Pressure regulator

FRNG

Zero pressure regulator

Proportional pressure
regulator
Compressed air-control-
led pressure regulator

4.14

Technical description - Connection for blower pressure as

The DUNGS pressure regulator, type
FRNG, has an adjustable setpoint
spring and defined counterspring. The
pressure regulator complies with
EN 88-1 and DIN 3380:
- Input pressures up to 50 mbar (5 kPa)
for zero pressure applications
- Input pressures up to 200 mbar (20 kPa)
Printed in Germany • Edition 06.16 • Nr. 219 570
standard
Application
The DUNGS pressure regulator, type
FRNG, is suitable for gases of families
1, 2, 3 and other neutral gaseous media.
Does not contain any non-ferrous met-
als, suitable for gases of up to max. 0.1

for proportional pressure applications vol.% H2S, dry.

- Bypass prepared, Rp 3/8 to Rp 2
- Sturdy, precise and sensitive regula-
tion of regulator output pressure
- Inlet pressure compensation dia-
phragms
- Safety diaphragms
- Internal pulse for regulator output
pressure as standard, external pulse
connection prepared
1…8
Approval
EC type test approval as per EC Gas
Appliance Directive:
FRNG 5… CE-0085 AQ7126
Approvals in other important gas con-
suming countries.
FRNG Spring-loaded pressure regulator with adjustable setpoint spring and defined counterspring. Internal
tap of regulator output pressure, external pulse and blower pressure connections prepared. Suitable for
controlling regulator output pressure via a pneumatic command variable.

Specifications

Nominal diameters DN 40 50 65 80 100 125 150

Pipe thread as per ISO 7/1 Rp 3/8 1/2 3/4 1 11/2 2
Flange Connection flange (PN 16) per DIN EN 1092-1

Max. operating pressure up to 500 mbar (50 kPa)

Pressure regulator Pressure regulator as per EN 88-1, Class A, Group 2, DIN 3380 RG 10, EN 12078

Input pressure range

Zero pressure regulator 5 to 50 mbar (0.5 to 5 kPa)
Proportional pressure regulator 5 to 200 mbar (0.5 to 20 kPa)
Compressed air-controlled pressure regulator to 500 mbar (50 kPa)

Output pressure range Zero pressure regulator - 3 to 5 mbar (-0.3 to 0.5 kPa)
Proportional pressure regulator -10 to 150 mbar (-1 to 15 kPa)
Pressure with compressed air up to max. 350 mbar (35 kPa).

Materials of gas-conveying parts Housing: aluminium, steel, no non-ferrous metals

Seals and diaphragms: NBR

Ambient temperature –15 °C to +70 °C

Installation position Regulator dome from vertically upright to lying horizontally

Rp 1/2 - DN 100
Regulator dome in vertical position
DN 125, DN 150

Measuring/ignition gas connections G 1/4 ISO 228 on both sides in inlet section

Measurement opening G 1/8 ISO 228 in the baseplate (option DN 125, DN 150)
Reclosable opening for setting system-specific valuas when the system is put
into operation, e. g. gas motor

Bypass Bypass prepared: Rp 3/8 to Rp 2 on right of housing

Pulse connection Internal in outlet section,

externally prepared on housing: Rp 3/8 to Rp 1 left, G 1/8;
on both sides from Rp 1 1/2, DN 40 G 1/4; internal pulse lockable

Ventilation line / pressure connection Ventilation line needs no routing, use existing connection as pressure connec-
for blower pressure tion for command variable (blower pressure).
Connection: G 1/4 to Rp 1; from Rp 1 1/2, DN 40: G 1/2

Blower pressure command variable For proportional pressure applications and gas-air ratio applications at pressure
ratio of approx. 1:1 and in compressed-air controlled operation: pmax = 150 mbar
(15 kPa)

