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SERVICE MANUAL

AC 46
AC 56
AC 86
Cubers
with storage

MS 1000.86 REV. 11/2005


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Table of contents page 2


INDICE Specifications AC 46 3
Specifications AC 56 5
Specifications AC 86 7

GENERAL INFORMATION AND INSTALLATION


Introduction 9
Unpacking and Inspection 9
Location and levelling 9
Electrical connections 9
Water supply and drain connections 10
Final check list 10
Installation practice 11

OPERATING INSTRUCTIONS
Start up 12
Operational checks 12

OPERATING PRINCIPLES (How it works)


Freezing cycle 13
Harvest cycle 13
Electrical sequence 15
Components description 15

ADJUSTMENT, REMOVAL AND REPLACEMENT PROCEDURES


Adjustment of the cube size 18
Wiring diagram 19
Service diagnosis 20

MAINTENANCE AND CLEANING INSTRUCTIONS


General 22
Icemaker 22
Clean - Replace of air condenser filter 22
Cleaning instructions of water system 22
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SPECIFICATIONS

ELECTRONIC CUBER MODEL AC 46

Important operating requirements:

MIN. MAX.
Air temperature 10°C 40°C
Water temperature 5°C 35°C
Water pressure 1 bar 5 bar
Electr. voltage variations
from voltage rating
specified
on nameplate -10% +10%

ice making capacity


AIR COOLED MODELS WATER COOLED MODELS
Kg. °C
o Kg. °C
o

25 25
10 10
24 24
ICE PRODUCED PER 24 HRS.

ICE PRODUCED PER 24 HRS.


AMBIENT TEMPERATURE

AMBIENT TEMPERATURE

23 23 21
21
22 22 32

21 21

20 20 38
32
19 19

18 38 18

17 17

16 16
32 27 21 15 10 o°C 32 27 21 15 10 o°C
°C
°F
WATER TEMPERATURE WATER TEMPERATURE

NOTE. With the unit in "built-in" conditions, the ice production is gradually reduced in respect to the
levels shown in the graf, up to a maximum of 10% at room temperatures higher than 32°C.
The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature conditions of the condenser air filter and age of the machine.
To keep your SCOTSMAN CUBER at peak performance levels, periodic maintenance checks must
be carried out as indicated on Maintenance and Cleaning section of this manual.
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SPECIFICATIONS

Dimensions:
HEIGHT 645 mm.
WIDTH 386 mm.
DEPTH 600 mm.
WEIGHT 42 Kgs.

AC 46 - CUBER
machine specifications
Bin Water req.
Model Cond. unit Finish Comp. HP Capacity lt/24 HR

AC 46 AS 6 Air 77*
Stainless steel 1/4 9 Kg.
AC 46 WS 6 Water 350*

Basic electr. Amps Start .


Watts Electric power cons. Nr. of wires Amps fuse
Amps Kwh per 24 Hr
8
230/50/1 2.1 12 400 3 x 1.5 mm2 10
6
Cubes per harvest: 18 medium
* A 15°C water temperature
Page 5 Page 5

SPECIFICATIONS

ELECTRONIC CUBER MODEL AC 56

Important operating requirements:

MIN. MAX.
Air temperature 10°C 40°C
Water temperature 5°C 35°C
Water pressure 1 bar 5 bar
Electr. voltage variations
from voltage rating
specified
on nameplate -10% +10%

ice making capacity


AIR COOLED MODELS WATER COOLED MODELS
Kg. °C
o Kg. °C
o

32 33
10 10
ICE PRODUCED PER 24 HRS.

ICE PRODUCED PER 24 HRS.

21 32
AMBIENT TEMPERATURE

AMBIENT TEMPERATURE

30
31
21
28 30 32
32
29 38
26
38
28
24
27

22 26

25
20
24

18 23
32 27 21 15 10 o°C 32 27 21 15 10 o°C

WATER TEMPERATURE WATER TEMPERATURE

NOTE. With the unit in "built-in" conditions, the ice production is gradually reduced in respect to the
levels shown in the graf, up to a maximum of 10% at room temperatures higher than 32°C.
The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature conditions of the condenser air filter and age of the machine.
To keep your SCOTSMAN CUBER at peak performance levels, periodic maintenance checks must
be carried out as indicated on Maintenance and Cleaning section of this manual.
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SPECIFICATIONS

Dimensions:
HEIGHT 695 mm.
WIDTH 386 mm.
DEPTH 600 mm.
WEIGHT 45 Kgs.

