39500

4.28 IRIMPANAM TK - 35 HSD B CR 38 18 20000


TF - 08 40000
4.29 IRIMPANAM TK - 36 HSD B CR 38 18 20000

4.30 IRIMPANAM TK - 37 HSD B CR 47 18 30000


TF - 09 60000
4.31 IRIMPANAM TK - 38 HSD B CR 47 18 30000

4.32 IRIMPANAM TK - 39 HSD B CR 47 18 30000


TF - 10 60000
4.33 IRIMPANAM TK - 40 HSD B CR 47 18 30000

5.2 MANGALORE TF - 01 TK - 102 MS A CR 14.025 15 2316 11131

5.4 MANGALORE TK - 104 NAPTHA A FR 40 17.4 21100

5.6 MANGALORE TF - 02 TK - 106 HSD B CR 14.025 15 2316 47491

5.7 MANGALORE TK - 107 HSD B CR 40 15 18850

5.8 MANGALORE TK - 108 HSD B CR 20 17 5364


TF - 03 10735
5.9 MANGALORE TK - 110 MS A FR 22 15 5371

Page-36
AGG.
TYPE
TANK TANK PRODUCT STORAGE STORAGE
SL. NO. LOCATION CLASS OF DIA (M) HT (M)
FARM NO. TAG NO. STORED CAP. (KL) CAP. IN DYKE
TANK
(KL)
DEVANAGONTH
6.5 TK - 01 HSD B CR 24 15 6805
I
TF - 03 13610
DEVANAGONTH
6.6 TK - 02 HSD B CR 24 15 6805
I
DEVANAGONTH
6.7 TK - 19 HSD B CR 20 15 4700
I
TF - 04 9400
DEVANAGONTH
6.8 TK - 20 HSD B CR 20 15 4700
I
DEVANAGONTH
6.11 TK - 15 HSD B CR 12.6 15 1850
I
DEVANAGONTH
6.12 TK - 16 ATF B CR 12.6 15 1850
I
TF - 06 7400
DEVANAGONTH
6.13 TK - 17 ATF B CR 12.6 15 1850
I
DEVANAGONTH
6.14 TK - 18 ATF B CR 12.6 15 1850
I
DEVANAGONTH
6.15 TK - 21 FO C CR 14.02 15 2316
I
TF - 07 4632
DEVANAGONTH
6.16 TK - 22 FO C CR 14.02 15 2316
I
DEVANAGONTH
6.18 TK - 30 SLOP B CR 9 15 900
I
TF - 09 1800
DEVANAGONTH
6.19 TK - 31 SLOP B CR 9 15 900
I
DEVANAGONTH
6.20 TK - 32 MS A FR 38 18 17500
I
DEVANAGONTH
6.21 TF - 10 TK - 33 MS A FR 38 18 17500 52500
I
DEVANAGONTH
6.22 TK - 34 MS A FR 38 18 17500
I
DEVANAGONTH
6.23 TK - 35 HSD B CR 38 18 20000
I
DEVANAGONTH
6.24 TF - 11 TK - 36 HSD B CR 38 18 20000 60000
I
DEVANAGONTH
6.25 TK - 37 HSD B CR 38 18 20000
I
7.1 IRUGUR TK - 1 MS A FR 30 15 9597

7.2 IRUGUR TK - 2 MS A FR 30 15 9594

7.3 IRUGUR TF - 01 TK - 3 HSD B FR 24 15 9585 41035

7.4 IRUGUR TK - 4 SKO B FR 30 15 6128

7.5 IRUGUR TK - 5 SKO B FR 30 15 6131

7.6 IRUGUR TK - 6 HSD B FR 36.57 15 14298

7.7 IRUGUR TK - 7 HSD B FR 40 15 17157


TF - 02 68572
7.8 IRUGUR TK - 8 MS A FR 40 15 17117

7.9 IRUGUR TK - 20 HSD B CR 38 18 20000

7.9 IRUGUR TK - 9 HSD B FR 24 15 6130


TF - 03 12258
7.10 IRUGUR TK - 10 HSD B FR 24 15 6130

Page-37
AGG.
TYPE
TANK TANK PRODUCT STORAGE STORAGE
SL. NO. LOCATION CLASS OF DIA (M) HT (M)
FARM NO. TAG NO. STORED CAP. (KL) CAP. IN DYKE
TANK
(KL)