2…8
 Spring selection
The output pressure is provided by
the force of the installed adjustable
spring, the counterspring and the the
blower pressure applied. The pressure
regulator is equipped with the brown shifts (offsets) of the output pressure
spring No. 1 as standard. By exchang- (refer to Fig. Compressed air-controlled
ing the adjustable spring, it is possible pressure regulator).
to achieve larger positive zero point

Setpoint spring range 2.5…+9 5…13 5…20 10…30 25…55 30…70 60…110 100…150 140…200
[mbar] Spring 1 Spring 2 Spring 3 Spring 4 Spring 5 Spring 6 Spring 7 Spring 8 Spring 9
Spring colour brown white orange blue red yellow black pink grey
Nominal diameter Rp/DN Standard Spring 2 to 9 for compressed air applications only
Rp 3/8, Rp 1/2 229 817 229 818 229 820 229 821 229 822 229 823 229 824 229 825 229 826
Rp 3/4 229 833 229 834 229 835 229 836 229 837 229 838 229 839 229 840 229 841
Rp 1 229 842 229 843 229 844 229 845 229 846 229 847 229 848 229 849 229 850
Rp 1 1/2, DN 40 229 851 229 852 229 853 229 854 229 869 229 870 229 871 229 872 229 873
Rp 2, DN 50 229 874 229 875 229 876 229 877 229 878 229 879 229 880 229 881 229 882
DN 65, 80 229 883 229 884 229 885 229 886 229 887 229 888 229 889 229 890 229 891
DN 100 229 892 229 893 229 894 229 895 229 896 229 897 229 898 229 899 229 900
DN 125 229 901 229 902 229 903 229 904 229 905 229 906 229 907 229 908 243 416
DN 150 229 909 229 910 229 911 229 912 229 913 229 914 229 915 229 916 243 417

Standard Offset ≤ 5 mbar (Closing force of counterspring in closed position)

Dimensions

Type Order No. p max. Rp / DN Dimensions [mm] Weight

[mbar] a b c d e f g h [kg]

FRNG 503 220 967 500 Rp 3/8 77 115 24 143 G 1/4 G 1/4 G 1/8 225 0.60
FRNG 505 220 968 500 Rp 1/2 77 115 24 143 G 1/4 G 1/4 G 1/8 225 0.60
FRNG 507 220 969 500 Rp 3/4 100 130 28 165 G 1/4 G 1/4 G 1/8 245 1.00
FRNG 510 220 970 500 Rp 1 110 145 33 190 G 1/4 G 1/4 G 1/8 310 1.20
FRNG 515 209 064 500 Rp 1 1/2 150 195 40 250 G 1/2 G 1/4 G 1/4 365 2.50
FRNG 520 209 065 500 Rp 2 170 250 47 310 G 1/2 G 1/4 G 1/4 450 3.50

FRNG 5040 159 350 500 DN 40 200 195 75 280 G 1/2 G 1/4 G 1/4 395 3.50
FRNG 5050 209 067 500 DN 50 230 250 82.5 340 G 1/2 G 1/4 G 1/4 480 5.00
FRNG 5065 209 068 500 DN 65 290 285 92.5 405 G 1/2 G 1/4 G 1/4 590 7.50
FRNG 5080 209 069 500 DN 80 310 285 100 405 G 1/2 G 1/4 G 1/4 590 10.00
FRNG 5100 214 422 500 DN 100 350 350 110 495 G 1/2 G 1/4 G 1/4 760 16.00
FRNG 5125 220 758 500 DN 125 400 400 125 635 G 1/2 G 1/4 G 1/4 1000 28.00
FRNG 5150 224 212 500 DN 150 480 480 142.5 780 G 1/2 G 1/4 G 1/4 1180 38.00