AC 56 - CUBER
machine specifications
Bin Water req.
Model Cond. unit Finish Comp. HP Capacity lt/24 HR

AC 56 AS 6 Air 0 90 **
Stainless steel 1/4 12.5 Kg.
AC 56 WS 6 Water 270*

Basic electr. Amps Start .


Watts Electric power cons. Nr. of wires Amps fuse
Amps Kwh per 24 Hr
7.6
230/50/1 2.1 12 400 3 x 1.5 mm2 10
7
Cubes per harvest: 24 medium
* A 15°C water temperature
Page 7 Page 7

SPECIFICATIONS

ELECTRONIC CUBER MODEL AC 86

Important operating requirements:

MIN. MAX.
Air temperature 10°C 40°C
Water temperature 5°C 35°C
Water pressure 1 bar 5 bar
Electr. voltage variations
from voltage rating
specified
on nameplate -10% +10%

ice making capacity


AIR COOLED MODELS WATER COOLED MODELS
Kg. °C
o Kg. °C
o

38 10 39 10
37
ICE PRODUCED PER 24 HRS.

ICE PRODUCED PER 24 HRS.

21 38
36
AMBIENT TEMPERATURE

AMBIENT TEMPERATURE

35 37
34 36 21
32
33
35
32
31 34 32
38
30 38
33
29
28 32

27 31
26
30
25
24 29
32 27 21 15 10 o°C 32 27 21 15 10 o°C

WATER TEMPERATURE WATER TEMPERATURE

NOTE. With the unit in "built-in" conditions, the ice production is gradually reduced in respect to the
levels shown in the graf, up to a maximum of 10% at room temperatures higher than 32°C.
The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature conditions of the condenser air filter and age of the machine.
To keep your SCOTSMAN CUBER at peak performance levels, periodic maintenance checks must
be carried out as indicated on Maintenance and Cleaning section of this manual.
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SPECIFICATIONS

Dimensions:
HEIGHT (without legs) 795 mm.
HEIGHT (with legs) 915 mm.
WIDTH 530 mm.
DEPTH 600 mm.
WEIGHT 45 Kgs.

AC 86 - CUBER
machine specifications
Bin Water req.
Model Cond. unit Finish Comp. HP Capacity lt/24 HR

AC 86 AS 6 Air 0143 **
Stainless steel 3/8 19 Kg.
AC 8 6 WS 6 Water 500*

Basic electr. Amps Start .


Watts Electric power cons. Nr. of wires Amps fuse
Amps Kwh per 24 Hr
8.9
230/50/1 3.3 18 480 3 x 1.5 mm2 10
8.4
Cubes per harvest: 24 medium
* A 15°C water temperature
Page 9 Page 9

GENERAL INFORMATION AND INSTALLATION

A. INTRODUCTION 8. Use clean damp cloth to wipe the surfaces


inside the storage bin and the outside of the
This manual provides the specifications and the cabinet.
step-by-step procedures for the installation, start-
up and operation, maintenance and cleaning for 9. See data plate on the rear side of the unit
the SCOTSMAN AC series icemakers. and check that local main voltage corresponds
These Cubers are quality designed, engineered with the voltage specified on it.
and manufactured.
Their ice making systems are thoroughly tested
providing the utmost in flexibility to fit the needs CAUTION. Incorrect voltage supplied to
of a particular user. the icemaker will void your parts
These icemakers have been engineered to our replacement program.
own rigid safety and performance standards.
10. Remove the manufacturer’s registration
NOTE. To retain the safety and performance card from the inside of the User Manual and fill-
built into this icemaker, it is important that in all parts including: Model and Serial Number
installation and maintenance be conducted taken from the data plate.
in the manner outlined in this manual. Forward the completed self-addressed
registration card to Frimont factory.

