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Type 310- 32A

Fisher Controls Instruction Manual

Type 310A-32A Pilot


Operated Regulator

July 1994 Form 5351

Introduction

Scope
This manual provides installation, maintenance, and parts
ordering information for the Type 310A-32A regulator.
Information on equipment used with this regulator, or about
the Type 310A regulator with two Type 32A pilots for
working monitor applications, is found in separate
manuals.

Description
The Type 310A-32A pilot-operated, pressure-reducing
regulator (figure 1) includes a single Type 32A pilot
mounted on the main valve for pressure-reducing or W6278
wide-open monitoring applications.
Figure 1. Type 310A Regulator with Type 32A Pilot

Specifications
on the appropriate nameplate, or where
Specifications for a Type 310A-32A regulator are listed in conditions exceed any ratings of the adjacent
table 1. Some specifications for a specific regulator are piping or piping connections. To avoid such
stamped on a nameplate attached to the pilot spring case injury or damage, provide pressure-relieving or
(key 1, figures 6 or 7) pressure-limiting devices (as required by Title
49, Part 192, of the U.S. Code of Federal
Regulations, by the National Fuel Gas Code
Title 54 of the National Fire Codes of the
National Fire Protection Association, or by
other applicable codes) to prevent service
Installation and Startup conditions from exceeding those limits. Also,
check that the installation is in compliance with
all applications codes and regulations.
WARNING
Additionally, physical damage to the regulator
Personal injury or equipment damage, due could break the pilot off the main valve, causing
to bursting of pressure-containing parts personal injury and property damage due to
may result if this regulator is overpressured bursting of pressure-containing parts. To avoid
or is installed where service conditions such injury and damage, install the regulator in
could exceed the limits given in table 1 and a safe location.
D102068X012

eFisher Controls International, Inc. 1994; All Rights Reserved


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Type 310A -32A

Table 1. Specifications

Maximum Inlet Pressures and Temperatures(1) To Avoid Internal Part Damage: 600 psig (41.4 bar).
As listed below up to maximum material temperature Exceeding this pressure may result in gas venting
capabilities from pilot spring case
Emergency (Casing): 1480 psig (102.0 bar) or maxi-
Screwed End Connections: Consistent with Class
mum inlet pressure, whichever is lower. Exceeding
600 pressure temperature ratings per ANSI
this pressure may result in rupture of metal pressure-
B16.34-1988
retaining parts
Flanged End Connections: Consistent with applica-
ble ClassJ 300 or,J 600 pressure-temperature rating Material Temperature Capabilities(1)
per ANSI B16.34-1988
Nitrile Parts with Standard Wiper Ring: -20 to
150°F (-29 to 66°C)
Maximum Allowable Pilot Supply Pressure(1)
Fluoroelastomer Parts with Standard Wiper Ring:
Same as inlet pressure 0 to 200°F (-18 to 93°C)

Minimum Allowable Difference Between Pilot Supply Fluoroelastomer Parts with Standard Wiper Ring
and Control Pressure Removed(3): 0 to 300°F (-18 to 149°C)

15 psi (1.0 bar) Downstream Control Line Connection


1/2-inch NPT
Maximum Pressure Drop(1)
J 1425 psi (98.3 bar) for Class 600 body or, J 720 External Pilot Supply Connection
psi (49.6 bar) for Class 300 body
1/4-inch NPT connection normally plugged
Outlet (Control) Pressure Ranges(1) Pilot Vent Connection
Pressure Range Spring Color 1/4-inch NPT female
Psig Bar Code(2)
10 to 20 0.69 to 1.4 Cadmium Approximate Weights
10 to 100 0.69 to 6.9 Yellow
BODY SIZE, WEIGHT
100 to 250 6.9 to 17.2 Blue
INCHES Lb Kg
250 to 600 17.2 to 41.4 Red
1 45 20
2 90 41
3 145 66
Maximum Outlet Pressures(1)
4 190 86
Operating: 600 psig (41.4 bar) 4x6 235 107

1. The pressure/temperature limits in this manual and any applicable codes must not be 3. Polyurethane wiper ring limits fluoroelastomer parts to 200°°F (93°°C) maximum temper-
exceeded. ature. To obtain maximum temperature of 300°°F (149°°C), wiper ring must be removed.
2. Pilot control spring part numbers are given in the parts list.

Single Pilot Regulator 2. Install the regulator so that the flow arrow cast on the
main valve matches the flow direction of process fluid
through the regulator.
Installation 3. Apply pipe compound to the male pipeline threads be-
fore installing a regulator with screwed end connections.
A Type 310A-32A regulator bleeds no gas to atmosphere Use gaskets between pipeline and regulator flanges when
during normal operation, thus making the regulator installing a regulator with flanged end connections.
suitable for installation in pits and other enclosed locations
without elaborate venting systems. This regulator also can
be installed in pits subject to flooding by installing a special WARNING
antiflood breather vent or by venting the pilot spring case
above the expected flood level so that the pilot setting can
A regulator may vent some gas to the
be referenced to atmospheric pressure. atmosphere. In hazardous or flammable
gas service, vented gas may accumulate,
causing personal injury, death, or property
1. Use qualified personnel when installing, maintaining, damage due to bursting of pressure-retain-
or operating this regulator. Inspect the regulator and the ing parts. Vent a regulator in hazardous gas
pipeline to be certain both are free of foreign material. service to a remote, safe location away from

