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Journal of Materials Processing Technology 73 (1998) 64 – 73

Compressive residual stress introduced by shot peening


Shengping Wang a,*, Yongjun Li a, Mei Yao b, Renzhi Wang c
a
Beijing General Research Institute for Non-ferrous Metals, No. 2 Xin Jie Kou Wai St, Beijing 100 088, People’s Republic of China
b
Harbin Institute of Technology, Harbin 150 001, People’s Republic of China
c
Institute of Aeronautical Materials, Beijing 100 095, People’s Republic of China

Received 1 June 1996

Abstract

The distributions of residual stresses of shot peened 20Cr, 30CrMo, 40Cr, GC4, 45 steels and LC9 aluminum alloy over the
hardened layer were measured in an X-ray diffraction apparatus using the 0 and 30° two-point method with step-by-step
electrolytical dissolution, and then studied quantitatively. The compressive residual stress at the surface, s rc
s , the maximum
compressive residual stress, s rc
max, the depth of the compressive residual stress field (CRSF), Z0, and the average diameter of
peening dents D, could be calculated empirically from the metal yield strength, s0.2, the ultimate tensile strength, sb, and the
peening intensity, fA. © 1998 Elsevier Science S.A.

Keywords: Shot peening; Compressive residual stress

1. Introduction 2. Experimental procedure

Shot peening is an effective method of improving the 2.1. Materials


fatigue strength of components and structures. A series
of effects are induced by shot peening, which have great The metals tested are 20Cr, 30CrMo, 40Cr, GC4
influence on the fatigue strength of machine parts. (40CrMnSiMoVA), 45 steels and Al-alloy LC9; their
These effects are: structure change within the surface compositions being provided in Table 1.
layer the formation of a residual stress field (RSF) and Smooth three-point bending fatigue specimens (di-
the change of surface roughness [1 – 5]. To analyse the mension 15× 10× 50 mm) were shot peened and elec-
fatigue limit of surface-hardened components, all of tro-polished after heat treatment (the techniques and
these effects should be considered comprehensively [6]. properties are listed in Table 2). 70 steel is the spring
However, the compressive residual stress (CRS) pro- metal used as the Arc strip in the shape of the plate to
duced by surface plastic deformation is usually re- determine the shot peening intensity according to the
garded as the major factor in increasing fatigue strength forming arc size.
and upon which much more attention has been paid
[3 – 6]. Unfortunately, up to now, research works have 2.2. Shot peening
been limited to the description of CRSF for just one or
two investigated metals and confined within qualitive The shot peening was conducted under a pneumatic
analysis. Here, the CRSF for several shot-peened machine. Cast steel shots with a hardness of 44 to 48
metals in different states is studied systematically and HRC and a diameter of 0.8 mm were used under
quantitatively. different pressures and coverages. The parameters of
* Corresponding author. Tel.: + 86 10 62014488 ext. 2810; fax: shot peening and the intensity (Arc Height on A-strip)
+86 10 62015019. fA are given in Table 3.

0924-0136/98/$19.00 © 1998 Elsevier Science S.A. All rights reserved.


PII S 0 9 2 4 - 0 1 3 6 ( 9 7 ) 0 0 2 1 3 - 6
S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73 65

Table 1
Chemical compositions of the metals tested (wt.%)

Material C Si Mn S P Cr Ni Mo Fe

20Cr 0.23 0.26 0.59 0.0040 0.015 1.28 — — Bal


30CrMo 0.33 0.26 0.53 0.0092 0.008 1.14 — 0.19 Bal
40Cr 0.41 0.19 0.72 0.0090 0.030 1.00 0.08 — Bal
GC4 0.42 1.33 1.64 0.0040 0.008 1.23 0.51 0.17 Bal
45 0.45 0.27 0.65 0.0300 0.030 0.20 0.18 0.21 Bal

