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Abstract
The distributions of residual stresses of shot peened 20Cr, 30CrMo, 40Cr, GC4, 45 steels and LC9 aluminum alloy over the
hardened layer were measured in an X-ray diffraction apparatus using the 0 and 30° two-point method with step-by-step
electrolytical dissolution, and then studied quantitatively. The compressive residual stress at the surface, s rc
s , the maximum
compressive residual stress, s rc
max, the depth of the compressive residual stress field (CRSF), Z0, and the average diameter of
peening dents D, could be calculated empirically from the metal yield strength, s0.2, the ultimate tensile strength, sb, and the
peening intensity, fA. © 1998 Elsevier Science S.A.
Table 1
Chemical compositions of the metals tested (wt.%)
Material C Si Mn S P Cr Ni Mo Fe
LC9 Cu Mg Zn Mn Cr Si Fe Al
1.6 2.5 5.6 0.15 0.23 0.50 0.50 Bal
Table 2
Heat-treatment techniques and the mechanical properties of the metals tested
Note: OQ.&T. — oil quenched and tempered; Q.&A.—quenched and aged; WQ.&T. — water quenched and tempered; IQ.&T. — isothermal
quenched and tempered.
Table 3
s , s max for peened specimens
The values of s rc rc
Fig. 1. Distribution of the compressive residual stress s rc over the hardened layer Z by shot peening: (a) steel A; (b) steels B and C; (c) steel F;
(d) steel G; (e) steel I.
Using X-ray diffraction apparatus, model 2903, the 3. Experimental results and analysis
residual stresses over the depth were measured by the 0
and 30° two-point method with step-by-step electrolyti- 3.1. Residual stress field
cal dissolution: select the Cr target, diffract crystallic
plane a-Fe(211), and determine the peak position by The compressive residual stress distributions over the
half-width techniques. hardened layer from the surface were measured. Some
S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73 67
typical CRS profiles are shown in Fig. 1, the depths of cation and listed in Table 4. The calculated results of
compressive residual stresses CRS (Z0) being measured s and s max are quite good for steels, Al-alloy, Ni-al-
s rc rc
and listed in Table 3. loy, Ti-alloys and copper alloys, etc., the maximum
For all of the specimens, the residual stresses at the deviation being about 20%. This deviation is accept-
surface are compressive. Moreover, the profiles and able and applicable in engineering. Since the equations
characters of the CRS are similar: the CRS value are derived from the average values s rcsm) of s s , there
rc
increases with depth to the peak value and then de- is some scattering in the values. As a matter of fact,
creases (except for shot-peened soft state 45 steel). s rc
s have a range in practice, the tested s s by X-ray
rc
The CRSF of shot-peened metals are influenced by diffraction being the average value within 16 mm depth
the metal properties and the peening parameters. Since from the surface. Consequently, giving a range for s rc s
the CRSF have direct effects on the fatigue resistances (9 30 MPa) has a practical meaning.
of components and structures, quantitative study of s rc
s is introduced by elastic deformation, and s max is
rc
the CRSF is important and applicable to improving formed by plastic deformation. Therefore, s rc s and
the strengthening effects of shot peening. s rc
max can be expressed respectively by s0.2 and sb of
To quantitively describe and study the compressive the metals [5].
residual stress field (CRSF), four characteristic
parameters have been named and studied: s rc s , the 3.1.2. Z0 and D, the new parameter for shot peening
compressive residual stress at the surface (MPa); s rcmax, intensity
the maximum value of the compressive residual stress Z0 is influenced by the metal properties and d, C
(MPa); Zmc, the distance of s rc max from the surface and P of shot peening. Of these, the former three
mm); Z0, the depth of CRSF (mm). These parameters parameters are constant, and not affected by the shot-
reveal the three key points in the curve of s rc – Z, the peening equipment, but P is. Comparison can not be
knowledge of which enables the description of the made, therefore, with parameter P given in other
CRSF. works [4]. A new parameter is D (peening dents di-
ameter), which is not affected by the features of the
3.1.1. s rc
s , s max
rc
equipment, such as the jet mouth conditions, shot
From Fig. 1, the values of s rcs , s max for all of the
rc
angle, etc.
shot-peened specimens have been determined, as listed The values of D have been measured [5] and are
in Table 3. It can be seen that parameters P and C
listed in Table 5, showing a decrease with the strength
have only a small influence on s rcs , the major parame-
of the targets and an increase with the shot-peening
ter affecting s rcs being the metal itself. Based on the
pressure.
regression of the average values of s rc s , s max, s0.2 and
rc
The relationship of D and Z0 is [6]:
sb of the metals, it is found that s mm and s 0.2 are in a
rc
quite close linear relationship, the equation obtained Z0 = (1.41D − 0.0915d)[1+ 0.09(C −1)0.55] (3)
being:
of which Z0, D and d are in mm; and C is the coverage
s =120+ 0.5s0.2(930)
rc
s (1) (× 100%). The present results are in accordance with
the above equation.