2
Type 310A -32A

24B4134
B2444

Figure 2. Typical Pressure Reducing Installation

air intakes or any hazardous location. The 9. Consult the appropriate instruction manual for instal-
vent line or stack opening must be lation of an optional pneumatic or electric remote control-
protected against condensation or clog- drive unit. For optional remote pneumatic loading of a Type
ging. 32A pilot, make the spring case piping connections just as
they would be made for remote venting.
4. A Type 32A pilot has a 1/4-inch NPT vent connection
in the spring case. To remotely vent gas from the spring Prestartup Considerations
case, remove the screened vent, and connect 1/4-inch pip- Each regulator is factory-set for the output pressure
ing or tubing to the spring case connection. The piping or specified on the order. If no setting was specified, outlet
tubing should vent the gas to a safe location, have as few pressure was factory-set at the mid-range of the pilot
bends as possible, and have a screened vent on its ex- control spring. Before beginning the startup procedures in
haust end. Install the regulator and any remote vent piping this section, make sure the following conditions are in
or tubing so that the vent is protected from condensation, effect:
freezing, or any substance that could clog it.
D Block valves isolate the regulator
5. Connect a 1/4-inch NPT pilot supply to the upstream D Vent valves are closed
piping.
D Hand valves are closed
6. Connect a downstream control line to a straight run of D A bypass, if any, is in operation
pipe 4 to 8 pipe diameters from the regulator outlet as
shown in figure 2. If such a distance is not practical, con- In all cases, check the control spring setting to make sure
nect the control line away from elbows, swages, nipples, or it is correct for the application.
any area where abnormal flow velocities occur.

CAUTION
7. Install a hand valve in the control line.

Pilot supply pressure must be introduced


8. Install the other end of the downstream control line to into the regulator before introduction of any
the 1/2-inch NPT connection in either side of the case body downstream pressure, or internal damage
(key 1, figures 6 or 7).
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Type 310A -32A

may occur due to reverse pressurization of


the pilot and main valve components.

Pressure gauges should always be used to


monitor downstream pressure during start-
up. Procedures used in putting this regula-
tor into operation must be planned accord-
ingly if the downstream system is
pressurized by another regulator or by a
manual bypass.

Note
Pilot supply pressure must be at least 15 psi
(1.0 bar) greater than control pressure to
operate the regulator at rated travel.

Although remote loading or contol constructions may


require separate adjustments on associated equipment,
the only adjustment normally necessary on a Type
310A-32A regulator is the pressure setting of the pilot
control spring. Turning the adjusting screw clockwise into
the spring case increases the spring compression and
pressure setting. Turning the adjusting screw counter-
clockwise decreases the spring compression and pressure
setting.
NOTE:
1 WHEN WIDE-OPEN MONITORING REGULATOR DOWNSTREAM OF
WORKING REGULATOR, THIS CONNECTION MUST BE USED AND
Pilot Adjustment INTERNAL REGISTRATION MUST BE BLOCKED.
24B4134

To adjust a standard Type 32A pilot, loosen the locknut (key


B2445

4, figure 5), and turn the adjusting screw (key 3, figure 5). Figure 3. Typical Wide-Open Monitor Installations
Then tighten the locknut to maintain the adjustment
position. 2. Connect the contol line of a wide-open monitoring reg-
ulator (figure 3) to downstream piping near the working reg-
ulator control line connection. During normal operation the
Startup wide-open monitoring regulator stands wide open with the
pressure reduction being taken across the working regula-
1. Open the upstream isolating valve. Open hand valve
tor. Only in case of working regulator failure does the wide-
A in the external pilot supply line before opening the down-
open monitoring regulator take control at its slightly higher
stream isolating valve (see figure 2).
setting.
2. Open the downstream isolating valve for minimum
flow. Prestartup Considerations
3. Slowly open hand valve B in the downstream control Each regulator is factory-set for the outlet pressure
line, while at the same time adjusting the pilot setting, if specified on the order. If no setting was specified, outlet
necessary. pressure was factory-set at the mid-range of the pilot
control spring. Before beginning the startup procedures in
this section, make sure the following conditions are in
4. Completely open the downstream isolating valve.
effect:
5. Slowly close the bypass valve, if any. D Block valves isolate the regulator

D Vent valves are closed


Wide-Open Monitor
D Hand valves are closed
Installation
D A bypass, if any, is in operation
1. For both the wide-open monitoring regulator and the
working regulator, perform the Single-Pilot Regulator In all cases, check the control spring setting to make sure
Installation procedures through step 9. it is correct for the application.

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Type 310A -32A

5. Slowly close the bypass valve, if any.


CAUTION

Pilot supply pressure must be introduced


into the regulator before introduction of any
downstream pressure, or internal damage Shutdown
may occur due to reverse pressurization of
the pilot and main valve components. In any installation it is important that the valves be opened
or closed slowly and that the outlet pressure be vented
Pressure gauges should always be used to before venting inlet pressure to prevent damage caused by
monitor downstream pressure during start- reverse pressurization of the pilot or main valve.
up. Procedures used in putting this regula-
As well as applying to a single-pilot regulator (figure 2), the
tor into operation must be planned accord-
steps in this procedure also are valid for a wide-open moni-
ingly if the downstream is pressurized by
toring installation (figure 3) and should be repeated for
another regulator or by a manual bypass.
each regulator in such an installation.

1. Close the upstream isolating valve.


Note
Pilot supply pressure must exceed control 2. Close hand valve A (figure 2) in the supply line.
pressure by at least 15 psi (1.0 bar) in order
to operate the regulator at rated travel. 3. Close the downstream isolating valve.

Although remote loading or control constructions may 4. If the downstream control line taps into the pipe-
require separate adjustments on associated equipment, line above the downstream isolating valve, open vent
the only adjustment normally necessary on a Type valve C between the regulator and the downstream isolat-
310A-32A regulator is the pressure setting of the pilot ing valve. Permit all pressure to bleed out of the regulator.
control spring. Turning the adjusting screw counterclock-
wise decreases the spring compression and pressure If the downstream control line taps into the pipeline be-
setting. Turning the adjusting screw counterclockwise low the downstream isolating valve, close hand valve B.
decreases the spring compression position. Then open vent valve C and vent valve D, permitting all
pressure to bleed out of the regulator.

