FanWall Manual Instalacion

Installation Manual
Uniflair™ FWCV0100AS
06MMS0534@00B0100
Publication Date: February 2020
Legal Information
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subsidiaries referred to in this guide are the property of Schneider Electric SE or its
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This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
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Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the
guide or its content, except for a non-exclusive and personal license to consult it on
an "as is" basis. Schneider Electric products and equipment should be installed,
operated, serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the
informational content of this material or consequences arising out of or resulting
from the use of the information contained herein.
Table of Contents
Safety ............................................................................................... 6
Important Safety Instructions — SAVE THESE INSTRUCTIONS ..................... 6
Safety Guidelines During Installation................................................................. 7
Symbols on Unit or Packaging .................................................................... 8
General Information.......................................................................... 9
Document Overview .......................................................................................... 9
Overview ..................................................................................................... 9
Documentation Included with the Unit ......................................................... 9
Save These Instructions .............................................................................. 9
Manual Updates .......................................................................................... 9
Cross-Reference Symbol Used in This Manual......................................... 10
Abbreviations and Terminology .................................................................... 10
Equipment Disposal ........................................................................................ 10
Waste Electrical and Electronic Equipment (WEEE) Disposal .................. 10
Compliance ..................................................................................................... 11
Mains Disconnecting Device ..................................................................... 11
Receiving and Inspecting the Cooling Unit ...................................................... 12
Filing a Claim ............................................................................................. 12
Storing the Cooling Unit Before Installation ..................................................... 12
Moving the Unit ................................................................................................ 13
Lifting the Unit ................................................................................................. 14
Warning for lifting the Unit ............................................................................... 15
Placing and assembling the Unit ..................................................................... 16
Interventions on the water valve ..................................................................... 22
Unit Overview .................................................................................. 23
Model Nomenclature ....................................................................................... 23
Nameplate Example ........................................................................................ 24
Equipment Guidelines ..................................................................................... 25
Working Conditions and Environmental Limits .......................................... 25
Airflow Configurations ..................................................................................... 26
Component Identification ................................................................. 27
Inventory .......................................................................................................... 27
Piping Kits ................................................................................................. 28
External Components ...................................................................................... 29
Internal Components ....................................................................................... 30
Display Interface .............................................................................................. 31
Alarm LED ................................................................................................. 31
Status LED ................................................................................................ 32
Link-RX/TX (10/100) LED .......................................................................... 32
Dimensions and Weights ................................................................. 33
Full Unit ........................................................................................................... 33
Service Clearance ........................................................................................... 34

Piping and Electrical Access Locations ........................................................... 35
Power Supply Cables Path ............................................................. 36
Diagrams ........................................................................................ 38
Hydraulic Circuit .............................................................................................. 38
Installation ...................................................................................... 39
Site Preparation ............................................................................................... 39
Installation Area Requirements ................................................................. 39
Power Supply Requirements ..................................................................... 40
Drain Requirements .................................................................................. 40
Panel and Coil Grids Removal ........................................................................... 41
Front Panel Removal ................................................................................. 41
Coil Grids Removal ................................................................................... 42
Electrical Panel Access ............................................................................. 42
Drainage Connections ..................................................................................... 43
Connecting the Rigid Drainage Tubing ..................................................... 43
Connecting to Building Gravity Drains ....................................................... 44
Chilled-Water Piping Connections ................................................................... 45
Filling the Chilled-Water Circuit ................................................................. 47
Filling the Hydraulic Circuit ........................................................................ 47
Electrical Connections ..................................................................................... 48
Connecting Power to the Unit .................................................................... 49
Communication Connections........................................................................... 49
Interface Connection ................................................................................. 49
Power Connections ......................................................................................... 49
Grounding .................................................................................................. 49
Wiring Cross-Section Ratings ................................................................... 49
Power Supply Wiring ....................................................................................... 50
Double Power Supply ................................................................................ 50
Water Leak Detectors ...................................................................................... 51
Safety Uniflair™ FWCV0100AS
Safety
Important Safety Instructions — SAVE THESE INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety

