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1 2 3 4 5
air liquid
adhesive adhesive
force cohesive forces force
Substrate
80
70 dispers polar
60
50
40
mN/m
30
20
10
after application after drying
leveling
additive
Leveling
(smallest possible interface liquid/air)
after application after drying
Leveling/flow
control additive
Page 17 Surface Additives V.Thyssen-Wallner
Floating
Bernard´cells
Bernard´cell formation
Substrate Wetting, Flow and Leveling can be adjusted by using surface additives
• Modified Silicones
• Silicone Surfactants
• Acrylates (not part of this presentation)
• Special Products (not part of this presentation)
D3
D4
For larger n chains are formed: D5
CH3 CH3
R
1 R1 = Alkyl or Aryl
1
+ H2C R Si O Si CH2 R Polyether
Polyester
CH3 CH3 CH3 CH3
n Polyether / Polyester
R Si O Si H Fluorinated alkyl
CH3 CH3
n HO
CH3 CH3
+ R
1
R Si O Si O R
1
CH3 n
CH3
CH3 CH3
(CH3)3Si O Si O Si O Si(CH3)3
CH3 CH3
z
modification
Organic
(CH3)3Si O Si O Si(CH3)3
CH3
x y
Equilibration reaction:
Synthesis of multifunctional polysiloxane building blocks
H H H H
bifunctional multifunctional
ABA structure Comb structure
Modification Silicone chain Modification Silicone chain
Modification
Modification
Modification
Modification
Control of performance
• Variation of molecular weight
• Variation of polarity
• Variation of structure
30
29
BYK-320
mN/m
28
BYK-331
27
BYK-300
26 BYK-310
BYK-333
25 BYK-378
Dosage level
BYK-378
BYK-333
Surface Slip
BYK-310
BYK-300
BYK-331
BYK-320
Dosage
FN = m • g force sensor
Ffriction
Silicone additive
Recommendation
Storage stability tests to check
the performance if the pH value
is at a critical level. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Hydrolysis by a base
Hydrolysis by an acid
Since 27th June 2018 silicone-based products with a content of D4 / D5 / D6 cyclic siloxane compounds
equal to or higher than 0.1% each have to be labeled as „Substance of Very High Concern“ (SVHC)
in the EU safety data sheet (SDS).
By adding an additional production step after the polymerization of the additive the
cyclic siloxane content D4 / D5 / D6 is reduced to less than 0.1% each
BYK-342
BYK-302
BYK-300 BYK-301
BYK-331
BYK-323
BYK-332 BYK-327
BYK-320
BYK-325 N
BYK-315 N
BYK-326
BYK-322 High
Low
Low Polarity High
Page 39 Surface Additives V.Thyssen-Wallner
Surface Additives
Overview of Non-Reactive Silicones
Explanation:
Surface Tension COF
Solvent-borne
Reduction Coefficient of friction
Universal
(solvent- &
water-borne) Strong BYK-3760 BYK-378 / BYK-3764 Low
Solvent-borne + BYK-306 / BYK-3761
defoaming properties
BYK-330 / BYK-3763 BYK-333
Solvent-borne +
heat-stable
BYK-307 / BYK-3762
Solvent-borne +
heat-stable +
defoaming properties BYK-310/-313
BYK-342 / BYK-3754
BYK-302 / BYK-3752
BYK-300 / BYK-3750 BYK-301/ BYK-3751
BYK-331 / BYK-3753
BYK-323 / BYK-3780
BYK-332 BYK-327
BYK-320
BYK-325 N
Cyclic siloxane
content below 0.1%
BYK-315 N
BYK-326
BYK-322 High
Low
Low Polarity High
Page 40 Surface Additives V.Thyssen-Wallner
Surface Additives
Overview of Reactive Silicones
Explanation:
Surface Tension COF
Silicone based:
Reduction Coefficient of friction
Solvent-borne,
heat-stable +
OH-functional
Strong BYK SILCLEAN-3700 Low
Universal BYK-375