11. If necessary, replace the four standard legs


B. UNPACKING AND INSPECTION with the taller ones supplied in the machine and
adjust them to level the unit.
1. Call your authorized SCOTSMAN Distributor
or Dealer for proper installation.
2. Visually inspect the exterior of the packing C. LOCATION AND LEVELLING
and skid. Any severe damage noted should be
reported to the delivering carrier and a concealed
damage claim form filled in subjet to inspection of WARNING. This Ice Cuber is designed for
the contents with the carrier’s representative present. indoor installation only. Extended periods
of operation at temperatures exceeding
3. a) Cut and remove the plastic strip securing the following limitations will constitute
the carton box to the skid. misuse under the terms of the SCOTSMAN
b) Cut open the top of the carton and remove Manufacturer’s Limited Warranty resulting
the polystyre protection sheet. in LOSS of warranty coverage.
c) Pull out the polystyre posts from the
corners and then remove the carton.
4. Remove the front panel of the unit and 1. Position the unit in the selected permanent
inspect for any concealed damage. Notify carrier location.
of your claim for the concealed damage as steted Criteria for selection of location include:
in step 2 above. a) Minimum room temperature 10°C (50°F)
and maximum room temperature 40°C (100°F).
5. Check that refrigerant lines do not rub
against or touch other lines or surfaces, and that b) Water inlet temperatures: minimum 5°C
the fan blade moves freely. (40°F) and maximum 35°C (90°F).
c) Well ventilated location for air cooled
6. Check that the compressor fits snugly onto models.
all its mounting pads.
d) Service access: adequate space must
7. Remove all internal support packing and be left for all service connections through the rear
masking tape. of the ice maker. A minimum clearance of 15 cm
(6") must be left at the sides of the unit for routing
cooling air drawn into and exhausted out of the
compartment to maintain proper condensing
operation of air cooled models.

2. Level the unit in both the left to right and


front to rear directions.

D. ELECTRICAL CONNECTIONS

See data plate for current requirements to


determine wire size to be used for electrical
connections. All SCOTSMAN icemakers require
a solid earth wire.
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All SCOTSMAN ice machines are supplied from WATER DRAIN


the factory completely pre-wired and require only
electrical power connections to the wire cord The recommended drain tube is a plastic or
provided at rear of the unit. flexible tube with 18 mm (3/4") I.D. which runs to
Make sure that the ice machine is connected to an open trapped and vented drain.
its own circuit and individually fused (see data
plate for fuse size).
The maximum allowable voltage variation should WATER DRAIN - WATER COOLED MODELS
not exceed -10% and + 10% of the data plate
rating. Low voltage can cause faulty functioning Connect the 3/4" male fitting of the condenser
and may be responsible for serious damage to water drain, utilizing a second flexible hose, to
the overload switch and motor windings. the open trapped and vented drain.

NOTE. All external wiring should conform to NOTE. The water supply and the water drain
national, state and local standards and must be installed to conform with the local
regulations. code. In some case a licensed plumber and/
or a plumbing permit is required.

Check voltage on the line and the ice maker’s


data plate before connecting the unit.
F. FINAL CHECK LIST

1. Is the unit in a room where ambient


E. WATER SUPPLY AND DRAIN temperatures are within a minimum of 10°C
CONNECTIONS (50°F) even in winter months?

GENERAL 2. Is there at least a 15 cm (6") clearance


around the unit for proper air circulation?
When choosing the water supply for the ice cuber
consideration should be given to: 3. Is the unit level? (IMPORTANT)
a) Length of run
4. Have all the electrical and plumbing
b) Water clarity and purity connections been made, and is the water
c) Adequate water supply pressure supply shut-off valve open?
Since water is the most important single ingredient
in producting ice you cannot emphasize too 5. Has the voltage been tested and checked
much the three items listed above. against the data plate rating?
Low water pressure, below 1 bar may cause
malfunction of the ice maker unit. 6. Has the water supply pressure been
Water containing excessive minerals will tend to checked to ensure a water pressure of at
produce cloudy coloured ice cubes, plus scale least 1 bar (14 psi).
build-up on parts of the water system.
7. Check all refrigerant lines and conduit
lines to guard against vibrations and possible
failure.
WATER SUPPLY
8. Have the bolts holding the compressor down
been checked to ensure that the compressor is
Air Cooled Versions snugly fitted onto the mounting pads?
Connect the 3/4" male fitting of the solenoid
water inlet valve, using the flexible tube supplied, 9. Have the bin liner and cabinet been wiped
to the cold water supply line with regular plumbing clean?
fitting and a shut-off valve installed in an
accessible position between the water supply 10. Has the owner/user been given the User
line and the unit. Manual and been instructed on the importance of
If water contains a high level of impurities, it is periodic maintenance checks?
advisable to consider the use an appropriate
water filter or conditioner. 11. Has the Manufacturer’s registration card
been filled in properly? Check for correct model
and serial number against the serial plate and
Water Cooled Versions mail the registration card to the factory.
On Water Cooled version the water inlet solenoid
valve has two separate outlets one for the 12. Has the owner been given the name and the
condenser and the second for the production of phone number of the authorized SCOTSMAN
ice. Service Agency serving him?
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G. INSTALLATION PRACTICE

