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EVS25
Shenzhen, China, Nov 5-9, 2010
Abstract
TECNALIA has become a key active player in technology development for electric vehicles (EVs), in the
fields of materials, mechanics, power electronics and smartgrids. In order to contribute to the development
of the technologies dealing with the new paradigm that integrates EV within the grid, where large EV fleets
are connected to the grid and can even take part in the electricity markets, TECNALIA has deepen into the
definition of the information needed in order to define the charging sequence of EVs. This paper explains
the characterization of those elements, related to the vehicle and the user, which could influence on the
definition of the optimal charging sequence of EVs. Modelling the behaviour of the vehicle charging
system leads to the possibility of establishing charging sequences that minimize the energy spent per
charging cycle. This information has been included in a communication protocol developed by TECNALIA
and implemented in the EV-ON platform, which purpose is the development of smart charging and Vehicle
to Grid (V2G) algorithms.
Keywords — Smart charging, Vehicle to grid, State of Charge estimation, Charging system characterization
EVS25 World Battery, Hybrid and Fuel Cell Electric Vehicle Symposium 1
World Electric Vehicle Journal Vol. 4 - ISSN 2032-6653 - © 2010 WEVA Page000734
The common characteristic of smart charging and required for next trip. Moreover, in case of
V2G strategies is the intelligent entity that decides eventual vehicle retrievals, the user would want to
the optimal power exchange between each EV and define different values of autonomy. These values
the grid in each moment. The optimization could of autonomy would be introduced as SOC, energy
pursue a huge variety of objectives, such as or distance values (applying an average fuel
participating as a regulating element, adapting the economy).
power flow to the renewable energy generation,
flattening the system load curve or taking
advantage of variable energy market prices.
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and increasing with current. The control interface itself, but the SOC estimation that is one of the
of inverters is usually implemented through variables of the calculation [1][2]. SOC can not be
software protocols that just allow certain values of measured directly, and its value should be
AC current, n_I, to be set, so the efficiency can be provided by the Battery Management System
represented as a set of pairs related to allowed AC (BMS). The BMS is responsible for the protection
current setpoints, as the AC voltage will be of the battery and has the ability to limit the
imposed by the grid. power or even interrupt the charge and the
discharge in case of overcharge or underdischarge
respectively. The strategies followed to control
[PDC]n_Ix1 = [ηINV]1x n_I * [IAC]n_Ix1 * [VAC]1x1 (1)
this capability are closely linked to the SOC value.
In small systems where the battery does not have
where n_I is the number of AC current values.
BMS, the inverter has to play this protection role.
This reference set of points must be known by the
The scheduler has to know the DC power limit
vehicle controller in order to calculate the total
imposed by the BMS, for each possible value of
efficiency of the charging system. But, in order to
AC current, IAC. This limit depends on the SOC
estimate this set of values, there are two possible
and the battery temperature.
options: to represent the inverter by its electrical
model or to get real data based on measurements.
Taking into account that the efficiency of the 3 Smart charging and V2G
inverter is not only related to the power electronic algorithms
components, but it has to do also with, for
instance, the consumption of its control system, These are the main charging characteristics that
the empirical option would be the best and more should be taken into account by the scheduler, in
accurate one. The measurements to be performed order to envisage a complete charging sequence
would be related to a finite collection of AC for a particular EV. The optimization done by the
currents. scheduler must also consider the objective SOC
required by the user. As it is inferred by the
There is also another set of input data that has to explanations given before, depending on the
be taken into account, and is related to the sequence of AC current values ordered by the
batteries themselves. For each battery, the inverter, the necessary energy for reaching a
charging and discharging efficiency is different required SOC value is variable. With the proposed
and depends mainly on the SOC and the DC characterization, it is expected to represent
power. For a given battery technology and accurately the charging system behavior so that
internal structure, the variation effect is more the scheduler can know which are all the feasible
obvious in the charging step, where it can be charging sequences that lead to the required SOC.
stated that higher power values tend to be more This is one of the main conditions that smart
inefficient. This characteristic shows also a strong charging or V2G algorithm must accomplish.