message indicates that an electrical hazard exists which will
result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages with this
symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the
construction, installation, and operation of electrical equipment and has received
safety training to recognize and avoid the hazards involved.
6
Uniflair™ FWCV0100AS Safety
Safety Guidelines During Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
This equipment must be installed and serviced by qualified personnel only.
Turn off all power supplying this equipment before working on or inside the
equipment.
Replace all devices, doors, and covers before turning on power to this
equipment.
DANGER
Turn off all power before working on equipment.
Close and secure fan door before turning on power.
WARNING
VIOLATION OF SAFETY STANDARDS
Removal of or tampering with safety devices is a violation of safety standards
and will void all warranties.
equipment damage.
WARNING
PERSONAL PROTECTIVE EQUIPMENT REQUIRED
During installation, authorized personnel must wear approved personal
protective equipment (PPE).
equipment damage.
Carefully read this manual before performing any installation, maintenance or

work on the units. Installation, maintenance, and usage must meet all work safety
standards. The operator responsible for the mentioned services must possess
expert knowledge of the devices. Schneider Electric refuses all responsibility for
damage resulting from the failure to follow safety standards.
Schneider Electric will only consider itself responsible for the safety, reliability, and
performance of the unit if the following are applicable:
• Maintenance and servicing work have only been carried out by qualified
personnel.
• The appliance shall be installed in accordance with applicable industry
guidelines and national and local codes and regulations.
• Devices are used in conformity with the appropriate instructions.
7
Safety Uniflair™ FWCV0100AS
Symbols on Unit or Packaging
Symbol Meaning Symbol Meaning

Danger Moving parts
Important notice Sharp surface
High voltage: Risk of electric shock This side up: Shows the correct
orientation of the packed unit
Fragile: Handle unit with care Temperature limits: The packed

unit must be stored in a place
within the indicated limits
Keep dry: The packed unit must be Do not use hooks: Do not lift
stored in a dry place packed unit with hooks
Center of gravity: Shows the Do not stack: The packed units

center of gravity of the packed unit must not be stacked
Keep away from the heat: The unit

must be stored away from heat
sources
8
Uniflair™ FWCV0100AS General Information
General Information
Document Overview
Overview
The Uniflair™ LE Chilled-Water cooling unit is a precision air conditioner used to
control environments for telecom rooms, Internet hubs, and data processing
centers.
This manual describes the HXCV models with 400-V/ 3-phase/ 50-Hz power
supply. It supplies general information, safety instructions, unit transportation,
installation information, and necessary information on how to install the units.
Documentation Included with the Unit

Every Uniflair FWCV0100AS is delivered with the following documentation
enclosed:
• Uniflair FWCV0100AS Operation and Maintenance Manual
• Uniflair FWCV0100AS Installation Manual
• Drawing of hydraulic circuits of the unit
• Electrical diagrams
• List of spare parts
• Conditions of Warranty
Save These Instructions

This manual contains important instructions that must be followed during the
installation of this equipment.
Manual Updates
Schneider Electric™ policy is one of continuous technological innovation and the
company reserves the right to amend any data herein without prior notice. The
images shown in this manual are for descriptive purposes only and they may differ
from specific models that are selected.
NOTE: Unit images and component identification information are examples
only. The final configuration of the unit may change according to the different
options.
Check for updates to this manual on the Schneider Electric Web site,
www.schneider-electric.com/support. Select the Download Documents and
Software link under the Support tab and enter the manual part number or SKU for
your equipment in the search field. See the back cover of this manual for the part
number.
9
General Information Uniflair™ FWCV0100AS
Cross-Reference Symbol Used in This Manual
See another section of this document or another document for more

information on this subject.
Abbreviations and Terminology

The following are abbreviations and terms used in this manual:
• CW: Chilled water
• PIBCV: Pressure-independent and balancing control valve
• Version C: Unit with cooling only
Equipment Disposal
Waste Electrical and Electronic Equipment (WEEE) Disposal
Schneider Electric products comply with international directives on

the Restriction of Hazardous Substances (RoHS) in electronic and
electrical equipment and the disposal of Waste Electrical and
Electronic Equipment (WEEE). Dispose of any waste electronic or
electrical equipment with the appropriate recycling center. Contact
Schneider Electric for assistance.
10
Uniflair™ FWCV0100AS General Information
Compliance
These units are intended for installation in a non-public location with restricted
access, and with installation, use, and maintenance performed by qualified
personnel.
Mains Disconnecting Device