LC9 Cu Mg Zn Mn Cr Si Fe Al
1.6 2.5 5.6 0.15 0.23 0.50 0.50 Bal

Table 2
Heat-treatment techniques and the mechanical properties of the metals tested

Metal Label Heat-treatment techniques s0.2 (MPa) sb (MPa) d5 (%) c (%)

20Cr A 870°C WQ.&T. 200°C 1285 1615 15.3 59.0


30CrMo B 870°C OQ.&T. 200°C 1230 1790 14.8 46.0
30CrMo C 870°C OQ.&T. 550°C 1055 1140 16.8 51.5
40Cr D 840°C OQ.&T. 200°C 1390 1850 12.0 46.0
40Cr E 840°C OQ.&T. 550°C 1025 1120 16.9 50.0
GC4 F 920°C IQ.&T. 260°C 1310 1800 21.2 47.0
45 G 840°C keep&cooled 340 580 22.1 44.0
45 H 840°C WQ.&T. 550°C 570 780 13.0 44.0
LC9 I 465°C Q.&A. 170°C 615 655 12.1 9.5
70 S Milled 1120 1270 8.2 —

Note: OQ.&T. — oil quenched and tempered; Q.&A.—quenched and aged; WQ.&T. — water quenched and tempered; IQ.&T. — isothermal
quenched and tempered.

Table 3
s , s max for peened specimens
The values of s rc rc

Metal No. fA (mm) P (MPa) C (×100%) s rc


s (MPa) s rc
sm (MPa) s0.2 (MPa) s rc
max (MPa) s rc
mm (MPa) sb (MPa) Ref.

20Cr A1 0.3 0.3 2 780 1050


20Cr A2 0.4 0.4 3 720 720 1285 930 930 1615
20Cr A3 0.5 0.5 4 660 820
30CrMo B1 0.3 0.3 2 720 700 1230 1000 1000 1790
30CrMo B2 0.5 0.5 4 680 1000
30CrMo C1 0.4 0.4 3 600 600 1055 780 780 1140
GC4 F1 0.3 0.3 2 840 800 1310 1290 1260 1800
GC4 F2 0.4 0.4 3 760 1230
45 G1 0.2 0.2 1 520 380
45 G2 0.4 0.4 3 640 560 340 380 60 580
45 G3 0.6 0.6 5 520 350
LC9 I1 0.3 0.3 2 285 300 615 450 450 655
LC9 I2 0.4 0.4 3 310 450
40Cr A% 0.4 0.4 3 910 910 1530 1210 1210 1910 [6]
40Cr B% 0.4 0.4 3 830 830 1380 1010 1010 1460 [6]
40Cr C% 0.4 0.4 3 675 675 1060 770 770 1120 [6]
40Cr D% 0.4 0.4 3 500 500 700 570 570 750 [6]
70 S1 0.2 0.2 1 520 740
70 S2 0.3 0.3 2 540 810
70 S3 0.4 0.4 3 720 610 1120 1000 840 1270
70 S4 0.6 0.6 5 680 830
66 S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73

Fig. 1. Distribution of the compressive residual stress s rc over the hardened layer Z by shot peening: (a) steel A; (b) steels B and C; (c) steel F;
(d) steel G; (e) steel I.

Using X-ray diffraction apparatus, model 2903, the 3. Experimental results and analysis
residual stresses over the depth were measured by the 0
and 30° two-point method with step-by-step electrolyti- 3.1. Residual stress field
cal dissolution: select the Cr target, diffract crystallic
plane a-Fe(211), and determine the peak position by The compressive residual stress distributions over the
half-width techniques. hardened layer from the surface were measured. Some
S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73 67

typical CRS profiles are shown in Fig. 1, the depths of cation and listed in Table 4. The calculated results of
compressive residual stresses CRS (Z0) being measured s and s max are quite good for steels, Al-alloy, Ni-al-
s rc rc

and listed in Table 3. loy, Ti-alloys and copper alloys, etc., the maximum
For all of the specimens, the residual stresses at the deviation being about 20%. This deviation is accept-
surface are compressive. Moreover, the profiles and able and applicable in engineering. Since the equations
characters of the CRS are similar: the CRS value are derived from the average values s rcsm) of s s , there
rc

increases with depth to the peak value and then de- is some scattering in the values. As a matter of fact,
creases (except for shot-peened soft state 45 steel). s rc
s have a range in practice, the tested s s by X-ray
rc

