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Digital Joinery Representationa - Wei Zhi
Digital Joinery Representationa - Wei Zhi
CHAPTER
05
CHAPTER 05 Paper Sessions E1, E2, E3
Session E1. Digital Exploration: Methods and Application
Laser Scanning the Aiken-Rhett Historic Parlors for Multi-Modal Documentation and Interpretation
Amalia Leifeste, Katherine Pemberton, Mark Scara & Jay White | Clemson University
279
Rob Snyder | Bentley Systems
Mark O’Bryan | University of Kentucky
Hugo Mulder | IT University Copenhagen
Stéphane Côté | Bentley Systems
Education in Architectural Analysis through Hybrid Graphical Means: a Setup for Critical Thinking
Denis Derycke & David Lo Buglio | Université Libre de Bruxelles (ULB) – Belgium
Slowing Down ‘High-Speed’ Digital Drawing Tools:Heuristic Techniques through Multiplicity, Seriality and Reversibility
Tim Frank | Southern Polytechnic State University
An Iterative Palimpsest: Testing algorithms as a vehicle for new complexities and patterns in composition
Lohren Deeg & Rochelle Jansing | Ball State University
Rule-Based Palimpsests
Dustin Headley | Kansas State University
Modeling Beyond Representation and Communication: Teaching Novice Designers to use Physical Architectural
Models for Creative Purposes
Michael McGlynn | Kansas State University
Martin Stellingwerff | TU Delft, The Netherlands
This paper explores and discusses representational the form and process of established joint typologies.
Session E1
techniques as they are employed in the conception, These two primary illustration goals – process and
fabrication, and communication of a series of wood finished joint – foster a vocabulary of representational
joints fabricated using a 3-axis CNC mill. Precedents in techniques for each purpose. Process is communicated
medical imaging, biological illustration, and industrial by a photographed or illustrated sequence of steps
design representation are presented and discussed using a vast array of hand and power tools and setups
Chapter
as traditions on which to build an understanding of (clamps, blocks, and jigs). Emphasis is placed
techniques. Hand, digital, and photo collage techniques upon the tools and setups and their orientation in
are all utilized at different points in the process as 3-dimensional space with respect to the material that is
appropriate to the communicative task at hand, what being worked upon. In contrast, the finished joint needs
is attempting to be communicated, and the audience to be represented in the geometry and relation of parts-
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involved. The process and the communicative to-whole in three-dimensional space. A combination
techniques evolve from the searching and speculating of photography and 3d technical drawing standards
through drawing, to techniques to verify and test, to – shading, hidden line, extrusion and extension lines
the representation of processes and material logics to a – are employed, often in multiple representations, to
larger audience. Finally, the implications for the larger assist in a mental reconstruction. For many joints
scale of architecture are revisited and speculated upon these techniques are sufficient, though as the geometric
through several allied projects. complexity of the joint increases these techniques start
to break down (Figure 1).
Introduction: Wood Joinery
Within the scales of architecture, the joint occupies
a transitional role: it is the detail that bookends the
smaller scale and articulation of material logics, and
in so doing makes linkages with furniture and other
design disciplines operating at this smaller scale. Wood
joinery in particular operates from a rather different
premise than the larger scale of architecture, concerned
as it is with the interrelation of form and space: the
effectiveness of the wood joint lies largely in the
absence of space. Strength is directly proportional to
the maximization of the boundary condition between
separate masses. This critical difference poses Figure 1. Joinery illustration conventions (lineweight,
separate challenges and opportunities for the role of shading, hidden line) and the breakdown in legibility
representation in joinery: how may representational with greater complexity.
techniques play a role in understanding what is at its
heart an opaque construct? In turn, how do more recent Images: Rogowski, Gary. 2002. The complete
digital processes of fabrication present new logics for illustrated guide to joinery. Newtown, CT: Taunton
communication? Press.
Seike, Kiyoshi, Yuriko Yobuko, and Rebecca M.
Representing Form and Analog Processes Davis. 1977. The art of Japanese joinery. New York: J.