• Appliance provided with no accessible mains disconnecting device (internal)
to be used to remove the mains supply during maintenance operations
carried out exclusively by trained and qualified technical personnel
• Installation of the appliance on raised plenum and disconnecting device not
accessible (height of operating means greater than 1.9 m (74.8 in.) from
servicing level)
In these cases, it is absolutely necessary to install a mains disconnecting device
on the stationary fixed wiring located near the appliance to handle the safety
shutdown and disconnection of the power supply. The disconnecting device shall
be one of the following types:
• Switch-disconnector, with or without fuses that are in accordance with IEC
60947-3, utilization category AC-23B or DC-23B
• Control and protective switching device suitable for isolation that is in
accordance with IEC 60947-6-2
• A circuit-breaker suitable for isolation that is in accordance with IEC 60947-2
The installed mains power disconnect must do the following:
• Isolate the electrical equipment from the supply and have one OFF and one
ON position marked with “O” and “I”
• Be provided with a means for locking the device in the OFF (isolated) position
(e.g., with padlocks).
• Have a breaking capacity sufficient to interrupt the rated current (see rated
parameter on the unit name plate or Technical Specifications)
• Be easily accessible and located between 0.6 m (2 ft) and 1.9 m (6 ft) above
where the service personnel stands to service the unit
After unit installation, it is necessary to evaluate the fault-loop impedance and
automatic protection coordination.
11
Receiving and Inspecting the Cooling Unit

Your Schneider Electric cooling unit has been tested and inspected for quality
assurance before shipment from Schneider Electric. Carefully inspect both the
exterior and interior of the equipment immediately upon receipt to ensure that the
equipment has not been damaged during transit.
Verify that all parts ordered were received as specified and that the equipment is
the correct type, size, and voltage.
Filing a Claim
If damage is identified on receipt of the equipment, note the damage on the bill of
lading and file a damage claim with the shipping company. Contact Schneider
Electric Worldwide Customer Support at one of the numbers listed on the Web
page on the back page of this manual for information on how to file a claim with
the shipping company. The shipping claim must be filed at the receiving end of the
delivery.
NOTE: In case of shipping damage, do not operate the equipment. Keep all
packaging for inspection by the shipping company and contact Schneider
Electric.
Storing the Cooling Unit Before Installation
NOTICE
DAMAGE FROM EXPOSURE
Leaving the equipment uncovered and exposed to possible damage from the
environment will void the factory warranty.
If storing the unit for a period of time, the following procedures must be followed:
• The storage area must be dry (<85% R.H.) and protected against minimum
storage temperatures –23°C (–10°F) and extreme storage temperatures
50°C (122°F).
• The unit should remain in its original packaging if stored for long periods of
time.
12
Moving the Unit
WARNING
DAMAGE TO EQUIPMENT OR PERSONNEL
• The equipment is heavy. For safety purposes, adequate personnel must be
present when moving this item.
• The load must always be solidly anchored to the bearing element of the
lifting equipment and means of transport.
• No one should be near the suspended load, nor in the working area of the
crane, forklift, truck, or any other lifting equipment or means of transport.
equipment damage.
Lifting and transporting the units must be carried out by qualified personnel as
described in this manual.
Use all relevant safety standards to prevent any possible damage to people or
objects.
The cooling unit is anchored to a pallet and will need to be unscrewed and
detached from it, furthermore it is covered with a transparent film, which will need to
be removed. The recommended tools for moving and installing the equipment
include the following:
Forklift Pallet Jack Lifting beam*
*Contact Schneider Electric to order the tool specific to this application.
The following graphic provides an example of equipment used to move

the unit safely.
13
Lifting the Unit

The recommended tools for lifting the equipment include 2 lifting bars and a lifting
beam:
Lifting bars specifications: nr. 2 tubes Ø48 mm - th.8 mm - L=2000 mm
The unit must be lifted and transported by qualified personnel according to the
methods described in this document.
Take all the precautions foreseen by pertinent safety regulations to prevent any
damages to people or property.
Insert the lifting tubes in the holes set along the base of the unit and fasten the
tubing ends.
The capacity of the lifting equipment, lifting beam and ropes must be adequate to
handle the load lifting.
Adjust the straps length in order to lift the unit horizontally, avoiding any wrenches
while lifting it at an appropriate speed according to the load, in order to prevent
any damage to the unit structure.
14
Note on the unit direction orientation: the unit return air side corresponds to
the side where the electrical panel is located, while the supply air side
corresponds to the side where the coils are located.
Warning for Lifting the Unit
15
Placing and assembling the Unit