heat-stable + BYK-SILCLEAN 3701 BYK SILCLEAN-3720
OH-functional
Solvent-borne,
epoxy-functional
*Silicone-free
BYK-UV 3570
Acrylic-functional
Solvent-borne,
OH-functional BYK UV-3576
BYK-UV 3530
Solvent-borne,
epoxy-functional
*Silicone-free
BYK-UV 3570
Acrylic-functional
Solvent-borne,
OH-functional BYK UV-3576
Cyclic siloxane
content below 0.1% BYK-UV 3530
BYK-UV 3570
BYK-UV 3576
BYK-UV 3530
BYK-UV 3535
(silicon-free)
Test system:
Additive dosage in % 100% polyester acrylate
Si(CH3)3
CH3 O
Si
CH3
O
Polyether (CH2)m Si CH3
EO/PO
O CH3
Si
O
CH3 Si(CH3)3
liquid substrate
Fluoro surfactants • Silicone surfactants
but – for environmental reasons – • Modified silicone polymers
they get increasingly banned and • Acrylates
their use is being legally restricted
• Alcohol alkoxylates
Alcohol alcoxylate
Silicone surfactant
Fluoro surfactant
Silicone Fluor-
Control surfactant surfactant
70 1
0,9
60
0,8
50
20 0,3
0,2
10
0,1
0 0
Control 1% BYK-3400 1% BYK-3400 +
0,2% BYK-014
1% BYK-3400
Control & 0,2% BYK-014
40
30
High Low
0,2% Additive
1.0
silicone surfactant,
e.g. BYK-349
COF
MW
BYK-349
BYK-3456
BYK-347
BYK-3400
BYK-3410
Silicone free
BYK-DYNWET 800N
Silicone free
BYK-347
Fast, for wetting of low
energetic substrates
Standard for BYK-333 / BYK-3760 / BYK-3764
BYK-348
co-solvent free systems
Universal, for VOC free systems,
BYK-349 almost no impact on foam stabilization
BYK-3455 More hydrophobic, substrate wetting + improved leveling,
BYK-3456 lowest foam stabilizing tendency
0% 5% 15%
• Homopolymers,
1 statistical or block copolymers
R
• R1 = - H (Acrylate)
- CH3 (Methacrylate)
C CH2
• R2 = - Alkyl
- Polyester
C=O - Polyether
- Silicone
- Salt
O
• Possible reactive groups:
- OH
R2 - COOH
n
Effect
• No reduction of surface tension
• Prevention of local surface tension differences
Mechanism
• Controlled incompatibility by
• variation of molecular weight
• variation of polarity
leveling additives
Leveling
Leveling + Defoaming Water-borne
80000 BYK-354
Leveling + substrate wetting
BYK-390
Leveling + defoaming
60000
Anti-Popping
BYK-352
40000 contain Fluorine
Release effect, OH reactive
Leveling BYK-3441
Defoaming / Anti-popping
20000
BYK- 3440 Polymer based,
BYK-392
leveling + substrate wetting
BYK-350 BYK-381
BYK-356/355
10000
BYK-359 BYK-394
BYK-361N/358N
BYK-399
0
Low Polarity High
Page 62 Surface Additives V.Thyssen-Wallner
Key Properties of BYK-399
Water-borne Solvent-based
• high cohesive forces • low cohesive forces
• high surface tension • low surface tension
• more foam stabilization
Additives absolutely needed Additives for fine tuning
polymerisable
group
oligomer or polymer
(polyether, polysiloxane…)
Example:
2 < 1
CED (corrosion)
1
+ =
polyether- acrylate- comb-shaped
macromer monomer polyether modified polyacrylate
Hydrophilic additive
Better overcoatability
31.5
31.0
30.5
30.0
29.5
Control
mN/m
29.0
BYK-307
28.5
BYK-3550
28.0
27.5
27.0
26.5
26.0
0 0,05 0,1 0,15 0,2 0,25 0,3
% Additive active substance on total formulation
2.0
Newton
1.5
Control
BYK-307
1.0 BYK-3550
0.5
0
0 0,1 0,2 0,3
% Additive active substance on total formulation
Macromer-modification
leads to higher surface
polarity
Better wetting
Coating
Substrate
Adding 10 drops of
water on primer
surfacer to see the
wettability.