7.15 IRUGUR TK - 17 MS A FR 40 15.5 17117

7.16 IRUGUR TF - 06 TK - 18 HSD B CR 38 18 20000 57117

7.17 IRUGUR TK - 19 HSD B CR 38 18 20000

8.0 KARUR TK - 001A HSD B FR 28 16 8740

8.1 KARUR TK - 001B HSD B FR 28 16 8740

TF - 01 34960
8.2 KARUR TK - 001C HSD B FR 28 16 8740

8.3 KARUR TK - 001D HSD B FR 28 16 8740

8.7 KARUR TK - 003A MS A FR 58.5 16 38160

8.8 KARUR TF - 03 TK - 003B HSD B FR 58.5 16 38160 85700

8.9 KARUR TK - 003C MS A FR 29 16 9380

9.9 TONDIARPET TF - 01 TK - 27 MS A CR 20 15 4500 68737

9.14 TONDIARPET TK - 34 FO C CR 29 15 9903

9.15 TONDIARPET TK - 35 HSD B CR 29 15 9903

TF - 02 39612
9.16 TONDIARPET TK - 36 HSD B CR 29 15 9903

9.17 TONDIARPET TK - 37 FO C CR 29 15 9903

Page-38
SK-MVWS-III
SCHEME OF SYSTEM

Page-39
ANNEXURE-IIIA
DESIGN SYNOPSIS FOR TANKS OF HEIGHT 15.0 M AND ABOVE
SL. NO. DESCRIPTION UNIT TANK-1 TANK-2 TANK-3 TANK-4 TANK-5
1.0 TANK PARAMETERS
1.1 DIAMETER M 11 14.025 20 30 40
1.2 HEIGHT M 15 15 15 15 15

1.3 TYPE OF ROOF

2.0 OISD REQUIREMENT


2.1 TANK SHELL AREA M² 519 662 943 1415 1886
2.2 WATER APPLICATION DENSITY LPM/M² 3 3 3 3 3
2.3 TOTAL WATER DEMAND LPM 1557 1986 2829 4245 5658

2.4 CAPACITY OF REVOLVING HEAD LPM NA NA NA NA NA


2.5 NUMBER OF COOLING RING NO. 3 3 3 3 3

2.6 FLOW AT TOP RING (33.34 %) LPM 519.1038 662.1324 943.1886 1415.283 1886.3772

2.7 FLOW AT MIDDLE RING (33.33%) LPM 518.9481 661.9338 942.9057 1414.8585 1885.8114
2.8 FLOW AT BOTTOM RING (33.33%) LPM 518.9481 661.9338 942.9057 1414.8585 1885.8114

3.0 EQUIPMENT PARAMETERS


3.1 ROOF PROTECTION
3.1.1 NUMBER OR REVOLVING HEAD LPM NA NA NA NA NA

3.1.2 CAPACITY OF REVOLVING HEAD NO. NA NA NA NA NA

3.2 SHELL PROTECTION


3.2.1 TOP RING
3.2.1.1 NUMBER OF NOZZLE IN RING Nos 17.285714 22.039286 31.428571 47.1428571 62.85714286

3.2.1.2 NUMBER OF NOZZLE IN RING DECIDED Nos 20 26 36 54 70


3.2.1.3 K' FACTOR OF NOZZLE --- 21.192 20.793 21.392 21.400 22.003
3.2.1.4 K' FACTOR OF NOZZLE DECIDED --- 22 22 22 22 22