Install 4 angular centering brackets (marked in yellow) on the lower unit.
RETURN AIR SIDE SUPPLY AIR SIDE
16
Fasten each bracket with 2 M6x30 type screws and 2 M6 type washers.
FRONT VIEW REAR VIEW
Place the additional unit on the one placed on the ground, matching the centering
angular brackets.
17
Remove the central filters and panels and fasten the 4 M16x195 type screws, 8
washers and 4 M16 type nuts.
18
19
In the image below, the screws are circled and pointed by the arrows.
BOTTOM VIEW TOP VIEW
20
Unscrew all 4 M6x30 type screws, then remove the angular centering brackets.
Place the filters back into the unit.
21
Interventions on the water valve

In order to perform any interventions/inspections on the water valve,
remove the first left-hand filter and insert it into the specific track
positioned perpendicularly to the other filters.
22
Uniflair™ FWCV0100AS Unit Overview
Unit Overview
Model Nomenclature
23
Unit Overview Uniflair™ FWCV0100AS
Nameplate Example
The units can be identified by the nameplate, which is located in the electrical
panel of the cooling unit. The model and any eventual accessories that are
installed are indicated by an ‘X’ in the corresponding box. The nameplate contains
the following information:
• Model and serial number of the unit
• Power supply type
• Power absorbed by the unit and individual components
• Current absorbed by the unit and individual components
• The setpoints of the heater, temperature switches, air pressure switches, and
refrigerant safety valve
IDAV0601A(A) IDAV1321A(A)
IDAV0611A(A) IDAV1421A(A)
IDAV1021A(A)
TENS. 400v/3pH+n/50Hz AUX. 24 VOLT
NO. TENS (V) OA (A) [/1] FLA (A) [/1] LRA (A) [/1] P (kW) [TOT]
COMPRESSOR 2 400/3 10.7 14.0 998 11.2
FAN 2 400/3 4.7 5.6 5.42
HUMIDIFIER 1 400/3 9.1 6.29
HEATERS STD 3 400/3 7.2 15
ENHANCED HEATERS 3 400/3 8.7 18
UNIT (STD HEATERS) (*) 41 7 26.02
UNIT (ENHANCED HEATERS) (*) 46.0 29.02
UNIT (STD HEATERS+CAP ax) (* 41.7+10.5x1pH 28.36
UNIT (ENH. HEATERS+CAP m (* 46+10.5x1pH 31.36
lcu=15kA (CEI EN 60947-2) / ( ) in op rat c nditions at 400V
TSR STOP: 310ºC MAN. RESET
P
TSRA STOP: 328ºC MAN. RESET
AP1-2 STOP: 40.5 bar MAN. RESET
SAFETY VALVE OPENS AT: 45 bar
CHARGE: R410A kg/circ. R22 kg/circ.
PRECHARGE: DRY NITROGEN N2
na5702a
24
Unit Overview Uniflair™ FWCV0100AS
Equipment Guidelines
Working Conditions and Environmental Limits
Limit Working Conditions

Power supply 400 V/3 Ph/50 Hz
Voltage input tolerance* ±10%
Frequency input tolerance – continuously ±0.5 Hz
Frequency input tolerance – short time ±1 Hz
Room conditions (temperature/humidity) Temperature: 18.0°C – 40.0°C (64.0°F – 104.0°F)
Relative humidity: 20% – 70% or Absolute humidity
ratio: 5 –12 gr/kg)
Maximum inlet dew point 15°C (59°F)
Maximum installation altitude 2000 m (6562 ft)
Chilled Water Circuit
Maximum inlet cold water temperature 30.0°C (86.0°F)
Minimum inlet cold water temperature 6.0°C (42.8°F)
Maximum operating pressure cold water circuit 1600 kPa (232 PSI)
Storage Temperature
Maximum storage temperature 50.0°C (122.0°F)
Minimum storage temperature –20.0°C (–4.0°F)
Maximum Three-Way Valve Differential Pressure
200 kPa (29 PSI) is recommended to maintain normal operation of the valve actuator.
Mixtures
HXCV units operate with pure water and with glycol mixtures.
Glycol mixtures with water, ethylene glycol, or propylene glycol must not exceed a 50% volume.
*In accordance with the Standard Electromagnetic Compatibility (EMC): CEI EN 61000-4-11:2006-
02, EN 61000-4-11:2004-08, IEC 61000-4-11:2004-03.
25
Uniflair™ FWCV0100AS Unit Overview
Airflow Configurations
Uniflair FWCV0100AS units uniformly distribute large volumes of air into the
environment. The air enters the unit directly from the environment or through a
ventilated or false ceiling.
NOTE: Image is an example only: your unit may slightly differ.
26
Uniflair™ FWCV0100AS Component Identification
Component Identification
Inventory
Item Description Quantity

