CERTIFICATE

This is to certify that Shri Leeladhar Pal, Jr.Officer Plate Mill

(Elect.), Bhilai Steel Plant, Bhilai has done his project on

“READYNESS & WORKING PROCEDURE OF PAINT

MARKING MACHINE, SIDE TRIMMING SHEAR

LINE-1& LINE-2, & COLD PUNCHING MACHINE

LINE-1 & LINE 2” under my guidance.

The contents and other information are given in.

Project will be useful to the organization.

(B.C.TIWARI)
Deputy General Manager
Plate Mill
Bhilai Steel Plant

1
 ACKNOWLEDGEMENT

A great deal of time and brainstorming was required in developing this

project and many people willingly contributed significantly to this effort.

It is a great pleasure to acknowledge my deep sense of gratitude to my

guide Shri. B.C.TIWARI, D.G.M. PLATE MILL, Bhilai for giving me his
valuable time, support, encouragement and motivation throughout the
work.

I am also thankful and grateful to Shri. V.J.MATHEW, D.G.M. PLATE-

MILL for him kind co-operation and valuable guidance.

I express my sincere thanks to all my colleagues and staff members.

I will be falling short of my duties if I don’t express my thanks to all my

friends and family members who have either directly or indirectly helped
and encouraged me for making it a success.

LEELADHAR PAL
JUNIOR OFFICER
PLATE MILL. (ELECT.)
P.No. 145462

2
 CONTENTS

i) Plate Mill At A Glance

ii) Paint marking machine

iii) Side trimming shear Line-1

iv) Side trimming shear Line-2

v) Cold punching machine Line-1

vi) Cold punching machine Line-2

3
PLATE MILL AT A GLANCE
Contract signed : 1972
Foundation laid August 1975
Lightening of Furnace-3 March 1983
First plate rolled 29thMarch 1983(holi festival)
Size of first plate 50mm x 2050 x 7000mm
Inauguration on 4th February 1984
Inauguration by Shri N.K.P.Salve
(Minister of Steel & Mines)
Lightening of Furnace-2 3rd March 1984
Lightening of Norm. Fce. 2nd March 1985
Start of shearing Line-2 2nd September 1985
Lightening of Furnace-1 November 1985
Cost of Construction 800 Crores
Mill Capacity 0.95 MTPA
Length & width 1.05KM.x0.256KM.
Man Power 1300
Machine & equipment 141.652 Tons
Barrel Legth 3600 mm
Total Bay 9
ISO-9001 December 1993
ISO-14001 28 July 1998
Standard cost of production Rs. 10600 Without Normalising
Standard cost of production Rs. 11400 With Normalising

4
INTRODUCTION OF PLATE MILL

PLATE MILL 3600:

The annual capacity of the mill is 0.95MT of finished plates. The

material rolled is killed and semi killed grades of carbon steel and
alloy steels intended for ship-building, plate-form for off-shore oil
rigs, boiler manufacturing, machine building steel structural, crane-
girders, wagon manufacturing, pipe skelp for large tubular, defense
purpose etc.
Slabs used for rolling are in cast or rolled condition. The dimensions
are IS-226, IS-2062, IS-3039, IS-2002, DMR-249A, IS-2041, IS-
961, IS-8917, IS-3503, SAIL-MA, Lioyds, DIN, ASTM, BS and
other sepecification.
The project range for plates are: thickness: 6-120mm, width: 900-
3200mm, legth: 2-15Meters. Plates are classified as Heavy(41-
120mm), Medium (21-40mm.), and light (5-20mm) as per thickness
range
The length of Plate Mill is 1056 Meters and width 256 meters with
an overall covered area of about 147654M square. There are total 9
bays 3 bays with a span of 36 M each. 3 bays of 30 M each and 3
bays of 18 M.
The mill is known as 3600mm mill as the barrel length of work-rolls
of Roughing and Finishing Stand is 3600 mm. the maximum
possible width of the plate that can be obtained is 3200 mm after
5
giving allowances for manipulator operation and side trimming
losses.