3.2.1.5 AVERAGE FLOW PER NOZZLE LPM 26.944 26.944 26.944 26.944 26.944

3.2.1.6 TOTAL FLOW AT RING LPM 538.88774 700.55407 969.99794 1454.99691 1886.107102
3.2.2 DESIGN VERIFICATION ON IMPRINGMENT
3.2.2.1 AREA IMPRINGED M² 50.128571 63.913929 91.142857 136.714286 182.2857143
3.2.2.2 IMPRINGEMENT DENSITY LPM/M² 10.750112 10.960898 10.642611 10.6426106 10.34698253

3.2.2 MIDDLE RING


3.2.2.1 NUMBER OF NOZZLE IN RING Nos 17.285714 22.039286 31.428571 47.1428571 62.85714286

3.2.2.2 NUMBER OF NOZZLE IN RING DECIDED Nos 20 26 36 54 70


3.2.2.3 K' FACTOR OF NOZZLE --- 21.186 20.787 21.386 21.393 21.997

3.2.2.4 K' FACTOR OF NOZZLE DECIDED --- 22 22 22 22 22


3.2.2.5 AVERAGE FLOW PER NOZZLE LPM 26.944 26.944 26.944 26.944 26.944
3.2.2.6 TOTAL FLOW AT RING LPM 538.88774 700.55407 969.99794 1454.99691 1886.107102

Page-40
DESIGN VERIFICATION ON IMPRINGMENT
AREA IMPRINGED M² 50.128571 63.913929 91.142857 136.714286 182.2857143

IMPRINGEMENT DENSITY LPM/M² 10.750112 10.960898 10.642611 10.6426106 10.34698253

3.2.3 BOTTOM RING


3.2.3.1 NUMBER OF NOZZLE IN RING Nos 17.285714 22.039286 31.428571 47.1428571 62.85714286
3.2.3.2 NUMBER OF NOZZLE IN RING DECIDED Nos 20 26 36 54 70
3.2.3.3 K' FACTOR OF NOZZLE --- 21.186 20.787 21.386 21.393 21.997

3.2.3.4 K' FACTOR OF NOZZLE DECIDED --- 22 22 22 22 22

3.2.3.5 AVERAGE FLOW PER NOZZLE LPM 26.944 26.944 26.944 26.944 26.944

3.2.3.6 TOTAL FLOW AT RING LPM 538.88774 700.55407 969.99794 1454.99691 1886.107102

3.2.4 DESIGN VERIFICATION ON IMPRINGMENT

3.2.4.1 AREA IMPRINGED M² 50.128571 63.913929 91.142857 136.714286 182.2857143

3.2.4.2 IMPRINGEMENT DENSITY LPM/M² 10.750112 10.960898 10.642611 10.6426106 10.34698253

4.0 DESIGN VERIFICATION ON APPLICATION

TANK SHELL AREA M² 518.57143 661.17857 942.85714 1414.28571 1885.714286

APPLICATION DENSITY LPM/M² 3.1175324 3.1786605 3.0863571 3.08635708 3.000624935

The design is certified in view of the following


a) Impingement density is more than 10.2 LPM/M² for compliance with NFPA 15 and TAC Rule.
b) Application density is more than 3 LPM/M² for compliance with OISD standards.

Page-41
DESIGN SYNOPSIS FOR TANKS OF HEIGHT 15.0 M AND ABOVE

SL. NO. DESCRIPTION UNIT TANK-1 TANK-2 TANK-3 TANK-4 TANK-5


1.0 TANK PARAMETERS
1.1 DIAMETER M 17.03 24 38 38 43

1.2 HEIGHT M 19.95 20 18 20 20


1.3 TYPE OF ROOF

2.0 OISD REQUIREMENT


2.1 TANK SHELL AREA M² 1068 1509 2150 2389 2703
2.2 WATER APPLICATION DENSITY LPM/M² 3 3 3 3 3

2.3 TOTAL WATER DEMAND LPM 3204 4527 6450 7167 8109

2.4 CAPACITY OF REVOLVING HEAD LPM NA NA NA NA NA


2.5 NUMBER OF COOLING RING NO. 3 3 3 3 3

2.6 FLOW AT TOP RING (33.34 %) LPM 1068.2136 1509.3018 2150.43 2389.4778 2703.5406

2.7 FLOW AT MIDDLE RING (33.33%) LPM 1067.8932 1508.8491 2149.785 2388.7611 2702.7297
2.8 FLOW AT BOTTOM RING (33.33%) LPM 1067.8932 1508.8491 2149.785 2388.7611 2702.7297