Pilot Adjustment 5. Open vent valve E to release any inlet pressure that
may be trapped in the regulator.
To adjust a standard Type 32A pilot, loosen the locknut (key
4, figure 5), and turn the adjusting screw (key 3, figure 5).
Then tighten the locknut to maintain the adjustment
position.
Principle of Operation
Startup The regulator inlet pressure enters the pilot through the
This procedure is to be repeated in turn for each regulator external pilot supply line and is utilized as the supply
in the installation. pressure for the pilot. The setting of the pilot control spring
determines the reduced outlet (downstream) pressure.
1. Slowly open the hand valve in the pilot supply line.
In operation, assume the outlet pressure is less than the setting
2. Very slowly open the upstream block valve, and par- of the pilot control spring. Pilot control spring force then
tially open the downstream block valve for minimum flow. overcomes the force resulting from outlet pressure acting on the
bottom diaphragm. The spring pushes the diaphragm plate and
3. Slowly open the hand valve in the control line while, at yoke assembly away from the relay seat, opening it and
the same time, adjusting the pilot setting if necessary. The supplying additional loading pressure to the main valve
monitoring regulator should be set to take approximately diaphragm. When this additional loading pressure exceeds the
40 percent of the total pressure drop across both regulators force resulting from outlet pressure acting on the main valve
and the working regulator should be set to take approxi- diaphragm plus the force of the main valve spring, the
mately 60 percent of the total pressure drop. diaphragm is pushed away from the stationary valve plug. The
throttling sleeve opens wider, and the required gas is supplied
4. Completely open the downstream block valve. to the downstream system.

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Type 310A -32A

When gas demand in the downstream system has been Disassembly


satisfied, the outlet pressure tends to increase. The
increased outlet pressure acting on the bottom diaphragm The pilot may remain on the valve body for steps 1 through
of the diaphragm plate and yoke assembly results in a force 7; however, it must be removed for steps 8 through 15.
that overcomes the pilot spring setting and forces the
assembly toward the relay seat, closing it. The loading Key numbers refer to figures 6 and 7.
pressure acting on the main valve diaphragm bleeds to the
downstream system through the small hole in the 1. Remove the piston seat assembly (key 28) from the
diaphragm plate and yoke assembly. When rapid main piston guide (key 23).
valve closure is required by unusual control conditions, the
bleed valve opens for increased bleed rate. The force of 2. Remove the piston guide (key 23) from the pilot body
increased outlet pressure acting on the main valve (key 22).
diaphragm plus the main valve spring force overcomes the
force of decreased loading pressure acting on the main 3. Check the O-rings (keys 25, and 26), and replace if
valve diaphragm and moves the throttling sleeve toward worn or damaged.
the stationary valve plug to decrease the gas flow to the
downstream system. 4. Check the nylon disk in the piston seat assembly, and
replace this assembly if worn or damaged.
The top diaphragm in the pilot acts as a sealing member for
the loading chamber and as a balancing member to the 5. Remove the retaining ring (key 27), and lift out the pis-
bottom diaphragm. The two diaphragms are connected by ton and spring (keys 29 and 36).
a machine yoke. Pressure change to the center chamber
has little effect on the positioning of the valve disk. 6. Inspect the valve seating surface on the small end of
the piston for nicks and scratches.

7. Check the O-rings (keys 13, 30, and 34), and replace
if worn or damaged. Use a wire with a hooked end to re-
move the piston guide bushing O-ring (key 34).

Maintenance 8. Disconnect the loading tubing and the external supply


line from the pilot (figure 2); and remove the pilot from the
The regulator parts are subject to normal wear and must be main valve.
inspected periodically and replaced as necessary. The
frequency of inspection and replacement depends on the 9. Release control spring compression by loosening the
severity of service conditions and on applicable federal, locknut (key 4) and backing out the adjusting screw (key
state and local codes and regulations. 3).

This section provides instructions for pilot and main valve 10. Unscrew the cap screws (key 6), and remove the
maintenance. spring case (key 1).

11. Remove the spring case, control spring (key 37), and
WARNING spring seats (key 5). The diaphragm spacer (key 11), yoke
(key 16), relay seat assembly (key 12), adaptor (key 17),
and valve disk assembly (key 18) can be removed as one
unit.
To avoid personal injury or property
damage from sudden release of pressure,
isolate the regulator from the pressure 12. Slide out the relay seat assembly (key 12), and in-
system, and release all pressure from the spect the O-rings (key 14). Discard the O-rings if worn or
pilot and main valve before performing damaged. Also, inspect the seating surface for nicks and
maintenance operations. scratches, and replace if necessary.

13. Push the yoke (key 16) and attached parts (keys 9,
8, 15, 10, 18, 17, 19, 20, 35, and 21) through the diaphragm
Pilot spacer (key 11).

This procedure describes how the pilot can be completely 14. Unscrew the adaptor (key 17) from the yoke. Un-
disassembled and assembled. When inspection or repairs screw the bleed valve (key 20). Remove the bleed valve
are required, disassemble only those parts necessary to seat (key 19), the spring (key 35), and the valve disk (key
accomplish the job; then start the assembly at the 18). Check that the holes drilled in the side of the bleed
appropriate step. valve seat and the adaptor are both clean and unplugged.

6
Type 310A -32A

34B5845
B2443

Figure 4. Type 310A-32A Regulator Principle of Operation

15. Unscrew the cap nut and nut (key 10 and 21), remove 1. Place the O-ring (key 34) in the piston guide (key 23).
the diaphragm plates (key 8) and washers (key 15), and in-
spect the diaphragms (key 9).
2. Install the O-rings (keys 25, and 26) on the piston
guide.
Note
3. Install the O-ring (key 30) on the piston (key 29).
The edges of the diaphragms can be ex-
pected to curl up. They will flatten out within
a few minutes depending on the tempera- 4. Place the spring (key 36) in the piston guide (key 23).
ture. Warming them will help, but do not ex- Install the piston, and secure with the retaining ring (key
ceed 150°F (66°C). 27).

