Bauer Catalog 2010-07

Edition June 2010-V07
Tel.: +49 (0) 89 / 78 049 – 0

Fax.: +49 (0) 89 / 78 049 – 101
Internet: www.bauer-kompressoren.de
Email: info@bauer-kompressoren.de
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 3 / 131

High Pressure Accessories Catalog
TABLE OF CONTENTS
P-Filter Systems ........................................................................................................................................... 8

SECURUS-Safety System ............................................................................................................................ 9
P-Filter-Systems mounted on Manifold ......................................................................................................... 10
CO-Conversion ............................................................................................................................................. 11
Pressure Switch / Pressure Sensor .............................................................................................................. 12
Assembly for P-Filter Systems ...................................................................................................................... 12
Filter Cartridges ........................................................................................................................................... 13
Spare Cartridges .......................................................................................................................................... 14
Fixing Clamps .............................................................................................................................................. 16
Operating Hour Control/B-Timer .................................................................................................................. 17
CO-Removal/AERO-GUARD ........................................................................................................................ 18
AIRKOOL ..................................................................................................................................................... 19
AEROTEST................................................................................................................................................... 20
Intake-Prefilter .............................................................................................................................................. 21
Notes ...................................................................................................................................................... 22
Automatic Condensate Drain ....................................................................................................................... 23
Condensate Collecting Tank ........................................................................................................................ 24
Pressure Vessel, Single Module 50L.............................................................................................................. 25
Storage Bank 50L ......................................................................................................................................... 26
Pressure Vessel, Single Module 80L.............................................................................................................. 29
Storage Bank 80L ......................................................................................................................................... 30
Filling Valves ................................................................................................................................................. 32
Filling Valves with Lever................................................................................................................................ 33
Filling Valves with Hand Wheel .................................................................................................................... 34
Overview Connections and Adapter.............................................................................................................. 35
International Filling Connections ................................................................................................................... 36
European Filling Connections ....................................................................................................................... 37
Adapter ...................................................................................................................................................... 39
Filling extensions ......................................................................................................................................... 40
Filling Stations ............................................................................................................................................... 42
Filling Panel................................................................................................................................................... 46
Automatic Selector Unit................................................................................................................................. 56
Pressure Gauges............................................................................................................................................ 58
Hour Meters .................................................................................................................................................. 61
Temperature Gauge ...................................................................................................................................... 63

TABLE OF CONTENTS
Pressure Switch ........................................................................................................................................... 64
Pressure Sensor for COMP-TRONIC ............................................................................................................. 65
Pressure Sensor for B-Control ....................................................................................................................... 66
Venting Valves .............................................................................................................................................. 67
Safety Valves, type-approved with TÜV ......................................................................................................... 68
Ball Valves .................................................................................................................................................... 71
Pressure Maintaining Valves......................................................................................................................... 72
Pressure Reducer/Regulators ........................................................................................................................ 74
Tubes ..................................................................................................................................................... 80
Pipe Clamps ................................................................................................................................................ 82
Hoses ..................................................................................................................................................... 86
Tube Fittings ................................................................................................................................................. 91
Flow Rate Tables .......................................................................................................................................... 112
Carrying Trolleys / Chassis............................................................................................................................. 114
Centrifugal Clutch ......................................................................................................................................... 115
Conversion Kit Junior ..................................................................................................................................... 116
Conversion Kit Utilus ........................................................................................................................................... 117
Conversion Kit Capitano....................................................................................................................................... 118
Conversion Kit JuniorII.......................................................................................................................................... 119
Conversion Kit UtilusII .......................................................................................................................................... 120
Conversion Kit CapitanoII..................................................................................................................................... 121
Conversion Kit MarinerII ....................................................................................................................................... 122
Conversion Kit Oceanus....................................................................................................................................... 122
Conversion Kits 225 bar to 330 bar / 330 bar to 225 bar..................................................................................... 124
Fuses / FI-Protection Switch .......................................................................................................................... 125
Special Tools ................................................................................................................................................ 126
Oil ..................................................................................................................................................... 128
Notes ...................................................................................................................................................... 130

INDEX
Adaptors 38 Alloy Clamps 79

Aero-Guard 18 Assembly for P-Filter Systems 12
Aerotest 20 Automatic Condensate Drain 22
Airkool 19 Automatic Selector Unit 52
B-CONTROL Pressure Sensor 62 Bottle Connections German/Europ. 36

B-Timer 58 Bottle Connections International 35
Ball Valves 66
C-Filling Panel 46 Collecting Tank 23

C-Filling Panel external Hose 49 Conversion Kits 106
C-Filling Panel direct Conn. 48 Conversion Kit 330/225bar 113
Capitano Conversion Kit 108 Conversion Kit Capitano 108
CapitanoII Conversion Kit 111 Conversion Kit Capitano II 111
Carrying Trolleys 104 Conversion Kit Junior 106
Cartridges 13 Conversion Kit Junior II 109
COMPTRONIC Pressure Sensor 61 Conversion Kit Mariner II 112
Centrifugal Clutch 105 Conversion Kit Oceanus 113
CO-Conversion 11 Conversion Kit Utilus 107
Coated Steel Pipe Fittings 89 Conversion Kit Utilus II 110
Distribution Panel 42 Dowel 80
Electrical Hour Counter 57 European Bottle Connections 36
FI-Protection Switch 114 Filter Systems 11

Fittings 86
Filling Hoses 83 Fittings Manometer 56
Filling Panel 45 Fitting Overview 88
Filling Stations 41 Fixing Clamp 16
Filling Valves 31 Flow Rate Tables Pipes 102
Filling Valves with Hand Wheel 33 Flow Rate Tables Hoses 103
Filling Valves with Lever 32 Fuses 114
Filter Cartridges 13
(German) Europ. Bottle Connections 36
High Pressure Hoses 85 Hour Counter 58

Hoses 81
I/J
Intake-Prefilter 21 Junior Conversion Kit 106

International Filling Connections 35 JuniorII Conversion Kit 109

INDEX
Manometer 54 Membrane Pressure Reducer 73

MarinerII Conversion Kit 112
Notes 119
O/P
Oceanus Conversion Kit 113 Plastic Pipe Clamps 78

Oil 117 Pressure Reducer 70
Operation Hour Control 17 Pressure Maintaining Valves 67
P-Filter Systems 8 Pressure Sensor 61
P-Filter Systems mounted on Manifold 10 Pressure Vessel 28
Pipe Fittings 86 Pressure Reducer 70
Pipes 75 Pressure Control 61
Pipe Clamps 77 Pressure Switch 60
Pipe Fittings 86
Q/R
Safety Valves 64 Special Tools 115

SECURUS 9 Stainless Steel Pipes 76
Self-Winding Hour Meter 58 Storage Bank 25
Single Module, Pressure Vessel 28 Storage Bottles 24
Spare Cartridges 13
Temperature Gauge 59 Types of Oil 118
U/V
Utilus Conversion Kit 107 Venting Valves 63

Utilus II Conversion Kit 110
W/X/Y/Z

Purification systems
BAUER P system: processing of air, He, Ne, Ar, Kr, N2, CH4
The quality of the highly compressed air from the compressor isn't able to cope with most of the
demands, because it is saturated with 100% moisture, has oil parts from the compressor unit and
it is polluted with orodus and taste substances. The purifying is also very important for the
avoidance of corrosion, soiling, icing up and the formation of micro-organisms. BAUER-P-
systems adsorb moisture, oil vapours, carbon-hydrogen based gas residue, carbon monoxide,
carbon dioxide etc. according to cartridge selection. For more information refer to chapter „filter
cartridges.
All requirements of the European Standard DIN/EN12021 are fulfilled or even undercut by Bauer-
purification systems.
The compressed medium is first sent through the mechanical oil and water separator. Here,
condensated parts can be separated from the air and gas stream. The now 100 % saturated and
oil steam including medium streams over a non-return valve into the adsorber. Here are taken the
medium in the first layer, the molecular sieve, water steam and oil aerosols through adsorption
away.
The following active coal removes the oil steams, as well as smells and tastes out of the air/gas
stream. Through a further molecular sieve and a particle filter the so cleaned medium leaves the
filter cartridge. A pressure maintaining - non-return valve, which is included in the tubing of the P-
Filter system behind the filter, cares for a constant minimum pressure in the system and takes
care for a optimal purification.

SECURUS safety system
For your safety
All P-Filter systems except P21 and P31can be optionally equipped with our patented SECURUS
safety system. For P21 and P31 we recommend the B-Timer.
The SECURUS-System takes care about the H2O saturation of the filter cartridge through testing
the moisture in the molecular sieve with taking care about the operating conditions, e.g.
temperature and shows in the display of the COMP-TRONIC / B-CONTROL control a warning
right in time, that you should use a new cartridge.
If the cartridge is saturated and not removed in time, the SECURUS system turns off the unit
automatically and shows that also optically..
SECURUS guarantees the optimal dryness of the breathing air according to DIN/EN12021 and
the 100% usage of the cartridge.

Console mounted P filter systems
Console mounted P filter systems P60 to P100

can be used to upgrade your compressor unit.
Delivery scope of the basic version:
• Filter console with all necessary pipes

• Oil and water separator with micro filter
cartridge
• Manual condensate drain valve (automatic
condensate drain unit as an optional extra)
• Filter system, pressure vessel made of
aluminum, inspection according to TÜV or
international regulations.
• 1 set of filter cartridges
• combined stainless pressure maintaining -
non-return valve
• Venting valve
• Safety valve, certified
• Pressure gauge
• Special key for cartridge change
Accessories, optional:
SECURUS monitoring unit
for controlling the degree of saturation of the dryer cartridge and for turning of the compressors if
cartridge change is necessary.
Consisting of:
• SECURUS-Filter housing with sensor head
• Connecting cable N21762-S01 for 5 meters – N21762-S02 for 10 meters.
• SECURUS display unit - (if there is a COMP-TRONIC / B-CONTROL it is included in the
compressor control),

Filter systems
CO-conversion
Exhaust
fumes
Industry
Smog
Clean
etc.
BAUER
breathing
air
CO CO2
Rises the pureness of the air, by changing the CO parts into CO2. Especially recommended
additional catalysis if the unit has an consumption engine or if location caused polluted air could
be taken in.
With filter systems P 21/30/41 to P 60/61 a special cartridge is used.
For filter systems P 80/81 and P100/101 an additional filter is connected downstream.

Filter systems
Pressure switches / pressure sensors

Supplied as separate unit for mounting in the output tube of the P-System to shut down the
compressor when final pressure is reached.
Compressor Final separator Venting valve Pressure maintaining/non-return valve
After-cooler Non-return valve Filter Pressure switch
P-Filter systems construction kit for mounting at compressor unit
Delivery scope: loose components without attaching and tubing material.

P-Filter systems with mounting material on demand. Please tell us your needs. We are prepared to
find a solution.

Filter cartridges
All filter cartridges reach or andercut the limits of the DIN/EN12021 and the European Medicine
Book.
The processing of the gas will be performed in the following order:
• Coarse removal of oil and water particles: by means of the oil

and water separator.
• Removal of carbon dioxide CO2: with Sodalime, SO
• Removal of water vapor H2O: with molecular sieve, MS
• Removal of oil vapors and odours CxHy: with Aktivwith activated

carbon, AC
• Conversion of carbon monoxide CO into CO2: with Hopcalite
• Removal of coarse particles with the felt discs in the cartridge
Technical Data:
• Oil/Aerosols: < 0.1 mg/m³ (DIN/EN12021 max. 0.5 mg/m³)

• Carbon monoxide (CO): < 5 ml/m³ (DIN/EN12021 max. 15 ppm)
• Water vapor: < 10 mg/m³ (DIN/EN12021 max. 50 mg/m³)
• Smell/taste: free of smell/taste
• Sulfur dioxide (SO2 ): < 0,1 ppm (V/V)
• Nitrogen monoxide (NO): < 0,1 ppm (V/V)
• Nitrogen dioxide (NO2 ): < 0,1 ppm (V/V)
Below you will find the filter systems and the related cartridges.
We are happy to assist you in finding the right cartridge for your special appliance.