Bypass 225 256

restrictor
Rp 3/8 - Rp2
3…8
Functional description
Functions according to the force com-
parison principle between the force of:
- the adjustable setpoint spring
- the defined counterspring
- the differential pressure at the work-
ing diaphragm
and
- the force due to weight of the moving
parts
The counterspring acts against the
adjustable spring and the weight due to
force of the moving parts. Depending on
the pretension of the adjustable spring
and the installation position, the force of
the counterspring is compensated. Do not route condensate
Overcompensation leads to positive from lines into the pressure
regulator output pressures, partial com- regulator.
pensation leads to negative regulator
output pressures. Do not apply burning gas or
combustion gas air mixtures
Instructions to the installation chamber of the
Gas-conveying lines, pulse and con- adjustable spring.
nection lines must be made of steel
and at least PN 1, DN 6. The lines must
be resistant to thermal, chemical and
mechanical loads. The lines must be
durable and deformation- and crack-
proof.

FRNG 515 sectional drawing

Pressure regulator in closed position

11

10

8
7

6
5
4

p1 p 2 3
2
1

12

13

1 Housing 6 Diaphragm disk 11 Adjustment device

2 Regulating cup 7 Working diaphragm 12 Counterspring
3 Pulse tap, internal 8 Safety diaphragm 13 Option DN 125, DN 150
4 Compensation diaphragm 9 Breathing plug Measurement opening with
5 External pulse 10 Setpoint spring screw plug G 1/8
4…8
 Application of zero pressure regula-
tor (standard design) Mixer
Mixer
The FRNG regulates a gas flow pro- p2
[mbar]
portional to the consumer vacuum KH GF KHFRS GF DMV FRNG Gas motor
FRS DMV FRNG Gas motor
for gas motors and self-intaking gas
equipment. +5
Air filter Air filter

Pressure

-3 mbar … +5 mbar
The regulator is adjusted within the

Setting range p2
Resulting outp
setting range at the setpoint spring. p2 +1 M M ut pressure
[mbar] PL PL

°
V °
=V x 0.1 -1

Vacuum
min. max. Blower Air Valve
Blower
+5-3 Air Valve
Pulse
Pulse ° °

Pressure
Industrial
burner V V [m3 /h]
For V° max, see volumetric flow pressure

-3 mbar … +5 mbar
max.
Industrial

Setting range p2
Resulting outp burner
drop characteristic. +1 KH GF
ut
DMV presFRNG
sure P2
KH GF DMV FRNG P2
p2
-1
[mbar] 100 % 95 %

Vacuum
Adjustable
bypass restrictor
-3 Adjustable
FRNG 503 - 520

:1
bypass restrictor ° °
V [m3 /h]

1
FRNG 503 - 520 0,95 : 1 Vmax.
Actual pressure ratio
Regulator output

p2 Offset range for

M regulator100 % 95 %
pressure

Application with compressed air- [mbar] characteristic

PL Control air
controlled pressure regulator M
Compressed airPregulator

:1
Blower
(standard design) L

1
0,95 : 1 pL [mbar]
For externally controlled gas equip- Blower
Blower pressure Pulse
Compressed air regulator
pL
Actual pressure ratio
Regulator output

ment.
Pulse
KH GF DMV FRNG P Burner
In connection with a selected setpoint Offset range for 2
pressure

regulator characteristic
spring, the regulator output pressure
KH
p2 GF DMV FRNG P2 Burner
can be controlled depending on the [mbar]
blower pressure (compressed air). p2
Blower pressure pL pL [mbar]
2

The command variable can be up to

output pressure p

+150 mbar.
Sequential variable Sequential variable

Pretension of setpoint spring

e.g. spring No. 6 (yellow) 30 - 70 bar

° = V
V ° x 0.05 p2
Regulator output pressure Regulator

min. max.
[mbar]
p2
For V° max, see volumetric flow pressure
p2

Command variable –1 0 +1 pL [mbar]

drop characteristic. Blower pressure pL
or compressed air Pretension of setpoint spring
e.g. spring No. 6 (yellow) 30 - 70 bar

Pressure taps Command variable –1 0 +1 pL [mbar]

Pulse and blower connection Blower pressure pL
or compressed air

1 Breathing plug or connection for

ventilation line. Only route ventila- 1
tion line in special cases or con-
nection for air pulse line

2 Connection for external gas pulse.

Internal pulse must be closed.
2
3 Pressure connection in inlet sec-
tion G 1/4 ISO 228 screw plug, V1

Rp 3/8 to Rp 2 with bypass cover

Option
3
+ –

FRNG 503 - 520

prepared for mounting adjustable
225 256
bypass restriction.