Due to the influences of surface grinding and exist-
ing surface defects, the value of s rcs oscillates. There-
3.1.3. Zmc
fore, to set a range for s rc 930 MPa is reasonable and
s
Zmc (distance of s rc
max to the surface, mm), i.e. the
applicable in an engineering context.
position of s rc , can be expressed by the ratio of
Ref. [7] indicates that s rcmax and sb have a good
max
Zmc/Z0 in an s rc –Z curve. The statistical results are
linear relationship. In Table 3, s rc
max is affected mainly
Zmc/Z0 = 0.22–0.35, and the average value is 0.28,
by the metal itself, and in the regression of the average
thus:
mm) of s max, s0.2 and sb, a linear relationship
value (s rc rc
Table 4
Test verification of the s rc
s and s max (MPa) equations
rc
(listed in Table 6). The relation of D (mm) and fA (mm) obtained; whilst for fA \ 0.6 mm (converted from C
is: strip to fA), the D values can be calculated.
D =120 + 186fA r= 1.0047 (5)
3.2.2. Influence of the target on the relationship of D
where r is the regressive coefficient. The curve is shown and fA
in Fig. 5(f). For different targets (20Cr, 30CrMo, GC4, 45, LC9),
D is greatly influenced by fA. Furthermore, D and fA the dent diameter D and the shot peening intensity fA
have a one-to-one direct relationship. Therefore, the have been determined, the data being plotted in Fig. 5.
new parameter D can be regarded rationally as the As they have a good linear relationship, it can be
intrinsic parameter standing for shot-peening intensity. concluded that for any metal, the values of D and fA
The fA range is: 0.2 – 0.6 mm; for 0BfA B0.15 mm have a linear relationship, parallel to the 70 spring steel,
(converted from N strip to fA), the D values can be but the value of D0 is different: D0 is the dent diameter
S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73 69
Table 5
Average values of peening dents diameters (mm)
No. A1 A2 A3 B1 B2 C1 D1 D2 D3 E2 F1 F2 F3 F4 G1 G3 G4 H1 H2 H3
D (mm) 201 234 213 200 235 211 190 226 260 241 170 192 202 223 225 259 286 209 223 260
at assumed intensity fA =0. This is an interesting result. 3.2.3. Effect of shot diameter d on the relationship of D
Referring to Eq. (5) and Fig. 5, the general relationship and fA
of D and fA (d= 0.8 mm) is: Taking account of shot diameter, the general equa-
tion of D is:
D = D0 +186fA (6)
D= (d/d0)n%(D0 + 186fA) (8)
From Fig. 5, different values of D0 for different
targets are listed in Table 7. The values of s0.2 and sb where n% is a coefficient to reveal the severity of d on D.
for every target are also listed in Table 7. Obviously, The result of Li [6], where d= 1.10 mm, have been
the difference of D is caused mainly by the difference of used to check the above equation: fA = 0.3 mm, D=
the mechanical properties of the target. 299 mm, d= 1.10 mm, d0 = 0.8 mm; thus n% =1.72, the
The regressive curves of D0 and s0.2 (shown in Fig. 6) above equation being expressed as:
indicate that D0 and s0.2 have a quite good linear
D= (d/d0)1.72(D0 + 186fA) (9)
relationship, the regressive equation being:
In verifying Eq. (9) (d= 1.10 mm), the deviations of
D0 =205− 62.8(s0.2/sA0.2) (7)
the tested and calculated values listed in Table 8 are
where s0.2 and sA0.2 are the yield strength of the target mainly within 1 and 2%, the maximum deviation being
and the 70 spring steel (arc height strip) (MPa), respec- 8%.
tively. Therefore, Eq. (9) is applicable, and can be taken as
It can be seen that for targets with high yield a general expression. This result has an important
strength, s0.2 is comparatively high and D0 is conse- meaning both in the development of shot-peening the-
quently low, therefore the peening dent diameter D is ory and in the application of shot-peening treatment in
small; otherwise, the value of D is large. engineering.
Fig. 4. Distribution of compressive residual stress s rc by peening over the hardened layer Z for spring steel 70.
70 S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73
Table 6 Table 7
Diameters of the dents on the arc strip The value of D0 for different target metals
Table 8
Test verification of Eq. (8) for d= 1.10 mm (mm)
40Cr A% 1530 271 269 1 229 303 1 310 335 8 355 367 5
40Cr B% 1380 314 318 1 325 350 7
40Cr C% 1060 308 317 3 341 349 2 353 381 8 405 413 2
40Cr D% 700 379 384 1 390 416 7
s rc
s = 120+ 0.5s0.2(9 30)(MPa)
D= D0 + 186fA(mm)
D0 = 205− 62.8(s0.2/sA0.2)(mm)
Table 9
The value of K for different targets
Table 10
Test verification of Eq. (12)
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