Filter cartridge table
Filter Air processing Air processing Air processing Air processing Air processing Air processing
system without with with without with
SECURUS SECURUS SECURUS SECURUS SECURUS
& CO & CO Industrial Industrial
removal removal
DINEN12021 DINEN12021 DINEN12021 DINEN12021
AC/MS AC/MS-CO AC/MS-CO-SEC AC/MS-SEC AC/MS AC/MS-SEC
drying / oil breathing air / breathing air / breathing air oil removal / oil removal /
removal CO CO drying drying
P 21 1x057679 059183 — — — —
P 31 1x 80100 80114 — — — —
P 40 1x062565 067224 1x061687 1x061686 — —
P 41 1x062565 067224 1x061687 1x061686 — —
P 60 1x058826 058827 1x060037 1x060036 1x068622 1x090984
P 61 1x058826 058827 1x060037 1x060036 1x068622 1x090984
1x 058825
1x058825 1x058825 1x058823 1x058823
P 80 — 1x060036
1x058826 1x060036 1x068622 1x090984
1x063282
1x 058825
1x058825 1x058825 1x058823 1x058823
P 81 — 1x060036
1x058826 1x060036 1x068622 1x090984
1x063282
2x058825
2x 058825 2x058825 2x058823 2x058823
P 100 — 1x060036
1x058826 1x060036 1x068622 1x090984
1x063282
2x 058825
2x 058825 1x058825 2x058823 2x058823
P 101 — 1x060036
1x058826 1x060036 1x068622 1x090984
1x063283
1x067099
1x067099 1x067099 1x067812 1x067812
P 120 — 1x067097
1x067867 1x067097 1x067867 1x068067
1x065562
AC....activated carbon
MS...molecular sieve
CO...carbon monoxide
SEC...Securus-connector

Filter cartridge table
Filter Air processing Air processing Air processing Air processing Air processing Air processing
system without with with without with
SECURUS SECURUS SECURUS SECURUS SECURUS
& CO & CO Industrial Industrial
removal removal
AC/MS AC/MS-CO AC/MS-CO-SEC AC/MS-SEC AC/MS AC/MS-SEC
drying / oil breathing air / breathing air / breathing air oil removal / oil removal /
removal CO CO drying drying
1x067099
1x067099 1x067099 1x067812 1x067812
P 121 — 1x067097
1x067867 1x067097 1x067867 1x068067
1x065562
2x067099
2x067099 2x067099 2x067812 2x067812
P 140 — 1x067097
1x067867 1x067097 1x067867 1x067097
1x065562
2x067099
P 141 2x067099 2x067099 2x067812 2x067812
— 1x067097
1x067867 1x067097 1x067867 1x067097
1x065562
Paintball – Filter cartridges
Air processing Air processing Air processing Air processing Air processing Air processing
without with with without with
Filter SECURUS SECURUS SECURUS SECURUS SECURUS
system & CO & CO Industrial Industrial
removal removal
P 21 — — — — 82546 —
P 31 — — — — 82545 —
AC....activated carbon
MS...molecular sieve
CO...carbon monoxide
SEC...Securus-connector

Mounting brackets
Mounting brackets for fastening separator and filter housings:
Mounting bracket Mounting brackets - diameter
Inner dia. Thread size Wall Clamp Bracket

(a) (d) thickness
(b) (c)
(e)
mm mm mm Part no. Part no.
76 M8 1-8 14584 12917-M

80 M8 1–8 14946 12917-M
97 M8 1 – 20 61544 63599-M
110 M8 1-5 68817 63599-M
117 M8 1-5 65831 63599-M

Operating hours monitoring / B-TIMER
Changing the filter cartridge with the B-timer is safe, simple, and economical.
This mini-computer counts the operating hours and reliably shows the saturation of the cartridge.
Due cartridge change and maintenance intervals are shown at a glance.
The B-Timer can be mounted or refitted on all BAUER compressor.
Technical Data:
• Monitoring: P21, P31, P41 for 200 bar and 300 bar
• Operating period: 3 years with 500 operating hours/year
• Hourmeter: integrated
• Display: maintenance intervals, maintenance kits, cartridge saturation,
• Environmental properties: dust and splash water protected, resistant against sun rays,
high humidity and sand.
Designation Part no.
B-Timer N27286
Replacement battery 82743
Mounting clamp P21 / P41 N15550
Mounting clamp P31 N26348

CO2 Removal / AERO-GUARD
In our environment, the CO2 content is constantly increasing. Bauer Kompressoren offers you a
very efficient means of cleaning the air from CO2.
Through a sophisticated by-pass system the air taken in by the compressor is passed through the
AERO-GUARD unit. Nur Only two thirds of the air pass through the cartridge, which adsorbs the
CO2 . Thus the CO2 content is reduced to a third of the value of the intake air – far below the very
strict limits of the DIN12021. At the same time the AERO-GUARD reaches an extremely long
filter lifetime.
Technical Data:
• Delivery: 100 - 600l/min
• Lifetime min 50 hours (at 600l/min and
1000ppm-vol inlet concentration CO2, respect.
longer for lower deliveries)
• Output concentration: 1/3 of the inlet
concentration max. 330 ppm-vol. CO2
• Rel. humidity: 0 to 100% of the air taken in.
• Temperature range: +5 to +45°C
• Filter element: changing without tools
• Dimensions: LxBxH: 50 x 46 x 72
• Operational weight: 26 kg

Aero-Guard 100-150 ltrs./min Aero-Guard-S
Aero-Guard 160-230 ltrs./min Aero-Guard-M
Aero-Guard 240-320 ltrs./min Aero-Guard-L
Aero-Guard 330-450 ltrs./min Aero-Guard-XL
Aero-Guard 460-680 ltrs./min Aero-Guard-XXL
Aero-Guard 650-1,000 ltrs./min Aero-Guard-DUO1000
Replacement cartridge (incl. desinfection tablets) 79050
Intake hose assy. intakeTHED/ND: 60/60) 79377
Intake hose assy. outlet (ND/ND: 60/40 open units) 83336
Intake hose assy. outlet (ND/ND: 60/60 open units) 79377
Intake hose assy. outlet (ND/ND: 60/40 closed units) 83337
Intake hose assy. outlet (ND/ND: 60/60 closed units) 79378
Hose AERO-GUARD to compressor 1,150mm PN10/DN12 N15954

AIR-KOOL
Airkool
THE accessory for the increasement of the lifetime of your drying cartridges.
The compressed air from the compressor outlet is cooled down to between +2°C and +8°.
The cooled and compressed air is cleaned by the final separator of the compressor and the
automatic condensate drain unit from oil vapours and water, is the passed to your filter system,
and thus prolonges the lifetime of the cartridges by up to 600 percent.
Technical Data:
• Delivery: 100 - 600l/min
• Weight: 46 kg
• Dimensions: 660 mm x 380 mm x 360 mm
• Ambient temperature: +5 to +45°C
• Power supply: 230V / 50 Hz / 0.8 kW
• Pressure: 120 bar to 420 bar / 500 bar

AIR-KOOL, complete unit, 365bar, 230V/50Hz AIR-KOOL-V008
AIR-KOOL, complete unit, 500bar, 230V/50Hz AIR-KOOL-V007
Mounting kit Verticus 3 subsequent installation 076330-S1
Mounting kit subsequent installation Mini-Verticus 2 076330-S2
Mounting kit KAP-line (to be mounted externally) 076330-S3
Mounting kit KAP-line (installation on the wall) 076320-08
Mounting kit Verticus 5 subsequent installation (roof) 79320-01
Mounting kit Verticus 5 subsequent installation (wall) 79320-08
Mounting kit MV 3 subsequent installation 85843

AEROTEST-Simultan HP
Negative environmental influence and enhanced standards for breathing air quality like the
DINEN12021 put ever increasing demands on the operators of filling stations.
By means of the inserted test tube, the liwith values of oil vapor (alternative via Impaktor), CO2 ,
CO and water are measured at the same time. The test set is designed to make faulty
measurements by incorrect handling almost impossible: before the test cycle no calibration with
acompressed air tube is necessary.
The pressure reducer and special nozzles provide a constant flow and guarantee an optimum
measurement accuracy.
Technical Data:
• Pre-pressure: 200 / 300 bar
• Test cycle: 5 min
• Weight: approx. 3 kg
• Connection: G 5/8’’
• Flow: 0,2 l/min and 4,0 l/min
• Dimensions: LxBxH 30x36x8 cm
(Dimensions of the case)
Aero-Test-HP Impaktor complete with case N31565

Aero-Test-LP Alpha complete with case N25537
Replacement test tubes Simultan kit oil N15521
Replacement test tubes (for Impaktor, 10pcs.) N31173
Mounting bracket Impaktor N31184
Replacement test tubes Simultan kit CO2 N15522
Replacement test tubes Simultan kit CO N15523
Replacement test tubes Simultan H2O N25535
Test tubes opener N25813
Pressure reducer with international filling adaptor 065649-636
Diving nipple 65299-635
Low pressure connector 65297-636

Intake pre-filter
Intake prefilters are used to protect the unit from big particles like leaves, paper, and other foreign
particles, and to locate the intake where the air is cleaner (especially important for breathing air).
Technical Data:
• Filter screen of the pre-filter: 3 mm
• Flow rate: up to 600 l/min
For compressor models: UTILUS, CAPITANO, MARINER, KAP14, K100, K120, K12.14
up to 2004
Intake pre-filter complete with hose and clamp 014539-KD
Delivery scope:
Pre-filter 057691
Intake hose 3m length, inner diameter 25 mm N1005
Hose clamp N2011
For compressor models: KAP 15, K150, K180

Intake pre-filter complete with hose and clamp 014663
Delivery scope:
Pre-filter 057692
Hose clamp N2011
For compressor models: UTILUS-II, CAPITANO-II, MARINER-II, K100-II, K120-II, K12.14,

KAP15, K150, K180 (from 03/2004)

Intake pre-filter complete with hose and clamp 82946
Delivery scope:
Pre-filter 057691
Hose clamp N27540
Reducer (for K150/K180, only) 82814

Notes
Notes

Automatic condensate drain unit
Whether for air, He, Ne, Ar, Kr, N2, CO, CH4, CO2 - also your compressor needs regular
condensate draining.
Consisting of:
• Condensate drain valve with solenoid valve and coil
• Timer, mounted in a box
• Pressure reducer for control air supply
• Cycle counter to record the amount of drain cycles
If required please contact us and specify your compressor model and the operating conditions. We
will make an offer as fast as possible.
Automatic condensate drain unit

Condensate collecting system
The condensate collecting system serves as a central

collector of the accumulated condensate and separates the
9 5
condensate from the air.
7
The condensate collecting tank is equipped with a level
indicator for optical pre-warning for exchange when due. In 10
6
addition, the compressor can be automatically switched off by 8
3 1
a max. level contact, or an alarm system provided by the
customer can be activated.
2
The separated air is passed through activated charcoal

so that only
clean and odourless air

4
is delivered, in accordance with TRG regulations.
The condensate tank is fitted to the condensate outlet connector

through a hose
1 Condensate separator
2 Plastic collecting tank, 60 l
3 Condensate inlet G 3/4 or G1
4 Condensate drain tap G1/2
5 Mechanical level indicator
6 Filter housing
7 Safety valve
8 Spanring
9 Clean and odourless air outlet
10 Activated carbon filling
Retrofit kit
for supplementary installation on your KAP or VERTICUS unit
Model/ Tank Condensate Aktivated Rohrver- Eingangs- Verbin- Dimensions Part no.
Compressor capacity capacity charcoal schraubung Verschrau- dungs-
range contents am bung schlauch (WxDxH)
Schlauch
ltrs. ltrs. Gramm Ø mm Ø mm mm

Verticus/ approx. approx. 40 3700 g 15 G 1/2 1150 410x330x1000 072787
KAP 60
to K180
K22 to approx. approx. 40 3700 g 28 G1 1500 410x330x1000 072788

K28 60

Storage bottles
The storage bottles help to store compressed air or gas, respectively. With the module
construction almost any storage capacity can be realised. The installation takes place according
to German regulations, installation according to other regulations on request. Storage bottles are
also available with different volume. Please order the storage modules, storage bottle racks and
connection tubing always single on demand.
Pressure vessel, single module G 3/4

Technical Data:
Volume: 50 ltrs.
Medium: pressurized air, dry; nitrogen and rare gas.
The standard modules are not helium-tight
Operating temperature: + 5°C to + 50°C
Pressure vessel only: - 50° to + 65°C
Cycle no. Acc. to AD-S1: 300 to 360 bar: unlimited*
250 to 360 bar: 245.000 cycles*
200 to 360 bar: 50.000 cycles*
Material: 34CrMo4
Surface: inside raw; outside primed

Ø 230
Delivery scope:
Bottle without connections and accessories.
* calculated acc. to TRB and AD instructions with TÜV certification according to

pressure vessels regulation. G 3/4
Nominal Volume Weight Storage capacity Test Connecti Part no.

pressure pressure ons
bar ltrs. kg ltrs./bar bar

approx.
360 50 18.000 / 360 470 G 3/4 N4975
100
Optional:
Reducer G3/4 x G3/8 63484

O ring N18616

Storage bottle racks
Technical Data:
Volume: 50 ltrs. vertical arrangement with console

Nominal pressure: max. 360 bar
Safety valve: 365 bar
Tube connectors inlet/outlet: profile ring tube fitting DIN2353;
10S for tube diameter 10mm; alternatively 8S for tube
diameter 8mm
Delivery scope:
The individual modules are delivered separately and assembled on site. All necessary fittings are
included in the delivery scope, including console, pressure gauge, safety valve and condensate
drain taps.
The pressure vessels meet the European regulations for stationary installation.
1910
1091
2018
300 600 900
B50-S B100-S B100-S + B50-A
Tests according to the latest operating safety regulations:

• Every 5 years visual inspection
• Every 10 years water pressure test

Bottle combinations:
Storage bottle battery 330bar
Module Pressure Part no.
B80S with console 330 bar 076053

B80B without console 330 bar 076356
Optional:
Connecting tube for B80S with console 076387

Connecting tube for B80S without console 076363
Wall mounted 076355
Module Volume Storage Weight Part no.

ltrs. capacity kg /
ltrs. approx.:
B50-S 50 17.500 120 072396

B100-S 100 35.000 225 072390
B100-S + B50-A 150 52.500 345 072390 + 072398
B100-S + B100-A 200 70.000 450 072390 + 072399
B100-S + B100-A + B50-A 250 87.500 570 072390 + 072399 + 072398
B100-S + B100-A + B100-A 300 105.000 670 072390 + 072399 + 072399

B50/420S 420 bar B50/420S
B50/420A 420 bar B50/420A
B100/420S 420 bar B100/420S
B100/420A 420 bar B100/420A

Bottle combinations

B50/500S 500 bar 077736
B50/500A 500 bar 077899
B100/500S 500 bar 077185
B100/500A 500 bar 077420
Storage bottle battery CNG 330bar

B800 1-Bank-System 330 bar 073922-S30
Legend:
Bxx-S...Standard with safety valve
Bxx-A...Extension module without safety valve
The above listed modules can be combined/extended for any desired volume.