1. Panel / left side
= control
2. Panel / right side
= +0.3% BYK-3560
Wetting Up Test
Water Borne Base Coat
0 µm
Clearcoat
45 µm
Primer-surfacer
30 µm
Electrocoat
18 µm
Base Coat
Car body
Control 0.2% BYK 3560 25 µm
Sandwich panels
/3566
Solvents -
Dosage 0.1-2.0%
Test system:
Wedge application of a water-
borne base coat onto a solvent-
borne primer surfacer, partly
modified with a surface-active Dry film thickness
additive
Additive dosage: 0 µm
Active substance on total
primer surfacer Control 0.1% Standard 0.3% 0.3% 0.3%
silicone BYK-3550 BYK-3560 BYK-3565
20 µm
Basislack additive
0 µm
Base coat
20 µm
The longer the silicone chain the better the orientation to the surface.
in mN/M
46,1
50,0 44,4
40,0
27,2
22,9
30,0
16,2
11,0 12,5
3,6
Test system: 20,0 21,8
Electrostatically applied
water-borne base coat 16,9 16,5 15,4
10,0 12,3 13,7
Drying conditions: 8,8 9,0
(10 min 23°C +10 min 80°C)
0,0
Control 0.3% 0.7% 0.3% 0.5% 0.7% 0.3% 0.7%
BYK-3560 BYK-3560 BYK-3565 BYK-3565 BYK-3565 BYK-3566 BYK-3566
high
Explanation:
BYK-3550
Suitable for solvent-borne
Suitable for all systems,
Reduction of surface tension inclusive water-borne
Silicone modified
Polyether modified
BYK-3566
low
BYK-3565
BYK-3560
MW
BYK-349
BYK-3456
BYK-347
BYK-3400
BYK-3410
Silicone free
BYK-DYNWET 800N
Silicone free
▪ Provide a combination of reduction of static surface tension and reduction of dynamic surface
tension
▪ Provide excellent spreading and wetting of water-borne inks and coatings on low polar substrates
BYK-3450: good water-solubility, slightly more impact on reduction of dynamic surface tension
especially recommended for PE, PVC and PET
BYK-3451: limited water solubility, slightly more impact on reduction of static surface tension
especially recommended for PE and PP, stronger, more un-polar
Good BYK-3480
Effective application Foam and
substrate properties and
cratering
wetting (especially spray BYK-3481
application)
Silicone-based additives for effective substrate wetting combined with defoaming properties in water-borne and UV-Systems.
System: Formulation 2: 2-pack PUR based on Setaqua 6511 und Setaqua 6520
Additive dosage: 0.1% active substance on total formulation
Co-Solvent Content: 3.4% in Component A // 12.1% in total formulation
Application method: Spray application on PMMA substrate
System: Formulation 2: 2-pack PUR based on Setaqua 6511 und Setaqua 6520
Additive dosage: 0.2% active substance on component A
Problem:
Unknown contamination caused
cratering after spray application
System:
Water-borne acrylic melamine
baking system
15% organic co-solvent content
(Dowanol PM : ethanol = 1:1)
Application:
Spray application
Additive dosage:
active substance on total formulation
Silicone surfactant
MW improved leveling
Defoaming
silicone surfactants
BYK-3480
(Silicone) Surfactants
dynamic
Tri-Siloxanes
BYK-3481 BYK-349
All products:
BYK-3455 BYK-345 / BYK-346 Cyclic siloxane
content below 0.1%
BYK-348
BYK-3456
BYK-347 BYK-3450
BYK-3451 BYK-3400
BYK-3410
BYK-DYNWET 800
Silicone surfactant
MW improved leveling
Defoaming
silicone surfactants
BYK-3480
(Silicone) Surfactants
dynamic
Tri-Siloxanes
BYK-3481 BYK-349
All products:
BYK-3455 BYK-345 / BYK-346 Cyclic siloxane
content below 0.1%
BYK-348
BYK-3456
BYK-347 BYK-3450
BYK-3451 BYK-3400
BYK-3410
BYK-DYNWET 800
and additionally:
Silicone surfactant
MW improved leveling
Defoaming
silicone surfactants
BYK-3480
(Silicone) Surfactants
Defoaming dynamic
Tri-Siloxanes
BYK-3481 BYK-349
Leveling
BYK-3456
BYK-347 BYK-3450
BYK-3451 BYK-3400
BYK-3410
BYK-DYNWET
Dynamic 800N
• Small and „fast“ • Fast • Ideal for all kind of • Wide resin • Especially (but not
surfactants • Excellent substrates compatibility only) suitable for
• Strong impact on spreading on low • Very wide resin • Ideal for water-borne spray applied
reduction of polar substrates compatibility UV systems systems
dynamic surface • Good performance • Good leveling
tension with porous properties
substrates • Defoaming
• Very good leveling
BYK-347
Fast, for wetting of low
