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Food Bioscience
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A R T I C L E I N F O A B S T R A C T
Keywords: Many industrial processes may quickly proceed with biotechnological and enzymatic support. Functional and
Alpha-amylase production facilitator properties of enzymes have provided variable advantages for industry. Therefore, enzyme
Thermal spring utilization has become inevitable for industry and supplied financial advantages in case of the high energy
Quality of bread
requirement process. In the study, the amylase enzymes were isolated from thermal spring sources, and the effect
Commercial enzymes
on bread quality was examined. Firstly, fungal amylases were isolated from thermal spring sources (29–98 ◦ C) in
various places around Turkey. After determining the functional properties of amylase enzymes, the most active
enzyme was used in bread production to examine their effect on bread quality. The maximum alpha-amylase
activity (38.6 U/mg) has been detected in Aspergillus niger G 2–1 isolate. When compared with the commer
cially available one, native alpha-amylase increased the bread volume. A significant difference (p < 0.01) was
found in the color properties and size of the bread between microbial produced in this study and commercially
produced alpha-amylase. Five ppm alpha-amylase addition showed the optimum bread properties for dough
processing.
* Corresponding author.
E-mail address: yurdugul_s@ibu.edu.tr (S. Yurdugül).
https://doi.org/10.1016/j.fbio.2021.101492
Received 24 July 2021; Received in revised form 26 November 2021; Accepted 27 November 2021
Available online 29 November 2021
2212-4292/© 2021 Elsevier Ltd. All rights reserved.
A. Ünal et al. Food Bioscience 45 (2022) 101492
staling, and prevents crumbling. It keeps the quality of the porous 2.3. Preparation of mediums for amylase production
structure of bread (Keskin, 2003). According to Amigo et al. (2021)
maltogenic α-amylases minimize the staling process in bread. Because of The different starch-containing mediums were used to find out the
the positive effects of the alpha-amylase enzyme on bread, this enzyme most efficient amylase activity. The highest efficiency and activity in
was aimed to be obtained by various fungi from thermal springs. For enzyme production were observed in modified SYEM (Merck) adjusted
determining the fungi species, the thermal springs were screened out for to pH:7 and sterilized at 121 ◦ C for 15 min, according to the following
acquiring high activity alpha-amylase enzyme to utilize in bread pro composition: Peptone: 0.5 g/100 mL (Merck, Darmstadt, Germany);
duction and develop high-quality bread in the study. The positive effect Beef extract: 0.15 g/100 mL (Merck, Darmstadt, Germany); Yeast
of enzymes such as the retardation of bread staling, having a high re extract: 0.15 g/100 mL (Merck, Darmstadt, Germany); NaCl: 0.5 g
action rate of thermostable enzymes, increasing the solubility of sub (Merck, Darmstadt, Germany); Starch (Merck, Darmstadt, Germany): 1
strates, and decreasing the microbial contamination will help produce g/100 mL (Saleem & Mohsen, 2014).
better quality bread. The commercial potential of the alpha-amylase
enzyme was excited that this study has a widespread and potential 2.4. The macroscopic and microscopic characterization of isolates
impact (Osho, 2018).
The macroscopic and microscopic investigation of the isolates were
2. Materials and methods carried out by measuring the colony diameters after incubating them on
Malt Extract Agar (MEA) (Merck, Darmstadt, Germany), Czapek’s Yeast
The fungi were isolated from different thermal springs by sampling Extract Agar (CYA) (Merck, Darmstadt, Germany), and Oatmeal Agar
water and soil, with temperatures ranging from 55 to 90 ◦ C around (OMA) (Merck, Darmstadt, Germany) for a week at 27 ± 2 ◦ C in dark
Afyon, Eskişehir, Uşak and Ankara provinces in Turkey (Table 1), then ness. X10 and X40 light microscope were used to examine the conidial
macroscopic, microscopic and molecular diagnosis of amylase- head, spore, and phialides biseriate structures of thermotolerant fungal
producing thermophilic and mesophilic fungi were carried out. Ampli isolates. The isolates were identified by different mycological taxonomic
fication of the gene encoding alpha amylase by polymerase chain reac keys at the species level (Hasenekoğlu, 1991; Barnett & Hunter, 1998).