1. Hand shut-off valve


8
2. Water filter
1 3. Water supply line (flexible hose)
4. 3/4" male fitting
2 3 5. Vented drain
6. Open trapped vented drain
5 4
7 7. Drain fitting
8. Main switch
9. Power line

WARNING. This icemaker is not designed for outdoor installation and will not function in
ambient temperatures below 10°C (50°F) or above 40°C (100°F).
This icemaker will malfunction with water temperatures below 5°C (40°F) or above 35°C
(90°F).
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OPERATING INSTRUCTIONS

START UP G. The ice making process takes place


thereby, with the water sprayed into the molds
After having correctly installed the ice maker and that gets gradually refrigerated by the heat
completed the plumbing and electrical exchanged with the refrigerant flowing into the
connections, perform the following “Start-up” pro- evaporator serpentine.
cedure.
H. When the evaporator temperature reaches
A. Withdraw the condenser air filter then a preset value the evaporator thermostat or cube
remove the unit front panel and locate the cleaning size control changes its contacts; the freezing
switch on the control box. cycle ends and starts the defrost or harvest
cycle.
Freezing time will range between 20 and 22
B. Set the cleaning switch in the cleaning minutes in a 21°C ambient temperature. Longer
position. This will close the electrical circuit to the time for temperature above, shorter when below.
water inlet valve and to the hot gas valve Average complete cycle range is about 23 to 25
minutes.
C. Switch ON the power line disconnect switch
and push the green button switch. Unit will start I. Check, during the first defrost/harvest
up in charging cycle mode. During this cycle the cycle, that the incoming water flows correctly
components energized are: into the sump in order to re-fill it and the surplus
overflows through the overflow drain tube.
WATER INLET SOLENOID VALVE
HOT GAS SOLENOID VALVE J. Check the texture of ice cubes just
The Water pump and the Fan motor in the air released. Right size must have a small depression
cooled versions, are also in operation. (about 5-6 mm) in their crown.
If not, wait for the second defrost/harvest cycle
D. Let unit stay in charging cycle for about before performing any adjustment.
three/four minutes till water is coming out from
the drain hose, then move the cleaning switch to K. If required, the length of the freezing cycle
the operation position. can be modified by turning the knob of the cube
size control or evaporator thermostat located in
front of the control box until the desired size is
NOTE. During the charging cycle, the water achieved.
inlet solenoid valve is energized. The water If the ice cubes are shallow and cloudy, it is
flows through the valve to the back side of the possible that the ice maker runs short of water
evaporator platen and then down to fill up the during the end of the freezing cycle or, the quality
icemaker sump for the next freezing cycle. of the supplied water requires the use of an
appropriate water filter or conditioner.

L. During the defrost or harvest cycle hold a


OPERATIONAL CHECKS handful of ice cubes against the bulb of the
storage bin thermostat; the icemaker switch OFF
E. The unit now starts its first freezing cycle in about one-two minutes.
with the following components in operation: Take out the ice from the storage bin thermostat.
COMPRESSOR The ice maker should restart automatically in
three-four minutes.
WATER PUMP
FAN MOTOR in air cooled version
NOTE. The bin thermostat is factory set at
F. Check to see through the ice discharge
1°C (35°F) OUT and 4°C (39°F) IN.
opening that the spray system is correctly seated
and that the water jets uniformely reach the M. Re-fit the unit front panel then instruct the
interior of the inverted cup molds; also make sure owner/user on the general operation of the ice
that the plastic curtain is hanging freely and there machine and about the cleaning and care it
is not excessive water spilling through it. requires.
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OPERATION - ELECTRICAL SEQUENCE COMPONENTS DESCRIPTION


The following charts illustrate which switches
and components are ON or OFF during the two
phases of the icemaking cycle. A. WATER PUMP
Refer to the wiring diagram for reference. The water pump operates continually throughout
the freezing cycle.
The pump primes the water from the sump to the
FREEZING CYCLE spray system and through the spray nozzles
sprays it into the inverted cup molds to be frozen
Electrical components ON OFF into crystal clear ice cubes.