energetic substrates
Standard for BYK-333 / BYK-3760 / BYK-3764
BYK-348
co-solvent free systems
Universal, for VOC free systems,
BYK-349 almost no impact on foam stabilization
BYK-3455 More hydrophobic, substrate wetting + improved leveling,
BYK-3456 lowest foam stabilizing tendency
0% 5% 15%
I I I
OH
OH I OH I
OH OH
Acrylate backbone
w/o additive B-SILCLEAN 3701 w/o additive B-SILCLEAN 3701 w/o additive B-SILCLEAN 3701
1.0% 1.0% 1.0%
HO OH OH
HO HO OH
OH
HO
OH
water-borne HO
acrylate/NCO HO OH
topcoat OH
sprayed with an HO
Acrylic based
areosol paint
4% BYK-SILCLEAN 3720 No additive
as supplied on total formulation Polysiloxane backbone, non-polar
Organic modification, non-polar
Benefits BYK-SILCLEAN 3720:
• Provides easy-to-clean / anti-graffiti properties in water-
borne coatings OH-functional groups, make product water-compatible
• Recommended for baking systems, 2pack systems,
UV systems
Within the next couple of days you will receive an email with
• your personal certificate of attendance attached
• a link to our post-event website where you will find all presentations as PDF files for
download
Technical.Service.BYK.Wesel@altana.com
ACTAL®, ADD-MAX®, ADD-VANCE®, ADJUST®, ADVITROL®, ANTI-TERRA®, AQUACER®, AQUAMAT®, AQUATIX®,
BENTOLITE®, BYK®, BYK®-DYNWET®, BYK®-MAX®, BYK®-SILCLEAN®, BYKANOL®, BYKETOL®, BYKJET®,
BYKO2BLOCK®, BYKOPLAST®, BYKUMEN®, CARBOBYK®, CERACOL®, CERAFAK®, CERAFLOUR®, CERAMAT®,
CERATIX®, CLAYTONE®, CLOISITE®, DISPERBYK®, DISPERPLAST®, FULACOLOR®, FULCAT®, GARAMITE®,
GELWHITE®, HORDAMER®, LACTIMON®, LAPONITE®, MINERAL COLLOID®, MINERPOL®, NANOBYK®, OPTIBENT®,
OPTIFLO®, OPTIGEL®, PAPERBYK®, PERMONT®, POLYAD®, PRIEX®, PURE THIX®, RECYCLOBLEND®,
RECYCLOBYK®, RECYCLOSSORB®, RECYCLOSTAB®, RHEOBYK®, RHEOCIN®, RHEOTIX®, SCONA®, SILBYK®,
TIXOGEL®, VISCOBYK® and Y 25® are registered trademarks of the BYK group
The information herein is based on our present knowledge and experience. The information merely describes the
properties of our products but no guarantee of properties in the legal sense shall be implied. We recommend testing our
products as to their suitability for your envisaged purpose prior to use. No warranties of any kind, either express or implied,
including warranties of merchantability or fitness for a particular purpose, are made regarding any products mentioned
herein and data or information set forth, or that such products, data or information may be used without infringing
intellectual property rights of third parties. We reserve the right to make any changes according to technological progress
or further developments.
Thank you
for your attention!
Background Si cyclic components
cyclic
siloxanes
DH-units
D-units
H+
D3
D4 D5
MDmDHnM
+ residual cyclic siloxanes
Page 105 Surface Additives V.Thyssen-Wallner
Cyclic Silicone Components (D4/D5/D6)
Inclusion of D4/D5/D6 in Candidate List (EU REACH SVHC List)
CMR substance
CMR substance
D4 D4
SVHC
D5 D5 PBT vPvB
BYK is aware that additives labeled as SVHC (substance of very high concern) cannot be used in modern
coatings formulations.
They might require specific precautions in production and restrict the use in paints depending on the final
applications at end customers.
Alternatives to existing products with a D4 / D5 / D6 cyclic siloxane content less than 0.1% (w/w) each
were developed to avoid SVHC labeling on the EU-SDS
With these purified additives it is possible to use well-known but purified versions in existing and
new formulations.
By adding an additional production step after the polymerization of the additive the cyclic siloxane content
D4 / D5 / D6 is reduced to less than 0.1% each.
Since years the silicone intermediates for the production of BYK silicone defoamers are being purified.
This process was already implemented in the years 2005 / 2006 with a focus on the market for
Architectural Coatings.
Target:
Significant reduction of the VOC-content by removal of impurities like cyclic siloxane compounds
generated during the production process.