tion (PCR), deoxyribonucleic acid (DNA) sequence analysis, enzyme
activity and optimization studies were performed in isolates found to 2.5. Culture medium and enzyme activity studies
produce alpha amylase enzyme. The isolates with amylase activity were
grown in pilot scale and the enzyme was obtained in spray dried form. 2.5.1. Enzyme activity determination
The enzyme were used for bread production and quality attributes were Amylase enzyme was produced by shake flask method at a temper
investigated. ature of 40 ◦ C, pH of 4.5, and at an agitation speed of 175 rpm in the
aerobic medium. Its activity was determined via reducing sugars ob
tained by the enzymatic hydrolysis of the raw starch by the dinitro
2.1. The pre-enrichment of fungi salicylic acid (DNS, Merck, Darmstadt, Germany) method (Miller,
1959). Amylase activity was defined as the amount of enzyme (one unit)
The method suggested by Rico-Munoz et al. (2015), chap. 22 was converting raw starch into 1 μmol reducing sugar (glucose) formed by
performed for the isolation of fungal species from the water and soil hydrolysis in a minute in standard conditions (Singh et al., 2014).
samples. For pre-enrichment, diluted soil samples and water samples
were placed in Erlenmeyer flasks and were kept in a 40–45 ◦ C water bath 2.6. The molecular characterization of the isolates
for 3 h. The fungal species in samples were grown in Starch Yeast Extract
Agar Medium (SYEM) (Merck, Darmstadt, Germany) in petri dishes, and Genomic DNA extraction was carried out using 100 mL cultures grown
colony counts w e r e enumerated following one week of incubation at in Sabouraud medium (Merck, Darmstadt, Germany) (30 ◦ C, 250 rpm) for
40 ◦ C. 48 h. After transferring the mycelia to liquid nitrogen, it was disrupted and
suspended in 5 mL extraction buffer (100 mM Tris- HCl (Merck, Darmstadt,
2.2. The determination of the presence of amylase enzyme in fungi Germany), 10 mM EDTA (Merck, Darmstadt, Germany) pH = 8 and 1% SDS
(Merck, Darmstadt, Germany), then incubated for 30 min at 65 ◦ C. Potas
Iodine (Merck, Darmstadt, Germany) is an amylase indicator and the sium Acetate (Merck, Darmstadt, Germany) (2 mL 3 M, pH 4.8) was added,
presence of amylase enzyme in the medium is shown by the zone for then it was incubated for an hour at 4.0 ◦ C. After the centrifugation of the
mation around colonies. For this reason, the colonies which show liquid phase for 10 min at 10.000×g, it was extracted by phenol and chlo
transparent zones when iodine solution was added after incubation were roform. 18 S rDNA and ITS (Internal Transcribed Spacer) 1 region were
evaluated as amylase (+) (Saleem & Mohsen, 2014). identified using fungus-specific primers in PCR amplification, and the
sequential analysis was performed by web-based comparative BLAST
analysis. 18D: 5_-CCTGGTTGA TCCTGCCAGTA-3 and 18 R:5_-
Table 1
GCTTGATCCTTCTGCAGGTT-3_ITSl:5_-TCCGTAGG TGAACCTGCG-3 and
Locations, temperatures, and pH value of thermal spring water.
ITS4:5_TCCTCCGCTTATTGATATG-3_ PCR primers were used in the
Locations Thermal Spring Temperature (◦ C) pH
analysis.
AFYON Gazlıgöl Spa (İhsaniye) 64 6.9
Hüdai Spa (Sandıklı) 68 6.6 2.6.1. Pilot scale enzyme production
Heybeli Spa (Bolvadin) 43 5.9
The fungal alpha-amylase enzyme was produced by the shake flask
Ömer-Gecek Spa (Centrum) 98 7.3
ESKİŞEHİR
Uyuzhamam Spa (Alpu) 29 7.6 method, and the activity of the enzyme was determined with the tech
Yarıkçı Spa (Mihalıççık) 39 7.5 niques suggested by Shanmughapriya et al. (2010). The enzyme in
Kızılinler Spa (Centrum) 38 7.6 powder form was obtained by precipitation and the spray-drying
Sakarılıca Spa (Mihalgazi) 56 7.6
method of the culture produced in medium explained in Section 2.3.