dependency on other factors, such as the Then, the algorithm must select the optimum
temperature and aging that needs to be considered charging sequence according to other factors, as
in order to estimate the system efficiency. The explained below.
expected efficiency is crucial in order to plan the
optimal charging sequence for the EV and it has Strategies can be completely different, depending
to be known by the scheduler in advance. also on the kind of entity in charge of the
scheduling (the distribution utility, an energy
For each aging value, the battery efficiency will aggregator, the system operator or even the final
be represented in function of the DC power user) and could aim to either minimize the energy
from/to the inverter, PDC, the SOC and the battery purchased, the aging effect, the cost of the
temperature, trough a tri-dimensional matrix, as recharge…
the aging is considered to be constant during each
charging sequence. As in the case of the inverter, TECNALIA aims at the development of high
the elements in the matrix can either be measured level smart charging and V2G algorithms. One of
or calculated. the input datasets of these algorithms, presented in
this document, corresponds to the vehicle and user
But the major problem to be resolved so as to requirements characterization. The other data
gather efficiency data is not the data gathering sources are the following:
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• Batteries: Standard vented Pb batteries. manager has been developed so that the
• SOC estimator: Xantrex DC-LINK PRO. exchanged messages represent the standard
As the batteries have no BMS and the classes defined by the modeling stage. This
inverter does not provide an accurate structure has been implemented so that the
SOC estimation, an external estimator is software customization to adapt different
used. hardware equipment involves uniquely driver
development.
• User interface: Axiomtek PANEL 6100-
O/P 10.4”. Industrial TFT LCD Monitor
with touch screen.
• Plug: SCAME (Libera series for EVs).
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voltage is lower than the threshold market price volatility in exchange for
defined by a concrete voltage level, economic profit. Aggregators also could
which is, in fact in this case, a current make EV fleet charging act as a classical
setpoint. With this usage the inverter is generation unit or Demand Response (DR)
the equipment that implements the BMS provider.
functionality of limiting DC power, and • Grid operator: This module would
its driver is responsible for reading the support the interface with the grid
correspondent configuration file. operator, in those schemes where the EV
fleet charging scheduling depends on the
• SOC estimator driver: The grid state, as in the case where regulation
measurement of the SOC estimator given services are provided by EVs.
by an external integrating device is
gathered. • Energy trader: Represents the
information related to the energy price.
Another functionality of the vehicle software is Depending on the approach, it could
the improvement of the empirical characterization represent a special tariff for EVs, the
of the efficiency of the inverter and the batteries daily market energy price…
and the DC power limit. The manager module • Scheduler: Implements the logic
logs the measurements acquired through the necessary to schedule charging and V2G
inverter and SOC estimator drivers and those algorithms, taking into account the
measurements are used to update the values of the information provided by the vehicles and
characteristics, so that the accuracy is maximized. the user, and from the grid operator and
energy trader or the aggregator. For basic
The specific software modules of the charging charging algorithm just the information
point controller are: about the vehicle and the user is needed.
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measurements inherently imply a certain The battery model (figure 5) is based on two main
level of inaccuracy (noise, offset, gain, components. The first one represents the EMF
etc.), the result tends to diverge from the (OCV, Open Circuit Voltage) produced by the
real SOC value. In order to solve this electrochemical reaction inside the battery by
problem, the calculation must be adjusted means of a voltage source dependent of the SOC.
periodically by another method. Typically R1 R2
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acquisition system.
Volts
•
3.10
Climatic Chamber. It allows the battery
characterization under different ambient
temperatures.