Compressor ............................................

Water Pump ...........................................
B. WATER INLET SOLENOID VALVE -
Fan Motor (Air cooled only) .................... • 3/4 MALE FITTING
Hot Gas Valve ........................................ • The water inlet solenoid valve is energized only
Inlet Water Valve .................................... • during the defrost cycle.
When energized it allows a metered amount of
Electrical Controls CLOSE OPEN incoming water to flow over the evaporator cavity
to assist the hot gas in defrosting the ice cubes.
Evaporator Thermostat (contacts 3-4) ... • The water running over the evaporator cavity
Evaporator Thermostat (contacts 3-2) ... • drops by gravity, through the dribbler holes of the
Bin Thermostat ....................................... • platen, into the sump.
On water cooled versions the water inlet solenoid
valve has one inlet and two outlets with two
HARVEST CYCLE separate solenoids energized the first (ice
productioon) by the contacts 3-2 of the evaporator
Electrical components ON OFF thermostat and the second (water cooled
Compressor ............................................ • condenser) by a specific hi pressure control.
Water Pump ........................................... •
Fan Motor (Air cooled only) .................... • C. HOT GAS SOLENOID VALVE
Hot Gas Valve ........................................ • The hot gas solenoid valve consists basically in
Inlet Water Valve .................................... • two parts: the valve body and the valve coil.
Located on the hot gas line, this valve is energized
Electrical Controls CLOSE OPEN by the contacts 3-2 of the evaporator thermostat
during the defrost cycle.
Evaporator Thermostat (contacts 3-4) ... • During the defrost cycle the hot gas valve coil is
Evaporator Thermostat (contacts 3-2) ... • activated so to attract the hot gas valve piston in
Bin Thermostat ....................................... • order to give way to the hot gas discharged from
compressor to flow directly into the evaporator
serpentine to defrost the formed ice cubes.
Freeze Cycle
D. BIN THERMOSTAT
Average Discharge Pressure
A/C: 7 ÷ 11 bars (100÷155 psig) The bin thermostat control body is located in the
front of control box behind the front louvered
Average Discharge Pressure panel.
W/C: 8.5 ÷ 10 bars (120÷140 psig) The thermostat sensing tube is located into a
bulb holder on the side wall of the ice storage bin
Suction Pressure where it automatically shuts the icemaker OFF
when in contact with the ice and re-starts the
End Freeze Cycle: 0 ÷ 0.1 bar (0 ÷ 1.5 psig)
icemaker when the ice is removed. Factory
settings are 1°C (35°F) OUT and 4°C (39°F) IN.
REFRIGERANT METERING DEVICE:
capillary tube E. CUBE SIZE CONTROL (EVAPORATOR
THERMOSTAT)
REFRIGERANT CHARGE (R 134 A) The cube size control (evaporator thermostat)
body is located in the front of control box behind
Model Air cooled Water cooled the front louvered panel; it’s basically a reverse
acting temperature control which closes the
AC 46 260 gr ( 9.5 oz.) 250 gr (9.0 oz.) contacts 3-2 when its temperature decreases
AC 56 260 gr ( 9.5 oz.) 250 gr (9.0 oz.) and closes the opposite contacts 3-4 when the
AC 86 280 gr (10.0 oz.) 250 gr (9.0 oz.) temperature rises.
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The thermostat sensing bulb is located into a L. RED ALARM/RE-SET PUSH BUTTON
plastic tube (bulb holder) secured by two clips
directly to the evaporator serpentine. Located in the front of the machine (just beside
This control determines the length of the freezing the Master Switch) it works in conjuction with the
cycle and correspondingly the size of the cubes. Cleaning Remind Board and it’s activated when:
A lower setting will produce a larger cube • Consensing temperature is higher then 70°C
(oversize) while a higher setting a smaller cuber (air cooled version) - ON steady with machine
(shallow size). in OFF mode
When closed on contacts 3-2 it activates the • Condensing temperature is higher then 60°C
defrost or harvest cycle components. (water cooled version) - ON steady with
The cube size control is set up in the factory machine in OFF mode
(knob in the black dot position) and doesn't
require any adjustment when the ambient • Condenser sensor out of order - Blinking
temperature remains between 15 and 30°C twice and repeat with machine in OFF mode
(60 and 90°F). • Condenser air filter need to be cleaned - ON
steady with machine in ON mode
• Water system need to be cleaned - Slow
F. FAN MOTOR (Air cooled version) blinking with machine in ON mode.
The fan motor is electrically connected in parallel On the first two cases it’s possible to Re-Set the
to the water pump and it operates continuously operation of the machine pushing and hold the
only during the freezing cycle keeping the proper Red Alarm Re-Set Button by 5" till the Red Light
head pressure by circulating air through the is OFF.
condenser fins.
On the third case, it’s necessary first to replace
the condenser sensor then, push and hold for 5"
G. COMPRESSOR the Red Re-Set Button.
The hermetic compressor is the heart of the
refrigerant system and it is used to circulate and M. CLEANING REMIND PC BOARD
retrieve the refrigerant throughout the entire
system. It compresses the low pressure Located on the front left side of the machine, it
refrigerant vapor causing its temperature to rise works in conjuction with the condenser sensor
and become high pressure hot vapor (hot gas) and the Red Alarm Re-Set Push Button.
which is then released through the discharge
valve. It consists of a Printed Circuit Board with a step
down transformer (230V - 12V), a relay, a Dip
Switch with two keys, a Jumper for the set up of
H. WATER SPRAY SYSTEM the Cut OFF/Alarm condensing temperature
Through its nozzles it sprays the water in each (70°C - jumper OUT - for air cooled version and
individual cup to be frozen into ice. 60°C - jumper IN - for water cooled version), a
green four contacts connector for power IN and
OUT, a Red socket for the Water Level Sensor
I. CLEANING SWITCH (future use on EC series only), a Black socket for
the Condenser Sensor and a White socket for the
Located on the bottom side of the control box is Red Alarm Re-Set Push Button.
used to energize the water inlet and the hot gas
valves so to charge the water into the sump of the The main function of this PC Board is to switch
machine when neaded. OFF the machine when the condensing tempe-
rature is higher of its setting value or signal out
the need for the cleaning of the condenser air
J. HI PRESSURE CONTROL (Water cooled filter (air cooled only) or of the water system.
version)
Used only on the water cooled versions it operates The time between the signal out for the cleaning
to keep between 8.5 and 10 bars (120 ÷ 140 psig) of the water system can be modified according to
the hi-side or discharge pressure of the refrigerant the setting of the two Dip Switches as below:
system by energizing the coil of the water inlet
solenoid valve that control the cooling water flow TIME 1 2
to the condenser.
1 MONTH ON ON
3 MONTHS OFF ON
K. GREEN MASTER SWITCH PUSH
BUTTON 6 MONTHS ON OFF
1 YEAR OFF OFF
Located in the front of the machine it’s used to
switch ON and OFF the unit by pushing its green
push button. When ON, its green light is ON as Once cleaned the water system, it’s necessary to
well. cancel the time stored into the PC Board by
Page 17 Page 17