Traditional wood joinery manuals, concerned as they Weatherhill.
are with a purely didactic role, focus on illustrating
Design Communication Association
2014 Design Communication Conference
It is useful here to introduce the distinction made a dense series of sections are taken that then may
by Nelson Goodman in mapping artistic disciplines be mounted in literal or virtual 3-dimensional space
between representation and notation as complementary to reveal the internal organs. “The crust, skin, or
forms of communication, in this case drawing. The envelope becomes an almost invisible line,” Colomina
representational may be understood as mimetic while writes, “what matters is the dense interior, which is
Chapter
the notational, in contrast, as a set of codes or scripts, rendered like a new, more complex kind of façade.” (4)
such as a musical score. Architecture, as Nelson (Figure 2).
describes, is curious in that it relies on both forms of
communication. As posited by Stan Allen in describing Buckminster Fuller also used an X-ray overlay
Goodman’s “curious mixture” that is the architect’s technique to simultaneously convey the technical
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drawings, “theories of architectural representation and experiential aspects of his designs. Since the
based on resemblance, which derive from the visual 1933 Dymaxion car was engineered for aerodynamic
arts and trace their origin back to classical ideas of efficiency, the design was mostly smooth and bulbous
mimesis, are inadequate to understand the full range with minimal disruption of the primary surface
of architecture’s techniques. Theories of notation, continuity. Most notably in his illustrations for the
on the other hand, arise in two related areas: in Dymaxion car that are part of the Inventions: Twelve
mathematics (where they describe abstract quantities, around One portfolio collection, there are several
and relationships), and in time-based art forms such as normative top/elevation views of the car in addition
music or dance” (1). There are two observations here to a series of sections taken at different points along
that are particularly useful for the present study. One the longitudinal axis of the car. However, the main
is the general applicability of hybrid techniques given image is an perspective elevation of the car overlaid
the challenges of communicating the dense constructs with a technical drawing in white linework which
of joinery. Two, the use of the notational is particularly gives it the X-ray effect, showing internal components
useful in describing joinery produced through digital in relationship to the smooth surface of the car. The
Figure 2. The X-ray and the CAT scan. Images: left/Nick Veasey, right/Weiss Manfredi Architects
Session E1
image (Figure 3). that fold and stitch the fabric of the façade into the
spaces immediately behind it” (8). While attempting
Construct as Specimen to provide dual readings in three-dimensional space,
Daniel Castor’s drawings of Henrik Berlage’s the techniques that allow for this ‘double-reading’
Exchange in Amsterdam owe much of their unique as Castor calls it relate to figure-ground drawings
qualities to their instrumentalism in helping to as popularized by Gestalt theory and similar optical
Chapter
understand the building through the very act of phenomena. Now instead of edge conditions and
drawing. Though the drawings document a built the reversibility between two-dimensional figure and
artifact rather than a novel design conception, there is ground shapes, various layers and forms reside and
a high degree of experiment and discovery in them. overlap in space in a delicate balance that allows both
The techniques Castor comes to rely upon share to be made legible.
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much affinity with both the medical and biological
fields, including his first failed experiment: “the Industrial Design
drawing appears like a work-in-progress, but was in As the Industrial Revolution enabled mass production,
fact euthanized long ago. It functions like a botched to facilitate manufacturing processes engineers and
dissection, which can serve the student of anatomy of industrial designers relied on highly technical and
what not to do” (5). The most consistent technique unambiguous engineering drawing conventions to
Castor develops in his series is the selective use of convey information as fact. Their purpose was to
shading and transparency to simultaneously read communicate not only geometry, but also dimensions
multiple depths of the building’s layers. The drawings and tolerances (9); while these drawings can be
“might have been called X ray” he writes, but he
instead settles upon a biological correspondence in the
jellyfish, and reprints a full plate from the naturalist
Ernst Haeckel’s Art Forms of Nature as reference (6).
Castor points to two specific visual characteristics of
the jellyfish’s physiology that make it a guide to his
representational techniques: it’s transparency and its
reversibility: “Because it is transparent, the parts of a
jellyfish appear simultaneously like solids and voids.
