Output Summary

Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:52 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
No Data Check Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Outside Tubeside
Fluid name Hydrocarbon Gas
Fluid condition Sens. Gas Cond. Vapor
Total flow rate (kg/hr) 197919.456 24083.000
Weight fraction vapor, In/Out 1.0000 1.0000 1.0000 0.9992
Temperature, In/Out (Deg C) 39.00 64.90 116.00 45.00
Skin temperature, Min/Max (Deg C) 42.14 87.52 43.26 98.02
Pressure, Inlet/Outlet (kPa) 101.33 101.10 11101 11038
Pressure drop, Total/Allow (Pa) (kPa) 236.62 250.00 63.711 70.000
Midpoint velocity (m/s) 6.83 3.80
- In/Out (m/s) 5.11 3.36
Heat transfer safety factor (--) 1.0000 1.0000
Fouling (m2-K/W) 0.000100 0.000200
Exchanger Performance
Outside film coef (W/m2-K) 49.05 Actual U (W/m2-K) 23.808
Tubeside film coef (W/m2-K) 2034.8 Required U (W/m2-K) 21.613
Clean coef (W/m2-K) 27.409 Area (m2) 3384.6
Hot regime Cond. Vapor Overdesign (%) 10.16
Cold regime Sens. Gas Tube Geometry
EMTD (Deg C) 19.6 Tube type High-finned
Total duty (kW) 1434.219 Tube OD (mm) 25.400
Unit Geometry Tube ID (mm) 22.098
Bays in parallel per unit 1 Length (m) 5.700
Bundles parallel per bay 2 Area ratio(out/in) (--) 27.087
Extended area (m2) 3384.6 Layout Staggered
Bare area (m2) 143.62 Trans pitch (mm) 66.000
Bundle width (m) 1.264 Long pitch (mm) 57.156
Nozzle Inlet Outlet Number of passes (--) 9
Number (--) 1 1 Number of rows (--) 9
Diameter (mm) 97.180 97.180 Tubecount (--) 167
Velocity (m/s) 5.02 3.30 Tubecount Odd/Even (--) 19 / 18
R-V-SQ (kg/m-s2) 2262.3 1487.8 Material SA-213 TP316L Tube (S) S31603
Pressure drop (kPa) 1.244 0.521 Fin Geometry
Fan Geometry Type Circular
No/bay (--) 2 Fins/length (fin/meter) 433.1
Fan ring type Straight Fin root (mm) 25.400
Diameter (m) 2.134 Height (mm) 15.875
Ratio, Fan/bundle face area (--) 0.4962 Base thickness (mm) 0.410
Driver (kW) 9.81 / - Over fin (mm) 57.150
Tip clearance (mm) 10.668 Efficiency (%) 81.8
Efficiency (%) 65.000 Area ratio (fin/bare) (--) 23.6
Fans turned-down (--) All Fans On Material Aluminum 1060 - H14

Airside Velocities Actual Standard Thermal Resistance, %

Face (m/s) 3.37 3.18 Air 48.54
Maximum (m/s) 6.69 6.30 Tube 31.69
Flow (m3/hr) 175000 164742 Fouling 13.14
Velocity pressure (Pa) 26.18 Metal 6.63
Bundle pressure drop (Pa) 209.07 Bond 0.00
Bundle flow fraction (--) 1.000
Bundle 88.36 Airside Pressure Drop, % Louvers 0.00
Ground clearance 1.70 Fan guard 0.00 Hail screen 0.00
Fan ring 9.95 Fan area blockage 0.00 Steam coil 0.00

Page 1 of 7
 Final Results
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:52 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
Process Data Airside Tubeside
Fluid name Hydrocarbon Gas
Fluid condition Sens. Gas Cond. Vapor
Total flow rate (kg/hr) 197919.456 24083.000
Weight fraction vapor, In/Out (--) 1.0000 1.0000 1.0000 0.9992
Temperature, In/Out (Deg C) 39.00 64.90 116.00 45.00
Skin temperature, Min/Max (Deg C) 42.14 87.52 43.26 98.02
Wall temperature, Min/Max (Deg C) 42.16 87.65 42.53 91.17
Pressure, In/Out (kPa) 101.33 101.10 11101 11038
Pressure drop, Total/Allowed (Pa) (kPa) 236.62 250.00 63.711 70.000
Pressure Drop, A-frame reflux section (kPa)
Velocity - Midpoint (m/s) 6.83 3.80
- In/Out (m/s) 5.11 3.36
Film coefficient, Bare/Extended (W/m2-K) 1155.9 49.05 2034.8
Mole fraction inert (--) 0.9963
Heat transfer safety factor (--) 1.0000 1.0000
Fouling resistance (m2-K/W) 0.000100 0.000200
Overall Performance Data
Overall coef, Design/Clean/Actual (W/m2-K) 21.613 / 27.409 / 23.808
Total Duty, Calculated/Specified (kW) 1434. / 0.
Effective mean temperature difference (Deg C) 19.61