Lower Unit fitted with Control Panel 1
Upper Unit fitted with Control Panel 1
Connection Kit provided to Customer 2
Connection Kit to connect Lower and Upper Units 2
27
Piping Kits
The Piping Kits include the following items:
The Piping Kits location within the unit is shown below:

Connection Pipes to connect bottom unit with upper unit 2
Fixing collars Ø60.3 mm (2 + 2) 4
DN65 Pipes for Customer Connections 2
Fixing Collars Ø76.1 mm 2
28
External Components
External Panels 1
Touch-screen Display Interface 1
Electrical Panel Cover 1
Air filter 1
Hydraulic Connections for Customer 1
Drain Pipe 1
Customer Electric Connections 1
29
Component Identification Uniflair™ FWCV0100AS
Internal Components
Item Description
Fan Grids (4+4)
Central Panel for Internal Inspection
Water Valve
Electrical Box
Water Coil
Internal Light
Condensate Collection Pan
Fans (4+4)
Cables Routing
Air Flow Switch
Air Bleed
30
Component Identification Uniflair™ FWCV0100AS
Display Interface
Display
Reset 10/100
Micro
SD
Service
Port
USB
Console
na4820a
Item Description Function
LCD Display 7-inch touch-screen color display
Power LED The cooling unit is powered when the LED is illuminated. Unit
firmware is updating when LED is blinking.
Check Log LED When this LED is illuminated, a new entry has been made to the
event log.
Alarm LED Displays current alarm condition of unit.
Status LED Displays current network management card status.
Display Reset button Resets the display microprocessor. This has no effect on the air
conditioner controller.
Link-RX/TX (10/100) LED Displays current network link status.
Micro SD card slot Memory card expansion slot.
Service port USB-B port used only by service personnel.
USB-A port Supports firmware upgrades.
Serial Configuration port Connects the display to a local computer to configure initial
network settings or access the command line interface (CLI).
Alarm LED
This LED indicates active alarms on the display.
Condition Description
Off No alarm
Solid yellow Warning alarm
Solid red Critical alarm
31
Status LED
This LED indicates the status of the display.
Off One of the following situations exist:
• The display is not receiving input
power.
• The display is not operating
properly. It may need to be
repaired or replaced. Contact
Schneider Electric Customer
Support.
Solid green The display has valid TCP/IP settings.
Solid orange A hardware malfunction has been
detected in the display. Contact
Schneider Electric Customer Support.
Flashing green The display does not have valid TCP/
IP settings.
Flashing orange The display is making BOOTP
requests.
Alternately flashing green and orange If the LED is flashing slowly, the
display is making DHCP requests. If
the LED is flashing rapidy, the display
is starting up.
Link-RX/TX (10/100) LED

This LED indicates the network status of the display.
Off One or more of the following situations exist:
• The display is not receiving input power.
• The cable or device that connects the cooling unit
to the network is disconnected or not functioning
properly.
• The display itself is not operating properly. It may
need to be repaired or replaced. Contact
Schneider Electric Customer Support.
Solid green The display is connected to a network operating at 10
megabits per second (Mbps).
Solid orange The display is connected to a network operating at 100
Mbps.
Flashing green The display is receiving or transmitting at 10 Mbps.
Flashing orange The display is receiving data packets at 100 Mbps.
32
Uniflair™ FWCV0100AS Installation
Dimensions and Weights

Full Unit
In the drawing shown below, dimensions are reported in mm.
Each of both modules of the unit weights 2000 kg.
na7244a
33
Service Clearance
To service the cooling unit, 1000 mm (39.37 in.) of clearance on the front side
is required.
34
Piping and Electrical Access Locations
Item Description
Power supply inlet