Pressure vessel, single module
Technical Data: W 28.8 x 1/14
Volume: 80 ltrs.
Medium: pressure air, dry; nitrogen and rare gases
Operating temperature: -20°C to + 50°C
Surface: inside raw, outside primed
Load cycles acc. to AD-S1: bei 70 to 250 bar = 74.300 Zyklen*
Werkstoff: 34 Cr Mo 4
Delivery scope:
Bottle without connectors and accessories
* calculated acc. to TRB and AD instructions with TÜV certification according to pressure vessels
regulation. Ø 267
Nominal Volume Storage Test Connections Weight Part no.

pressure capacity pressure (acc. to DIN477) kg
bar ltrs. ltrs. / bar bar
330 80 24.000 / 300 450 W28,8x1/14 approx. 116 76915

Storage bottle battery B80-S
The modules are designed for operation without safety valve and pressure gauge.
Technical Data:
Volume: 80 ltrs. vertical with console and connection at the bottom, condensate drain tap and
outlet shutoff valve
Pressure: 330 bar

Tube connection: for tubes with ∅ 8 mm.
2040
Ø 267
350 700 1050
1x B 80-S 2x B 80-S 3x B 80-S
Volume Nominal Storage capacity Weight Part no.

pressure
ltrs. bar ltrs. / bar kg
80 330 24.000 / 300 approx. 145 076053
Optional:
Connecting tube 076387

Storage bottle battery B80-B
The modules are designed for operation without safety valve, pressure gauge, console and
condensate drain.
Technical Data:
Volume: 80 ltrs. vertical module with connection on top, without console and condensate
drain taps
Pressure: 330 bar
Tube connection: for tubes with ∅ 8 mm.
¿267
ca. 1881
1790
Ø 267
ca. 530 ca. 990

295
1x B80-B 2x B80-B 3x B80-B
Volume Nominal Storage capacity Weight Part no.

pressure
ltrs. bar ltrs. / bar kg
80 330 24.000 / 300 approx. 125 076356
Optional:
Wall mounting kit 076355

Connecting tube 076363

Filling valves
Our filling valves guarantee best possible operating security, operating comfort and a long
lifetime. The safety filling valve prevents uncontrolled movement of the hose if the valve is
opened without a bottle connected to it. This minimizes the danger of injuries.
The 200 bar and 300 bar connections cannot be mixed-up.
Handwheel design Lever design
• Opening and venting of the valve with a • Lever unambiguously OPEN or

handwheel CLOSED
• All filling valves with built-in venting • Safety filling connection for version with
bottle connection
• Valve seat protected against damages
caused by too strong tightening • Lever valve with unique unrivalled
quality, reliability and operating comfort
• Recommended for occasional filling
• Recommended for frequent filling
because of a high operating comfort
• Especialy suitable for mobile use
• Especially suitable for stationary use
• Corrosion resistant
• Corrosion resistant

Filling valves, lever design
M16 x 1,5 M16 x 1,5

G 3/8
G 1/4

Lever type filling valve for filling hose 3/8 PN200 / 300 86327
Lever type filling valve for filling hose 1/4 PN200 / 300 86102
Optional:
Repair and maintenance kit up to 1996 N5052
Repair and maintenance kit from 1997 up to 2006 N6676
Repair and maintenance kit from 2007 N29617
Repair and maintenance kit from 2007 Nitrox N30890
G 5/8 G 1/4
Lever type filling valve with handwheel for PN200 85877

Lever type filling valve with handwheel for PN300 85878
Optional:
Repair and maintenance kit up to 1996 N5052

Repair and maintenance kit from 1997 up to 2006 N6676
Repair and maintenance kit from 2007 N29617
Repair and maintenance kit from 2007 Nitrox N30890
Sealing cap / Chain 63592 / 063691

Filling valve, handwheel design
2 M16x1.5
G 5/8 1
without pressure gauge
Singles filling valve without pressure gauge for PN200 071744
Singles filling valve without pressure gauge for PN300 071743
Optional:
Repair and maintenance kit 072349
Hand wheel PN200 (black) 064698
Hand wheel PN300 (red) 064699
(1) O-Ring 1 N638
(2) O-Ring 2 N16632
2 M16x1.5
G 5/8 1 with pressure gauge

Single filling valve with pressure gauge for PN200 071343
Single filling valve with pressure gauge for PN300 071344
Single filling valve with pressure gauge for PN200 NITROX
Optional:
Repair and maintenance kit 072349
Hand wheel PN200 (black) 064698
Hand wheel PN300 (red) 064699
(1) O-ring 1 N638
(2) O-ring 2 N16632

Table of connectors and adaptors
Connecti P/N Designation Max. Outlet

on to filling thread
pressure,
bar
Filling 1 072539 Banjo connector (swivelling) 350 M16x1,5
UNIMAM
valve
2 064698 German/European bottle connector w/o safety pin 200 G 5/8
077445 German/European bottle connector with safety pin
A 10859
3 064699
Handwheel
German/European bottle connector w/o safety pin 300 G 5/8
077441 German/European bottle connector with safety pin
11355 Handwheel
4 63596 Hose connector M16x1,5
UNIMAM
5 Upon Special design upon request 350 as
request ordered
Hose 6 03147 International bottle connector 200

7 07756 German/European bottle connector 200 G 5/8
B 8 79375
9 010912
International bottle connector
German/European bottle connector
200
300 G 5/8
2
A 3
4
5
6
B
7 8
Filling valve, connectors, filling hose and bottle connectors

Safety bottle connectors
The BAUER Safety bottle connection reliably prevent an uncontrolled setback of the hose if the
valve is unintentionally opened. The risk of danger is effectively minored.
With the international bottle connector there is the opportunity to fill a diving bottle fitted with an
ISO valve.
The following connections and pressures are available:
International bottle connectors
M16x1.5
(1)
O-Ring N16632
International bottle connector PN200 complete with handwheel, frame,

03147
insert, connector, O-Ring N638 and safety pin
(1) O-Ring N16632
G 5/8
(1)
International bottle connector PN200 complete with handwheel, frame,

79375
insert, connector and O-Ring N638
(1) O-Ring N638
Special Interspiro bottle connector PN300 / 90° 83799
Special Interspiro bottle connector PN300 / straight 83225

European bottle connectors
M 16 x 1,5
(2)
G 5/8
(1)

European bottle connector PN200 cpl. with O-Ring N638 07756
European bottle connector PN300 cpl. with O-Ring N638 010912
Optional:
(1) O-Ring N638
(2) O-Ring N16632
M16 x 1,5
(1)
G1/4
(2)
G 5/8

European bottle connector PN200 (with recoil protection) 077445
European bottle connector PN300 (with recoil protection) 077441
(1) O-Ring N638
(2) O-Ring N3355
Hanwheel 200 bar (black) 10859
Handwheel 300 bar (red) 11355

European bottle connectors
M16 x 1,5
(1)
G 1/4
M16 x 1,5

Filling connector 077441
Banjo connector for filling hose „UNIMAM“ 072539
(1) O-Ring N3355
Mounting clamp

U-bolt for filling valve 6942
Washer N2862
Lock washer N108
Nut M8 N57

Adaptors
For connection between the European filling connector and the high pressure filling hose.
G 5/8
G 1/4
M16 x 1,5

Adapter for filling pressure PN200 5951
Adapter for filling pressure PN300 11255
Adapter for old filling hose connector (60° conical) to „Unimam“ 068870

Filling Extensions
Necessary if the compressor is fitted with one filling connector, and a second filling connection is
required.
Technical Data:
Maximum pressure: 350 bar
Delivery scope:
• Y connector
• Hose connector PN350 (1)
• G 1/ 4 - M16x1,5
M16 x 1,5
• Y connector inlet: Universal sealing
cone 24° to 60°
• M 16 x 1,5, UNIMAM
M16 x 1,5
• Outlets: M 16 x 1,5, outer thread,
60° conical

Y connector assy for two filling hoses 073080
Optional:
Filling valve with pressure gauge 200bar (1) 071343
Filling valve with pressure gauge 300bar (1) 071344

Filling Extensions
The filling extension is used to multiply the filling connections on a diving compressor in
combination with single or Y connectors. The extension is mounted at the pressure
maintaining/non-return valve.
Technical Data:
Maximum pressure: 350 bar
Delivery scope:
• Dual connection block G 1/4
• 4 allen bolts M 6x80

Extension block assy for two additional connections 074977

Filling stations
Filling stations are used for fast and economical filling of breathing air bottles.
With the modular construction of all panels and controls right to the filling connection BAUER
COMPRESSORS can offer a customized solution for every situation and your special needs.
Please observe the local regulations for the installation!
The filling panels are installed separately from the unit. With standard “open“ i.e. not sound
absorbing units – and desired local separation, which means that the filling panel is located in
another room, e.g. in the sales room or the testing area.
You have got the choice from many alternative BAUER filling panels.
Every model you can choose is made out of tested BAUER components, which offers you the
best possible SECURITY and a special COMFORT. If you need some help to put your filling
station individually together we will be there for you.
Beside the delivery of your compressor the fill amount, the speed and the space are important
factors.
BAUER KOMPRESSOREN offers the optimal solution for every need.

You can find an overall view about all installation possibilities and main components from the
compressor to the purification, the storage and the distribution on the following pages.
A detailed description of the combination possibilities of the controlling modules and the filling
panels is also on the following pages.

Filling stations
Overall view of the combinations of filling stations
The lines show alternative installation possibilities.

The position numbers refer to the description on the following pages.

Filling stations
Overview: the components of the unit, the controlling and alternative combinable
models of filling panels
Compressing and Purifying 2

1
• High pressure-compressor unit (1) complete
with purifying system (2) and safety valve. We
recommend the unit with automatic condensate
drain and compressor control, to be able to run
the unit with out observation.
3
Storage
• Bottle rack (3) to provide a sufficient amount of
compressed air.
Controlling, automatically
• Automatic switching device (4): 4
The only way to use the storage advantage in a
optimal way. The automatic consist of a pressure
maintaining – and a non-return valve and
integrated pressure switch or pressure sensor,
which turn the compressor unit on or off, when
needed. When using this automatic a cascade-
filling switch is not needed.
Controlling, manually
• Shut off valves (5): Here is after reaching the
same pressure in the to be filled bottle and the 5
bottle rack the shut off valve to be shut and the
compressor has to be turned on by hand. This
solution is only recommended, if the unit is
operated by instructed personal only!

Filling stations
6
Filling
• Filling device (6):
• Compact diver filling panel for mounting on
the compressor or a wall, 1 - 4 filling
valves possible.
• External Filling panel (7): 7

KAP- Filling panel with direct conection1
for breathing air bottles or for the filling
procedure with hose connection possible.
Filling valves four – or even six times.
Optional are the filling panels with safety
valves and pressure regulators
available.
1
Bottle weight max. 15 kg!