The CRSF of shot-peened metals are influenced by diffraction being the average value within 16 mm depth
the metal properties and the peening parameters. Since from the surface. Consequently, giving a range for s rc s
the CRSF have direct effects on the fatigue resistances (9 30 MPa) has a practical meaning.
of components and structures, quantitative study of s rc
s is introduced by elastic deformation, and s max is
rc

the CRSF is important and applicable to improving formed by plastic deformation. Therefore, s rc s and
the strengthening effects of shot peening. s rc
max can be expressed respectively by s0.2 and sb of
To quantitively describe and study the compressive the metals [5].
residual stress field (CRSF), four characteristic
parameters have been named and studied: s rc s , the 3.1.2. Z0 and D, the new parameter for shot peening
compressive residual stress at the surface (MPa); s rcmax, intensity
the maximum value of the compressive residual stress Z0 is influenced by the metal properties and d, C
(MPa); Zmc, the distance of s rc max from the surface and P of shot peening. Of these, the former three
mm); Z0, the depth of CRSF (mm). These parameters parameters are constant, and not affected by the shot-
reveal the three key points in the curve of s rc – Z, the peening equipment, but P is. Comparison can not be
knowledge of which enables the description of the made, therefore, with parameter P given in other
CRSF. works [4]. A new parameter is D (peening dents di-
ameter), which is not affected by the features of the
3.1.1. s rc
s , s max
rc
equipment, such as the jet mouth conditions, shot
From Fig. 1, the values of s rcs , s max for all of the
rc
angle, etc.
shot-peened specimens have been determined, as listed The values of D have been measured [5] and are
in Table 3. It can be seen that parameters P and C
listed in Table 5, showing a decrease with the strength
have only a small influence on s rcs , the major parame-
of the targets and an increase with the shot-peening
ter affecting s rcs being the metal itself. Based on the
pressure.
regression of the average values of s rc s , s max, s0.2 and
rc
The relationship of D and Z0 is [6]:
sb of the metals, it is found that s mm and s 0.2 are in a
rc

quite close linear relationship, the equation obtained Z0 = (1.41D − 0.0915d)[1+ 0.09(C −1)0.55] (3)
being:
of which Z0, D and d are in mm; and C is the coverage
s =120+ 0.5s0.2(930)
rc
s (1) (× 100%). The present results are in accordance with
the above equation.
Due to the influences of surface grinding and exist-
ing surface defects, the value of s rcs oscillates. There-
3.1.3. Zmc
fore, to set a range for s rc 930 MPa is reasonable and
s
Zmc (distance of s rc
max to the surface, mm), i.e. the
applicable in an engineering context.
position of s rc , can be expressed by the ratio of
Ref. [7] indicates that s rcmax and sb have a good
max
Zmc/Z0 in an s rc –Z curve. The statistical results are
linear relationship. In Table 3, s rc
max is affected mainly
Zmc/Z0 = 0.22–0.35, and the average value is 0.28,
by the metal itself, and in the regression of the average
thus:
mm) of s max, s0.2 and sb, a linear relationship
value (s rc rc

between s mm and sb is found, the linear equation


rc
Zmc = 0.28Z0 (4)
obtained being:
3.2. D and fA
70+ 0.667s b(sb B1000 MPa)
s rc
max = (2)
430+0.323s b(sb ]1000 MPa)
3.2.1. D and fA of 70 spring steel (arc height strip)
the regression curves are shown in Figs. 2 and 3. For 70 spring steel: shot diameter d= 0.8 mm; and fA
Based on the above experimental results, Eqs. (1) are 0.2, 0.3, 0.4 and 0.6 mm. The CRS distribution
and (2) are derived. To investigate their applicability, curves are shown in Fig. 4. A special method [5] has
the values from the literature are taken for the verifi- been used to measure and calculate the value of D
68 S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73

s by peening versus metal yield strength s0.2.