ROLLING STAND COMPLEX:

 Vertical stand
 Roughing stand
 Finishing stand

 Cooling Leveling and inspection of plates

 Cutting of plates into final size
 Heavy plate finishing section
 Normalizing section
 Dispatch of plates
 Programming section
 Material handling equipment:
 EOT cranes
 Transfer cars
UNDERGROUND INSTALLATIONS:
 Oil cellars (6 nos.)
 Hydraulic cellars (3 nos.)
 Electrical control rooms (ECR)
 Scale tunnels
 Bed drainage pump house-1 & 2.
 Ventilation chambers
 Power Electronic Lab
 Motor Room
6
  Sub-station-31 & 32: Power to Plate Mill
 Nitrogen station
 Roll grinding shop & Bearing Inspection Shop
 Blade Grinding shop
 Auxiliaries
 Oxygen plant-2 & Acetylene plant- gas supply for Flame
cutting machine
 Departmental Repair shop-1 & 2:
This shops are located in the bay of the mill. The equipments
installed are lathe machine surface grinding machine, pedestal-
grinding machine, drilling machine, power saw etc.
Additional Operational Capacity:
 The 2 shearing line in the finishing area are inter connected by
a reversible transfer device after Side Trimming Shear.
 One Hydraulic repair shop is also envisaged for carrying out
repairs of hydraulic cylinders etc.
 There are more than 46 control pulpits for operating various
Ground equipments.

7
PAINT MARKING MACHINE

8
INTRODUCTION:

Paint marking machine is very important machine for the plate mill.

Which is printing on the plate by paints. This machine controlled from CP

21. Machine is fully PLC based machine. In CP-21 2PC installed for

operating the machine, first known as a Host and second is Terminal. Plate

no. and other [data] transferred from host to terminal PC, Then head ready

for paint Marking.

READYNESS:

This machine has 2 heads, known as a left and right head. At a time one

head in working and one head in stand by. On roll table have 2 sensor: 1 st

sensor install of before head and 2nd is after head. When machine in

remote mode data transfer through on-line, host to terminal PC, if machine

not working in remote then machine put in local mode and data transfer in

off-line [manually]. In the PLC panel in CP : OPC card 7 line for Right
9
machine and 7 line card for left machine. One power supply card on the

panel is +5V, +12V -12V for working of OPC cards. 1 CPU card

connected with inside lithium battery for commanding the other

cards/drives. Sensor supply breaker 1A 24V feed to the sensor 1& 2.

2communication card install for left/right head. IO 3-1 & IO 3-2 card

install in 2nd row( below)- I/O cards-11 & 11 cards in above row

power supply card also besides of communication card.

10
READYNESS OF MACHINE:

11
12
13
I/O PANEL:

14
VT WINDOW FUNCTION FOR KEY

15
 F1 TO F12 F1TOF2 SAME TO BOTH VT KEY BOARD & WINDOW

F10 F10 MACHINE READY

HELP F11 HELP

F12 SHIFT+F2 INTERUPT MARKING & START FROM PROGRAM

F13 SHIFT+F3 TROLLEY STATUS ENABLE/DISABLE (ONLY CPM2)

F14 SHIFT+F4 TROLLEY I N POSITION

F18 SHIFT+F8 MARKING START

F19 SHIFT+F9 INTERUPT MARKING AND HEAD LEFT TO UP

PF-1 NUMLOCK MAIN SCREEN

PF-2 DIVIDE( / ) ALARM

PF-3 MULTIPLIER( X) SETUP VALUE

MARKING SEQUENCE:

1 F10 MACHINE READY

2 SHIFT+F4 IN POSITION

3 SHIFT+F8 MARKING START

SHIFT+F3 TO DISABLE

SHIFT+F2 NO DATA Password: bsp@1234

WORKING PROCEDURE:

When plate appear in sensor 1 then head half down toward plate. After

some times 2nd sensor sense to plate, then head fully rest down on the

plate and plate move on roll table marking starts on the plate. Special

feature of the paint: Instant dry paint. On head white paint refined

[imported-Denmark]. This machine is Pneumatic operated (by air

16
pressure) machine, & one hydraulic cylinder. That helps to head down or

up on the plates during paint marking. 2 no. pumps and filter install in

paint panel area, for pumping the paint and thinner and supply to head

with the help of pneumatic air pressure. In CP-21, operator enter the data

on terminal PC then host PC and machine panel communicate to Left or

Right head as per requirement of operator. Then paint spray on nozzle

head and print on the plate surface. Paint marking machine for finished

plate painting likes: BHILAI STEEL PLANT, L&T P 2469905, IS 2062

E250BR, H-291424, MM.12X2500X7274, UN NISHATPURA, all details

apply to the plate. Date: 27/07/2019.(A shift). Machine status can see on

PC. After complete printing action, that head uplift with the help of

hydraulic cylinder. After paint marking, every time nozzle cleaned by

thinner with pneumatic pressure. And plate move to R/T 407 & 408

through TB -1 & R/T 409 & 430 through TB-2. For checking the head

healthy in ground position, there Manual operating panel is installed,

besides of numbering heads.