Network connection inlet
Communcation connections inlet
Condensate drain outlet (optional - on the right or on the left side)
35
Power Supply Cables Path

Run the cables though the line A and line B cable entries:
Run the cables following the path in the upper module.
36
Run the cables through the designated holes located between both modules.
Run the cables following the path in the lower module, having them running alongside the fans, and connect
them to the electrical box.
37
Diagrams
Hydraulic Circuit
Item Description
AC CHARGE CONNECTION
BA CHILLED WATER COIL
MV FAN MOTOR
PIBCV PIBCV VALVE
SIA WATER INLET TEMPERATURE PROBE
SUA WATER OUTLET TEMPERATURE PROBE
Copper Pipe Description

ØA 54mm
ØB 64mm
Flanged Pipe Description

Ø IN DN 65
Ø OUT DN 65
38
Installation
WARNING
PERSONAL PROTECTIVE EQUIPMENT REQUIRED
During installation, authorized personnel must wear approved personal
protective equipment (PPE).
equipment damage.
Site Preparation
Installation Area Requirements
The installation area must follow these requirements:
• Front of the unit must have a minimum of 1000 mm (39.37 in.) of clearance
for service.
• A cold water distribution connection must be available if a humidifier is
installed.
• Air intake and discharge connections must not be blocked.
• Installation must be on a flat, level surface.
• Connection for the power supply must be available.
• Connection for an external condensate pump must be available.
• One or more drain connections must be available near the unit.
39
Installation Uniflair™ FWCV0100AS
Power Supply Requirements
WARNING
ELECTRICAL HAZARD
• Electrical service must conform to local and national electrical codes and
regulations.
• The equipment must be grounded.
equipment damage.
Review the electrical rating label on the equipment to determine the maximum
possible current draw of the equipment.
Drain Requirements
Condensate must be removed by a gravity drain using proper P-traps.
40
Panel and Coil Grids Removal

Front Panel Removal
WARNING
ELECTRICAL HAZARD
Before servicing, disconnect the power supply.
equipment damage.
CAUTION
HEAVY EQUIPMENT
The panels are heavy. Use extreme caution when moving.
damage.
1. Turn the main disconnect switch to the OFF position.

2. Open the panels by inserting a slotted screwdriver into the slots, push and
rotate the panel latches, then haul in the panel using the designated grip.
41
Coil Grids Removal

1. Unscrew and remove the M6 screws (2x in total) from the lower fixing brackets which keep the coil
grids in place.
2. Unscrew and remove the M6 screws (3x for each grid) located on the upper part of each grid, which
are directly screwed to the unit housing.
3. Haul in the grids.
FIXING
BRACKETS
Electrical Panel Access
WARNING
ELECTRICAL HAZARD
Before servicing, disconnect the power supply.
equipment damage.
CAUTION
HEAVY EQUIPMENT
The panels are heavy. Use extreme caution when moving.
damage.
1. Open the external frontal panel to access the electrical panel.

2. Remove the internal safety plastic panel if present.
42
3. Remove the screws and the lower panel to reach the power
connections.
Drainage Connections
NOTE: The installation of chilled water units must comply with
local plumbing codes.
Connecting the Rigid Drainage Tubing