Çifteler Spa (Çifteler) 48 6.7
Aşağı ve Yukarı Spa (Centrum) 48 6.6
Hasırca Spa (Centrum) 38 5.7 2.7. Bread production and quality analyses
Eskişehir Spa (Centrum) 45 6.7
UŞAK Uşak-Afyon Road 65 7.0 2.7.1. Wheat and flour analyses
ANKARA Haymana Spa 44 6.8
Two wheat cultivars (Tosunbey and Kışla) used for bread making
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A. Ünal et al. Food Bioscience 45 (2022) 101492
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A. Ünal et al. Food Bioscience 45 (2022) 101492
Fig. 1. Amylase (+) macroscopic colony appearance of isolates with zone. (A) Aspergillus niger (B) Aspergillus terreus (C) Trichoderma atroviride.
Fig. 2. Under X10 (1) and X40 (2) light microscope, general view and image of conidial (3) heads. (A) Aspergillus niger (B) Aspergillus terreus (C) Tricho
derma atroviride.
4
A. Ünal et al. Food Bioscience 45 (2022) 101492
high falling number of both cultivars revealed that the amylase activities
were not suitable for bread making and alpha amylase enzyme had to be
added externally.
Hectoliter weight is the weight of 100-L wheat in terms of kg, and it is
affected by grain density, size, shape, and homogeneity. A positive
interaction exists between the flour efficiency of wheat and hectoliter
weight. Thousand kernel weights differ according to the grain density
and size. Since the ratio of endosperm to the other parts of grain is higher
in big and dense grains, the flour efficiency of these grains is accepted as
high (Köksel et al., 2000).
The quality and amount of protein is primarily a characteristic of
wheat species. Environmental factors are particularly effective in the
amount of protein. The quantity and quality of gluten fraction is widely
used in quality assessment. Gluten plays a chief role in viscoelastic
structure related to the kneading, processing, and gas holding capacity
of the bread dough (Elgün & Ertugay, 1992). The sedimentation value is
an important criterion in determining protein quality in wheat. Gluten is
composed of gliadin and glutenin fractions that are insoluble in salt
Fig. 3. DNA gel images as a result of PCR amplification and molecular iden water and constitute approximately 85% of the storage proteins. Gluten
tification of molds. forms the skeleton of the dough and helps the formation of bread by
holding the gas produced by the yeast (Elgün et al., 2001).
chemical properties of cv. Tosunbey and Kışla used in bread making The rheological properties of wheat flours were given in Table 3.
have given in Table 2. Hectoliter weight of Tosunbey (76.6 kg/hL), Tosunbey had high-gluten index and the farinograph development time
thousand kernel weight (33.6 g), protein content (12.1%), Zeleny sedi was rather high (21.06 min). The stability and the softening degree of
mentation value (45 mL), dry gluten (9.6%) and gluten index (100%) Tosunbey was not recorded since the graph was not indicated a fall
values, flour yield (71%), falling number (348 s) were higher than Kışla. down from 500 consistency level throughout the analysis. It means that
It was determined that the amount of ash (1.49%) and damaged starch the cultivar was stable and the degree of softening was too low. The
(4.8%) content of the Kışla were higher. water absorption value of Kışla was found to be high. Farinograph is an
The amylase activity is substantial in bread production technology instrument used to determine the kneading properties of the dough and
because the sugar content of the medium affects yeast activity during the gives information about the availability of flour for bread making.
fermentation step in bread making. Since no sugar is added to the Testing through farinograph, the water absorption of the flour, the
widespread formulation of bread making in Turkey, the yeast produces rheological properties of the dough during kneading (development time,
gas via using the glucose formed by the degradation of starch by stability, degree of softening) and the dough forming properties of
occurred with enzymatic breakdown. Low amylase activity causes an gluten proteins are determined.
inadequate utilization of sugar by yeast cells, leading to a low bread The farinographic characteristics of flour are mainly related to the
volume. When the enzyme activity is too high, the porous structure of amount and quality of gluten proteins. Flours should have high water
the crumb disrupts, and the bread volume is not at the desired level. absorption, and the kneading time should not be too long for bread
Moreover, the crumb will be sticky. Another parameter; the falling making. If the kneading time is long, it results in the loss of energy and
number gives information about the amylase enzyme activity present in time, so it causes undesired characteristics in the commercial bakery. In
flour. The expected falling number is between 200 and 250 s interval. If contrast, if this time is too short, the quality of flour is getting low. An
the falling number is < 150 s, the amylase activity is very high, and increase in the development time of dough depends on an increase in
>300 s means the amylase activity is low (Köksel et al., 2000). In this protein content. If the development time is long, it means that the dough
study, the falling numbers of the wheat varieties used in bread making, will rise, later on, indicating a long time of kneading and a high amount
Tosunbey and Kışla, were found to be 348 and 317 s, respectively. The and quality of dough.