Overview filling panels for wall mounting
Filling pressure 200 and / or 300 bar

safe up to 420 bar
lever type filling valves
4 - 6 filling valves
connection of filling hoses or
direct connection for bottles (max. 15 kg)
max. dimensions: 1200 x 138 x 300 mm
(with six filling valves)
operating range for all deliveries,
operating temperature from +5° to +45° C,
External Filling-Panel
combineable with all units
filling pressure 200 or 300 bar

safe up to 420 bar
lever type or handwheel filling valves
1 - 4 filling connectors
connection of filling hoses
max. dimensions: 239 x 150 x 150 mm
(with four hoses and lever filling valves)
safety equipment (refer to table)
operating range for all deliveries,

operating temperature from +5° to +45° C, Filling blocks
combineable with all units

Model range ‘External Filling Panel’
Complete filling stations serve for a fast and rational filling of breathing air storages. The main
components are the compressor unit, storage, automatic switch device or shut off valves and the
filling panel (you can find a detailed functional description in the chapter filling “panels”).
The ‘External Filling Panel’ can be mounted as a separate filling panel on the wall and can also
be used, equipped with a remote control, for the installation in another room.
Please take care of the different combination options with the automatic switch device as well as
the BAUER Control COMP-TRONIC and B-CONTROL. You can find the description in the certain
chapters.
3
External filling panel with 4 valves
2
1) Hose connection with angular filling connection

2) German filling adapter PN 200
3) German filling adapter PN 300

Selection criteria
Filling valves • lever type
Dimensions with hose connectors

• 4x: 1140mmx138mmx250mm
• 6x: 1200mmx138mmx250mm
with direct connectors

• 4x: 1140mmx138mmx300mm
• 6x: 1200mmx138mmx300mm
Safety features • safety valve

• pressure sensor
• lockable
• pressure gauge
• pressure reducer or optional change-over valve
with or without B-CONTROL
Operating range • independant from delivery rate

• compatible to all units
• ambient temperature from +5° C to +65° C
Produkt advantages
Design • superior quality of the panel and the filling valves
Ergonomy • tested system
Model range • expandable as you like with additional k-panels
Quality and safety • complies with CE – standards

• corrosion protected
• can be fitted with safety valves and pressure reducer
Combination with filling valvesn • many different options

(see product information filling valves)
• wide model range for any kind of application

External Filling panels with
direct bottle connectors
External Filling panels with direct bottle connectors for wall mounting
Equipped with the BAUER Remote Control Remote

B-CONTROL
COMP-TRONIC / B-CONTROL allows you
the controlling in another room. The single
function information’s and fault warnings are
delivered and shown on the display. Further
details about the COMP-TRONIC / B-
CONTROL control can you get from the
Prospects and Sales information’s.
Version safety pressure B- switch pressure Parts no.

valve sensor Control over reducer
225 bar valve
without B-control panel, with 4 connections
200 bar, 4x, direct connection 075026
200 bar, 4x, direct connection X 075027
200 bar, 4x, direct connection X X 75028-BC
200/300 bar, 4x, direct connection X X 075005
200/300 bar, 4x, direct connection X X X 75004-BC

without B-Control-panel, with 6 connections
200 bar, 6x, direct connection X 075041
200 bar, 6x, direct connection X X 75050-BC
with B-Control-panel*³, with 4 connections
200 bar, 4x, direct connection X 75029-BC
200 bar, 4x, direct connection X X X 73232-BC
200/300 bar, 4x, direct connection X X X X 73236-BC
200 bar, 6x, direct connection X X X 73237-BC
200/300 bar, 6x, direct connection X X X X 73228-BC

with B-Control-panel*³ with 10 connections
without BHW*²-switching panel, with 4 connections
200 bar, 4x, direct connection X X 75028-BHW
200/300 bar, 4x, direct connection X X X 75004-BHW
200 bar, 6x, direct connection X X 75050-BHW
withBHW*²-switching panel, with 4 connections
200 bar, 4x, direct connection X 75029-BHW
200 bar, 4x, direct connection X X X 73232-BHW
200/300 bar, 4x, direct connection X X X X 73236-BHW
200 bar, 6x, direct connection X X X 73237-BHW
200/300 bar, 6x, direct connection X X X X 73228-BHW
without switching panel, with 10 connections

*² BHW = BauerHardWired --> possible for units with conventional control, e.g. Mini-Verticus

hose connections
External Filling panels with hose connections for wall mounting
Equipped with the BAUER Remote Control

Remote
COMP-TRONIC / B-CONTROL allows you B-CONTROL
the controlling in another room. The single
function information’s and fault warnings are
delivered and shown on the display. Further
details about the COMP-TRONIC / B-
CONTROL control can you get from the
Prospects and Sales informations.
Version safety pressure B- switch pressure order no.

225 valve
bar
without B-control panel, with 4 connections
200 bar, 4x, hose connection 068019
200 bar, 4x, hose connection X 072590
200 bar, 4x, hose connection X X 72597-BC
200/300 bar, 4x, hose connection X X 068023
200/300 bar, 4x, hose connection X X X 72598-BC
without B-Control-panel, with 6 connections

200 bar, 6x, hose connection X 066721
200 bar, 6x, hose connection X X 073587

hose connections
Version safety pressure B- switch pressure order no.
225 valve
bar
200 bar, 4x, hose connection X 73083-BC
200 bar, 4x, hose connection X X X 72591-BC
200/300 bar, 4x, hose connection X X X X 73085-BC

200 bar, 6x, hose connection X X X 75034-BC
200/300 bar, 6x, hose connection X X X X 73625-BC

200 bar, 4x, hose connection X X 72597-BHW
200/300 bar, 4x, hose connection X X X 72598-BHW


200 bar, 4x, hose connection X 73083-BHW
200 bar, 4x, hose connection X X X 72591-BHW
200/300 bar, 4x, hose connection X X X X 73085-BHW

200 bar, 6x, hose connection X X X 75034-BHW
200/300 bar, 6x, hose connection X X X X 73625-BHW
*² BHW = BauerHardWired --> possible for units with conventional control, e.g. Mini-Verticus

Filling panel
Selection criteria
Filing pressure
• 225 or 330 bar
• safe up to 420 bar
Filling valves
• lever type
No. of filling valves
• 1 to 4
Dimensions
• with lever: one
109x150x150mm
to four 239x150x150mm
• with handwheel: one
109x150x80mm to
• four 239x115x80mm
• more details see table
Mounting
• for wall mounting. Allows Filling block with lever valves
vertical hose by means of a
banjo connector
• Advantage: very slim design,
needs less room when mounted
at unit
Safety features
• pressure gauge
Operating range
• independant from delivery rate
• compatible with all units
• ambient temperature from +5°
C to +45° C
Filling block with handwheel valves
Article part numbers and equipment specifications: see table, selection criteria and product
information on filling valves see chapter: Filling valves

Advantages at a glance
Design
• simple construction
• compact, especially suitable for retrofitting your unit
ideal for boats and other mobile stations with limited
space
Options
• hugh variety (see table)
Quality and safety

• superior quality of the filling valves (see table)
• corrosion protected
• complies with CE – standards
• optional with safety valves and pressure reducer
Combination with filling valves

• numerous options (see product information filling valves)
• wide model range for all sorts of applications
Filling block with hose connections

for mounting at portable breathing air compressor units (with crash-frame)
filling Unit Type of

pressure
pressure filling Part nos.
max. valves
bar bar
with 1 with 2 with 3 with 4
connection connections connections connections
200 225 lever 073519 073520 073208 073521

300 330 lever 073956 073957 073958 073959
200 225 handweel 074962 074963 074964 074965
300 330 handweel 074966 074967 074968 074969
Delivery scope: all fillling blocks consist of manifold, filling valve, filling hose and pressure gauge.

Automatic selector unit
Advantages
The automatic switching device allows a fast
automatic refilling of one or more pressure tanks
on a filling panels from an intermediate storage
and from the compressor at the same time.
Pressure tanks have always priority, which
means that the storage and the compressor are
always filling the pressure tank first. If the
pressure tank is full the intermediate storage is
filled up by the compressor until a new empty Compressor Consumer
bottle is connected on the filling panel.
Function
After connecting the breathing air bottle to the C
filling panel and opening the bottle and filling
valves, compressed air flows from the storage
battery into the bottle. This continues until
pressure balance is reached between bottle and
storage battery. The compressor starts
automatically and fills the bottle to the max.
pressure of the bottle. When the bottle is filled,
the compressor continues operating until the
storage battery is completely filled to max.
pressure, and then stops.
The three functions of the automatic selector
unit are:
• Prefillling the bottles from the storage
battery to pressure balance.
• Filling the breathing air bottles to max.
operating pressure
• Refilling the storage battery to max.
operating pressure.
The unit consists of a pressure reducer with
integrated pressure sensor which starts or stops
the compressor. This unit replaces a cascade
filling arrangement. The pressure gauges
monitor the pre and after-pressure, the sensor
controls the compressor.

Automatic selector unit
Automatic selector unit with for pressure switch control / Comp-TRONIC / B-Control
Technical Data:
Inner diameter: DN4

Operating pressure:PN350 bar
Adjustment range: 100 - 350 bar

Abmessungen: BxHxT: 400x250x150 mm
Connections:
Inlet: G 3/8, connection for either

Ø 8 mm or Ø 10 mm tube
Outlet:Ø 8 or Ø 10 mm
Delivery scope:
The unit is complete and ready for installation
Automatic selector unit with pressure sensor N25421, B-Control, up to

350 bar and pressure maintaining valve 80751 82116-KD
Automatic selector unit with pressure switch N4526, BC2/BC6 or MV2

(without B-Control), up to 350 bar and pressure maintaining valve 80751 82116-S02
Automatic selector unit with pressure sensor N25421, B-Control, up to

350 bar and pressure maintaining valve 80751, stainless steel 82116-S03
Automatic selector unit with pressure sensor B-Control 0 to 420 bar 82117
Automatic selector unit with pressure switch, up to 350 bar and TESCOM
pressure regulator 062796
Automatic selector unit with pressure sensor N19999, Comp-Tronic up to

350 bar and TESCOM pressure regulator 072862
Automatic selector unit with 2 pressure sensors Comp-Tronic, up to

350 bar 074875

Pressure gauges
The pressure gauges shown below are hermetically sealed, filled with glycerine and have
internal pressure compensation. We recommend these pressure gauges for high dynamic
loads and very high pressures, vibrations and pulsation.
The liquid in the gauge dampens the effect of vibrations and pulsations on the pointer. This
ensures a steady and precise reading and longer gauge life.
The components of the gauge are tightly sealed to prevent condensation from forming, which
could then cause corrosion.
The pressure gauges have a solid steel plate housing made of CrNiSteal with a pressure
discharge orifice in the rear wall of the housing. A plastic cover closes this opening.
Technical Data:
Material: Messing
Front ring: Cr-Ni-Stahl
Measuring device: copper alloy

G 1/4
Scale: white
Medium: air, gases pressure gauge, connection at the bottom
Display: bar / psig.
Accuracy: class 1.6

Ambient temperature: - 25 °C to + 60 °C
G 1/4
pressure gauge, connection at the rear
For part nos. please refer to the table on next page

Pressure gauge specifications
All our pressure gauges are suitable for air and rare gases. Further we recommend the usage of
our Press. Gauges in a range of 10% - 70% of the reading.
Pressure Connection Front Glycerine S* version Accuracy Part no.

range G1/4 Ø 63 ring filling acc. to class
bar bottom rear DIN16007 1.6
-1 to 1,5 X X X X X X N3865
0-10 X X X X X X N16758
0-16 X X X X X X N1269
0-16 X X X X X N22331
0-25 X X X X X X N1270
0-40 X X X X X X N18041
0-60 X X X X X X N15543
0-100 X X X X X X N1271
0-160 X X X X X X N1273
0-250 X X X X X X N7673
0-315 X X X X N1315
0-400 X X X X X N22330
0-400 X X X X X X N2623
0-400 X X X X N4101
0-600 X X X X X N16872
0-600 X X X X X N17062
0-600 X X X X X X N17351
*safety version

Adaptors for pressure gauges
M 14 x 1,5
G 1/4
Connector for pressure gauge ∅ 63 N3569
Rubber protection cap N15985
Plug (pressure gauge plug) N26664-KD

Hourmeters
Hourmeter, electric
Electric hourmeter, recommended for compressor units with electric power supply. Housing
Ø 60 mm for flush mounting with mounting bracket.
Designation Abmessung Part no.
Hourmeter 230V, 60Hz 50,2 x 25,2 mm N21791

Hourmeter 24VDC 92 x 92 mm N20785
Hourmeter 230V, 50Hz Ø 61 mm N3263
Hourmeter 12/24VDC Ø 60 mm N1734
Hourmeter 24V, 50/60Hz 56 x 56 mm N23853
Hourmeter 230V 60Hz Ø 50 mm N22338
Hourmeter 230V 50.2 x 25,2 mm N21791
Hourmeter 230V 45 x 45 mm o. Ø 50 mm N16208
Hourmeter 230V 45 x 45 mm o. Ø 50 mm N16625
Hourmeter 12V DC N18345
Hourmeter 24V 50Hz N18365

Hourmeters
Hourmeter, mechanical
Vibration counter, recommended for compressor units with gasoline or diesel engines without an
electrical power source and for explosion-proof installations.
Vibration counter for units with petrol/Diesel engine N3475
Hourmeter – Filter cartridge monitoring, battery operated
Electronic hourmeter with filter cartridge monitoring., recommended for all non-exproof
compressors.
Technical Data:
Monitoring of: P21 to P41
Operating period: 3 years with 500 operating hours/year

Hourmeter: integrated
Display: maintenance, maintenance kit, flashing sign,
saturation bar, cartridge number

Properties: dust and splash water protected, resistant
against sun rays, high humidity and sand.
B-Timer N27286
Replacement battery 82743

Temperature gauge
Remote temperature gauge (for models Bauer UTILUS to KAP 180). Mounted at after-cooler,
tube Ø 6 mm.
Technical Data:
Housing: Ø 60 mm, flush mounted
with clamp
Range: 0° - 200° C
Length of feeler line: 1,5 m
Connection: thread G ¼
Thread G ¼“
Remote temperature gauge 059125

Pressure monitoring
Pressure switches
Pressure switches are components for automatic pressure control of the compressor unit and the
pressure tank. They control e.g. oil pressure, intermediate and final pressure. When the adjusted
pressure is reached the electrical contact closes or opens as required.
The typical pressure switch for the filling procedure is a piston pressure switch. It is used to
control the final pressure during the filling procedure (breathing air) in combination with a semi-
automatic control system. Adjustable switch-off pressure.
Technical Data:
Switching actions: max. 60 per minute
Permanent load:
max. 250 VAC / 5A
30 VDC / 5 A
Protection class: IP65
Switching accuracy: +/- 3 % of adjustment range
G 1/4 female
Temperature range: - 40° C to + 80° C
Material of the contacts: silver

Working contacts: 1 change-over
G ¼ female
Adj. range Hysteresis Voltage Max. pressure Part no.