Like the ‘negative’ isometric drawings, the ‘space’ of
its body appears in reverse; but unlike the ‘negative’,
it is transparent rather than opaque, and so exhibits a
double-reading of solid and void.” (7) (Figure 4).
subjectively appreciated aesthetically due to their In order to consider the efficacy of various
complexity and precision, because of this predilection representational techniques, it is useful to consider the
as a precise and unambiguous visual language they are fabrication processes involved. When we examine
more notational than representational. While it is easy current prevalent modes of digital fabrication methods,
to draw the correlation between the engineering 3-view the process employed falls largely into one of two
Digital Exploration: Methods and Application
drawing and the architectural drawing convention categories: additive and subtractive manufacturing.
of plans and elevations, more interesting are the While the fundamental premise of both technologies
techniques used to convey complex assemblies. Shop differ greatly, the method in which spatial coordinates
assembly manuals for car engines, for example, are full are programmed to drive the precision movements
of exploded view diagrams. These drawings “shows of machinery (G-code) are remarkably similar. The
the mating relationships of parts, subassemblies, and series of spatial coordinates are sequentially linked
higher assemblies” while also depicting “the sequence together into trajectories (toolpaths) that delineate the
of assembling or disassembling the detail parts” (10). paths programmed by the sequence. Depending on the
By separating the components a certain distance from process in question, the toolpaths are further codified
each other in space, the drawing is able to depict with information relevant to the material outcome.
relational alignments as well as assembly order of an
otherwise impossibly dense mechanical assembly. For additive processes (ex: FDM fused deposition
modeling), further information regarding the speed and
Injection molded plastic models are produced nozzle extrusion rates of the material to be deposited
initially as a contiguous material part with the are layered on to control the thickness and ultimately
sprue tree supporting a series of interrelated parts. resolution of the finished product. The generation of
Session E1
Japanese humanoid robot models are a particularly these trajectories largely rely on boundary detection
good example. These parts are assembled in highly algorithms of the 3d mesh to be printed (often referred
intricate sequential steps, while precision engineered to as slicing, similar to a contouring process), as well
joints and locking mechanisms create movable and as additional infill structure or support material deemed
posable robot models that are very dense with a high necessary depending on the geometry being printed.
Chapter
amount of interior detail and structure. The assembly In the case of subtractive processes (ex: CNC milling),
instruction booklets are also very densely illustrated, spindle speed (in RPM) and direction (clockwise
highly specific, and can run 20-30 pages long. Many or counter-clockwise) as well as feed rate (inches
of the mechanisms are concealed beneath the outer per minute) are the relevant overlays of information
shell of the model, only to be exposed when moved pertaining to the qualitative material properties of the
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to certain angles. It can be argued that a substantial final result. Since the process involves cutting into
portion of the modeling experience is spent on the pre-manufactured stock industrial or natural materials,
internal mechanisms, and that the simplicity of the material type and thickness factor majorly into the
exterior belies the complexity of what is underneath. configuration of toolpaths employed to achieve a
To that end, companies have also released products certain finish. These toolpaths are generated from
with colored translucent plastic parts, so that the control geometries such as curves or surfaces, while
inner workings and mechanics might be indexed the output texture is determined by the cutting profile
and conveyed even in the absence of space. These of end mill geometry used. Because of the prevalence
models can be considered the 3-dimensional physical of horizontal and/or parallel toolpaths, the toolpath
analogues of the Castor jellyfish drawings (Figure 5). diagrams share an affinity with CAT scan imaging in
both the density of the section spacing and how closely
Joinery - Digital Processes the control geometry form is traced.
Figure 5. Plastic injection model sprue, Assembly instructions, Translucent humanoid robot model Images:
Bandai Co.
Session E1
the joint itself implies the addition of two or more
pieces - an additive process - yet the preparation of complexity. Thus, paradoxically, the more science
each of the pieces to be joined is almost exclusively a and technology succeed, the more opaque and obscure
subtractive process of removing material – in this case they become.”(11) Though the whole CNC mill may
wood – from larger linear, planar or volumetric pieces. correctly be referred to as a tool in the most essential
The subtractive preparation of each piece thereby meaning of the word, the term has come to refer
Chapter
foreshadows the future additive process, and the joint colloquially more specifically to the multitude of drill
itself may be seen to reside in this in-between state. bits or other devices mounted at the end of a computer-
Positive and negative become interchangeable in the numerically-controlled spindle and gantry. We are able
final realized assembly as the ground of one piece is to focus on the relationship of drill bit specifications
filled by the figure of one or more others (Figure 6). and their relationship to the material, and let the rest of
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the apparatus disappear.