3.0 EQUIPMENT PARAMETERS


3.1 ROOF PROTECTION
3.1.1 NUMBER OR REVOLVING HEAD LPM NA NA NA NA NA

3.1.2 CAPACITY OF REVOLVING HEAD NO. NA NA NA NA NA

3.2 SHELL PROTECTION


3.2.1 TOP RING

3.2.1.1 NUMBER OF NOZZLE IN RING Nos 26.76142857 37.71428571 59.71428571 59.71428571 67.57142857

NUMBER OF NOZZLE IN RING


3.2.1.2 Nos 30 42 60 66 74
DECIDED
3.2.1.3 K' FACTOR OF NOZZLE --- 29.073 29.341 29.264 29.561 29.830
3.2.1.4 K' FACTOR OF NOZZLE DECIDED --- 30 30 30 30 30
3.2.1.5 AVERAGE FLOW PER NOZZLE LPM 36.742 36.742 36.742 36.742 36.742

3.2.1.6 TOTAL FLOW AT RING LPM 1102.270384 1543.178538 2204.540769 2424.994845 2718.933614
3.2.2 DESIGN VERIFICATION ON IMPRINGMENT
3.2.2.1 AREA IMPRINGED M² 103.21883 145.8285714 207.8057143 230.8952381 261.2761905
3.2.2.2 IMPRINGEMENT DENSITY LPM/M² 10.67896608 10.58214123 10.60866289 10.50257626 10.40635815

3.2.2 MIDDLE RING


3.2.2.1 NUMBER OF NOZZLE IN RING Nos 26.76142857 37.71428571 59.71428571 59.71428571 67.57142857
NUMBER OF NOZZLE IN RING
3.2.2.2 Nos 30 42 60 66 74
DECIDED
3.2.2.3 K' FACTOR OF NOZZLE --- 29.064 29.333 29.255 29.552 29.821

3.2.2.4 K' FACTOR OF NOZZLE DECIDED --- 30 30 30 30 30

3.2.2.5 AVERAGE FLOW PER NOZZLE LPM 36.742 36.742 36.742 36.742 36.742
3.2.2.6 TOTAL FLOW AT RING LPM 1102.270384 1543.178538 2204.540769 2424.994845 2718.933614
Page-42
DESIGN VERIFICATION ON IMPRINGMENT
AREA IMPRINGED M² 103.21883 145.8285714 207.8057143 230.8952381 261.2761905

IMPRINGEMENT DENSITY LPM/M² 10.67896608 10.58214123 10.60866289 10.50257626 10.40635815

3.2.3 BOTTOM RING


3.2.3.1 NUMBER OF NOZZLE IN RING Nos 26.76142857 37.71428571 59.71428571 59.71428571 67.57142857
NUMBER OF NOZZLE IN RING
3.2.3.2 Nos 30 42 60 66 74
DECIDED