min. max. max. continuous occasional
bar bar bar Volt bar bar
7 70 4,7 to 50 500 90 160 N15014
10 160 9,3 to 100 500 200 360 N16361
22 300 19,4 to 200 500 375 675 N4527
30 500 23,0 to 300 500 625 1125 N4526
100 400 - 250 400 400 N1010

Pressure monitoring
Pressure sensors for COMP-TRONIC compressor control unit
For fully electronic compressor control systems pressure sensors are used for analog inputs
instead of pressure switches. The sensors are adjusted for our COMP-TRONIC control unit.
The measuring values of the pressure sensors are displayed in bar or psig, and can be evaluated
as operating, maintenance, prewarning or error messages.
Technical Data:
Medium: air, gases
Material housing and parts with contact to medium:
DIN17440-1.4404 (AISI 316 L)

Weight: 0,3 kg
Deviation from linearity
(Min. value setting): + / -0,2% FS

Hysteresis and reproduceability: + / -0,1 % FS
Nom. output signal: 1-5 VDC; 3-wire

Supply voltage: 10-30 V DC
Current consumption: < 5 mA

Connector: plug DIN43650
Cable type: IP 67 – IEC 529

Temperature range: - 40° to + 85°C
EMV emission: EN50081-1

Accuracy: typ. + / - 0,3% FS; max. + / -1% FS
G 1/2
Range 0 - 25 bar N19997
Range 0 – 100 bar N19998
Range 0 – 400 bar N19999
Range 0 – 600 bar N20813
Fitting for 6mm tube N20176
Gasket for 6mm tube N3081

Pressure monitoring
Pressure sensors for B-CONTROL compressor control unit
The following pressure sensors are available for B-Control : (ouput signal 4-20 mA)
Technical Data:
Medium: air, gases

Material housing and parts with contact to
medium:
DIN17440-1.4404 (AISI 316 L)
Weight: 0,2 kg
Deviation from linearity
(Min. value setting): + / -0,1% FS
Hysteresis and reproduceability: + / -0,1 % FS

Nom. output signal: 4 to 20 mA
Supply voltage: 12,5-28 VDC

Current consumption: < 28 mA
Connector: plug IEC 947-5-2 M12x1

Cable type: IP 67 – IEC 529
Temperature range: - 40° to + 85°C
EMV emission: EN50081-1

Accuracy: typ. + / - 0,1% FS; max. + / -5% FS
G 1/4
Range 0 to 25 bar N25419
Range –1 to +1.5 bar N25418
Gasket N4051
Reducer N18311

Valves
Venting valves
These assemblies are designed for mounting in the main airstream. They allow to depressurize
filters under pressure in order to perform necessary maintenance.
Delivery scope:
venting valve complete with pressure gauge
G 3/8
∅ 6
Designation Betriebsdruck max. pressure gauge Part no.
bar bar
Venting valve with pressure gauge 420 0 – 600 064566
Venting valve with pressure gauge

420 0 – 600 065839
and non-return valve
Delivery scope:
Venting valve for depressurizing only, mounted at

panel or housing
Designation Operating Connection Venting bore Part no.

pressure ∅ mm
max.
bar
Venting valve for panel 350 G 3/8 inner 1,5 061650
Venting valve for panel 350 G ¼ inner 1,5 060374

Safety valves, TÜV certified
BAUER Safety valves control the pressure absolutely reliable – for your security. Safety valves
serve according to the TRB403 regulation of monitoring the pressure tank. They have to be
calculated according to this regulation, to prevent a more then 10 % overstepping of the
permissible operating pressure.
A B C D E
G 1/2" G1 ∅ 18
∅ 20 G 1/2 G 1/2 G 3/4 G 1/2
Legend: (A) to (E) = see table on the following page
Mounting flange 68520 (suitable for all safety valves) plus adapter for correct thread:
Adapter 3/8 64013
Adapter 1/2 67797
Adapter 3/4 64118
O ring for Adapter N4882
Fastening flange for adaptor 64119
Allen screws (4x) N61

Overview: safety valves
Please specify setting pressure upon order. Necessary adapters and special safety valves on
request.
Operating Size Blow off volume Dimensions Fig. / design CE Part no.
pressure DGRL pressure rating
3
bar mm m /h In - out 97/23EU
100-365 3 6 G3/8 ---- 120541

A – anlüftbar
100-365 5 60 AD20 CE 059410*(-225)
8 10 250 G1/2 CE N19349
20 10 520 G1/2 B – ventable CE N1671
40 8 485 G1/2 CE N18505
2.6 – 4.5 10 105 – 160 G1/2 - G1/2 CE N26256
4.6 – 7 10 160 – 233 G1/2 - G1/2 CE N26257
7.1 – 11 10 233 – 348 G1/2 - G1/2 CE N26258
11.1 – 17 10 348 – 527 G1/2 - G1/2 CE N26259
17.1 – 25 10 527 – 762 G1/2 - G1/2 CE N26254
25.1 – 35 10 762 – 1,056 G1/2 - G1/2 CE N26174
35.1 – 54 10 1,056 – 1,615 G1/2 - G1/2 CE N26175

C – gas tight
ventable
54.1 – 68 10 1,615 – 2,025 G1/2 - G1/2 CE N26160
68.1 – 93 10 2,025 – 2,764 G1/2 - G1/2 CE N26253
93.1 – 121 10 2,764 – 3,588 G1/2 - G1/2 CE N26252
121.1 – 180 10 3,588 – 5,324 G1/2 - G1/2 CE N26233
180,1 – 215 6 2,760 – 3,294 G1/2 - G1/2 CE N27387
215,1 – 330 6 3,294 – 5,048 G1/2 - G1/2 CE N27394
330,1 – 370 6 5,042 – 5,779 G1/2 - G1/2 CE N27846

Overview: safety valves
Operating Size Blow off volume Dimensions Fig. / design CE Part no.
pressure DGRL pressure rating
3
bar mm m /h In - out 97/23EU
4.1 – 5.8 15 395 – 537 G3/4 – G1 CE N26261
20.5 – 31 15 1,723 – 2,563 G3/4 – G1 CE N26262
31.1 – 44 15 2,563 – 3,620 G3/4 – G1 CE N26263

D – gas-tight,
135.1 – 170 15 10,998 – 13,728 G3/4 – G1 CE N26264
ventable
175.1 – 200 15 13,700 – 16,100 G3/4 – G1 CE N26265
200.1 – 230 15 7,780 – 8,940 G3/4 – G1 CE N26820
230.1 - 250 15 8,940 – 9,720 G3/4 – G1 CE N26821
245 – 315 6 1,200 – 1,550 G1/2 CE N17067
190 – 245 6 950 – 1,150 G1/2 CE N17068

E – gas-tight,
ventable
315 – 390 6 1,550 – 1,900 G1/2 CE N16778
390 – 525 6 1,900 – 2,200 G1/2 CE N17066
Please specify setting pressure on order and check if TÜV certification is necessary.

Ball valves
Shut-off valves
High pressure ball valves have little or no restriction to allow for a very high flow rate. The
gaskets are suited for oil free and dry air. The handle shows the ON– OFF position and is easy to
actuate.
Temperature of the medium: -20°C to + 100°C.
Repair kits (as shown in the table) are available for leaking valves.
2-way valve 4-way valve
Bracket for 2-Way valve

Designation Connection DN bar L B Part no. Repair kit
mm mm mm
2-way valve G 3/8 10 350 N26450
2-way valve G¼ 6 350 N26449
4-way valve m. X-bore G 1/8 3 400 55 45 N3352 N6452
3-way valve m. L-bore G¼ 6 400 82 70 N3045 N6485
4-way valve m. X-bore G¼ 6 400 70 55 55241 N6486
2-way valve G¼ 6 500 50 25

N26462
2-way valve G 3/8 10 500 60 30
N26463
N4027
2-way valve G½ 12 500 75 35
Accessories
Bracket for 2-way valve N2624 (G1/4) 12546
Bracket for 2-way valve N4215 (G 3/8) 69055

Pressure maintaining valves
Pressure maintaining valves ensure a correct and safe function of the air or gas
compressor and of the air and gas processing systems.
They also reduce the dynamic pressure load on the purifying filters.
We recommend to check the pressure maintaining valves every 500 operating hours or at
least once a year for correct function. Every 1000 operating hours or every 2 years the
inner parts like gaskets, seals, o-rings and pistons have to be replaced. Please refer to our
repair kits.

Pressure maintaining valve table
operating Adjustment Outlet tube Notes Part no.

pressure range size
max / bar bar
150 100 8 mm 062516
150 100 8 mm 071043-KD
350 240 8 mm 063838-KD
350 240 8 mm AMAG 065469-KD
350 240 10 mm Japan 068385
350 240 8 mm 075330
350 240 8 mm oxygen only 075413-KD
350 240 8 mm AMAG 090062-KD
350 240 P-Filter 80751
350 240 CNG 81401
350 240 ¼ NPT NPT 057351
350 240 Scuba 80760
350 240 Japan 80804
350 240 80815
400 270 10 mm 056705
400 270 12 mm 060510
500 340 6 mm PURE AIR 071386
500 340 8 mm 068275

Pressure regulators
With BAUER Pressure Regulators a very high regulation accuracy is reached in the high
pressure technique for middle and higher flow performance because of the pressure relieving
valve construction.
The Regulator distinguish through delay-free reaction, almost insensitive against prepressure
changing, tight at zero flow and high wear-resistance. The regulation is not temperature related,
because spring stressed Pressure Regulators are used. An integrated floating valve allows the
down regulating of the secondary pressure in closed pressure systems.
Pressure Regulators are used, to lower the medium from a higher pressure to a lower , because
of the respective valve construction a corresponding volume stream is created. Further as pilot
pressure regulator from a vantage point to control a dome pressure regulator (secondary
pressure).
Standard Features:
The selected high solid materials are standing for a long life. All other possible changes of the
material, like corrosion or wear are avoided. So the precision and function remain uninterfered.
Housing and spring housing are made of Dural or Aluminium bronze, the valve spindle and the
valve seat are made of Nirosteal. A catchy knob is used for the stage less pressure setting.
Note:
We absolutely recommend to ensure your secondary pressure install a BAUER Safety valve in
your piping. You can find product information’s and order-numbers in the safety valve chapter.
The pressure must be set on the pressure of the user, e.g. a filling panel.
Please pay attention to our safety valve instructions.
To prevent from damage by particles we recommend the right particle filters ≤ 20 µm for our
pressure reducers e.g. part no. 060490
For the understanding:

Primary pressure is the inlet pressure before the pressure regulator.
Secondary pressure is the outlet pressure after the pressure regulator.
These information’s are necessary when you order, to identify the right article.

Pressure regulators
Pressure regulators for mounting in line and instrument panels. High regulation accuracy. Please
specify required primary and secondary pressures as well as part number when ordering.
A particle filter must be fitted at the inlet of the pressure regulator.

Recommended filter: Particle filter N3635
Technical Data:
Medium: Air, non aggressive gas ( N2 + Edelgase)
Standard Features:
Duraluminium housing, aluminium spring casing. Aluminium bronze

piston and piston rings. Stainless steel valve spindle and valve seat.
Hand wheel for adjusting the pressure settings
Temperature range of medium:
-10 °C to +100 °C
Pressure range:
Primary pressure: 250 or 420 bar

Secondary pressure: 0,1 to 280 bar
Thread sizes:
G 3/8 female on primary and secondary side
Dimensions:
Height: 200 mm
Diameter: 80 mm
Connection Max. primary Secondary Flow rate * Part no. Part no.
pressure pressure Repair kit
bar m3/min
bar
G 3/8 250 0,1 – 50 7,4 N4795 on request

G 3/8 250 0,1 – 105 14,5 N4794 on request
G 3/8 420 0,1 – 11 1,6 N4796 on request
G 3/8 420 0,1 – 50 7 N4797 N6487
G 3/8 420 0,5 – 140 16 N4798 on request
G 3/8 420 28 – 280 32 N3967 N6292
Optional:
Particle filter N17325
Pressure reducer for breathing air N21826

* at max. primary pressure and max. secondary pressure referred to +20° C and 1 bar abs.

Pressure reducers air, gas
Pressure regulators for mounting inline and instrument panels. High regulation accuracy.
Please specify required primary and secondary pressures as well as part number when ordering.

Technical Data:
Medium:
Air, gas
Standard features:
Housing and spring casing made of aluminium alloy. Piston –
aluminium bronze, diaphragm made of metal. Pressure
gauge thread size on the primary and secondary side G 3/8.
Relief valve, valve seat soft seal. Hand-wheel for adjusting
pressure setting with sealed pressure (additional prize).

-20 °C to +70 °C
Pressure range:
Primary pressure: 465 bar
Thread sizes:
G 3/8 on both sides
Dimensions:
Height: 200 mm
Ø: 70 mm
Ø: 90 mm (Hand wheel)
Max. primary Secondary Flow rate * Part no. Part no.

3
pressure pressure m /min Repair kit
bar bar
465 1,5 – 52 approx. 7,5 N15859 N24264
465 34 - 240 approx. 6,1 N15860 N21795
465 207 – 410 approx. 4,4 N15861 N24265
* at 420 bar primary pressure and max. secondary pressure referred to +20° C and 1 bar abs.