Fig. 2. Surface compressive residual stress s rc
Fig. 3. Maximum compressive residual stress s rcmax by peening versus metal ultimate tensile strength sb.

Table 4
Test verification of the s rc
s and s max (MPa) equations
rc

Metal s0.2 (MPa) sb (MPa) s rc


s X(%) s rc
max X (%) Ref.
(T) (C) (T) (C)

4340 steel 905 770 680 11 [7]


4340 steel 1525 1735 840 880 5 980 990 1 [8]
4340 steel 1050 1040 1 [2]
2024 T351 300 420 330 270 15 350 350 0 [9]
Ti-6Al-4V 1040 1125 770 640 17 860 790 8 [10]
Inconel 718 1350 910 800 12 [11]
7075-T6 550 400 435 8 [12]
4140 steel 815 940 520 530 2 580 690 19 [13]
Cr17Ni2A 915 1176 706 580 18 [14]
GH132 1120 900 790 12 [15]
E460 570 670 420 405 4 500 520 10 [16]
LC9 490 450 400 11 [17]
GC4 1564 1949 840 900 7 1110 1060 5 [18]
GC4 1185 1916 1140 1050 8 [18]
40Cr 1515 1970 900 1070 19 [19]
CK45 340 600 440 470 7 [20]
CK45 1840 2010 1000 1080 8 [20]

Note: T — tested; C — calculated; X—deviation.

(listed in Table 6). The relation of D (mm) and fA (mm) obtained; whilst for fA \ 0.6 mm (converted from C
is: strip to fA), the D values can be calculated.
D =120 + 186fA r= 1.0047 (5)
3.2.2. Influence of the target on the relationship of D
where r is the regressive coefficient. The curve is shown and fA
in Fig. 5(f). For different targets (20Cr, 30CrMo, GC4, 45, LC9),
D is greatly influenced by fA. Furthermore, D and fA the dent diameter D and the shot peening intensity fA
have a one-to-one direct relationship. Therefore, the have been determined, the data being plotted in Fig. 5.
new parameter D can be regarded rationally as the As they have a good linear relationship, it can be
intrinsic parameter standing for shot-peening intensity. concluded that for any metal, the values of D and fA
The fA range is: 0.2 – 0.6 mm; for 0BfA B0.15 mm have a linear relationship, parallel to the 70 spring steel,
(converted from N strip to fA), the D values can be but the value of D0 is different: D0 is the dent diameter
S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73 69

Table 5
Average values of peening dents diameters (mm)

No. A1 A2 A3 B1 B2 C1 D1 D2 D3 E2 F1 F2 F3 F4 G1 G3 G4 H1 H2 H3

D (mm) 201 234 213 200 235 211 190 226 260 241 170 192 202 223 225 259 286 209 223 260