PAINT MARKS ON THE PLATE:

17
HYDRAULIC PART:

 Hydraulic cylinder

 Solenoid, distributer

 Hydraulic oil Supply Source

PNEUMATIC PARTS:

 Pneumatic supply source

 Air pipe line

 Solenoid, distributer for air pressure on/off

18
PAINT SIDE PARTS:

 Paint filter

 Refined white paint

 Thinner

 Pump for 2 line

 Communication pipe line

ELECT. PART:

 Entry/exit sensor on roll table

 Sensor on head.

PROBLEMS:

Hydraulic & pneumatic:

 Oil pressure low,

 solenoid/distributer not working properly,

 pneumatic air pressure low

 air pipe damage

 paint line jam/damage/

19
  paint filter jam/

ELECT./PLC :

 Data not transfer from host to terminal PC .

 Power supply failed, CPU card fail, OPC card faulty, etc.

 Machine On- Line problems.

 Sensor misalignment /damage

 Sensor supply absent. Etc.

20
 SIDE TRIMMING SHEAR-1[L/O 117]

INTRODUCTION:

In Plate Mill 2 STS machine installed in finishing area: line-1 and line-2.

Both machine working at a time continuously. For plate better shaping,

side trimming shear is very important for customer requirement and

quality improvement of mill also.

21
MAIN FEATURES:

MAKE : CZECH (SKODA)

Capacity : 5mm-40mm thick shearing

1050-3450mm width

Cutting length : 1100mm (maximum)

System : Electro-hydraulic

Electro-mechanical

Mechanisms : 1. Main drives-530KW/400VDC

2. Pinch Rolls Drives- 30KW/300VDC

3. Width Adjusting Drive : 25KW/230VDC

4. Blade Adjusting Drive:

A. Horizontal gap: 1.1KW/415VAC

B. Vertical gap: 1.1KW/415VAC

22
 5. Hydraulic Motor: 22KW/415VAC

6. Lubrication motor: 3KW/415VAC

7. Ventilation motor: -

A. Main Drive: 5KW/415VAC

B. Pinch Roll: 0.55KW/415VAC

The side trimming shear is a down cut static type Guillotine shear.
Mechanism 1,2 &3 are D.C. drive & rest induction motor drives. Two
sides are to be trimmed, there are two pairs of main drive motors, each
driven by separate control thyristor converter. Shearing can be controlled
by pre-programmed switch & limit switch, depending upon thickness of
plates.

Shear Operation:

There are four front & four back pinch rolls. For each pair there are two
DC motors, connected in series & operated by separate control thyristor
converter with position controls. There are 4 pairs of pinch rolls as per
design. The speed of pinch rolls & feeding and discharging roll tables are
synchronized. They have transport mode of operation also. Solenoid
controlled hydraulic cylinders operate the lifting and lowering of top pinch
rolls depending on the position of plate on induction sensors. Excess
length travel protector is also given in position regulation scheme, the
operation of which results in fast braking of main drive motors and pinch
roll motors.
23
Induction sensors installed on cutting bed are used to give command to
pinch rolls to operate depending on the position of plate on the bed.

As the plate initially covers sensor K1, roll tables feeding the plate to
shear, stop and solenoid of front pinch rolls operate to bring down top
pinch rolls for gripping the plate.

The plate moves forward because of synchronous motion of roll tables &
front pinch rolls. The normal step length is 1050 +-25mm. The plate sides
are sheared as main drives are ope rating synchronously.

24
25
As the K2 K3 sensors is covered by plate, the back top rolls solenoids get
energized & pinch rolls are lowered to grip the plate & the front pinch roll
are lifted. Plate moves forward after every stroke of cutting.

The plate is “FULLY CUT” is indicated by the operation of K3 sensor. As

the plate leaves the sensor K3, the signal is given to lift the back pinch
rolls. The plate moves forward after cutting on transfer bed.

The marking system of plates for cutting is through laser beam.

ASSOCIATED DRIVES OF STS-1:

1) Laser Beam
2) Manipulators
3) Entry roll table (2007-2008)
4) Discharge roll table (2025-26)
5) Scrap conveyors (2093, 2022AB & 2023)

Parallel & Hot Reserve scheme:

Entry/Exit roll table have parallel scheme.

Entry/Exit lower pinch rolls may be run with each other.

Entry/Exit upper pinch rolls have hot reserve scheme.