5…8
 Air filter
Application of proportional pres-
sure regulator (standard design) M
As proportional pressure regulator for PL
gas-air ratio regulators with fixed
efficiency pressure ratio V = 1:1 on gas
p2
equipment operated Blower Air Valve
[mbar] with differential
pressure.
Pulse
The offset range of the counterspring Industrial
can be set by the setpoint spring. The burner
+5 1
moving parts are compensated by the
force due to weight. KH GF DMV FRNG P2
Pressure

-3 mbar … +5 mbar
Gas supply or air supply are adjust-

Setting range p2
able at full load and partial load.
Resulting outp
Basic load is adjustable via bypass ut pressure
+1 Adjustable
restrictor. 2 bypass restrictor
The command variable can be up to FRNG 503 - 520
-1
Vacuum

+150 mbar. V1

Option
3
+ –

°
V °
=V -3
x 0,05
FRNG 503 - 520

min. max.
° 256
225 °
Vmax. V [m3 /h]
For V° max, see volumetric flow pressure
drop characteristic.
M
PL

p2
[mbar] 100 % 95Compressed
Blower % air regulator

Pulse
:1
1

0,95 : 1
KH ActualDMV
GF pressureFRNG
ratio P2 Burner
Regulator output

Offset range for

pressure

regulator characteristic

Blower pressure pL pL [mbar]

p2
[mbar]
p2
Regulator output pressure p2
Sequential variable

Pretension of setpoint spring

e.g. spring No. 6 (yellow) 30 - 70 bar

Command variable –1 0 +1 pL [mbar]

Blower pressure pL
or compressed air

6…8
 Volumetric flow pressure difference characteristic
Bypass restrictor

100
80

60
50 Recommended operating range
40

30
∆p [mbar]

20

10
8 Bypass restrictor
adjustable for ��

6 FRNG 503
FRNG 505 + –
5 FRNG 507
FRNG 510
4 FRNG 515
FRNG 520

3 Order-No.
225 256

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1

0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 2 3 4 5 6 7 8 9 10

° [m 3 /h] Luft / Air / Aria dv = 1,00
Vn

0,2 0,3 0,4 0,5 0,6 0,8 1 2 3 4 5 6 7 8 9 10

° [m3 /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn

7…8
 Pressure regulator
FRNG

Zero pressure regulator

Proportional pressure regulator
Compressed air-controlled
pressure regulator

Volumetric flow pressure loss characteristic

DN 40 , Rp 1 1/2

DN 50, Rp 2

DN 100
DN 125

DN 150
Rp 3/8
Rp 1/2

Rp 3/4

DN 65

DN 80
Rp 1
100
90
80
70 Recommended operating range
60
50
40

30

20

10
9
8
7
6
Δp [mbar]

5
4
3

2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1,0

1 2 4 6 8 10 20 40 60 80 100 200 400 600 800 1000 2000 4000

° [m 3/h] Luft / Air / Aria dv = 1,00
Vn

1 2 4 6 8 10 20 40 60 80 100 200 400 600 800 1000 2000 4000

° [m 3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn

We reserve the right to make any changes in the interest of technical progress.
Head Offices and Factory Postal address
Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
Siemensstraße 6-10 Postfach 12 29
D-73660 Urbach, Germany D-73602 Schorndorf, Germany
Telephone +49 (0)7181-804-0 e-mail info@dungs.com
Fax +49 (0)7181-804-166 Internet www.dungs.com 8…8