EcoprocessTM SBR DESIGN NOTES

Project : 2 MLD SBR

Project No : T2072-2023
Application : Municipal
Comment :
Client :
STP Location : Supaul,Bihar
Date : Saturday, February 04, 2023
Influent - Flow SBR
3
Average Flow with Recirculated Flow = 2000.00 m /d
Peak Factor = 3.00
3
Peak Flow = 6000.00 m /d
Influent
BOD (AS PER CPHEEO MANUAL, TABLE NO. 5.4 PAGE NO. 5-7) = 250 mg/L
COD (AS PER CPHEEO MANUAL, TABLE NO. 5.4 PAGE NO. 5-7) = 425 mg/L
TSS (AS PER CPHEEO MANUAL, TABLE NO. 5.4 PAGE NO. 5-7) = 375 mg/L
TKN (AS PER CPHEEO MANUAL, TABLE NO. 5.4 PAGE NO. 5-7) = 50 mg/L
Ammonified TKN = 35 mg/L
TP = 6 mg/L
Elevation of site to mean sea level = 34.0 m

Temperature
Wastewater temperature for SBR design = 20 degC
Maximum Wastewater temperature (Aeration Design) = 30 degC

Effluent
BOD Effluent (AS PER DNIT CLAUSE NO. 13.1.11 Page No. 212) = 10 mg/L
TSS Effluent (AS PER DNIT CLAUSE NO. 13.1.11 Page No. 212) = 20 mg/L
COD Effluent (AS PER DNIT CLAUSE NO. 13.1.11 Page No. 212) = 50 mg/l
NH4-N effluent = 5 mg/L
TP Effluent (AS PER DNIT CLAUSE NO. 13.1.11 Page No. 212) = 1 mg/L
TN Effluent (AS PER DNIT CLAUSE NO. 13.1.11 Page No. 212) = 10 mg/L

Design parameters
MLSS (AS PER CPHEEO MANUAL CLAUSE NO 5.18.12.4, TABLE NO. 5.57 PAGE
No.5-198, 3500 to 5000 mg/l) = 4000 mg/L
HRT = 0.64 d
Number of tanks = 2

Cycle
Static/Mixed Filling time = 0.65 h
Aerated Filling time = 1.75 h
React time = 0.65 h
Settle time = 0.75 h
Decant time = 1.00 h
Total cycle time (AS PER CPHEEO MANUAL CLAUSE NO 5.18.12.4, TABLE NO.
5.57 PAGE No.5-198, 2.5 to 6 h) = 4.80 h
Number of cycles / tank . d = 5.00 No.
Total number of cycles / d = 10.00 No.

Reactor Sizing (including pre-react zone)

3
Volume of each SBR tank = 640.00 m
2
Surface area per SBR tank = 128.0 m

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Length = 16.00 m
Width = 8.00 m
SWD = 5.00 m
Top water level (TWL) = 4.67 m
Bottom water level (BWL) = 3.10 m
Free board = 0.50 m
Top of the wall = 5.50 m

Sizing of pre-react/Anoxic zone

Surface area of pre react zone = 19.20 m2
HRT of pre-react zone = 1.15 h
Length = 2.40 m
Width = 8.0 m
Maximum Liquid depth = 5.00 m
Free board = 0.50 m
Top of the wall = 5.50 m

Operational Parameters
MLSS (AS PER CPHEEO MANUAL CLAUSE NO 5.18.12.4, TABLE NO. 5.57 PAGE
No.5-198, 3500 to 5000 mg/l) = 4000 mg/L
MLVSS = 2582 mg/L
Sludge Retention Time, SRT (AS PER CPHEEO MANUAL CLAUSE NO
5.18.12.4, TABLE NO. 5.57 PAGE No.5-198, 4 to 20 Days) = 10 day

Observed yield = 1.02 kgTSS / kgBOD5 r

F/M (BOD5/MLSS) (AS PER CPHEEO MANUAL CLAUSE NO 5.18.12.4, TABLE
NO. 5.57 PAGE No.5-198, 0.05 to 0.3) = 0.10
3
BOD5 volumetric loading = 24 lb /1000 ft

WAS
Total Sludge production = 511 kg TSS/d
TSS load in the supernatant (Effluent) = 40.0kg/d
Net sludge production = 471 kg/d
WAS concentration = 8300 mg/L
3
Total WAS volume per day = 56.69 m /d
Number of WAS pumps per SBR = 1
3
WAS pump capacity = 0.29 m /min
WAS pumping time = 19.89 min/cycle

RAS
Recirculation Ratio Provided = 25.00%
Number of RAS pumps per SBR Tank = 1
3
RAS pump capacity = 21.00 m /hr
3
RAS pump capacity = 0.35 m /min

Alum Dosing
Phosphorus percentage in biomass = 2.29%
PO4-P to be precipitated = 0.79 mg/l
Mole ratio for dosing Al:P = 0.00
Al required = 0.00 Kg Al/d
Required liquid alum volume = 0.00 m3/d

Decanter
3
Decante rate = 200.00 m /hr
3
Decante Volume per cycle = 200.00 m
No. of decanter per SBR = 1.00

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Aeration
O2 for BOD t removed (AS PER CPHEEO MANUAL CLAUSE NO 5.18.12.4, 1.1 kg/kg
TABLE NO. 5.57 PAGE No.5-198, 1.1 Kg O2/ Kg BOD) =
Nitrification of TKN* = 88%
O2 for N nitrified (AS PER CPHEEO MANUAL CLAUSE NO 5.18.12.4, TABLE NO.
5.57 PAGE No.5-198, 4.6 Kg O2/ Kg TN) = 4.60 kg/kg
O2 for N denitrified = 2.86 kg/kg
AOR for BOD t removed = 528 kg O2/d
AOR for TKN t nitrified = 335 kg O2/d
Max O2 cretid for denitrification = 177 kg O2/d
Oxygen credit taken = 85.00%
Oxygen credit for denitrification = 151 kg O2/d
AOR t r = 713 kg O2/d
AOR t r / hour = 30 kg O2/h
Corrected average depth = 4.25 m
= 0.95
Alpha = 0.60
Corrected Alpha = 0.60
AOR/SOR = 0.51 ratio
SOR t = 1400 kg/d
SOR total / Cycle = 58.3 kg/h
Oxygen peak factor = 1.0
Diffuser type = 1 m
3
Membrane diffusers loading = 16.0 m /diff.
Diffuser height from bottom = 0.2 m
Average submergence DWD = 4.05 m
% O2 transf. = 6.0 %/meter
% O2 transfer = 24 %
3
Air requirement / SBR = 867 m /hr
Number of Disc Diffuser per tank = 54 Diffuser/Tank
Blowers
No. of blowers / per SBR (Working) = 1 units
3
Capacity = 867 m /hr
Relative humidity = 65%
Extreme air temperature = 45 oC
Blower discharge pressure = 8.32 psi
Brake horse power = 26.04 BHP
Brake horse power (SI Unit) = 19.42 KW

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