INTERLOCKING:

A. Hydraulic system oil low pressure.

26
B. Lubrication system oil flow
C. Both blade must be in initial position and synchronized.
D. Crop conveyor must be running.
E. Ventilation of main drives & pinch rolls.

F. When the plate is present showed by sensor (K1, K2, K3). Blade

adjusting & width adjusting drive will not work.

G. Transversal blade when not coming in position shear will stop.

H. Step length more than selected value shear will stop.

READYNESS:

STS-1 controlling and operation from CP-23 and electrical panels situated

to ECR-10. In shear plate coming from Paint Marking Machine. These

machine only both side trimmed of the plate, as per customer requirement

width size. These machine trimmed from 8 mm plate to 40mm plate both

side edges.

27
WORKING PROCEDURE:

Main Drive motor of 530KW DC motor in both A & B side. Which

operates to side cutting blade [top-movable], fix blade mounted on the

stand in both side. Horizontal and vertical gap motor 1.1 KWDC motor

both A & B side. This motor adjusted the vertical and horizontal blade gap

for better finished cutting. Pinch roll A side entry is 2 nos. and exit 2 nos,

then same Pinch Roll B side entry is 2 nos. and exit is also2 nos. all

motors are DC motors. There operation by joy sticks fixed on CP-23. For

hydraulic and lubrication 2 AC motor installed in each side, 1 motor is on

ever stand by mode. These motor always pumping the lubricant oil and

hydraulic oil feed to hydraulic cylinders, which working at time of

trimming that pinch roll up and down on plate and its helps in stepping

mode. Oil tripping[ interlock] the machine when oil pressure low in that

time main drive tripped due to oil insufficient on their oil chamber. And

vertical, horizontal interlock to the machine. STS-1 controlled from ECR-

28
10. CK is CZECH drives and new DC drives installed their. And drive is

communicate to PLC.

Operations :

In CP-23 when operates the machine plate both side trimming starting,

then first positioning of the plate with the help of laser line marking and 3

manipulator, magnet up down and horizontal moving 2010 A, B, C adjust

for the plate position on the roll table moving towards shear then first

29
sensor is sense the metal then stepping movement of roll table starts for

trimming. In stepping mode roll table move with plate, after some seconds

R/T is stop then cutting blade movement starts from up to down, then after

trimming the side of plates, blade move from down to up and stepping roll

table shifted the plate towards shear. Both side cutting scrapes dropped on

hoper and shifted through conveyor and out side to winch machine.

3 sensor installed in fixed side in share frame, 1st sensor (PH-1)sense the

plate then pinch & Main drive(side trimming blade) starts the working. 2nd

and 3rd(PH-2 & PH-3) contact is in series. Both 2 nd and 3rd sensor, any one

sensor sense the plate trimming are continue, plate out from both sensor

trimming work off in the machine.

1st sensor sense then all pinch roll active and rest on the plate then stepping

on and trimming also on after some time, 2 nd sensor sense the metal all

pinch roll open but trimming will be continue up to 3 rd sensor sense the

last edge of plate, then main drive (trimming blade) stopped and blade

fully up side.

Problems:

 Hydraulic interlocking failed- shear tripped.

30
  Hydraulic distributor/solenoid problems.

 Lubricating oil in chamber is low pressure or low level,

 Pinch roll friction coupling loose.

 Sensor not working.

 Blade gap- horizontal and vertical problems.

 Drives tripping due to scrap jamming on the shear, scrap removed

by welding cutter.

Gap adjustment of the blade is important, with the help of 1.1KW motor is

in both vertical and horizontal in both side. This motor installed inside the

shear. Blade gap vertical and horizontal is most important for better

finished trimming of plate. That improved the quality of finished plate and

customer satisfaction/requirement.

31
SIDE TRIMMING SHEAR-2 [L/O 150]

32
INTRODUCTION:

STS-2 controlling and operation from CP-29 and electrical panels installed

in ECR-14, all panel is ABB (VVVF) drives. All motors AC motor, in

shear plate coming from Paint Marking Machine. These machine both side

trim of the plate for customer requirement, particular width size. These

machine trim from 8 mm plate to 40 mm plate both side edges.