Pressure reducers air
Valve seats are protected by a 20µ particle filter. A good grip knob allows smooth pressure
adjustment. A bracket is necessary for mounting the regulator in instrument panels
Technical Data:
Medium:
Air
Standard features:
Anodized aluminium housing, valve made of brass, stainless
steel. Viton seals.
Temperature range of medium:-10 °C to +100 °C
Pressure range:
Primary pressure: Max. 420 bar
Thread sizes:
2x 1/4 NPT on both primary- und secondary side
Dimension:
Height: 140 mm
Diameter: 57 mm
Designation Flow rate * Part no.

3
m /min
Pressure reducer 155 N21826
Bracket for pressure reducer 74039
Repair kit for pressure reducer N23086

Optional: Rohr- Anschluss-
Designation Anzahl durchmesser Thread Part no.
Straight male connector 2 6S ¼NPT N20264

Cap nut 2 6S N3610
Cutting ring 2 6S N3663
Straight male connector 2 8S ¼ NPT N20266
Cap nut 2 8S N3608
Cutting ring 2 8S N3609
Plug 2 ¼ NPT N4472

Membrane pressure regulators
Pressure regulators for mounting in line and instrument panels. High regulation accuracy.

Technical Data:
Medium:
Air, gas
Standard features:
Duraluminium housing, aluminium spring casing stainless

steel valve seat and cone with Teflon seats, diaphragm,
bypass valve (no substitute for a regular safety valve), hand
wheel for adjusting pressure settings.
-10 °C to +100 °C
Thread sizes:
G 3/4 female primary and secondary side
Dimensions:
Height: 200 mm
Diameter: 83 mm
Weight:
approx. 1,8 kg
Primary Secondary Flow rate * Part no. Part no.

3
pressure pressure m /min Repair kit
bar / max. bar
25 0,1 – 1 0,75 N22531
42 0,1- 1 N23296 (CNG)
42 0,3 – 5 3,5 N17612
42 0,5 – 25 14,0 N21940
42 10 – 31 11,0 N21106
60 0,1 – 1 1,0 N3632 N6291

* at max. primary pressure and max. secondary pressure referred to +20° C and 1 bar abs.

Dome pressure reducer
Direct acting dome pressure reducer for inline mounting. Soft skin gasket – therefore tight
closing at zero flow rate. Recommended filter: N4817 for PN420. This is a 20 µm particle filter
which reliably stops particles and guarantees a long life of the pressure reducer.
Technical Data:
Medium: Air, gas
Design:
Housing and dome made of forged aluminium bronze,
valve seat made of stainless steel, valve seat soft
gasket, which ensures a tight seal when the valve is
closed.
Ambient temperature: + 5° C to + 45 ° C

-20 °C to +100 °C, in special version to
-50 °C
Primary Secondary Flow rate * Height Diameter Thread Part no. Part no.
pressure pressure Repair kit
bar / max. bar m3/min mm mm inches
315 0,1 – 175 612 260 260 G2 N4802 N6295
420 0,1 – 280 160 160 120 G1 N25191 N6294
* at max. secondary pressure referred to +20° C and 1 bar abs.

Tubes, clamps and hoses
To prevent corrosion in the high pressure system, we recommend to install stainless steel tubes,
only.
Technical Data:
Quality:
Precision stainless steel tubing with wall thickness
tolerance class T 1, DIN2462
Material-No. 1.4541
Precision stainless steel tube
Standard length
approx. 3m, on request also 6m long, where a

minimum of 15 rods must be ordered.
Please observe:
• The pressure ratings are calculated acc. to DIN2413 for an ambient temperature of 20°C.
• The pressure rating of the tubing drops at higher temperatures, and can be calculated by using
an engineering constant.
• for example:
50°C : Factor 0,945
100°C : Factor 0,885
For an exact calculation see DIN17440.
• Flow velocity: a good approximate value 6-15 m/s

Precision stainless steel tubes
max. working Outer tube Ø x wall-thickness Part no.

pressure*
bar mm
120 42 x 2,0 N 17878

135 28 x 1,5 N 15836
140 18 x 1,0 N 15934
165 15 x 1,0 N 15130
170 22 x 1,5 N 15466
180 28 x 2,0 N 18278
18 x 1,5 N 15467
15 x 1,5 N 3622
205
11 x 1,0 N 15098
10 x 1,0 N 3620
220 22 x 2,0 N 16255
20 x 2,5 N 20942
16 x 2,0 N 15504
297
12 x 1,5 N 3621
8 x 1,0 N 3618
345 20 x 3,0 N 23672
345 10 x 1,5 N 4699
12 x 2,0 N 16242
385
6 x 1,0 N 3616
425 8 x 1,5 N 3619
450 10 x 2,0 N 17973
12 x 3,0 N 17118
540 8 x 2,0 N 18356
6 x 1,5 N 3617
Please note pressure correction regarding temperature.

You can find an example in the description.

Pipe Clamps
These parts are mounting attachments for the tubes to be laid.

The following implementations are available.
Recommended distance between clamps on stable surfaces :
Designation Distance
TubeØ 6-12 mm 0,9 m
Recommended distance between clamps on vibrating surfaces:
Designation Distance
Clamp distance

Plastic clamps
To fasten single tubes: for temperatures below 60 °C.
Designation Part no.*
Plastic clamp for tubeØ 6 mm N17269
Mounting rail / C-rail N23614
Rail nut (M6) N23613
Bolt M6 x 30 mm for N17269/N17270/N17271/N17272 N19536
Bolt M6 x 35 mm for N5075/N17577/N17273 N19537
Bolt M6 x 40 mm for N17274/N17275 N19538
Bolt M6 x 45 mm for N23679 N19539

Aluminium clamps
to fasten 2 tubes
Tube outer Ø 6-10 mm 13967

* two parts are required
to fasten 3 tubes
Tube outer Ø 6 - 10 mm 55579


Aluminium clamps
To fasten 4 tubes:
Tube outer Ø 6 - 10 mm 55589

Dowels for wall mounting

Dowel Ø 14, L 75 N17056
Dowel Ø 8, L 40 N24654
Dowel Ø 12, L 60 N24339
Dowel Ø 6, L 30 N24430
Dowel Ø 10, L 50 N3766

Hoses
CAUTION
Max. working pressure
Hoses can be ordered for various pressure ranges, as well as with different
connections.
Please remember that the max.

permissible operating pressure
depends on the component with
the lowest pressure range.
250 bar + 400 bar 250 bar +
Maximum 250 bar allowed working pressure
Please observe the listed application data
Temperature range: -10 °C / 14°F

Temperature of medium: to +50°C / 122 °F
Ambient temperature: +60°C / 140 °F
short term up to +80°C / 176 °F allowed
Flow rate: max. 10 m/s. Reference data see section tables.
CAUTION
Continuous pressure in the hoses considerably shortens their lives. It is recommended
not to use them for this kind of application. When using the hoses, follow the regulations
of the respective state or country.

Mounting procedure
WARNING
• When installing hose lines, make sure they are correctly mounted according to the following
picture.
• When installing hoses please attempt to make the run of the hose as simple as possible.
• Under pressure, hoses can change slightly in length; therefore plan to allow a little slack in each
hose.
• Don’t twist the hose tightening while the end fitting is under pressure, the hose will return to its
original shape and the end fittings may loosen.
• Where necessary, use elbow or angle pieces to eliminate very small bend radii.
• please take care that the end connections are rigid.
incorrect
correct
incorrect
incorrect
correct correct
incorrect correct

Filling hoses
Bauer high pressure hoses are designed for breathing air application. They are highly flexible and
fitted with a protection at one end, and a handle on the other end and stainless steel fittings on
both ends.
All hoses and fittings are 100% pressure tested, have a 20.000 cycle approval with respective
certificate.
Bauer filling hoses feature a very high certified temperature range.
They are available as option with pressure test certificate 10204-3.1B.
Technical Data:
Outer dia.: 13,3 mm
Outer layer: pricked
Suitable for: air, helium, nitrogen, natural gas, rare gas
Resistant against: salty air, salt water, sun and fuels like petrol, Diesel
Material: Fluoropolymer (FEP)
Temperature: -40°C to +100°C
Length: see table
Colour: black
Allowed working pressure: 425 bar
O-Ring N16632
Unimam connector
Adapter to connect older hoses to the conical Unimam connector 068870
O-ring N16632

Filling hoses with Unimam connector,
swivelling non-pressurized
Unimam hose table
Lenght Max. Connection DN Part no.

operating
pressure
mm bar mm
500 425 M 16 X 1,5 5 N4216
630 425 M 16 X 1,5 5 N90018
1.000 425 M 16 X 1,5 5 N2817
1.500 425 M 16 X 1,5 5 N3351
2.000 425 M 16 X 1,5 5 N2818
3.000 425 M 16 X 1,5 5 N2819
5.000 425 M 16 X 1,5 5 N18397
6.000 425 M 16 X 1,5 5 N3657
9.000 425 M 16 X 1,5 5 N20724
10.000 425 M 16 X 1,5 5 N24614
12.000 425 M 16 X 1,5 5 N21707
15.000 425 M 16 X 1,5 5 N22730
20.000 425 M 16 X 1,5 5 N23084
25.000 425 M 16 X 1,5 5 N23146
30.000 425 M 16 X 1,5 5 N23147
50.000 425 M 16 X 1,5 5 N23396

High pressure hoses
Hose table
Lenght Max. Connection DN Nut Part no.

operating
pressure
mm bar mm
320 315 M 12x1,5 4 6L/6L N20743
500 315 M 12x1,5 4 6L/6L N3253
800 315 M 12x1,5 4 6L/6L N20744
320 315 M 14x1,5; M12x1,5 4 6S/6L N20745
500 315 M 14x1,5; M12x1,5 4 6S/6L N18319
800 315 M 14x1,5; M12x1,5 4 6S/6L N18321
320 450 M 14x1,5 4 6S/6S N18323
500 450 M 14x1,5 4 6S/6S N18320
800 450 M 14x1,5 4 6S/6S N18322
100 450 M 14x1,5 4 6S/6S N4822
500 450 M 16x1,5 6 8S/8S N3864
500 450 M 16x1,5 6 8L/8L N19347
O-ring for 6L-6S N20755
O-ring for 8L-8S N20756
O-ring for M 16x1,5 N16632
Legend: L = light range
S = heavy range

Tube fittings
We only use tube fittings from world-famous Companies. We use these fittings for a
outer diameter tubes from 6 – 42 mm. The tube diameters are use for different
pressures. Therefore have a look at the following table.
Quality features:
Tube fittings, nuts and cuttings rings are normally supplied in Steel. All fittings are protected
against corrosion by a thin phosphate coating. Available in galvanized or stainless steel at
additional price. When ordering, please state desired type. The fittings are made according to the
latest DINstandards.
Mounting:
Cut the tube at a right angle, de-burr and clean the tube ends. Fit nut and compression ring,
press tube against the fitting and tighten nut until the compression ring grips the tube. Then
tighten nut by one more turn. Undo nut and check cutting of the ring in the tube.
CAUTION: If the above procedure is not observed, the nominal pressure and the lifetime of the
connection can be reduced. Tube may slip out of the connector.
Compression ring fitting Bördelverschraubun

gen für Leitungen über
12 mm Außendurch
messer und Drücke
über 230 bar

Table of the most common
tube connectors
Straight male connector (GES)
Male elbow (WES)
Male T-connector (TES)
Male L-connector (LES)
Straight connector (GS)
Elbow connector (WS)
T-connector (TS)
Equal cross connector (KV)
Straigth bulkhead connector (GSS)

Table of the most common
tube connectors
Elbow bulhkead connector (WSS)
Welded male connector (ASS)
Welded bulkhead connector (ESS)
Adjustable L-connector (ELS)
Adjustable T-connector (ETS)
Adjustable elbow connector (EWS)
Adjustable straight connector (EGES)
Reducing connector (RED)
For details see next pages

Straight connectors (GS)
standard design
Mat. 1.4591
PN Tube outer SW1 SW3 Part no.

Ø d1
bar mm mm mm
100 28 41 41 N22487
160 18 27 32 N20312
160 22 32 36 N20313
250 6 12 14 N20157
250 8 14 17 N20379
250 10 17 19 N20309
250 12 19 22 N20310
250 15 24 27 N20311
400 16 27 30 N20347
400 20 32 36 N20348
630 6 14 17 N20168
630 8 17 19 N20208
630 10 19 22 N20190
630 12 22 24 N20101

Straight connectors (GS)
stainless steel design
Mat. 1.4591

Ø d1
bar mm mm mm
40 20 32 36 N24424
100 28 41 41 N23640
160 18 27 32 N20433
160 22 32 36 N20426
250 6 12 14 N20442
250 10 17 19 N20584
250 12 19 22 N20140
250 15 24 27 N20436
630 6 14 17 N20499
630 8 17 19 N20585
630 10 19 22 N23394
630 12 22 24 N23387

Straight male connectors (GES)
Thread: Whitworth
PN Tube outer d2 SW1 SW3 Part no. Part no.