5. Install the O-ring (key 13) on the piston seat assembly


Assembly (key 28), and screw the assembly into the piston guide.
It is recommended that new diaphragms and O-rings be
installed during assembly. If these parts are to be reused, 6. Install the piston guide in the pilot body (key 22).
be sure that they are carefully inspected and that no
damage has occurred. All O-rings should be lubricated
with a high grade of elastomer sealant. For key numbers 7. Insert the bleed valve (key 20) through the bleed valve
refer to figure 5 unless otherwise indicated. seat (key 19).
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Type 310A -32A

8. Install the spring (key 35) and valve disk assembly 19. Install the pilot onto the main valve using the pipe nip-
(key 18) onto the bleed valve (key 20). ple (key 71, not shown).

20. Connect the loading tubing (key 22, not shown) from
CAUTION the male elbow (key 23, not shown) on the case body (key
2, figure 6) to the connector (key 38, not shown) on the side
of the pilot. Refer to figure 1 for the assembled location of
Be sure the bleed valve seat is centered in the tubing, elbow, and connector. Refer to the Main Valve
the yoke while installing the adaptor. parts list for the tubing and elbow numbers, and refer to
Type 32A Pilot parts list for the connector part number.
9. Place the above assembly in the yoke (key 16), and
screw on the adaptor (key 17).
Main Valve
CAUTION This procedure describes how to completely disassemble
and assemble a main valve. When inspection or repairs
are required, disassemble only those parts necessary to
Each diaphragm (key 9) has one side coated accomplish the job; then start the assembly at the
with rubber. Install the diaphragms so that appropriate step.
the rubber sides face each other. If the dia-
phragms are installed any other way, the pi- Key numbers refer to figures 6 and 7.
lot will not work properly.

10. Place the diaphragm (key 9), diaphragm plate (key Disassembly
8), and sealing washer (key 15) on the yoke, and secure 1. Disconnect the loading tubing (key 22, not shown)
with the nut (key 10). from the connection in the base body (key 2). Disconnect
the downstream pressure control line from the connection
11. Place the other diaphragm, diaphragm plate, and in the case body (key 1) and the external supply line from
sealing washer on the adaptor, and secure with the cap nut the pilot.
(key 21).
2. Remove the main valve from the pipeline.
12. Insert this entire assembly through the diaphragm
spacer (key 11) until the outer edges of both diaphragms 3. Remove the cap screws (key 14), and separate the
are in place on the spacer. case body (key 1) from the base body (key 2).

13. Fit the O-rings (key 14) on the relay seat assembly
(key 12). Note

14. Rotate the yoke to receive the relay seat assembly. If a body gasket (key 29) is not present, one
must be installed when a new diaphragm is
15. Fit this entire assembly to the pilot body (key 22). installed. Also, if there is a damaged soft
seat inside the sleeve (key 3), order a new
sleeve (key 3), washer or O-ring (key 11),
disk retainer (key 12), disk (key 27), and disk
CAUTION holder (key 28) to replace an old throttle
sleeve.
To avoid crushing the diaphragm, do not ex-
ceed the torque specified in step 16. 4. Slide the sleeve and diaphragm assembly out of the
case body.
16. Insert the cap screws (key 6) in the spring case (key
1) and pilot body, and tighten the cap screws to 10 to 20 5. Inspect the seating area of the sleeve for nicks and
foot-pounds (14 to 27 newton meters). erosion damage. Inspect the diaphragm (key 6) for leaks
or other damage.
17. Install the spring seats (key 5) and the control spring
(key 37). 6. Remove the cap screw (key 10), disk retainer (key 12),
disk holder (key 28), and O-ring or washer (key 11). Ex-
18. Install the cover gasket (key 7), spring case cap (key amine the disk and O-ring or washer for evidence of dam-
2), adjusting screw (key 3), and lock nut (key 4). age or wear.

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Type 310A -32A

Table 2. Maximum Key 14 Cap Screw Torque Values (key 4), and install the screws (key 13), tightening them
MAXIMUM TORQUE VALUE down evenly. Be sure the inner bead of the diaphragm
BODY SIZE, INCH does not partially slip out from between the plates.
Ft-lb NSm
1 55 75
2 105 142 6. Fold the diaphragm down around the lower diaphragm
3 125 170 plate.
4, 4 x 6 500 678
7. Fit the disk (key 27) into the disk holder (key 28).
Install the disk retainer (key 12) on top of the disk, being
Note sure the leading edge of the disk is properly positioned
around the outside of the retainer and is not pinched under
If the regulator has restricted capacity trim,
the retainer. Place the O-ring or washer (key 11) on the
the percentage of full capacity will be
subassembly, and install in the base body (key 2). Secure
stamped on the outside of the disk retainer.
with the cap screw (key 10).
If this is done, the change should be noted
on the nameplate to avoid confusion.
8. Coat the gasket surface of the base body (key 2) with
gasket sealer, place the body gasket (key 29) on the base
7. If either the sleeve or diaphragm must be replaced, re-
body, and coat the gasket. Then fit the diaphragm bead
move the screws (key 13) and diaphragm plate (key 4). Re-
over the machined nose of the base body.
move the split ring (key 7), and slide the lower diaphragm
plate (key 5) off the sleeve. This also exposes the O-ring
(key 9) in the lower diaphragm plate for inspection. 9. Place the spring (key 8) in the lower diaphragm plate.