READYNESS:

33
Main Drive motor is 400 KW AC motor in both A & B side. This is

operated to plate side trimming blade, movable and fix blade mounted on

the stand in both side. Horizontal and vertical gap motor 1.1 KW motor

both A & B side. This motor adjusted the vertical and horizontal blade gap

for better finished cutting. Pinch roll A side entry is 2 no. and exit 2 no,

then same Pinch Roll B side, entry is 2 no. and exit is 2 no. also, all

motors are AC motors. There operation by joy-stick fixed on CP-29

operating desk. For hydraulic and lubrication 2 AC motor installed in each

side, 1 motor is on ever stand by mode. These motor always pumping the
34
lubricant oil and hydraulic oil feed to hydraulic cylinders, which working

at time of trimming, that hydraulic cylinder, pinch roll uplift and down on

plate and its helps in stepping mode. Hydraulic & Lubricating Oil tripping

[interlock] facility available in the system, the machine when oil pressure

low in that time main drive tripped due to oil insufficient on their oil

chamber. If hydraulic system healthy to operate the cylinder uplift and

down of pinch roll on the plate, as per operator requirement.

In movable side 2 sensor PH-1a (before pinch roll) and PH-2 (after pinch

roll) installed on the shear and 1 sensor PH-1 is before trimming shear.

WORKING PROCEDURE:

Incoming roll table is 2108 and 2109. Plate adjust with the help of both

side laser marking unit and 3 magnetic manipulator before CP-29 and after

3 magnetic manipulator, magnet up down and horizontal moving A, B, C

adjust for the plate position on the roll table moving towards shear when

operates the machine, then first sensor PH-1 is in ground level, sense the

plate then plate formation on the pc screen and start the communication

with HMI automation, after some time 2nd sensor PH-1a sense the plate

(before Pinch Roll), start the stepping movement of roll table, then move

the plate towards PH-2 sensor, one another sensor installed for hold on to

the plate during trimming, installed in middle of movable side stand.

35
After trimming of plates, blade moves from down to up. Both side cutting

scrapes dropped on hoper 2024, shifted through conveyor-2-2022A/con.-

3- 2022B and incline conv. 2023 and out side to winch machine.

PROBLEMS:

 Hydraulic interlocking failed- shear tripped.

 Hydraulic distributor/solenoid problems.

 Lubricating oil in chamber is low pressure or low level oil

 Pinch roll friction coupling loose problems.

 Sensor working problems.

 Blade gap- horizontal and vertical disturbed.

 Drives tripping due to scrap jamming on the shear, scrap remove by

welding cutter. Blade gap vertical and horizontal is most important

for better finished trimming plate.

36
COLD PUNCHING MACHINE LINE-1

37
INTRODUCTION:

Machine made by MAGNEMAG STENLOSE DENMARK & installed

on line-1 and control and operate from CP-26. Plate incoming roll table is

2063 (ECR-12), Roll table 2087 and controlled from ECR-13, cold

punching machine-1, and its exit roll table is 2088 then TB-3.

Lenze Drive installed in back side of the panel.

Following cards are installed on the panel:

Power cards : G-167- v1 +-15v & G 171- +24v – v1, v2 top rack

CPU card with battery: MC 13-2(AO-2.81) 1no.card installed in top ack.

MC13-20(AO-2.83)with 8selecting switches1no. card installed in top rack.

Interface cards: II 4-1 2 nos. installed in top rack

Input/output cards: I/O 3-1 & 3-2 12 NOS.

OPC 4-1 – 6 cards in below rack

OPC - 2-3 -3 cards in below rack

Stepper cards for x axis and y axis- 2 nos. connected in below rack

OPC Bypass card rack – 2 nos. connected in below rack.

38
I/O PANEL:

39
READYNESS:

If VT Terminal hang:

1. Start PC

2. Check Date of PC

a) It should be less than 2008

3. To open required screen in VT terminal, click ON.

 CPM 1 Black icon

4. Black screen will appear with counter running at bottom right side.

5. Click on F11

6. Click on Numlock

7. Black screen with required details appears

8. Now, machine is ready to operate.

This machine is PLC based working machine. Data receive from HMI, if

operator send the data, PLC read and communicate to machine & ready

for punching.

