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    Alan Ooi
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    The document outlines 13 operations for machining a part including: parting, facing, turning, milling, engraving, inserting helicoils, lapping, deburring, cleaning, and packaging. Key steps include clamping the part for turning and facing operations, finishing the outer and inner diameters within tolerance, cutting grooves and steps to specified depths, engraving identification and drilling side holes using a macro program, inserting helicoils and checking them with a torque wrench, lapping and cleaning the part, and final packaging after quality control.

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    The document outlines 13 operations for machining a part including: parting, facing, turning, milling, engraving, inserting helicoils, lapping, deburring, cleaning, and packaging. Key steps include clamping the part for turning and facing operations, finishing the outer and inner diameters within tolerance, cutting grooves and steps to specified depths, engraving identification and drilling side holes using a macro program, inserting helicoils and checking them with a torque wrench, lapping and cleaning the part, and final packaging after quality control.

    Copyright:

    © All Rights Reserved
    Download as TXT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    6 views1 page

    Untitled

    Uploaded by

    Alan Ooi
    The document outlines 13 operations for machining a part including: parting, facing, turning, milling, engraving, inserting helicoils, lapping, deburring, cleaning, and packaging. Key steps include clamping the part for turning and facing operations, finishing the outer and inner diameters within tolerance, cutting grooves and steps to specified depths, engraving identification and drilling side holes using a macro program, inserting helicoils and checking them with a torque wrench, lapping and cleaning the part, and final packaging after quality control.

    Copyright:

    © All Rights Reserved
    Download as TXT, PDF, TXT or read online from Scribd
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    of 1

    S929482-REV3

    OP1 - PARTING
    BIG ROD WITH HOLLOW
    CLAMP WITH FIXTURE (ID CLAMPING)
    FACE OD & ID LEAVE 8MM STOCK
    THICKNESS LEAVE 1.5/2MM

    OP2 FACING
    CONTROL FLATNESS FOR TAPING OP2

    OP2 - OD ID FIN & GROOVING


    GUIDE PART OD (GUIDING WILL LOOSE BCUZ OF DISTORTION)
    FINISHING OD & ID
    GROOVING DEEPER TO MAXIMUM TOLERANCE
    THICKNESS FACE APPORX 0.2

    OP3- TURNING STEP


    GUIDE ID
    TURNING STEP FIN DEEPER 0.1
    THICKNESS LEAVE 0.15

    OP4 - MILLING TAP & DRILL

    OP5 - MILLING OPEN SLOT & 30 ANGLE CHAMFER

    OP6- ENGRAVING & SIDE HOLE


    GUIDE WITH FIXTURE (DOVELPIN) OUTSIDE MACHINE FOR MARKING
    MACHINE GUIDE WITH DOVEL PIN ( ENGRAVE SIDE & HOLE SIDE)
    USING MACRO PROGRAM FOR ENGRAVE

    OP7 - INSERT HELICOIL & CHECKING


    CHECKING DONE UNDER (CCTV)
    -HELICOIL CHECKING
    -TORQUE WRENCH CHECKING

    OP8 - FACING GROOVE SIDE (-0.05)

    OP9 - FACING STEP SIDE (-0.1)

    OP10 - LAPPING AFTER QC CHECKING

    OP11 - DEBURRING

    OP12 - CLEANING

    LIQUIDNOT - CITRANOT - DISTILLED WATER - IPA


    (CITRANOT AND DISTILLED WATER CAN SKIP IF NO LAPPING)

    OP13 - PACKAGING (AFTER QC FINAL CHECK)

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