pushing and hold for more then 20" the Red O. CONDENSER SENSOR
Alarm Re-Set Button till it starts to blink.
The condenser temperature sensor probe,
located within the condenser fins (air cooled
version) or in contact with the tube coil (water
N. CONDENSER AIR FILTER cooled version) detects the condenser tempe-
(Air cooled version) rature variations and signals them by supplying
current, at low voltage, to the P.C. BOARD.
Located in front of the air cooled condenser can In case the condenser temperature rises and
be removed by withdrawing it through the opening reaches 70°C (160°F) - on air cooled models - or
of the front panel for cleaning or replacing. 60°C (140°F) - on water cooled models - the
A lower plastic guide, installed inside the unit, is current arriving to the micro processor is such to
used for the correct sliding and location of the air cause an immediate and total stop of the machine
filter. operation.
Page 18 Page 18
Page 19 Page 19

WIRING DIAGRAM
AC 46 - AC 56 / AIR AND WATER COOLED 230/50-60/1
The unit is shown on freezing cycle

ONLY FOR WATER COOLED VERSION

ONLY FOR AIR COOLED VERSION


Page 20 Page 20

SERVICE DIAGNOSIS

SYMPTON POSSIBLE CAUSE SUGGESTED CORRECTION

Unit will not run Blown fuse Replace fuse & check for cause of
blown fuse.

