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TECHNICAL SPECIFICATIONS
SPECIFICATIONS
GENERAL SPECIFICATIONS
DESCRIPTION SPECIFICATION
Metric Standard
Maximum Torque 270 Nm @ 1850 rpm 200 ft. lbs. @ 1850 rpm
CYLINDER BLOCK
Specification
Description
Metric Standard
Flatness - Cylinder Head Gasket Surface < 0.1 mm < 0.004 in.
PISTONS
Specification
Description
Metric Standard
Material Cast Aluminum Alloy
Piston Ring Groove Width - No. 1 1.220 - 1.250 mm 0.0480 - 0.0492 in.
Piston Ring Groove Width - No. 2 1.220 - 1.240 mm 0.0480 - 0.0488 in.
Piston Ring Groove Width - No. 3 2.010 - 2.030 mm 0.0791 - 0.0799 in.
(1) Measured perpendicular to piston pin bore, 7 mm (0.28 in.) from base of piston skirt
PISTON PINS
Specification
Description
Metric Standard
Type Floating
Specification
Description
Metric Standard
Specification
Description
Metric Standard
Description Specification
Metric Standard
CONNECTING RODS
Specification
Description
Metric Standard
CRANKSHAFT
Specification
Description
Metric Standard
CAMSHAFT
Description Specification
Metric Standard
CYLINDER HEAD
Specification
Description
Metric Standard
Flatness - Cylinder Block Gasket Surface < 0.1 mm < 0.004 in.
Valve Guide Inside Diameter - Intake 5.020 - 5.038 mm 0.1976 - 0.1983 in.
Valve Guide Inside Diameter - Exhaust 5.515 - 5.533 mm 0.2171 - 0.2178 in.
VALVES
Specification
Description
Metric Standard
VALVE SPRING
Specification
Description
Metric Standard
Length @ Spring Force - Intake and Exhaust 36 mm @ 171 - 189 N 1.42 in. @ 38 - 42 lbs.
Length @ Spring Force - Intake and Exhaust 23 mm @ 437 - 479 N 0.906 in. @ 98 - 112 lbs.
TORQUE SPECIFICATIONS
ENGINE BLOCK
Ft. In.
DESCRIPTION N.m COMMENT
Lbs. Lbs.
(Step (Step
1) 1) -
25 18
Bedplate M10
Bolts (Step (Step
2) 2)
-
30 + 22 +
40° 40° Tighten in sequence. Refer to DISASSEMBLY AND
ASSEMBLY .
(Step (Step
1) 1) -
Bedplate M8 12 9
Bolts (Step (Step
2) 2) -
25 18
CYLINDER HEAD
(Step
1) - 44
5 Tighten in sequence. Refer to COVER(S),
Cylinder Head Cover M6
CYLINDER HEAD, REMOVAL AND INSTALLATION
Bolts (Step .
2) - 80
9
Thermostat M6 Bolts 9 - 80
(Step
1) - 44
5 Tighten in sequence. Refer to CAMSHAFT, ENGINE,
Camshaft Cap M6 Bolts
(Step REMOVAL AND INSTALLATION .
2) - 89
10
(Step
1) 11 -
Variable Valve Actuation 15 Tighten in sequence. Refer to ASSEMBLY,
Assembly (VVAA) M8 VARIABLE VALVE ACTUATION, REMOVAL AND
Bolts (Step INSTALLATION .
2) 19 -
26
(Step
1) - 44
5 Tighten in sequence. Refer to MANIFOLD, INTAKE,
Intake Manifold M7 Bolts
(Step REMOVAL AND INSTALLATION .
2) 12 -
16
FRONT ENGINE
(Step (Step
1) - 1)
Timing Cover to Crankcase 5 44
and Cylinder Head M6 Bolts (Step (Step
2) - 2) Do not reuse these fasteners. If removed, a NEW
9 80 fastener must be installed and tightened to
specifications.
(Step (Step Tighten in sequence. Refer to COVER(S), ENGINE
1) 1) - TIMING, REMOVAL AND INSTALLATION .
Timing Cover to Cylinder 25 18
Head M10 Bolts (Step (Step
2) 2) -
51 38
REAR ENGINE
Ft. In.
DESCRIPTION N.m COMMENT
Lbs. Lbs.
Flexplate to Crankshaft (Step (Step - Do not reuse these fasteners. If removed, a NEW
M9 Bolts 1) 1) fastener must be installed and tightened to
15 11 specifications.
Tighten in sequence. Refer to FLEXPLATE, REMOVAL
(Step (Step
AND INSTALLATION .
2) 2)
-
20 + 15 +
42° 42°
Transmission to Engine
40 30 -
Dust Shield M10 Bolts
Transmission to Engine
60 44 -
M12 Bolts
PTU to Transmission
55 41 -
M10 Bolts
ENGINE MOUNTING
Ft. In.
DESCRIPTION N.m COMMENT
Lbs. Lbs.
LUBRICATION
Ft. In.
DESCRIPTION N.m COMMENT
Lbs. Lbs.
(Step
1) - 44
5 Tighten in sequence. Refer to COOLER, OIL,
Engine Oil Cooler M6 Bolts
(Step REMOVAL AND INSTALLATION .
2) - 80
9
TURBOCHARGER
Ft. In.
DESCRIPTION N.m COMMENT
Lbs. Lbs.
Catalytic Converter to
26 19 -
Turbocharger Collar M8 Bolt