See Runtime Message Report for Warning Messages.

Unit and Bundle Construction Information

Bays in parallel/unit (--) 1 Bundles in parallel/bay 2
Extended area/unit (effective) (m2) 3384.6 Bare area/unit (effective) (m2) 143.62
Extended area/bundle (m2) 1692.3 Bare area/bundle (m2) 71.812
Tubepasses/Tuberows (--) 9/ 9 Number of tubes/bundle (--) 167
Tubecount, Odd rows/Even rows (--) 19 / 18 Edge seals (--) No
Bundle width (m) 1.264 Fan guard (--) No
Clearance (mm) 9.525 Louvers (--) No
Header depth (mm) 101.60 Steam coil (--) No
Header Box Hail screen (--) No
- Plate thickness (mm) 104.78 Tube support information
- Tubesheet thickness (mm) 117.47 - Number (--) 3
Plenum type Box - Width (mm) 25.400
Bundle(s) weight (kg) 9537 Orientation (from horiz.) (deg) 0.00
Structure weight (kg) 3181 Tubeside volume (L) 393.0
Total weight, Dry / Wet (kg) 25111 / 25896
Ladder/walkway weight (kg) 2856 Cost Factor (--) 81.755
Tube Information
Straight length (m) 5.700 Tube type High-finned
Unfinned length (mm) 0.000 Unheated length (mm) 311.15
Layout (--) Staggered Area ratio (fin/bare) (--) 23.566
Transverse pitch (mm) 66.000 Fins per unit length (fin/meter) 433.1
Longitudinal pitch (mm) 57.156 Fin root diameter (mm) 25.400
Tube form (--) Straight Fin height (mm) 15.875
Outside diameter (mm) 25.400 Fin thickness at base (mm) 0.410
Inside diameter (mm) 22.098 Fin thickness at tip (mm) 0.410
Area ratio (out/in) (--) 27.087 Fin type (--) Circular
Over fin diameter (mm) 57.150 Fin efficiency (%) 81.8
Tube material SA-213 TP316L Tube (S) S31603 Internal tube type None
Fin material Aluminum 1060 - H14
 Final Results
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:52 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
Inlet Airside Velocities Actual Standard
Face velocity (m/s) 3.37 3.18
Maximum velocity (m/s) 6.69 6.30
Volumetric flow (m3/hr) 175000 164742
Maximum mass velocity (kg/s-m2) 7.563
Air humidity (%)
Volumetric flow per fan at fan inlet (m3/hr) 87500
Velocity at fan inlet (m/s) 6.80
Fan Description and Fan Power
Number of fans per bay (--) 2
Diameter (m) 2.134
Tip clearance (mm) 10.668
Ratio, fan area to bay face area (--) 0.4962
Fan ring type (--) Straight
Percent open area - in fan guard (%) 0.0000
- in hail screen (%) 0.0000
Ratio, ground clearance to fan diameter (--) 1.406
Percent blockage, other obstruction (%) 0.0000
Bundle pressure drop/ Velocity pressure (Pa) 209.07 / 26.18
Fan and drive efficiency (%) 65.000
Motor power per fan-design air temperature (kW) 9.81
Motor power per fan-minimum air temperature (kW) 0.00
Ambient temperature, maximum / minimum (Deg C) /
Fans turned-down (--) All Fans On
Two-Phase Parameters
Method Inlet Center Outlet Mix F
RPM Sen Gas Sen Gas An-Mist 0.0499
Bundle flow fraction (--) 1.000
Heat Transfer and Pressure Drop Parameters Tubeside Outside
Midpoint j-factor (--) 0.0063
Heat transfer Wall Correction (--) 1.0000 0.9904
Row Correction (--) 1.0000
Midpoint f-factor (--) 0.0045 0.2262
Pressure drop Wall Correction (--) 1.0072 1.0011
Row Correction (--) 1.0000
Reynolds number Inlet (--) 579798 10086
Midpoint (--) 576647 9940
Outlet (--) 563715 9582
Fouling layer thickness (mm) 0.000 0.000
Input minimum velocity (m/s)
Input maximum velocity (m/s)
Input minimum wall temperature (Deg C)
Input maximum wall temperature (Deg C)
Thermal Resistance (Percent) Over
Air Tube Fouling Metal Bond Design
48.54 31.69 13.14 6.63 0.00 10.16
Airside Pressure Drop (Percent)
Across bundle 88.36 Other obstruction 0.00
Fan ring 9.95 Steam coil 0.00
Fan guard 0.00 Louvers 0.00
Ground clearance 1.70
Tube Nozzle (Perpendicular) Inlet Outlet
Number of nozzles (--) 1 1
Diameter (mm) 97.180 97.180
Velocity (m/s) 5.02 3.30
Nozzle R-V-SQ (kg/m-s2) 2262.3 1487.8
Pressure drop (kPa) 1.244 0.521
 Final Results
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:52 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
Mean Metal Temperatures