40
READYNESS OF MACHINE:

VT WINDOW FUNCTION FOR KEY

F1 TO F12 F1TOF2 SAME TO BOTH VT KEY BOARD & WINDOW

F10 F10 MACHINE READY

HELP F11 HELP

F12 SHIFT+F2 INTERUPT MARKING & START FROM PROGRAM

F13 SHIFT+F3 TROLLEY STATUS ENABLE/DISABLE (ONLY CPM2)

F14 SHIFT+F4 TROLLEY I N POSITION

F18 SHIFT+F8 MARKING START

F19 SHIFT+F9 INTERUPT MARKING AND HEAD LEFT TO UP

PF-1 NUMLOCK MAIN SCREEN

PF-2 DIVIDE( / ) ALARM

PF-3 MULTIPLIER( X) SETUP VALUE

MARKING SEQUENCE:

1 F10 MACHINE READY

2 SHIFT+F4 IN POSITION

3 SHIFT+F8 MARKING START

SHIFT+F3 TO DISABLE

SHIFT+F2 NO DATA Password: bsp@1234

41
WORKING PROCEDURE:

12 punchers installed in 2 row, each row 6 puncher installed in machine.

This machine is operates x axis and y axis by pneumatic air pressure, air

pressure maintained by distributor and solenoid.

If any puncher not working or faulty, those particular puncher terminals

open from TB and OPC card remove from rack, bypass card to insert on

rack and connector connect to the particular socket placed of OPC2-1. On

PLC panel, only 2 card bypass at that time for normal running drives. Its

card are modified. Manually operation of the drives, panel is installed

besides of punching heads. In Punching heads puncher resistance is

approx.3Ω. puncher coil operates in 24V (for few second 110v) for better

impression. Puncher working with pneumatic air pressure also that helps

to operate the puncher in better stroke on the plate or better punching of

head. For checking the head healthy in ground position, there Manual

operating panel is installed, besides of numbering heads

PROBLEMS:
42
 Machine not in home position

 Head not moves to X and Y axis.

 . Less punching impression on plate

 Pneumatic problems;

 Low air pressure

 Distributer/solenoid faulty,

 Puncher faulty. Etc.

43
COLD PUNCHING MACHINE LINE-2

44
45
INTRODUCTION:
Machines installed on line-2 and control and operate from CP-32.

Machine made by- InfoSight Corporation INFODENT MARKING

SYSTEM U.S.A.

46
I/O PANEL:

47
Plate incoming roll tabl is 2143 (ECR-15), cross cut shear 2056 and tilting

roll table 2158 and its exit roll table is 2183 controlled from ECR-16,

then TB-4.

READYNESS:

If VT Terminal hang:

1. Start PC

2. Check Date of PC

a. It should be less than 2008

3. To open required screen in VT terminal, click ON.

 CPM2 Black icon

4. Black screen will appear with counter running at bottom right

side.

5. Click on F11

6. Click on Numlock

48
 7. Black screen with required details appears

8. Now, machine is ready to operate.

READYNESS OF MACHINE:

VT WINDOW FUNCTION FOR KEY

F1 TO F12 F1TOF2 SAME TO BOTH VT KEY BOARD & WINDOW

F10 F10 MACHINE READY

HELP F11 HELP

F12 SHIFT+F2 INTERUPT MARKING & START FROM PROGRAM

F13 SHIFT+F3 TROLLEY STATUS ENABLE/DISABLE (ONLY CPM2)

F14 SHIFT+F4 TROLLEY I N POSITION

F18 SHIFT+F8 MARKING START

F19 SHIFT+F9 INTERUPT MARKING AND HEAD LEFT TO UP

PF-1 NUMLOCK MAIN SCREEN

PF-2 DIVIDE( / ) ALARM

PF-3 MULTIPLIER( X) SETUP VALUE

MARKING SEQUENCE:

1 F10 MACHINE READY

2 SHIFT+F4 IN POSITION

3 SHIFT+F8 MARKING START

SHIFT+F3 TO DISABLE

SHIFT+F2 NO DATA Password: bsp@1234

49
WORKING PROCEDURE:

In the machine, for numbering, 21 pins installed in machine. Each pins

operates by pneumatic air pressure. Its rack is moving horizontal and

vertical direction ( x axis and y axis) during numbering on the plate, as per

requirement of the number feed from CP-32. This machine is operates by

pneumatic air pressure, air pressure maintained by distributor and solenoid

& operates to machine cylinder for head up & down, during numbering on

the plate. For checking the head healthy in ground position, there Manual

operating panel is installed, besides of numbering heads. In CP-32

operator collect the plate data and first enter to terminal PC and PC

communicate to host PC, after PLC panel, and communicate to punching

head. Their head are 2 nos. –no.1 & no.2. Only one machine working in

the operation. One head is ready for working and placed in stand near

machine.

PROBLEMS:

 Machine not in home position

 Head not moves to X and Y axis.
50
 . Less punching impression on plate
 Pneumatic problems;
 Low air pressure
 Distributer/solenoid faulty,
 Pin faulty. Etc

51