A short fermentation time lowered the bread volume and disrupted
the porous structure. Stability indicates the durability of dough for
Table 2 processing. The dough is supposed to protect its consistency and should
Physical and chemical properties of wheat cultivars. not soften and increase its water content by no means whatsoever. If the
Tosunbey Kışla stability is short, the processing capacity of the dough will decrease, and
Moisture (%) 10.58 ± 0.03a 10.74 ± 0.01a
Hectoliter weight (kg/hL) 76.60 ± 0.87a 73.63 ± 0.31b Table 3
1000 kernel weight (g) 33.60 ± 0.10a 30.67 ± 0.31b The rheological properties of the dough.
Protein (%)a,b 12.06 ± 0.19a 10.54 ± 0.13b
Ash (%)a 1.43 ± 0.00a 1.49 ± 0.01a Tosunbey Kışla
Grain hardness (%) 28.10 ± 0.00a 21.20 ± 0.00b Farinograph
Flour yield (%) 71.13 ± 0.75a 68.27 ± 0.23b Absorption (%) 56.4 ± 0.05b 57.3 ± 0.24a
Zeleny sedimentation (mL)b 44.67 ± 0.58a 31.33 ± 0.58b Development time (min.) 21.01 ± 0.21b 22.93 ± 0.32b
Modified Zeleny sedimentation (mL)b 53.67 ± 1.53a 32.00 ± 0.00b Stability (min.) 6.87 ± 0.07a 07.58 ± 0.05b
Wet gluten (%)a 28.03 ± 0.42a 27.43 ± 0.40a The degree of softening (BU) 1 63 ± 1.23a 64 ± 1.76a
Dry gluten (%)a 9.57 ± 0.12a 8.60 ± 0.10b Alveograph
Gluten index (%) 99.60 ± 0.00a 84.00 ± 3.50b P (Resistance) (mm) 103.3 ± 5.73A 94.0 ± 4.32B
Falling number (s) 347.67 ± 4.51a 317.33 ± 3.21b L (Extensibility) (mm) 65.0 ± 6.98Aa 49.3 ± 3.86Bb
Damaged starch (%) 4.49 ± 0.03a 4.81 ± 0.03a G (Rising Index) (cm3) 17.9 ± 0.94Aa 15.6 ± 0.65Bb
W (Energy) (10− 4 J) 251 ± 3.86Aa 155 ± 12.81Bb
Values represent mean ± standard deviation for triple determinations; Means in
P/L (Morphological ratio) 1.6 ± 0.26A 1.9 ± 0.19 B
a row with different letters are significantly different (p < 0.05).
2
N x 5.7. Values represent mean ± standard deviation for triple determinations; Means in
a
Given on dry matter. a row with different letters are significantly different (p < 0.05).
b a
It is given on a 14% water basis. BU: Brabender unit.
5
A. Ünal et al. Food Bioscience 45 (2022) 101492
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A. Ünal et al. Food Bioscience 45 (2022) 101492
bread crumbs during 5 days storage were given in Fig. 4. It was deter with the Kışla-YR 25 application. The cohesiveness of the alpha amylase
mined that the hardness of the control breads were higher than the alpha added breads were higher than the control breads and during storage the
amylase added breads. Also, increasing alpha amylase levels in breads cohesiveness decreased. Besides, the cohesiveness value of breads made
resulted with decreasing hardness. The lowest hardness was obtained from Tosunbey was higher than that of Kışla. In terms of gumminess the
Fig. 4. Textural properties of breads produced from Tosunbey and Kışla during storage (N: Newton for hardness and gumminess, cohesiveness is unitless, C: Control,
YR-5: Native α-amylase (5 ppm), YR-15: Native α-amylase (15 ppm), YR-25: Native α-amylase (25 ppm), TIC-5: Commercial α-amylase (5 ppm), TIC-16: Commercial
α-amylase (16 ppm), TIC-27: Commercial α-amylase (27 ppm).
7
A. Ünal et al. Food Bioscience 45 (2022) 101492
control breads had the highest values (Fig. 4). isolates. Alpha-amylase was produced by using these native isolates of
The gumminess values were inversely proportional to alpha-amylase fungi via the shake-flask method. The optimum pH and temperature of
level but directly proportional to the storage time. Tosunbey was found fungal amylases were 4.5–5.5 and 40–60 ◦ C. The highest alpha-amylase
to have a high gumminess compared to Kışla. According to Sarabhai activity (38.6 U/mg) was detected in the Aspergillus niger isolate from
et al. (2021) addition of enzymes significantly increased specific volume Gazlıgöl. The most functional alpha-amylase was obtained in powder
and crumb springiness while crumb hardness and cohesiveness form by spray drying. The effect of native and commercial alpha-
decreased in comparison to control in foxtail millet originated bread. amylase was investigated in different amounts during bread making.