Ø d1 for Connector for Connector
with integrated without gasket
bar mm mm mm soft seal
100 28 G1 41 41 N 20030 N 20308
160 18 G 1/2 27 32 N 20075 N 20013
160 22 G 3/4 32 36 N 20098 N 20230
250 6 G 1/8 19 17 N 20237 N 2002

250 8 G 1/4 19 17 N 20065 N 2005
250 10 G 1/4 19 19 N 20017 N 20188

250 12 G 3/8 22 22 N 20043 N 20009
250 15 G 1/2 27 27 N 20018 N 20231
400 16 G 1/2 27 30 N 20224 N 18244

400 20 G 3/4 32 36 N 20032 N 20351
630 6 G 1/4 19 19 N 20211 N 20195

630 8 G 1/4 19 19 N 20287 N 20209
630 8 G 3/8 19 19 N 20404 N 20551

630 10 G 3/8 22 22 N 20228 N 20229
630 12 G 3/8 22 24 N 20721 N 20011

Straight bulkhead connectors (GSV)
PN Tube outer dia. d4 SW1 SW3 SW4 Part no.

Ø d1
bar mm mm mm mm mm
160 18 28 32 32 36 N15537
160 22 32 36 36 41 N4582
250 6 14 17 14 17 N3995
250 8 16 19 17 19 N3172
250 10 18 22 19 22 N4659
250 12 20 24 22 24 N4338
250 15 24 27 27 30 N4619
400 16 26 32 30 32 N15505
400 20 32 41 36 41 N15854
630 6 16 19 17 19 N3083
630 8 18 22 19 22 N3300
630 10 20 24 22 24 N4168
630 12 22 27 24 27 N4683

Elbow bulkhead connectors (WSV)
PN Tube outer d4 SW1 SW3 SW4 Part no.

Ø d1
bar mm mm mm mm mm
160 18 28 24 32 36 N18147
160 22 32 27 36 41 N18155
250 8 16 12 17 19 N2787
250 10 18 14 19 22 N15202
250 12 20 17 22 24 N16271
250 15 24 19 27 30 N3171
400 16 26 24 30 32 N18148
400 20 32 27 36 41 N4932
630 6 16 12 17 19 N4477
630 8 18 14 19 22 N4322
630 10 20 17 22 24 N4658
630 12 22 17 24 27 N4684

Male elbow connectors (WEV)
Thread: Whitworth, tapered
PN Tube outer d2 SW1 SW3 Part no.

Ø d1
bar mm mm mm
160 18 G 1/2 24 32 N661

160 22 G 3/4 27 36 N7403
250 6 G 1/8 12 14 N1057

250 8 G 1/4 14 17 N1536
250 10 G 1/4 17 19 N1065
250 12 G 3/8 19 22 N2917
250 15 G 1/2 19 27 N1856
400 16 G 1/2 24 30 N8011

400 20 G 3/8 27 36 N8026
630 6 G 1/4 14 17 N1048

630 8 G 1/4 17 19 N3044
630 10 G 3/8 19 22 N7727
630 12 G 3/8 22 24 N4681

Einstellbare Winkelverschraubung
(eEWS)
Verschraubungen
PN Rohr- Reihe Bestellnummer

Außen
Ø d1
bar mm
250 6 L N20186
250 8 L N20152
250 10 L N20160
250 12 L N20200
250 15 L N20257
400 16 S N20225
400 20 S N20031
630 6 S N20187
630 8 S 83220
630 10 S N20154
630 12 S N20282

T-Connectors (TV)

Ø d1
bar mm mm mm
100 28 36 41 N7513
160 18 24 32 N7428
160 22 27 36 N7429
250 6 12 14 N3134
250 8 14 17 N3025
250 10 17 19 N3010
250 12 19 22 N7426
250 15 19 27 N7427
400 16 24 30 N8022
400 20 27 36 N18149
630 6 14 17 N3968
630 8 17 19 N3710
630 10 19 22 N4922
630 12 22 24 N17924

Einstellbare T-Verschraubungen
(eETS)
Verschraubungen

Außen
Ø d1
bar mm
250 6 L N20238
250 8 L N20155
250 10 L N20068
250 12 L N20051
250 15 L N20029
400 16 S N20419
400 20 S N20259
630 6 S N20019
630 8 S N20206
630 10 S N20064
630 12 S N20057

Einstellbare L-Verschraubungen
(eELS)
Verschraubungen

Außen
ØD
bar mm
250 6 L N20167
250 8 L N20219
250 10 L N20213
250 12 L N20289
250 15 L N20052
400 16 S N20422
400 20 S N23503
630 6 S N20185
630 8 S N20175
630 10 S N20276
630 12 S N20055

Compression rings
PN Tube outer Series Part no.

Ø d1
bar mm
100 28 L N7445
160 18 L N7443
160 22 L N7444
250 6 L N3663
250 8 L N3609
250 10 L N4011
250 12 L N7441
250 15 L N3614
400 16 S N4009
400 20 S N18154
630 6 S N3663
630 8 S N3609
630 10 S N4011
630 12 S N7441

Cap nuts
PN Tube outer d3 SW3 Series Part no.

Ø d1
bar mm mm
100 28 M 36 x 2 41 L N7437
160 18 M 26 x 1,5 32 L N7435

160 22 M 30 x 2 36 L N7436
250 6 M 12 x 1,5 14 L N7430

250 8 M 14 x 1,5 17 L N1049
250 10 M 16 x 1,5 19 L N7432
250 12 M 18 x 1,5 22 L N7433
250 15 M 22 x 1,5 27 L N3613
400 16 M 24 x 1,5 30 S N4008

400 20 M 30 x 2 36 S N18153
630 6 M 14 x 1,5 17 S N3610

630 8 M 16 x 1,5 19 S N3608
630 10 M 18 x 1,5 22 S N4010
630 12 M 20 x 1,5 24 S N15599

Straight male connectors (GEV)

Ø d1
mm
bar mm mm
250 6 G 1/8 14 14 N1051

250 8 G 1/4 14 17 N1063
250 10 G 1/4 17 19 N2166
250 12 G 3/8 19 22 N1443
250 15 G 1/2 24 27 N1509
630 6 G 1/4 19 17 N902

630 8 G 1/4 19 19 N2466
630 10 G 3/8 22 22 N3983
630 12 G 1/2 27 24 N4022

Gerade Einschraubverschraubungen
(eGES)
Verschraubungen
Einstellbare Gerade-Einschraubverschraubungen
Ø d1
Ø d2

Außen
bar Ø d1 Ø d2
mm mm
250 8 G¼ L N17233
250 10 G¼ L N15128
250 12 G 3/8 L N17252
400 16 G½ S N4977
400 20 G¾ S N4318
630 6 G¼ S N4498
630 8 G¼ S N15600
630 10 G 3/8 S N15501
630 12 G 3/8 S N15922

Reduzierungen (eRED)
Reduzierungen
Einstellbare Reduzierungen
Ø d2
PN Rohr- Rohr- Reihe Bestellnummer

Außen Außen
bar Ø d1 Ø d2
mm mm
250 8 6 L N 20234
250 10 8 L N 20067
250 12 8 L N 20112
250 12 10 L N 20396
400 20 16 S N 23118
400 16 12 S N 20071
630 8 6 S N 20184
630 10 8 S N 20069
630 12 8 S N 20286
630 12 10 S N 20244

Elbow connectors (WV)

Ø d1
mm
bar mm mm
160 18 24 32 N17646
160 22 27 36 N4843
250 6 12 14 N7405
250 8 14 17 N18643
250 10 17 19 N18635
250 12 19 22 N18150
250 15 19 27 N9227
400 16 24 30 N15511
400 20 27 36 N18152
630 6 14 17 N3012
630 8 17 19 N3946
630 10 19 22 N7728
630 12 22 24 N18151

Male L connectors (LEV)

Ø d1
mm
bar mm mm
160 18 G 1/2 24 32 N7415

160 22 G 3/4 27 36 N15015
250 6 G 1/8 12 14 N7410

250 8 G 1/4 14 17 N2902
250 10 G 1/4 17 19 N7412
250 12 G 3/8 19 22 N7413
250 15 G 1/2 19 27 N7414
400 16 G 1/2 24 30 N4023

400 20 G 3/4 27 36 N18156
630 6 G 1/4 14 17 N2903

630 8 G 1/4 17 19 N3069
630 10 G 3/8 19 22 N3142
630 12 G 3/8 22 24 N3985

Male T connectors (TEV)

Ø d1
bar mm mm mm
160 18 G 1/2 24 32 N18564

160 22 G 3/4 27 36 N7422
250 6 G 1/8 12 14 N1106

250 8 G 1/4 14 17 N1062
250 10 G 1/4 17 19 N1064
250 12 G 3/8 19 22 N3580
250 15 G 1/2 19 27 N7420
400 16 G 1/2 24 30 N8012

400 20 G 3/4 27 36 N18157
630 6 G 1/4 14 17 N2157

630 8 G 1/4 17 19 N3068
630 10 G 3/8 19 22 N3984
630 12 G 3/8 22 24 N17945

Flow rate tables
Tabellen
Flow rate tables for tubes

Flow rate in nominal m3/min at V = 20 m/s flow velocity
Tube flow
DNTube Pressure
inner Ø 35 64 100 200 300 350
mm bar bar bar bar bar bar
2 0,1 0,2 0,4 0,8 1,2 1,4
3 0,3 0,5 0,8 1,6 2,4 2,8
4 0,5 1,0 1,5 3,0 4,5 5,2
5 0,8 1,5 2,4 4,8 7,2 8,4
6 1,2 2,2 3,4 6,8 10,2 12,0
8 2,1 3,8 6,0 12,0 18,0 21,0
10 3,2 6,0 9,4 18,8 28,2 32,9
12 4,8 8,6 13,6 27,2 40,8 47,6
15 7,4 13,6 21,2 42,4 63,6 74,2

Flow rate tables
Flow rate tables for hoses
Flow rate in nominal m3/min at V = 10 m/s flow velocity
Hose flow
DNtube Pressure
inner Ø 35 64 100 200 300 350
mm bar bar bar bar bar bar
2 0,05 0,1 0,2 0,4 0,6 0,7
3 0,15 0,3 0,4 0,8 1,2 1,4
4 0,3 0,5 0,7 1,4 2,1 2,5
5 0,4 0,7 1,2 2,4 3,6 4,2
6 0,6 1,2 1,7 3,4 5,1 6,0
8 1,0 1,7 3,0 6,0 9,0 10,5
10 1,6 3,0 4,7 9,4 14,1 16,5
12 2,4 4,3 13,6 13,6 20,4 23,8
15 3,7 6,8 21,4 21,4 31,8 37,1

Chassis
For easy transport, our compressors can be fitted with a chassis.

Capitano 140, Mariner 200 / 250 82439
Mariner 320 80775
Capitano II, Mariner II, Utilus II, 78838

Centrifugal clutch
To start a compressor with little effort or for low ambient temperatures a centrifugal clutch is the
ideal option.. Available for the compressor models Junior and Oceanus.
Technical Data:
• Speed max.: 3.600 rpm

• Lock-in speed: 2.100 rpm
• Max. torque: 2 lb/ft
• Coupling type: v-belt
Centrifugal clutch N26326
Mounting kit 79716

Conversion kits
To change the drive system of a compressor from electric motor to petrol engine or vice-versa.
Junior
Conversion kit to Junior with petrol engine 075794
Delivery scope
Petrol engine motor 4 kW N20703
Motor accessories consisting of V-belt N16620, V-belt pulley 62114, 071622

Intake telescope 062080, bolts

Conversion kit to Junior with Electric drive 440V / 50Hz 075793-V001
Conversion kit to Junior with Electric drive 440V / 60Hz 075793-V002
Delivery scope
Electric motor N3388
Motor accessories consisting of V-belt N16620, V-belt pulley N15001 071263

or 56880, bolts
Optional and not contain in the coversation kit:
Motor protection switch 6.0 to 10 A N22525
Mains cable to 5 kW 059187
Under-voltage switch 440V / 60Hz N24129
Aux. switch N18426

Conversion kit to Junior with single-phase 230V / 50Hz 075793-V001
Conversion kit to Junior with single-phase 230V / 60Hz 075793-V002
Delivery scope
Electric motor, motor protection switch and Mains cable with mains
N19108
plug

or 56880, bolts

Conversion kits
Utilus
Conversion kit to Utilus with petrol engine 072749
Delivery scope

hinged motor plate, anti-vibration mount, bolts
Intake filter with Intake hose 014539

Conversion kit to Utilus with electric drive 440V / 50Hz 072747-V001
Conversion kit to Utilus with electric drive 440V / 60Hz 072747-V002
Delivery scope
Electric motor 2.2 kW N3388
Motor accessories consisting of cover, V-belt N2585, V-belt pulley 014714

14386 or 11832, bolts
cover 14446
Mains cable to 5 kW 059187
Aux. switch N18426

Conversion kit to Utilus with single-phase 230V / 50Hz 072748-V001
Conversion kit to Utilus with single-phase 230V / 60Hz 072748-V002
Delivery scope
Electric motor, Motor protection switch and Mains cable with mains
N19108
plug
Motor accessories consisting of V-belt N2585, V-belt pulley 14386 or 014714

11832, bolts
Cover 14446

Conversion kits
Capitano
Conversion kit to Capitano with petrol engine 072751

Delivery scope
Petrole engine motor 4 kW N20703
Motor accessories consisting of V-belt N3185, V-belt pulley 14300 064718

hinged motor plate, anti-vibration mount, bolts
Conversion kit to Capitano with Electric drive 440V / 50Hz 072750-V001
Conversion kit to Capitano with Electric drive 440V / 60Hz 072750-V002