at assumed intensity fA =0. This is an interesting result. 3.2.3. Effect of shot diameter d on the relationship of D
Referring to Eq. (5) and Fig. 5, the general relationship and fA
of D and fA (d= 0.8 mm) is: Taking account of shot diameter, the general equa-
tion of D is:
D = D0 +186fA (6)
D= (d/d0)n%(D0 + 186fA) (8)
From Fig. 5, different values of D0 for different
targets are listed in Table 7. The values of s0.2 and sb where n% is a coefficient to reveal the severity of d on D.
for every target are also listed in Table 7. Obviously, The result of Li [6], where d= 1.10 mm, have been
the difference of D is caused mainly by the difference of used to check the above equation: fA = 0.3 mm, D=
the mechanical properties of the target. 299 mm, d= 1.10 mm, d0 = 0.8 mm; thus n% =1.72, the
The regressive curves of D0 and s0.2 (shown in Fig. 6) above equation being expressed as:
indicate that D0 and s0.2 have a quite good linear
D= (d/d0)1.72(D0 + 186fA) (9)
relationship, the regressive equation being:
In verifying Eq. (9) (d= 1.10 mm), the deviations of
D0 =205− 62.8(s0.2/sA0.2) (7)
the tested and calculated values listed in Table 8 are
where s0.2 and sA0.2 are the yield strength of the target mainly within 1 and 2%, the maximum deviation being
and the 70 spring steel (arc height strip) (MPa), respec- 8%.
tively. Therefore, Eq. (9) is applicable, and can be taken as
It can be seen that for targets with high yield a general expression. This result has an important
strength, s0.2 is comparatively high and D0 is conse- meaning both in the development of shot-peening the-
quently low, therefore the peening dent diameter D is ory and in the application of shot-peening treatment in
small; otherwise, the value of D is large. engineering.

Fig. 4. Distribution of compressive residual stress s rc by peening over the hardened layer Z for spring steel 70.
70 S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73

Table 6 Table 7
Diameters of the dents on the arc strip The value of D0 for different target metals

Almen Intensity fA (mm) 0.2 0.3 0.4 0.6 Lable G I D A B F S


D (mm) 158 175 193 232
D0 (mm) 187 171 152 145 145 132 120
s0.2 (MPa) 340 615 1390 1285 1230 1310 1120
sb (MPa) 580 665 1850 1615 1790 1800 1270
According to Eq. (9), for an arbitrary target, shot
diameter and peening intensity, the dent diameter can
be calculated quite accurately, without the need of
K= 1.392− 0.611× (sb/sAb) (11)
complicated measurement. This is beneficial for the
application of the new parameter D (dent diameter) in where sAb, the ultimate tensile strength of 70 spring
industry. steel (arc height strip), is 1270 MPa. Therefore:

3.3. Relationship between Z0 and peening intensity fA Z0 = A0 + [1.392−0.611× (sb/sAb)]fA (12)


in which A0 is the assumed value of Z0, whilst fA =0 is
Li [6] gave the equation for Z0 and D, Eq. (3). obtained from the Z0 –fA linear curve. For Ti-alloy and
However, in engineering application, D is compara- Al-alloy, A0 = 0.01 mm; for sb = 870–1000 MPa steel,
tively difficult to measure, which prevents its wide A0 = 0.09 mm; for other steel, A0 = 0.04 mm.
application. Therefore, the equation for Z0 and fA is From Eq. (12), for the same peening intensity fA, the
detected and set up. higher the strength of the target (sb), and the smaller
Ref. [21] indicates that Z0 and fA are in linear re-
the vaue of K, the smaller is Z0; otherwise, Z0 is large.
lationship, whilst Wang [22] give the relationship of
In Table 10, Eq. (12) is verified. The maximum
fA and Z0 for several materials (Fig. 7). From Fig.
deviation between the measured value and the calcu-
7, the relationship between Z0 and fA is derived:
lated value is 13%, this deviation being acceptable for
Z0 = A0 + K×fA (10) application in industry.
where Z0, A0 and fA are in mm, and K is the con-
stant coefficient for the material. Table 9 lists the
values of sb of the targets and the values of K. 4. Conclusions
In Fig. 8, showing the regression of K and sb, a
good linear relationship is found between K and sb: The distributions of residual stresses of shot peened
20Cr, 30CrMo, 40Cr, GC4, 45 steels and LC9 alu-
minum alloy over the hardened layer were measured
and studied quantitatively. The following conclusions
can be drawn.