10. Fasten the two body halves together with the cap
Assembly screws (key 14), and tighten hand tight. Lubricating the
threads will make proper tightening easier.
Before assembly, be sure all parts are clean. During
assembly, lubricate all O-rings and both diaphragm beads
with a high quality lubricant. Be certain the TFE backup
rings (key 26) are properly installed in the O-ring grooves
CAUTION
in the base body (key 2) and the case body (key 1).
Overtightening the cap screws in step 12
1. Inspect the O-rings (keys 9), and TFE backup rings can damage the diaphragm. Do not exceed
(key 26) in the base body (key 2). If damaged, replace with the torque value listed in table 2 when tight-
new parts. ening the cap screws.

2. Inspect the O-ring (key 9), backup rings (key 26), and 11. Alternately tighten the cap screws on opposite sides
wiper ring (key 19) in the case body. Replace with new of the unit to evenly compress the gasket. Follow this se-
parts if wear or damage is noted. quence several times until the cap screws will not turn at
the maximum torque given in table 2. If this procedure is
3. Inspect the O-ring (key 9) in the lower diaphragm plate properly followed, the gap between the two body halves
(key 5). If damaged, install a new O-ring. will be uniform all the way around.

4. Place the split ring (key 7) on the sleeve (key 3), and 12. Connect the external supply line to the pilot.
insert the sleeve in the lower diaphragm plate.
13. Refer to either the Single-Pilot Regulator or the
Wide-Open Monitor Installation and Startup section to re-
CAUTION turn the Type 310A-32A regulator to service.

If the diaphragm in the following step is


installed with the wrong side against the
lower diaphragm plate, the beads become
distorted and the main valve will not shut off
Parts Ordering
properly. Each Type 310A-32A regulator is assigned a serial
number, which can be found on the nameplate. Refer to the
5. Lubricate both diaphragm beads to facilitate number when contacting your Fisher sales office or sales
assembly and sealing of the diaphragm (key 6). Place representative for technical information or when ordering
the inner bead of the diaphragm on the lower diaphragm replacement parts. When ordering replacement parts, also
plate with the side marked SPRING SIDE against the be sure to include the complete 11-character part number
lower diaphragm plate. Add the upper diaphragm plate from the following parts list.
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Type 310A -32A

Parts List Key Description Part Number

29 Piston, heat-treated 416 stainless steel 1R7445 35232


30*(1) O-Ring
Repair Kits for Type 32A Pilot Nitrile (standard)
Fluoroelastomer
1E2181 06992
1N5301 06382
Kits include keys 9, 13, 14, 18, 25, 26, 28, 30, 32, and 34. 33 Bushing, stainless steel 1F2620 35032
34*(1) O-Ring
Nitrile (standard) 1D1917 06992
With nitrile disk and O-rings R32X0000012
With fluoroelastomer disk and O-rings R32X0000022
Fluoroelastomer 1N4239 06382

Pilot
35 Spring, stainless steel 1R7446 37022
Key Description Part Number 36 Spring, stainless steel 1U5506 37022
37 Control Spring, zink plated steel
1 Spring Case, steel 2R7422 22012
10 to 20 psig (0.7 to 1.4 bar) range, cadmium 1D8096 27022
2 Spring Case Cap, steel 11A8122 X012
10 to 100 psig (0.7 to 6.9 bar) range, yellow 1E3925 27022
3 Adjusting Screw, zinc plated steel 1D9954 48702
100 to 250 psig (6.9 to 17.2 bar) range, blue 1D3872 27022
4 Locknut, zinc plated steel 1H4833 24122
250 to 600 psig (17.2 to 41.4 bar) range, red 1D4651 27142
38 Connector, plated steel (not shown) 15A6002 X462
5 Spring Seat, steel (2 req’d) 1R7425 24092
6 Cap Screw, zinc plated steel (4 req’d) 1B1393 24152
39 Y602-1 Vent Assembly, for pilot mtd on main valve (not
7 Gasket, composition 1R7426 04022
req’d when pilot is pressure loaded) 17A6570 X012
8 Diaphragm Plate, zinc plated steel (2 req’d) 1R7427 24152
71 Pipe Nipple, 1/2-inch NPT (not shown) 1B8286 26012

9* Diaphragm (2 req’d)
Nitrile/Dacron (standard) 1R7428 06992 Repair Kits for Type 310A Main Valve
Fluoroelastomer 1U4483 02462
10 Cap Nut, stainless steel 1D6515 38992
11 Diaphragm Spacer, steel 2R7429 24092 Note
12 Relay Seat Assembly, 416 stainless steel 1R7430 000A2
Except where indicated, sizes shown are
valve body sizes.
13*(1) O-ring
Nitrile (standard) 1D6875 06992
Kits include keys 6, 9, 11, 19, 26, 27 and 29.
Fluoroelastomer 1N4304 06382
14*(1) O-ring (2 req’d) With nitrile O-rings
Nitrile (standard) 1E2163 06992 1-inch R310X000012
Fluoroelastomer 1L9493 06382 2-inch R310X000032
15 Washer, cd pl steel w/bonded synthetic rubber 3-inch R310X000052
(2 req’d) 1J1869 99012 4 & 4 x 6-inch R310X000072
16 Yoke, 416 stainless steel 1R7433 35132 With fluoroelastomer O-rings
1-inch R310X000022
2-inch R310X000042
17 Adaptor, 416 stainless steel 1R7434 35132 3-inch R310X000062
18* Valve disk Assembly, 416 stainless steel/nitrile 4 & 4 x 6-inch R310X000082
(standard)(1) 10A4912 X032
416 stainless steel/fluoroelastomer(1) 10A4912 X012
416 stainless steel/fluoroelastomer w/TFE disk 12A3962 X012
19 Bleed Valve Seat, 316 stainless steel 1R7438 35162 Main Valve
20 Bleed Valve, heat-treated stainless steel 1D9867 35132 1 Case Body, WCB steel w/o inspection tapping
Screwed
1-inch 34B3869 X012
21 Nut, zinc plated steel 1A3093 24122 Class 300RF
22 Pilot Body, steel 34B3863 X012 1-inch 44B3870 X012
23 Piston Guide, 416 stainless steel 34B3880 X012 2-inch 44B3872 X012
25*(1) O-Ring 3-inch 44B3874 X012
Nitrile (standard) 1U3790 06992 4 & 4 x 6-inch 44B3876 X012
Fluoroelastomer 1V1015 06382 Class 600RF
1-inch 44B3871 X012
2-inch 44B3873 X012
26*(1) O-Ring 3-inch 44B3875 X012
Nitrile (standard) 1F4636 06992 4-inch 44B3877 X012
Fluoroelastomer 1N5714 06382 2 Base Body, WCB steel w/o inspection tapping
27 Retaining Ring, plated steel 1R7442 28982 Screwed
28*(1) Piston Seat Assembly, 416 stainless steel/nylon 14B3881 X012 1-inch 34B4103 X012

* Recommended spare part.