Main switch in OFF position Turn switch to ON position

Bin thermostat set improperly Adjust rotating its setting screw

Loose electrical connections Check wiring

Red Alarm light ON Too Hi Condensing Temperature Reset the machine (Push & hold
the Reset Buttom for 5") and check
for reason why

Red Alarm light Blinking Twice Condenser sensor out of order Replace it
and repeat

Compressor cycles intermittently Low voltage Check circuit for overloading


Check voltage at the supply to the
building. If low, contact the power
company

Non-condensable gas in system Purge the system

Dirty condenser Clean with vacuun cleaner, air or


stiff brush. (DO NOT use wire brush).

Air circulation blocked Allow sufficient air space all


around unit.

Compressor starting device with Check for loose wires in starting


loose wires device.

Cubes too small Cube size control set improperly Check and adjust for proper
operation.

Capillary tube partially restricted Blow charge, add new gas & drier,
after evacuating system with
vacuum pump.

Moisture in the system Same as above.

Shortage of water See remedies for shortage of water.

Shortage of refrigerant Check for leaks & recharge.

Cloudy cubes Shortage of water See remedies for shortage of water.

Dirty water supply Use water softner or water filter.

Accumulated impurities Use SCOTSMAN Ice Machine


cleaner.

Shortage of water Water spilling out through curtain Check or replace curtain.

Water solenoid valve not opening Replace valve.

Water leak in sump area Locate and repair.

Water flow control plugged Remove and clean.


Page 21 Page 21

SERVICE DIAGNOSIS

SYMPTON POSSIBLE CAUSE SUGGESTED CORRECTION

Irregular cubes size & Some jets plugged Remove jet cover and clean.
some cloudy
Shortage of water See shortage of water.

Unit not levelled Level as required.

Poor pumping Check and/or replace the water pump.

Cubes too large Cube size control set improperly Check and adjust for proper operation.

Decreased ice capacity Inefficient compressor Replace.

Leaky water valve Repair or replace.

Non-condensable gas in system Purge the system.

Poor air circulation or excessive Relocate the unit or provide for


hot location more ventilation.

Overcharge of refrigerant Correct the charge. Purge off slowly.

Capillary tube partially restricted Blow charge, add new gas & drier,
after evacuating system with
vacuum pump.

Undercharge of refrigerant Charge to data plate indication.

Discharge head pressure too high See incorrect discharge pressure.

Clogged air filter Clean or replace.

Poor harvest Restriction in incoming water line Check water valve strainer and flow
control. If necessary enlarge the
flow control orifice.

Too short defrost time Check temperature control.


Replace if necessary.

Cube size control set for too large Re-set cube size control.
cubes

Water inlet valve not opening Valve coil with open winding.
Replace valve.

Hot gas valve orifice restricted Replace hot gas valve assy.

Air vented holes in mold cups plugged Clean out holes.

Discharge head pressure too low See incorrect discharge pressure

Unit won't harvest Inoperative cube size control Replace cube size control

Hot gas valve not opening Valve coil with open winding.
Replace valve.

Water solenoid valve not opening Valve coil with open winding.
Replace valve.

Incorrect discharge pressure Dirty air filter Clean or replace.

Inoperative hi press control Replace.


(Water cooled)

Water inlet valve to condenser Clean or replace.


partially clogged

Excessive water in unit base Water tubing leaking Check. Tighten or replace.
Page 22 Page 22

MAINTENANCE AND CLEANING INSTRUCTIONS

A. GENERAL C. CLEAN - REPLACE OF AIR


CONDENSER FILTER
The periods and the procedures for maintenance
and cleaning are given as guides and are not to 1. Withdraw the air filter from the front through
be construed as absolute or invariable. the opening of the front panel.
Cleaning, especially, will vary depending upon
local water and ambient conditions and the ice
volume produced; and, each icemaker must be
maintened individually, in accordance with its
particular location requirements.

B. ICEMAKER

The following maintenance should be scheduled


at least two times per year on these icemakers.

1. Check and clean the water line strainer.

2. Check that the icemaker is levelled in side


to side and in front to rear directions.

3. Check for water leaks and tighten drain line


connections. Pour water down bin drain line to be
sure that drain line is open and clear.

4. Check size, condition and texture of ice


cubes. Perform adjustment of cube size control
as required.

5. Check the bin thermostat to test shut-off. 2. Blow pressurised air on the opposite direction
Put a showelfull of ice cubes in contact with the of the condenser air flow so to remove the
bin thermostat bulb for at least one minute. dust accumulated.
This should cause the ice maker to shut off.
3. If pressurised air is not available, use tap
water always in the counter flow air diretcion.
Within few seconds after the removal of the Once cleaned shake it so to remove most of
ahowelfull of ice from bin thermostat bulb, the the accumulated water, then dry it using an
icemaker restarts. hair dryer.