Another study conducted by Barbosa-Rios et al. (2018) supports this The hardness, one of the crucial indicators of staling, were especially
idea, as the incorporation of relatively small amounts of alpha-amylases met in the Kışla variety, showing better results than the control. On the
and maltogenic amylases improved physical and textural properties of contrary, the use of encapsulation for maltogenic amylase was found to
traditional sweet bread. Staling during storage time decreased as increase hardness at the end of fourth day (Haghighat-Kharazi et al.,
induced by a better distribution of pores within the bread structure, and 2020). The native alpha amylase added breads had higher volume and
to reduction of water loss due to more stable crust configuration. All specific volume than the commercial alpha amylase added breads. The
breads were shown in Fig. 5. volume and color differences between the alpha amylase added breads
and the control were found to be statistically significant (p < 0.05) The
4. Conclusion optimum effect for dough processing was observed by adding 5.0 ppm
alpha amylase while the processing and shaping of the dough became
A total number of 23 fungi were isolated from thermal districts of more difficult as the enzyme rate increased. The breads produced with
Uşak, Afyon, Eskişehir, and Ankara provinces of Turkey. The fungi Kışla were more voluminous and darker than Tosunbey, arising from
species A. niger, Aspergillus terreus, and Trichoderma atroviride were found lower falling number (318 s) related to higher amylase activity, and the
as high amylase activity positive species after the macroscopic, micro higher amount of damaged starch. In general, these findings support the
scopic, morphological and molecular identification of amylase producer idea of Roth et al. (2019) claimed that; bacterial amylases are well
Fig. 5. Breads produced from cv. Tosunbey and Kışla by native and commercial α-amylase.
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A. Ünal et al. Food Bioscience 45 (2022) 101492
applicable to industrial processes due to their high stability, fungal Goesaert, H., Slade, L., Levine, H., & Delcour, J. (2009). Amylases and bread firming – an
integrated view. Journal of Cereal Science, 50, 345–352. https://doi.org/10.1016/j.
amylases are recognized as safe and are preferred in the food industry,
jcs.2009.04.010
even they lack the pH tolerance and stability compared to bacterial ones. Haghighat-Kharazi, S., Kasaai, M. R., Milani, J. M., & Khajeh, K. (2020). Antistaling
Consequently, when native and the commercial was compared, positive properties of encapsulated maltogenic amylase in gluten-free bread. Food Sciences
effects of the native enzyme were observed in bread volume and quality. and Nutrition, 8, 5888–5897. https://doi.org/10.1002/fsn3.1865
Hasenekoğlu, I. (1991). Toprak mikrofungusları. Erzurum: Atatürk üniversitesi yayınları
(Vol. 689, p. 30).
Declaration of competing interest ICC. (2008). In International association for cereal science and technology, Vienna, Austria.
ISO 520. (2010). Cereals and pulses- determination of the mass of 1000 grains.
Janickova, Z., & Janecek, S. (2020). Fungal α-amylases from three GH13 subfamilies:
No conflict of interest is present among the authors. Their sequence-structural features and evolutionary relationships. International
Journal of Biological Macromolecules, 159, 763–772.
Acknowledgements Keskin, S.Ö. (2003). Effects of different Ovens and Enzymes on quality Parameters of bread,
master of science thesis. Ankara, Turkey: The Middle East Technical University.
Köksel, H., Sivri, D., Özboy, Ö., Başman, A., & Karaca, H. (2000). Hububat laboratuvarı El
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tural Research and Policies for supporting the project “Investigation of Yayınları, Yayın.
Leveque, E., Janecek, S., Haye, B., & Belarbi, A. (2000). Thermophilic archaeal
Using Potential of Thermal Sourced Native Fungal Alpha Amylase amylolytic enzyme. Enzyme and Microbial Technology, 26, 3–14.
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numbered with TAGEM/HSGYAD/16/A05/P01/103. sugar. Analytical Chemistry, 31, 426–428.
Mobini-Dehkordi, M., & Javan, F. A. (2012). Application of alpha amylase in
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