1. Included in repair kits for Type 32A pilot.
10
Type 310A -32A

34B4129-B

Figure 5. Type 32A Pilot

11
R

Type 310A 32A

34B4130-A

Figure 6. Type 310A Main Valve (Size 1-inch)

Key Description Part Number Key Description Part Number


2 Base Body, WCB steel w/o inspection tapping (Continued) 4 Diaphragm Plate, steel
Class 300RF 1-inch 24B4108 X012
1-inch 34B3980 X012 2-inch 24B4109 X012
2-inch 44B3981 X012 3-inch 24B4112 X012
3-inch 44B3982 X012 4 & 4 x 6-inch 24B4128 X012
4-inch 44B3983 X012
5 Lower Diaphragm Plate, steel
4 x 6-inch 44B4110 X012
1-inch 1R7471 24092
Class 600RF
2-inch 1R7409 22012
1-inch 34B4104 X012
3-inch 2R7498 22012
2-inch 44B4105 X012
4 & 4 x 6-inch 2R7516 22012
3-inch 44B4106 X012
6* Diaphragm
4-inch 44B4107 X012
Nitrile/Dacron
4 x 6-inch 44B4111 X012
1-inch 1R7472 99982
3 Sleeve, stainless steel
2-inch 1R7410 99982
1-inch 10A8220 X012
3-inch 1R7499 99982
2-inch 20A8221 X012
4 & 4 x 6-inch 2R7517 99982
3-inch 20A8222 X012
Fluoroelastomer
4-inch 20A8223 X012
1-inch 21A1929 X022
4 x 6-inch 20A9619 X012
2-inch 21A1930 X022
3-inch 21A1931 X022
4 & 4 x 6-inch 21A1932 X022

12
*Recommended spare part.
Type 310A -32A

34B4131-A

Figure 7. Type 310A Main Valve (Sizes 2, 3, & 4-inches)

Key Description Part Number Key Description Part Number

7 Split Ring, 416 stainless steel 9* O-Ring (3 req’d) (Continued)


1-inch 1R7473 35132 3-inch 1L1112 06382
2-inch 1R7411 35132 4 & 4 x 6-inch 1U4484 06382
3-inch 1R7500 35132 10 Cap Screw, stainless steel
4 & 4 x 6-inch 1R7518 35132 1-inch 1R7475 38982
8 Spring, steel 2-inch 1R7414 38982
1-inch 1U8886 27112 3-inch 1R7406 38982
2-inch 1U8885 27132 4 & 4 x 6-inch 1R7413 38982
3-inch 1U8887 27082 11* Washer, cd plated steel/synthetic rubber (for
4 & 4 x 6-inch 10A9620 X012 1-inch body only) (not shown) 1U9844 99012
11* O-Ring
Nitrile
9* O-Ring (3 req’d) 2-inch 1F4636 06992
Nitrile 3-inch 10A8217 X022
1-inch 1E7369 06992 4 & 4 x 6 inch 10A8219 X012
2-inch 1R7528 06562 Fluoroelastomer
3-inch 1R9725 06562 2-inch 1N5714 06382
4 & 4 x 6-inch 1H8621 06992 3-inch 10A8217 X012
Fluoroelastomer 4 & 4 x 6 in. 10A8218 X012
1-inch 1N1633 06382 12 Disk Retainer, stainless steel
2-inch 1H2921 X0012 1-inch
*Recommended spare part.
13
R

Type 310A -32A

Key Description Part Number Key Description Part Number

12 Disk Retainer, stainless steel (Continued) 21 Screw, steel, plated (2 req’d) 1C9419 28982
30% capacity 10A8202 X012 22 Tubing, steel (not shown)
50% capacity 10A8203 X012 1-inch 1R7480 26062
100% capacity 10A8204 X012 2-inch 1R7419 26062
2-inch 3-inch 1R7505 26062
30% capacity 20A8205 X012 4 & 4 x 6-inch 1R7524 26062
50% capacity 20A8206 X012 23 Elbow, plated steel (not shown) 15A6002 X472
70% capacity 20A8207 X012 24 Pipe Plug, steel (not shown) 1A3692 24092
100% capacity 20A8208 X012
3-inch 25 Pipe Plug, steel (2 req’d) (for steel bodies with
30% capacity 20A8209 X012 inspection tapping only) (not shown)
50% capacity 20A8210 X012 2-inch 1A7715 28992
70% capacity 20A8211 X012 3, 4, & 4 x 6-inch 1A7947 28992
100% capacity 10A8212 X012 26* Backup Ring, TFE (4 req’d)
4 & 4 x 6-inch 1-inch 1V4356 06242
30% capacity 20A8213 X012 2-inch 1V4357 06242
50% capacity 20A8214 X012 3-inch 1V4358 06242
70% capacity 20A8215 X012 4 & 4 x 6-inch 1V4359 06242
100% capacity 10A8216 X012 27* Disk, TFE
13 Screw, plated steel (8 req’d) 1-inch 1V4356 06242
1 & 2-inch 1A3321 28982 2-inch 1V4357 06242
3-inch 1A8517 28982 3-inch 1V4358 06242
4 & 4 x 6-inch 1E3044 28982 4 & 4 x 6-inch 1V4359 06242
14 Cap Screw (8 req’d) zinc plated steel 28* Disk Holder, stainless steel
1-in. (for steel bodies w/o inspection tapping only) 1A5607 24052 1 inch 10A8228 X012
3-inch 1L4696 32982 2-inch 10A8229 X012
4 & 4 x 6-inch 1R7521 32982 3-inch 10A8234 X012
Plated steel 4 & 4 x 6-inch 10A 8235 X012
1-inch (for steel bodies w/o inspection 29* Body Gasket, nitrile
tapping only) 1N2579 32982 1-inch 11A6853 X012
2-inch 1A7711 32982 2-inch 11A6854 X012
3-inch 11A6855 X012
4 & 4 x 6-inch 11A6856 X012