3.2.3.3 K' FACTOR OF NOZZLE --- 29.064 29.333 29.255 29.552 29.821

3.2.3.4 K' FACTOR OF NOZZLE DECIDED --- 30 30 30 30 30

3.2.3.5 AVERAGE FLOW PER NOZZLE LPM 36.742 36.742 36.742 36.742 36.742

3.2.3.6 TOTAL FLOW AT RING LPM 1102.270384 1543.178538 2204.540769 2424.994845 2718.933614

DESIGN VERIFICATION ON IMPRINGMENT

AREA IMPRINGED M² 103.21883 145.8285714 207.8057143 230.8952381 261.2761905

IMPRINGEMENT DENSITY LPM/M² 10.67896608 10.58214123 10.60866289 10.50257626 10.40635815

4.0 DESIGN VERIFICATION ON APPLICATION

TANK SHELL AREA M² 1067.781 1508.571429 2149.714286 2388.571429 2702.857143

APPLICATION DENSITY LPM/M² 3.096900163 3.068820956 3.076512237 3.045747114 3.017843864

The design is certified in view of the following


a) Impingement density is more than 10.2 LPM/M² for compliance with NFPA 15 and TAC Rule.
b) Application density is more than 3 LPM/M² for compliance with OISD standards.

Page-43
SUMMARY
OF

DESIGN OF MEDIUM VELOCITY WATER SPRAY


SYSTEM

FOR

STORAGE TANKS

Page-44
1.0 PROTECTION PHILOSOPHY

As per OISD 117 every tank is to be designed in such a way that it can receive both 1 LPM/ M2 as well as 3 LPM/
M2 but does not specify how many rings are to be provided whereas NFPA indicates total enveloping with maximum
distance between two vertical rings as 3.7M.

The analysis done and methodology worked out by FIRECON is indicated below:

OPTION-1: Both feeders would be connected to all rings to provide 3 LPM/M2 only

UPTO
HEIGHT OF TANK >10M to <15M >15M to <20M
<9.9M

NO. OF RINGS 1 2 3

FLOW THROUGH TOP RING 100% 50% 33.34%

FLOW THROUGH TOP MIDDLE


X 50% 33.33%
RING

FLOW THROUGH BOTTOM RING X X 33.33%

OPTION-2: One feeder would be connected to top ring only to provide 1 LPM/M2 whereas other feeder would be
connected to all the rings to provide 3 LPM/M2.

HEIGHT OF TANK UPTO <9.9M >10M to <15M >15M to <20M

NO. OF RINGS 3 3 3

FLOW THROUGH TOP RING 33.34% 33.34% 33.34%

FLOW THROUGH MIDDLE RING 33.33% 33.33% 33.33%

FLOW THROUGH BOTTOM RING 33.33% 33.33% 33.33%

Page-45
2.0 PROTECTION BASIS

(FOR FLOW OF WATER AND NO. OF RINGS)

Detail of %Flow
No. of Rings Rig Position on Tank
Tanks of water
FLOATING ROOF TANKS
1.0M to 1.5M Below Primary wind Girder with peripheral
Height.< 10.0M One 100%
walkway
1.0M to 1.5M Below Primary Wind Girder with peripheral
1st Ring 50%
walkway or between Primary & Secondary wind Girder
Height> 10.0M
Two
< 15.0M
2nd Ring 50% 1.0M to 1.5M Below Secondary wind Girder

1.0M to 1.5M Below Primary wind Girder with peripheral


1st Ring 33.34%
walkway or between Primary & Secondary wind Girder

Height> 15.0M 1.0 to 1.5 M below secondary wind girder or between


Three 2nd Ring 33.33%
< 20.0M Secondary & Third Wind Girder

3rd Ring 33.33% 1.0 to 1.5 M below Third wind girder

CONE & CONE CUM FLOATING ROOF TANKS

Height < 10M One 100% 1.0M to 1.5M Below curb angle

Height > 10.0M 1.0M to 1.5M Below curb angle or between curb angle and
< I5M 1st Ring 50%
wind girder
Two

2nd Ring 50% 1.0M to 1.5M Below wind girder

Height > 15.0M Third.


<20M 1.0M to 1.5M Below curb angle or between curb angle
1st Ring 33.34%
and 1st wind girder

1.0M to 1.5M Below 1st wind girder or between 1st & 2nd
2nd Ring 33.33%
wind girder

3rd Ring 33.33% 1.0M to 1.5M Below 2nd wind girder.

Page-46

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