Delivery scope
Electric motor 3 kW N2774
Motor accessories consisting of V-belt N2585, V-belt pulley 14386 or 014359

11832, bolts
cover 14446
Mains cable up to 5kW 059187
Aux. switch N18426

Conversion kits
Junior II
Conversion kit to Junior II with petrol engine 79191-JII-B

Delivery scope

bolts
Intake telescope 077323
Conversion kit to Junior II with Electric drive 440V / 50-60Hz 79191-JII-E

Delivery scope

bolts
Motor protection switch 077956
Mains cable 077240
Conversion kit to Junior II with single-phase 230V / 50-60Hz 79191-JII-W

Delivery scope
Electric motor 230V, Motor protection switch and Mains cable with
N19108
mains plug

or 56880, bolts
Electric motor 110V / 50Hz / 2.2kW N19111

Conversion kits
Ultilus II
Conversion kit to Utilus II with petrol engine 79191-UII-B
Delivery scope
Motor accessories for skid frame consisting of V-belt N2594, V-belt 78862
pulley N25707, hinged motor plate, hinged motor plate, bolts

Motor accessories for crash frame consisting of V-belt N2597, V-belt pulley 78863
N25707, hinged motor plate, bolts

Conversion kit to Utilus II with Electric drive 440V / 50Hz 79191-UII-E
Delivery scope
Motor accessories for skid frame consisting of V-belt N2594 or N2403, 78859
V-belt pulley N17847 or N17848, hinged motor plate, bolts
Motor accessories for crash frame consisting of V-belt N2597 or N2595, V- 78861
belt pulley N17847 or N17848, hinged motor plate and bolts
Motor protection switch 2.2 kW / 440V / 50Hz 073186-V001
Motor protection switch 2.2 kW / 440V / 60Hz 073186-V002
Mains cable up to 5.5 kW 073182-V001
Aux. switch N18426

Conversion kit to Utilus II with single-phase 230V / 50Hz 79191-UII-W
Delivery scope
Electric motor, Motor protection switch and Mains cable with mains plug N19108
Motor accessories for skid frame consisting of V-belt N2594 or N2403, 78859
V-belt pulley N17847 or N17848, hinged motor plate, bolts
Motor 230V / 60Hz 19110
Conversion kits
Capitano II
Conversion kit to Capitano II with petrol engine 79191-CII-B

Delivery scope
Motor accessories for skid frame consisting of V-belt N3185, V-belt 78883
pulley 14300 hinged motor plate, anti-vibration mount and bolts

Motor accessories for crash frame consisting of V-belt N17232, V-belt 78884
pulley 14300, hinged motor plate, anti-vibration mount and bolts
Conversion kit to Capitano II with Electric drive 440V / 50Hz 79191-CII-E

Delivery scope
Motor accessories for skid frame consisting of V-belt N2595 or 78885

N3336, V-belt pulley 6637 or 55456 and bolts
Motor protection switch 3 kW 073184
Aux. Switch N18426

Conversion kits
Mariner II
Conversion kit to Mariner II with petrol engine 79191-MII-B

Delivery scope
Petrol engine motor 6.6 kW N19887
Motor accessories consisting of V-belt N17232, V-belt pulley 78887

58209 and bolts
Intake filter with intake hose 14539
Conversion kit to Mariner II with Electric drive 440V / 50Hz 79191-MII-E

Delivery scope
Motor accessories consisting of V-belt N2598 or N2597, V-belt 78889

pulley 6637 or 55456 and bolts
Aux. switch N18426

Conversion kits
Oceanus
Conversion kit to Oceanus with petrol engine 79191-OCE-B

Delivery scope
Petrol engine motor 4.0 kW N20703
Motor accessories consisting of V-belt N15748, Fliehkraftkupplung 78699

N26326 and bolts
Intake filter with intake telescope 077323
Conversion kit to Oceanus with electric drive 440V / 50Hz 79191-OCE-E

Delivery scope
Motor accessories consisting of V-belt N15725 or N15426, V-belt 78614

pulley N19248 or N25590 and bolts
Motor protection switch 3 kW / 50Hz / 400V incl. 5m Mains cable 78628
Motor protection switch 3 kW / 220V incl. 5m Mains cable 077956-V003
Motor protection switch 3 kW / 60Hz / 400V incl. 5m Mains cable 077956-V006
Aux. switch N18426
Conversion kit to Oceanus II with single-phase 230V / 50-60Hz 79191-OCE-W

Delivery scope
Electric motor 230V, Motor protection switch and Mains cable with
N25633
mains plug
Motor accessories consisting of V-belt N15725, V-belt pulley 078614

N19248, bolts

Conversion kits
Pressure conversion kits

Conversion kit from 225 bar to 330 bar 074051

Delivery scope
Switch-over device 073796-KD
Safety valve 330 bar 059410-330
Filling hose N2817
Filling valve 330 bar 071344
Conversion kit from 330 bar to 225 bar 074052

Delivery scope
switch-over device 073796-KD
safety valve 225 bar 059410-225
Filling hose N2817
Filling valve 225 bar 071343

Circuit breakers/FI protection switches
Technical Data circuit breakers:
• setting from 1.0 A to 35 A
• voltage from 230V to 690V
• 1-pole to 4-pole
Technical Data FI-protection switch:

• setting from 16 A to 63 A
• voltage from 230V to 440V
• 2-pole and 4-pole
Typ Bereich Part no.
1 – pole L 1.0 A / 230V N24800

1 – pole L 2.0 A / 230V N24120
1 – pole L 3.0 A / 230V N24790
1 – pole 6.0 A / 230V N20921
1 – pole L 10 A / 230V N25036
1 – pole C 13 A / 230V N27615
1 – pole B 16 A / 230V N26702
2 – pole 1.6 A / 690V N24077
2 – pole 2.0 A / 230V N27028
2 – pole 6.0 A / 690V N25528
2 – pole 10 A / 230V N27027
2 – pole 16 A / 230V N27029
3 – pole 2.0 A / 690V N26351
3 – pole 6.0 A / 440V N26628
3 – pole 16 A / 690V N26294
3 – pole 20 A / 690V N24161
3 – pole 25 A / 690V N24075
3 – pole 32 A/400V N26781
3 – pole 35 A / 690V N25437
4 – pole 16 A / 440V N27030
FI ; 2 – pole 16 A / 30mA / 230V N25037
FI ; 4 – pole 25A / 30mA / 440V N25577
FI ; 4 – pole 25A / 30mA / N25387
FI ; 4 – pole 63A / 30mA N24799

Special tools /testing material
65901 67976

Special tools
Flowmeter 0 - 5 0 l/min. 81187-KD

Flowmeter 0 - 1 0 0 l/min. 81218-KD
Piston ring clamp N16721
Piston ring clamp N4452
Piston ring band Ø 130 65901
Piston ring band Ø 88, wide 57494
Piston ring band Ø 88, narrow 67976
Piston ring sleeve Ø 22 57406
Mounting sleeve Ø 22 57393
Mounting sleeve Ø 45 57643
Mounting sleeve 64823
Test pressure gauge 057491
Test pressure gauge 057492
Key, intermediate separator 79846
Key, cylinder N3408
Key, intake / pressure valve 81409 82048
Leakage test spry with corrosion protection N25833
Locking liquid, strong for bolts, studs N25834
Locking liquid, medium strong for tapered threads N28220
Gasket metal-metal for high temperature connections, e.g.
valve heads, cylinders (Silicone) N18247
Paper gaskets Loctite FAG 2
O-rings, shaft seals (ring) shaft seals (shaft) 072500
bolts, screws, studs N19753
Rubber and plastic parts, filter housings N19752
Teflon sealing band N19943
Colour spray RAL 9006 (silver grey) 600ml N26255
Colour spray RAL 9006 (turquois blue) 600ml N28410-RAL5018
Test set for intermediate pressures (1x N1269/ 1x N1271/ 1x
on request
N2623/ 3x N3569/ 3x N18323/ 3x N3007)

Oil
The correct oil quantities have to be checked with oil dipstick or oil glass. Refer to latest oil list for
recommended lubricating oils.
Oil quantities for our compressor models:

Compressor model oil - max. oil - min. top up oil filter
ltrs. ltrs. ltrs. * (ltrs.)
U-10
JUNIOR 0,35 0,28 -0,07 —
JUNIOR II
OCEANUS 01,30 01,10 -0,20 —
UTILUS
CAPITANO 01,75 01,50 -0,25 —
MARINER
UTILUS II
Intern.
CAPITANO II 02,90 02,40 -0,50 Intern.
Intern.
MARINER II
IK 100
02,80 02,40 -0,40 —
IK 120
IK 100II
Intern.
IK 120II 02,90 02,40 -0,50 Intern.
Intern.
IK 12.14II
K14
02,80 02,20 -0,60 —
K14.11

Oil
K15
K16
K150 04,40 04,10 -0,30 —
K180
K18.1
IK150II
Intern.
IK180II 06,00 04,40 -1,60 Intern.
Intern.
IK18.1 II
IK22.0
08,50 06,75 -1,75 -0,50
IK22.5
IK23.0
10,50 08,30 -2,20 -0,50
IK23.4
IK25.0, IK25.4, IK25.5, IK25.9, IK25.18

34,00 25,00 -9,00 -1,00
IK28.0, IK28.2, IK28.3
* between max and min

Oil types
Designation Contents Application Part no.
Synthetic oil 1 ltrs. Breathing air, Industrieluft* N28355-1

Mineral oil 1 ltrs. Breathing air, Industrieluft* N22138-1
Synthetic oil 1 ltrs. Natural gas* N26303-1
Synthetic oil 1 ltrs. Industry, nitrogen, helium, argon* N18145-1
Synthetic oil 1 ltrs. Industry, nitrogen* N30387-1
Motorenöl 1 ltrs. Honda engines 073266
*Breathing air:
certified for breathing air application in combination with Bauer air purification systems
*Industrial air:
suitable for industrial air compressor units
*Natural gas:
suitable for gas compressor units
Mineral oil: oil change every 1,000h but at least annually. Synthetic oil: oil change every 2,000 h but at least
biennially. Ambient temperature: +5° C to +45° C (max.)
Oil filling number of
Oil filling of breathing air
Delivery date breathing air
compressors ex works
compressors ex works
Up to August 1992 Mineral oil Shell Ensis
September 1992 to March 1999 Synthetic oil N19745
from April 1999 Mineral oil N22138
from August 2006 Synthetic oil N28355

Notes

Bauer Catalog 2010-07

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Edition June 2010-V07

Tel.: +49 (0) 89 / 78 049 – 0

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 3 / 131

P-Filter Systems ........................................................................................................................................... 8

Hour Meters .................................................................................................................................................. 61

Temperature Gauge ...................................................................................................................................... 63

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 4 / 131

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 5 / 131

Adaptors 38 Alloy Clamps 79

B-CONTROL Pressure Sensor 62 Bottle Connections German/Europ. 36

C-Filling Panel 46 Collecting Tank 23

Distribution Panel 42 Dowel 80

Electrical Hour Counter 57 European Bottle Connections 36

FI-Protection Switch 114 Filter Systems 11

(German) Europ. Bottle Connections 36

High Pressure Hoses 85 Hour Counter 58

Intake-Prefilter 21 Junior Conversion Kit 106

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 6 / 131

Manometer 54 Membrane Pressure Reducer 73

Oceanus Conversion Kit 113 Plastic Pipe Clamps 78

Safety Valves 64 Special Tools 115

Temperature Gauge 59 Types of Oil 118

Utilus Conversion Kit 107 Venting Valves 63

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 7 / 131

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 8 / 131

For your safety

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 9 / 131

Console mounted P filter systems P60 to P100

Delivery scope of the basic version:

• Filter console with all necessary pipes

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 10 / 131

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 11 / 131

Pressure switches / pressure sensors

Compressor Final separator Venting valve Pressure maintaining/non-return valve

After-cooler Non-return valve Filter Pressure switch

P-Filter systems construction kit for mounting at compressor unit

Delivery scope: loose components without attaching and tubing material.

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 12 / 131

The processing of the gas will be performed in the following order:

• Coarse removal of oil and water particles: by means of the oil

• Removal of carbon dioxide CO2: with Sodalime, SO

• Removal of water vapor H2O: with molecular sieve, MS

• Removal of oil vapors and odours CxHy: with Aktivwith activated

• Conversion of carbon monoxide CO into CO2: with Hopcalite

• Removal of coarse particles with the felt discs in the cartridge

• Oil/Aerosols: < 0.1 mg/m³ (DIN/EN12021 max. 0.5 mg/m³)

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 13 / 131

P 40 1x062565 067224 1x061687 1x061686 — —

P 41 1x062565 067224 1x061687 1x061686 — —

P 60 1x058826 058827 1x060037 1x060036 1x068622 1x090984

P 61 1x058826 058827 1x060037 1x060036 1x068622 1x090984

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 14 / 131

Paintball – Filter cartridges

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 15 / 131

Mounting brackets for fastening separator and filter housings:

Mounting bracket Mounting brackets - diameter

Inner dia. Thread size Wall Clamp Bracket

76 M8 1-8 14584 12917-M

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 16 / 131

The B-Timer can be mounted or refitted on all BAUER compressor.

Designation Part no.

Replacement battery 82743

Mounting clamp P21 / P41 N15550