As central as the volumetric geometry is to
understanding the joint in three-dimensional space, Representing the 4th Dimension
a focus on this property alone misses the more Of particular note is the relationship between time
fundamental relationship of surfaces in three- (speed) and its impact on the material outcome of
dimensional space. In both the design and execution both analog and digital processes, and in turn their
of wood joinery, structural integrity depends on the representation. With analogue joinery techniques
maximization, articulation, and alignment of contact time is only indirectly implied in representations
surfaces in order to transfer forces and minimize through the number and complexity of steps depicted.
stresses. Representational techniques that are able Indeed the true amount of time depends greatly on the
Figure 7. Toolpath diagrams become largely notational in transmitting a maximum of information through both
graphics and text. Image: by authors.
craftperson’s skill and experience. In the case of the of the mast and arches as well as the facade elements.
CNC router the number and length of the toolpaths While the first drawing is centered around the structural
similarly imply but do not adequately represent time, bay logic of a single mast, the second is focused on the
something that is critical in regards to the resolution assembly of the facade and arch between two masts.
and finish of the output. Digital methods nevertheless Norman Foster has continued to use these techniques
not only in the final descriptive representation of
Digital Exploration: Methods and Application
movement identified with, as well as conveying skin and surface effects, the increasing complexity of
the larger assemblage of parts that comprised these facade assemblies has focused much of the architect’s
buildings. Compared to the monolithic edifices of energy into the collapsed zone between interior
earlier eras, these projects were often lightweight, and exterior. Similar to the way CNC toolpaths are
layered assemblies with distinct components that collapsed very densely into a thin zone of space,
Chapter
shared more similarities (at least in image if not these facade assemblies also benefit greatly from
function) to mechanical assemblies such as car engines the multivarious methods of representation explored
and gantry cranes. previously. These are not only used to explain the
component parts of the skin assembly itself, but more
The 1982 Renault Distribution Centre project by importantly the complex surface geometry necessitates
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Foster+Partners uses an axonometric cutaway drawing exploration of the relationship between the skin and
to expose the 24x24 meter structural bay’s component the enclosed space. As such these drawings are used
layers, from the foundation footings, elevated floor as a tool to not only quantitatively depict how the
beams, up to the tubular masts, steel arches, and skin is constructed, but also qualitatively explore
membrane roof. These elements are shown in their the spatial relationship and effect. Jan Kaplicky’s
“anatomically correct” spatial positions that reinforces (Future Systems) controversial 2007 winnning
the relational positioning of components while giving competition proposal for the Prague National Library
an accurate sense of spatial dimensions and context. is one such example that leverages multiple modes of
A second drawing shows the assembly exploded and representation to convey the project’s quantitative and
removed to depict the individual structural elements qualitative properties. The drawings present a mixture
Figure 8. Prague National Library Competition Drawings Image: Jan Kaplicky/Future Systems
Session E1
Prentice-Hall, 1965): 170.
digital joinery similarly occupies a curious middle 11. Bruno Latour, Pandora’s Hope: Essays on the Reality of
ground between representational and notational. The Science Studies, (Cambridge, MA: Harvard University Press,
coding of the toolpaths can be considered notational 1999): 304.
to the extent that as a set of instructions it can be 12. Goodman, Nelson. Languages of art: an approach to a
followed and reproduced. However, the base geometry theory of symbols. (Indianapolis: Bobbs-Merrill, 1968)
Chapter
off of which the toolpaths are generated can be 13.Allen, Practice, 48.
interpreted in any number of ways, combining any
number of toolpaths, and eventually yielding different
results, sharing the same conceptual affinity with
a musical score and the musician’s interpretation.
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The joint, the car engine, the contemporary facade
assembly. and the layered toolpaths all share the
same representational predicament: the absence of
space. Therefore a multivarious approach is required,
oscillating between different methods and techniques,
hybridizing complementary forms of representation to
enable understanding of complex geometries. As Allen
posits “the technique is never neutral, and the means of
representation, the working methods of the architect,
will always condition the results” (13), these hybrid
forms of representation are ever more important and
will deeply impact contemporary architectural practice
going forward.