*Recommended spare part.

While this information is presented in good faith and believed to be accurate, or any other matter with respect to the products, nor as a recommendation to
Fisher Controls does not guarantee satisfactory results from reliance upon such use any product or process in conflict with any patent. Fisher Controls reserves
information. Nothing contained herein is to be construed as a warranty or guar- the right, without notice, to alter or improve the designs or specifications of the
antee, express or implied, regarding the performance, merchantability, fitness products described herein.

For information, contact Fisher Controls:


R
Fisher Controls Marshalltown, Iowa 50158 USA Sao Paulo 05424 Brazil
Cernay 68700 France Singapore 0512
14
Printed in U.S.A.
Guía de instalación
Español – Mayo 2002 Tipo 310A
Introducción Instalación
Esta guía de instalación entrega instrucciones para la
instalación, el arranque y el ajuste. Para recibir una copia
del manual de instrucciones, póngase en contacto con la
Sólo personal homologado debe instalar o
Oficina de Ventas de Fisher o con el Representante de Ventas
reparar un regulador. Los reguladores deben
local o vea una copia en www.FISHERregulators.com. Para
instalarse, operarse y mantenerse de acuerdo
más informaciones, consulte:
con los códigos y reglamentos correspondientes
Manual de instrucciones del Tipo 310A, formulario 5351, y las instrucciones de Fisher.
D102068X012.
Si del regulador sale algún líquido o si se pro-
Categoría P.E.D. duce una filtración en el sistema, esto indica que
se necesita realizar una reparación. Si el
Este producto puede utilizarse como accesorio de regulador no es puesto fuera de servicio de
seguridad con equipos a presión en las siguientes inmediato, puede crearse una situación
categorías de la Directiva para Equipos a Presión 97/23/ peligrosa.
EC. También puede utilizarse fuera del ámbito de la
Directiva para Equipos a Presión mediante prácticas de Pueden producirse lesiones personales, daños
buena ingeniería (SEP) según la tabla de a continuación. a los equipos o filtraciones por escape de líquidos
o explosión de piezas de contención de la presión
TAMAÑO DEL PRODUCTO CATEGORÍAS TIPO DE LÍQUIDO
si este regulador se somete a presión excesiva
DN 25 (1-inch) SEP o si se instala en lugares en que las condiciones
D N 50, 80, 100, 100 x 150 1
I, II de funcionamiento pudieran exceder los límites
(2, 3, 4, 4 x 6-inch)
establecidos en la sección de Especificaciones
o en lugares en que las condiciones excedan
Especificaciones cualquier valor nominal de las tuberías o
Tamaños y estilo de conexión de los extremos conexiones de tuberías adyacentes.
Carcasa DN 25 (1 pulgada) con extremos NPT; y Para evitar tales lesiones o daños, implemente
carcasa DN 50, 80, 100, y 100 x 150 (2, 3, 4, ó 4 x 6
dispositivos que alivien o limiten la presión (según
pulgadas) con extremos embridados ANSI Clase 300
lo exija el código, el reglamento o lanorma
RF o 600 RF
correspondiente) para evitar que las condiciones
Presiones máximas de entrada y de alimentación de de funcionamiento excedan los límites.
piloto(1)
NPT y Clase 600 RF: 102 bares (1480 psig) Además, los daños físicos al regulador podrían
Clase 300 RF: 51 bares (740 psig) traer como consecuencias lesiones personales
Descenso máximo de presión(1) y daños a la propiedad por escape de líquidos.
NPT y Clase 600 RF: 98,3 bares (1425 psig) Para evitar tales lesiones y daños, instale el
Clase 300 RF: 49,6 bares (720 psig) regulador en un lugar seguro.
Presión de prueba Limpie todas las tuberías antes de instalar el regulador y
Todos los componentes encargados de retener la verifique que el regulador no haya resultado dañado ni
presión han sido sometidos a ensayo de acuerdo a haya acumulado material extraño durante el trayecto de
la Directiva 97/23/EC-Anexo 1, Sección 7.4 envío. En el caso de las carcasas NPT, aplique compuesto
Presión de salida máxima(1) para tuberías al roscado de tubos machos. En el caso
Operativa: 51,7 bares (750 psig) de las carcasas con bridas, utilice juntas adecuadas para
Para evitar daños internos de las piezas: 55,2 líneas y prácticas aprobadas de instalación de tuberías y
bares (800 psig) Exceder esta presión puede causar empernado. Instale el regulador en cualquier posición
fugas de gases de la caja de resortes del piloto.
que se desee, a menos que se especifique lo contrario,
Emergencia (caja): 102 bares (1480 psig) o presión
de entrada máxima, lo que sea más bajo. pero asegúrese de que el flujo por la carcasa vaya en la
dirección indicada por la flecha de la carcasa.
Rangos de presión de salida
Ver tabla 1
Presión diferencial mínima(1)
15 psig (1,0 bar)
Capacidades de temperatura máxima(1) Tabla 1. Rangos de presión de salida
Nitrilo (NBR) con anillo de limpiador: –29° a 66°C ESCALAS DE PRESIÓN DE SALIDA, bares (PSIG)
(–20° a 150°F)
Fluoroelastómero (FKM) con anillo limpiador: 0,69 a 1,4 (10 a 20)
0,69 a 6,9 (10 a 100)
–18° a 93°C (0° a 200°F)
Fluoroelastómero (FKM) sin anillo limpiador(2): 6,9 a 17,2 (100 a 250)
17,2 a 41,4 (250 a 600)
D102068XESP