NOTE. Within minutes after the ice is removed NOTE. In case the air filter strainer is damaged
from the bulb holder tube, the sensing bulb replace it with a new one.
inside the tube will warm up and cause the
icemaker to restart. This control is factory set 4. Install it again by pushing it through the front
and should not be reset until testing is panel opening.
performed.
D. CLEANING INSTRUCTIONS OF
6. Check for refrigerant leaks. WATER SYSTEM

1. Remove the front and top panels to gain


NOTE. The new AC 46 & AC 56 series, in the access either to the control box and to the
air cooled version, are standard equipped evaporator.
with an air condenser filter as well as a 2. Make sure that all ice cubes have been
Cleaning Reminder Board to remind to the released from their cups, then switch OFF the
end user the need for the cleaning of the air machine at front master button switch.
filter or of the water system (Red Alarm Light
ON Steady or Blinking rispectively with 3. Scoop out all the ice cubes stored into the
machine in operation). bin in order to prevent them from being
contaminated with the cleaning solution.
Page 23 Page 23

4. Remove the plastic cup located on the bottom


of sump/freezing chamber to drain out all water
and scale deposits.

7. Using a bottle, poor fresh water into the


bottom of the sump/freezing chamber to clean
out most of scale deposit.

5. Unloose the two thumb scews and remove 8. Install again the spray platen, the curtain as
the curtain. well as the bottom plastic cup.

9. Prepare the cleaning solution by diluting in


a plastic container two liters of warm water (45°-
50°C) with 0,2 liters of Ice Machine Cleaner.

WARNING. The SCOTSMAN Ice Machine


Cleaner contains Phosphoric and
Hydroxyacetic acids.
These compounds are corrosive and may
cause burns if swallowed, DO NOT indu-
ce vomiting. Give large amounts of water
or milk. Call Physician immediately.
In case of external contact flush with
water. KEEP OUT OF THE REACH OF
CHILDREN.

10. Remove the evaporator cover then slowly


pour onto the evaporator platen the cleaning
solution. With the help of a brush dissolve the
most resistant and remote scale deposits in the
platen.
11. Switch ON again the machine at front master
button switch to start the icemaking process.
Allow the ice maker to operate for about 20
minutes. Then turn the cleaning switch to the
"cleaning" position (II) till the release of the ice
cubes from their cups.

6. Lift up the entire spray platen from its bottom NOTE. The amount of Cleaner and the time
seat and take it out to clean it separately. needed for the cleaning of water system
depends of the water conditions.

12. Switch OFF the ice maker at master button


switch then flush out the cleaning solution from
the sump reservoir by taking off the sump plastic
cup. Once flushed out install again the sump
plastic cup.

13. Pour onto the evaporator cavity two or


three liters of clean potable water to rinse the
mold cups and the platen.

14. Switch ON again the machine. The water


pump is again in operation to circulate the water
in order to rinse the entire water system.
Page 24 Page 24

Do the operation as per steps 12 and 13 twice so 17. Place again the evaporator cover and the
to be sure no more traces of descaling solution unit service panels.
remains into the sump.
18. At completion of the freezing and harvest
15. With machine in OFF mode pour on the cycle make sure of proper texture and clearness
upper side of the evaporator platen fresh water of the ice cubes and that, they do not have any
with a capfull of sanitizing solution then turn acid taste.
again the machine in normal operating mode so
to sanitize all the water system for approx. 10
minutes. ATTENTION. In case the ice cubes are
cloudy-white and have an acid taste, melt
them immediately by pouring on them
NOTE. Do not mix descaling with sanitizing some warm water. This to prevent that
solution to avoid the generation of a very somebody could use them.
aggressive acid.
19. Wipe clean and rinse the inner surfaces of
16. Switch OFF the machine and flush out the the storage bin.
sanitizing solution from the sump reservoir then
with the switch in "cleaning" position (II), switch it
ON again. REMEMBER. To prevent the accumulation
When water starts overflowing through the of undesirable bacteria it is necessary to
drain line, set the switch to "operation" (I) sanitize every week the interior of the storage
position. The unit is now ready to resume bin.
normal operation.

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