GET NOTES

BY:-Deepesh Kumar
TWO SECTION IN COMPANY

 SMT:- SMT stands for  MI:- MI stands for “Manual

“Surface Mounted Technology” Insertion”
Machines used in SMT
1. PCB Loader:- (For Load PCB From Magazine)
2. PCB Cleaner:- ( For Cleaning the Dust and Moisture From PCB)

3. Screen Printer:- (For applying solder paste on PCB board)

4. Solder Paste Inspection(SPI):- (For inspect Paste applied Right OR Wrong)

5. NXT Pick And Place:- (For mounting components on surface of PCB)

6. Reflow Oven:- (For melting Paste and provide hold to components)

7. AOI(Auto Optical Inspection):- (For Inspecting components insert properly)

8. Buffer(PCB Unloader):- (For unloading PCB and put it in Magazine)

Tools Used In SMT MACHINES
 Wiper Paper:- It is used in Screen Printer to Clean the Stencil From the Bottom
side.

 Stencil:- It is a Pattern formed Glass plate through which Paste applied on panel.

 Chiller:- It is connected to the Reflow Oven used For provide cooling.

 Tooling Pin:- It is used for support the PCB when length is more.
 Profile:- Used to find actual value of Reflow and Wave temperature.
 Stick Feeder:- It is used to insert big components in NXT.

 Changer:-It is used In Pick And Place machine. In which different types of nozzles
are Placed. Header Picked the Nozzles According to the Size of Components.

 Nozzels:- It stick the components and placed at the PCB panel.

 Feeder:- It is used to feed the Component Reel in Nxt machine.

TYPES OF HEAD
HEAD Placement per Hour
 H01  4200
 H02  5500
 H04  6500
 H08  10500
 V12  26000
 H24S  35000
 H24  37500
TYPES OF NOZZLES
NOZZLES
 0.4 (YELLOW)
 0.6 (DARK GREEN)
 0.7 (BLUE)
 1 (PINK)
 1.1 (BROWN)
 1.3 (LIGHT GREEN)
 1.3M (ORANGE)
 1.8 (SKY BLUE)
 2.5 (VIOLET)
Types of Changer
Head Name of changer
 H01  NC8LB
 H02  NCETB
 H04  NE18A
 H08  NL30A
 V12  ND36A
 H24  ND74A
MACHINES IN MI(BACKEND)
 Radial machine
 Axial Machine
 Wave Soldering Machine
 Coating Machine
 Screwing Machine
 Router
 Selective Soldering Machine
 ICT
 FCT
Components of Wave soldering
 Fluxer Unit:- A section where Flux is applied on PCB Board.
 Preheat Zone:- Three preheaters are used to activate Flux.
 Soldering Unit:- where solder applied on components.
 Clean Claw Liquid:- We use IPA For cleaning claws of conveyor.
 Solder Bar:- These are solder rod which are used to maintain solder level.
 Solder Dross:- This is extract dust material produce from solder into pot.
 Cooling Zone:- After soldering unit Board passes through cooling zone for cooling.
 Nitrogen:- It is used for goold Soldering and reduce the Quantity of Dross.
 Exhaust Motor:- It is used to take out dust and smoke of wave machine.
TYPES OF SOLDER BAR
SAC-0307 SAC-305

 LEAD FREE:- Which contain Sn-96.5% Ag-3% Cu-0.5%

 LEADED:- Which contain Sn-63.5% Pb-36% Cu-0.5%
Types Of Flux
TAMURA ALPHA RF 800
 FLUX GRAVITY 0.815 TO 0.829  FLUX GRAVITY 0.791 TO 0.798
 YELLOWISH IN COLOUR  LIGHT WHITE IN COLOUR
Types Of Wave

Chip Wave Lamda Wave

 Turbulant Flow  Laminar Flow