Fig. 5. Average diameter of peening dents D versus peening intensity


fA for the investigated metals: (a) steel G; (b) steel I; (c) steel D; (d)
steels A and B; (e) steel F; (f) steel S. Fig. 6. Coefficient D0 versus the yield strength of metals s0.2.
S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73 71

Table 8
Test verification of Eq. (8) for d= 1.10 mm (mm)

Metal No. s0.2 (MPa) D (mm) X (%)


fA = 0.2 mm X (%) fA =0.3 mm X (%) fA =0.4 mm X (%) fA =0.6 mm
(T) (C) (T) (C) (T) (C) (T) (C)

40Cr A% 1530 271 269 1 229 303 1 310 335 8 355 367 5
40Cr B% 1380 314 318 1 325 350 7
40Cr C% 1060 308 317 3 341 349 2 353 381 8 405 413 2
40Cr D% 700 379 384 1 390 416 7

Note: T — tested; C — calculated; X—deviation.

s rc
s = 120+ 0.5s0.2(9 30)(MPa)

70+ 0.667s b(sb B 1000 MPa)(MPa)


s rc
max =
430+0.323s b(sb ] 1000 MPa)(MPa)

(2) The average diameter of peening dents, D, can be


calculated empirically knowing the metal yield strength,
s0.2, the ultimate tensile strength, sb, and the peening
intensity, fA: When the diameter of the cast steel shot d0
is 0.8 mm:

D= D0 + 186fA(mm)

D0 = 205− 62.8(s0.2/sA0.2)(mm)

For an arbitrary diameter of cast steel shot d:

D= (d/d0)1.72(D0 + 186fA )(mm)


(3) The depth of the compressive residual stress field
(CRSF), Z0, can be calculated empirically knowing the
metal yield strength, s0.2, ultimate tensile strength, sb,
and the peening intensity, fA:
Fig. 7. Relationship between the depth of the compressive residual
stress Z0 and the peening intensity fA [22]: (a) Ti alloy and Al alloy; Z0 = A0 + K · fA(mm)
for steel with: (b) 870 – 1000 MPa; (c) 1000–1200 MPa; (d) 1200 – 1400
MPa; (e) 1500 – 1700 MPa; (f) 1700–1900 MPa; (g) 1900–2100 MPa.
K= 1.392−0.611× (sb/sAb)

A0 = 0.04 mm; for Ti-alloy and Al-alloy, A0 =0.01


(1) The compressive residual stress at the surface, mm; for steel with sb = 870–1000 MPa, A0 = 0.09 mm.
s rc
s , and the maximum compressive residual stress, sA0.2 is the yield strength of 70 spring steel (Arc height
s rc
max, can be calculated empirically knowing the metal strip); sAb is the ultimate tensile strength. sA0.2 =1120
yield strength, s0.2 and the ultimate tensile strength, sb: MPa, sAb = 1270 MPa.

Table 9
The value of K for different targets

sb (MPa) 2000 1800 1600 1300 1100 940 550

K 0.431 0.487 0.610 0.771 0.864 0.917 0.125


72 S. Wang et al. / Journal of Materials Processing Technology 73 (1998) 64–73

Table 10
Test verification of Eq. (12)

Metal sb (MPa) Z0 (mm)


fA = 0.3 mm X (%) fA =0.4 mm X (%) Ref.

(T) (C) (T) (C)

40Cr 1910 210 182 13 250 230 8 [6]


40Cr 1460 245 247 1 290 316 9 [6]
40Cr 1120 290 296 2 405 381 2 [6]
40Cr 750 425 399 6 485 503 4 [6]
Ti6Al4V 750 400 399 1 [23]
LC9 490 450 437 3 [17]
E460 670 300 296 1 [16]
35 NCD 16 1110 310 296 5 [3]
70 1270 256 274 7 370 352 5
20Cr(A3) 1615 360 350 3
30CrMo(B2) 1790 330 310 6
30CrMo(C1) 1140 375 377 1
45(G1) 580 335 310 7
45(H2) 780 385 395 3

Note: T — tested; C — Calculated; X—deviation.

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