The drainage tubing may be mounted on one side or the other. Depending on the unit configuration on site,
on the right side of the upper condensate drain pan, mount a rigid condensate drain pipe, placing it along
the lower coil: this pipe will drain on the lower condensate drain pan. The lower condensate drain pipe may
be mounted on the left or on the right side of the unit.22
NOTE: Model FWCV0100AS is shown. Some components are not shown for easier viewing.
CONDENSATE DRAIN
OPTIONAL: RIGHT SIDE OR LEFT SIDE
43
Connecting to Building Gravity Drains
1. Connect the unit drainage tube to the building drains using a rubber or
plastic tube with a 25-mm (0.98-in.) internal diameter.
2. Use a trap on the external drainage tube in order to avoid unpleasant odors
and to allow the condensate pan to drain properly. Consult local building
codes for drain requirements.
3. Once the connections have been made, pour water into the condensate
drain until the trap inside the unit is full.
44
Chilled-Water Piping Connections
NOTE: Draining the unit is recommended after prolonged activity.
Follow these guidelines for all water connections (except for the condensate
drain):
Mount the piping structure by inserting the DN65 pipes for customer connections
into the designated holes located on top of the upper module and connect them
to the upper module water pipes using both Ø76.1 mm fixing collars: tighten them
using the integrated screws.
In order to link the water piping of both modules, connect the connection pipes to
the bottom of the upper module water pipes, using both Ø60.3 mm fixing collars:
tighten them using integrated screws.
Use shutoff valves (not supplied) to isolate the unit from the water circuit. If
possible, use full-port ball valves to minimize the pressure drop.
Check that the water pipe sizes and the circulating pump quality are adequate;
insufficient water flow affects unit performance.
Check that the water flow directions are verified and connected properly between
the unit and building.
NOTE: Ensure that all pipes are free of debris and assure all stem strainers
are in place and oriented in the correct direction.
Insulate all water pipes with closed-cell insulating material (e.g., Armaflex™ or
equivalent), avoiding air gaps and condensation. The insulation must allow
accessibility to the valves.
Check that the water circuits are supplied with a maximum water pressure of 1600
kPa (232 psi). Install a safety valve with a setpoint lower than 1600 kPa (232 psi).
Insulate the gaps between the top panel of the fan module and inlet/outlet piping.
45
46
Filling the Chilled-Water Circuit
CAUTION
CHILLED WATER CIRCUIT REQUIREMENT
Filling the chilled water circuit must be done by qualified personnel.
damage.
1. Clean the primary circuits before filling the units (a 20-mesh particulate
strainer should be installed in the supply water piping within close proximity to
the unit).
2. Check that all unit bleed valves are closed.
3. Open the isolation valves (field installed).
4. Open the bleed valve and wait for the water to discharge.
5. Close the valve after all air is removed.
6. Repeat step 4 and step 5, if necessary, to remove all air.
Filling the Hydraulic Circuit

NOTE: If the inlet water temperature is lower than 5°C (41°F), glycol needs to
be added to the water. The maximum amount of glycol allowed by volume is
50%. Note that glycol in the water causes an increase in pressure drops in the
hydraulic circuit.
NOTE: Filling the hydraulic circuit must be performed by qualified personnel.
1. The primary circuits must be equipped with mechanical filters.
2. Check that all of the shut off valves are closed.
3. Open the drain valve of the primary circuit and regulate the pressure switch to 5
bar.
4. Bleed the air from the circuits.
See Internal Components, for air bleed valve locations.
5. Turn on the primary circulation pumps.

6. Clean the circuits while leaving the pumps on.
7. Check for any loss from the primary circuits.
47
Electrical Connections
DANGER
Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
This equipment must be installed and serviced by qualified personnel only.
Turn off all power supplying this equipment before working on or inside the
equipment.
Replace all devices, doors, and covers before turning on power to this
equipment.
Always use a properly rated voltage sensing device to confirm power is off.
If the power supply cord is damaged, it must be replaced by an equivalent
cord or assembly available from the manufacturer or its service agent.
ELECTRICAL HAZARD
• Electrical service must conform to local and national electrical codes and
regulations.
• The equipment must be grounded.
equipment damage.
ELECTRICAL HAZARD
Ensure that all electrical connections are unplugged before you introduce water
into the unit.
equipment damage.
SHARP EDGES
When using power tools be sure to read and follow the rules that come with that
tool.
equipment damage.
NOTICE
HAZARD FROM SHARP EDGES
Edges of the knock-out panel may be sharp.
Use a grommet, bushing, or other protective covering for the section of
power cable routed through the knock-out panel.
48
Connecting Power to the Unit
1. Ensure that the facility voltage and frequency correspond to

those of the unit (see the nameplate).
2. Ensure the main switch is in the OFF position.
Communication Connections
Interface Connection
See the electrical diagram provided with the unit for more
information.
Power Connections
Grounding
Connect the yellow/green cable to the grounding busbar (PE, ).
Wiring Cross-Section Ratings
The following table provides the minimum cross-sectional area of the external protective copper conductor for
the power supply connections:
Cross-Sectional Area of Copper Phase Minimal Cross-Sectional Area of the

Conductors Supplying the Equipment – External Protective Copper Conductor – Sp
s mm2 mm2
s ≤ 16 s
16 < s ≤ 35 16
s > 35 s/2
49
Power Supply Wiring