Mean tube metal temperature in each tubepass, (Deg C)

Tuberow Tubepass Inside Outside Radial

1 1 85.84 82.91 84.31
2 2 74.69 72.46 73.52
3 3 65.68 63.97 64.79
4 4 59.39 58.06 58.70
5 5 54.11 53.08 53.57
6 6 50.42 49.61 50.00
7 7 47.39 46.73 47.04
8 8 45.12 44.58 44.83
9 9 43.12 42.69 42.89
 Drawings
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:52 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

Unit Bundle 1 Plenum height 0.22 m Stream ID Airside Tubeside

Orientation horizontal Tube length 5.7 m Stream name -- Hydrocarbon Gas
Bay width 2.96 m Single bundle wt. 9537 kg Flow (total), kg/hr 197919 24083
Bays in parallel 1 Total bundle wt. -- Pressure drop, kPa 0.237 63.711
Bundle width 2.528 m Structure wt. 3181 kg Temperature, C 39.00 64.90 116.00 45.00
Bundles in parallel 2 Walkway ladder wt. 2856 kg Wt. fraction vapor 1.0000 1.0000 1.0000 0.9992
Fans per bay 2 Dry weight 25111 kg Pressure, kPa 101.33 101.10 11101 11038
Fan diameter 2.134 m Wet weight 25896 kg
Ground clearance 3 m

5.7
m

0.22
m
0.254
m

3
m

2.85
m
 Drawings
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:52 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

0.914
m

2.96
m

0.914 5.7 0.914

m m m
 Drawings
Released to the following HTRI Member Company:

Xace 9 (64 bit) 4/28/2023 7:52 SN: 09814-926541078 S.I Units

Bundle 1
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow

1.264 m

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

Air
9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
Flow

Outer Wall Transverse Longitudinal Fin Bundle Information

Diameter Thickness Pitch Pitch Height Unit Bundle 1
ID Name Type (mm) (mm) (mm) (mm) (mm) Orientation Horizontal
Bundle width 1.264 m
T1 TubeType1 High-finned 25.400 1.6510 66.000 57.156 15.875 Number of tube rows 9
Number of tubes 167
Minimum wall clearance
Row Wall Row Wall
Left 9.5250 mm
From Number Tube Type Clearance From Number Tube Type Clearance
Right 9.5250 mm
Top of Tubes Name (mm) Top of Tubes Name (mm)
Number of tubes per pass
1 19 TubeType1 9.5250 6 18 TubeType1 42.525 Tubepass # 1: 19
2 18 TubeType1 42.525 7 19 TubeType1 9.5250 Tubepass # 2: 18
3 19 TubeType1 9.5250 8 18 TubeType1 42.525 Tubepass # 3: 19
4 18 TubeType1 42.525 9 19 TubeType1 9.5250 Tubepass # 4: 18
5 19 TubeType1 9.5250 Tubepass # 5: 19
Tubepass # 6: 18
Tubepass # 7: 19
Tubepass # 8: 18
Tubepass # 9: 19