2.90
3.6
3.4
O CV 3.2
2.8
Figure 6. Battery characterization system
2.6
0 10 20 30 40 50 60 70 80 90 100
Based on this system, a characterization procedure %SOC
has been implemented. Different charge-discharge Figure 8. OCV/SOC curve obtained for A123-
M1 Battery
cycles are applied to the batteries under test. The
information gathered during these test is the base
to obtain the following parameters: • Rint Value: The Rint value is obtained
from the analysis of the curve described
by the voltage when the current is
• OCV/SOC relationship: In order to
interrupted in each of the pulses. On this
obtain this relationship, two consecutive
point, the voltage describes an initial step
charge and discharge pulsed cycles are
that is described by equation 2:
applied to the battery (figure 7). For each
pulse, the battery is let to rest until its ΔV = R int* ΔI (2)
voltage reaches a pseudo equilibrium
point. In this way, two curves are • Rx//Cx Values: These values are also
obtained for the charge and discharge obtained form the analysis of the voltage
process. The average of these two curves relax curve. In this case only the
represents the OCV/SOC relationship exponential part of the curve is used.
(figure 8). This curve is fit to the equation 2 and the
values of the circuit components are
obtained from the equations 3 -8.
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A 3000
R1 = (5)
I 2500
1 2000
C1 = (6)
R1·τ 1
Farad
1500
B 1000
I 500
C1 Discharge Cycle50
C1charge Cycle300
C1 Discharge Cycle300
1
0 10 20 30 40 50 60 70 80 90 100
%SOC
0.008
Ohms
0.006
0.004
0
0 10 20 30 40 50 60 70 80 90 100
%SOC
0.03
R1 Charge Cycle300
0.02
R1 Discharge Cycle300
Ohms
0.015
0.01
0.005
0
0 10 20 30 40 50 60 70 80 90 100
%SOC
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Parameter Value
Rint 9,9 mΩ 6 Conclusions
R1 12,8 mΩ
C1 2001,4 F The EV is bound to play a key role in the electric
R2 311,3 mΩ grid of the future. Its contribution as a huge
C2 57401 F distributed energy storage resource will provide
the flexibility needed to come to a more efficient
Based on these values, two models have been energy model. This goal will only be possible by
implemented in Matlab/Simulink™. The first one the development of smart charging capabilities
(figure 12) simulates a single cell and the second that cope with the two sides of this question:
one (figure 13) represents a complete battery
system with a configuration of the xSyP type • The electric vehicle as an individual item.
(where x represents the number of series • The global electric scenario.
connected cells and y the number of parallel
connected cells). On the one hand, the requirements of the
individual users must be fulfilled while
These two models represent a useful tool to optimizing the efficiency and cost of the charging
evaluate the change on the SOC of the battery procedures. On the other hand, the total number of
under a defined usage profile. EVs should be intelligently managed in order to
make efficient use of generation, transmission and
distribution infrastructures.
1 Rint
BattCurrent
Rint
BattVoltage
1 as to achieve that the entity in charge of defining
In 1 Out1
the optimal charging sequence for each EV can
realize the scheduling taking into account the
RC1
2
%SOC
In 1 Out1
%SOC Actual
RC2
Subtract
different efficiency of each feasible charging
-1
sequence. The key issue, in this case, is the
battery efficiency estimation. Precise methods
1
Gain 3 s 1/3600
InitSOC (1/100 )*CellCapacity 3600 xo
Carga inicial de la bateria Ah Gain 1
SOC Inicial (%) Gain 9
Gain 2
100
Capacidad Actual de la bateria en Ah
which is needed for the efficiency calculation.
Saturation
Divide
CellCapacity
Serial
In addition, and based on these considerations,
Lookup Table
Gain 4 TECNALIA has defined a characteristic model
1
BattCurrent
1/Parallel Rint *Serial which has been implemented on the EV-ON
platform. This platform is aimed at the
Gain 5 BattVoltage
Gain
1
In 1 Out1 Serial
Gain 6
development of highly optimized smart charging
and V2G procedures. A first set of solutions has
RC1
2
%SOC
In 1 Out1 Serial
RC2
Gain 7
Subtract
already been proposed. This facility will be the
core for future works in this area, which should be
%SOC Actual
100
EVs and the grid.
Gain 2
Saturation CellCapacity
Divide
Constant
We would like to thank the Spanish Ministry of
Figure 13. Simulink xSyP Battery Model Science and Technology for its support by
means of the project ETF PID-590000-2009-4.
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