Double Power Supply
1. Route the power supply cable through the electrical panel to the main switch.
2. Connect the power cable to the main switch using the diagram provided below.
See the wiring diagram provided with the unit for more information.
50
Water Leak Detectors

Inventory
• The alarm is activated by the presence of water or the condensate pump alarm contact.
• The alarm will only cause the unit to switch off if it has been chosen as a second level alarm.
• The alarm can be configured to activate the standby unit in a group.
• This is set under Rotational Standby Alarms.
Configuration
Path: Main > Configuration > Unit > Digital Inputs

1. Turn on the power to the unit and wait for the touch screen to display.
2. Set the following configurations:
Digital Input 4 Configuration: Water Detection Sensors
Digital Input 4 Function: Alarm Signaling
Digital Input 4 Normal State: Normally Open
3. Press the Home button to return to the main screen.
Water Leak Detecting Strip
THE WATER LEAK DETECTING STRIP IS

LOCATED HERE
51
Worldwide Customer Support
Customer support for this or any other product is available at no charge in any of the following ways:
• Visit the Schneider Electric Web site to access documents in the Schneider Electric Knowledge Base
and to submit customer support requests.
- www.schneider-electric.com (Corporate Headquarters)
Connect to localized Schneider Electric Web sites for specific countries, each of which provides customer
support information.
- www.schneider-electric.com/support/
Global support searching Schneider Electric Knowledge Base and using esupport.
• Contact the Schneider Electric Customer Support Center by telephone or e-mail.
Local, country-specific centers: go to www.schneider-electric.com/support/ contactwww.schneider-
electric.com > Support > Operations around the world for contact information.
For information on how to obtain local customer support, contact the representative or other distributors
from whom you purchased your product.
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com
As standards, specifications, and design change from time to time,

please ask for confirmation of the information given in this
publication.
© 2019 – 2019 Schneider Electric. All rights reserved. 06MMS0534@00B0100

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Installation Manual

Service Clearance ........................................................................................... 34

The addition of this symbol to a “Danger” or “Warning” safety

This is the safety alert symbol. It is used to alert you to potential

Safety Guidelines During Installation

Carefully read this manual before performing any installation, maintenance or

Symbols on Unit or Packaging

Symbol Meaning Symbol Meaning

Important notice Sharp surface

Fragile: Handle unit with care Temperature limits: The packed

Center of gravity: Shows the Do not stack: The packed units

Keep away from the heat: The unit

Documentation Included with the Unit

Save These Instructions

Cross-Reference Symbol Used in This Manual

See another section of this document or another document for more

Abbreviations and Terminology

Schneider Electric products comply with international directives on

Mains Disconnecting Device

Receiving and Inspecting the Cooling Unit

Storing the Cooling Unit Before Installation

Moving the Unit

Forklift Pallet Jack Lifting beam*

*Contact Schneider Electric to order the tool specific to this application.

The following graphic provides an example of equipment used to move

Lifting the Unit

Lifting bars specifications: nr. 2 tubes Ø48 mm - th.8 mm - L=2000 mm

Warning for Lifting the Unit

Placing and assembling the Unit

RETURN AIR SIDE SUPPLY AIR SIDE

FRONT VIEW REAR VIEW

BOTTOM VIEW TOP VIEW

Place the filters back into the unit.

Interventions on the water valve

Limit Working Conditions

NOTE: Image is an example only: your unit may slightly differ.

Item Description Quantity

The Piping Kits location within the unit is shown below:

Item Description Quantity

Item Description Quantity

Link-RX/TX (10/100) LED

Dimensions and Weights

Piping and Electrical Access Locations

Power supply inlet

Power Supply Cables Path

Run the cables following the path in the upper module.

Copper Pipe Description

Flanged Pipe Description

Power Supply Requirements

Panel and Coil Grids Removal

1. Turn the main disconnect switch to the OFF position.

Coil Grids Removal

Electrical Panel Access

1. Open the external frontal panel to access the electrical panel.

Connecting the Rigid Drainage Tubing

Chilled-Water Piping Connections

NOTE: Draining the unit is recommended after prolonged activity.

Filling the Chilled-Water Circuit

Filling the Hydraulic Circuit

See Internal Components, for air bleed valve locations.

5. Turn on the primary circulation pumps.

Connecting Power to the Unit

1. Ensure that the facility voltage and frequency correspond to

Connect the yellow/green cable to the grounding busbar (PE, ).