–18° a 149°C (0° a 300°F)


27,6 a 51,7 (400 a 750)(1)
1. Disponible sólo con diafragma de piloto de nitrilo.
1. No deben excederse los límites de presión/temperatura de esta guía de instalación
ni ninguna norma o limitación de códigos correspondiente.

www.FISHERregulators.com
Tipo 310A
Nota
Es importante que el regulador se instale de modo
Lista de piezas de la válvula principal del Tipo
que el orificio del respiradero de la caja de resortes 310A
quede sin obstrucciones en todo momento. En Clave Descripción
caso de instalación en exteriores, el regulador debe 1 Carcasa de caja
estar alejado del tráfico vehicular y colocado de 2 Carcasa de base
modo que el agua, el hielo u otros materiales 3 Manga
4 Placa de diafragma
extraños no puedan ingresar a la caja de resortes
5 Placa de diafragma inferior
por el respirador. Evite colocar el regulador bajo 6 Diafragma
aleros o tubos de bajada de agua y asegúrese de 7 Anillo partido
que esté por sobre el nivel de probable 8 Resorte
acumulación de nieve. 9 Junta tórica
10 Tornillo de tapa
11 Arandela
Protección contra presión excesiva 12 Retenedor de disco
13 Tornillo
Las limitaciones de presión recomendadas aparecen
14 Tornillo de tapa
estampadas en la placade datos del regulador. Se 15 Varilla del indicador de recorrido
necesita cierto tipo de protección contra presión excesiva 16 Casquillo
si la presión de entrada real supera la presión nominal 17 Junta tórica
máximade salida en funcionamiento. Debe brindarse 18 Escala del indicador de recorrido
19 Anillo de limpiador
protección contra presión excesiva si la presión de entrada
20 Tapa del indicador
del regulador es mayor que la presión de operación 21 Tornillo
segura de los equipos de aguas abajo. 26 Anillo de respaldo
27 Disco
La operación del regulador bajo las limitaciones de
28 Sujetador de disco
presión máximas no excluyen la posibilidad de daños 29 Junta de carcasa
causados por fuentes externas o materiales extrañosen 37 Placa de datos
la línea. El regulador debe inspeccionarse para 38 Tornillo de accionamiento
asegurarse de que no presente daños después de las
situaciones de presión excesiva. Lista de piezas del piloto del Tipo 32A
Clave Descripción
Arranque 1 Caja de resortes
2 Tapa de la caja de resortes
El regulador viene fijado de fábrica en aproximadamente
3 Tornillo de ajuste
el punto medio de la escala de resorte o de la presión 4 Contratuerca
solicitada, de modo que es posible que sea necesario 5 Asiento de resorte
realizar un ajuste inicial para lograr los resultados 6 Tornillo de tapa
deseados. Luego de completar una instalación adecuada 7 Junta
8 Placa de diafragma
y de ajustar debidamente las válvulas de alivio, abra
9 Diafragma
lentamente las válvulas de aguas arriba y aguas abajo. 10 Tuerca de la tapa
11 Espaciador de diafragma
12 Conjunto de orificio
13 Junta tórica
14 Junta tórica
Debe introducirse presión de alimentación de 15 Arandela
piloto en el regulador antes de introducir cualquier 16 Culata
presión de aguas abajo; de lo contrario, pueden 17 Adaptador
producirse daños por presurización inversa de 18 Conjunto de disco de válvula
19 Orificio de purgado
los componentes de la válvula principal y del 20 Válvula de purgado
piloto. 21 Tuerca
22 Carcasa de piloto
Ajuste 23 Guía de pistón
25 Junta tórica
Para cambiar la presión de salida, retire la tapa de cierre 26 Junta tórica
o suelte la tuerca de bloqueo y haga girar el tornillo de 27 Resorte de retención
ajuste a la derecha para aumentar la presión de salida o 28 Conjunto de asiento de pistón
29 Pistón
a la izquierda para disminuirla. Observe la presión de 30 Junta tórica
salida con un manómetro de prueba durante el ajuste. 33 Casquillo
Vuelva a colocar la tapa de cierre o apriete la tuerca para 34 Junta tórica
mantener la selección deseada. 35 Resorte
36 Resorte
37 Resorte de control
Puesta fuera de servicio (parada) 38 Conector
39 Conjunto de respiradero Y602-1
40 Placa de datos
41 Tornillo de accionamiento
70 Casquillo de tubería
Para evitar lesiones personales por la liberación
repentina de presión, aísle el regulador de toda
presión antes de intentar el desensamblado.

2
Tipo 310A

34B4131-A

Figura 1. Conjunto de válvula principal del Tipo 310A

3
Tipo 310A

34B4129-B

Figura 2. Conjunto de piloto del Tipo 32A

©Fisher Controls International, Inc., 2002; Reservados todos los derechos


Fisher y Fisher Regulators son marcas de propiedad de Fisher Controls International, Inc. El logotipo de Emerson es una marca comercial y de servicio de Emerson Electric Co.
Todas las demás marcas son propiedad de sus respectivos dueños.
El contenido de esta publicación se presenta sólo con propósitos informativos y, si bien se han realizado todas las acciones para asegurar su precisión, no debe interpretarse como
garantías, expresas o implícitas, acerca de los productos o servicios descritos en este documento o acerca de su uso o aplicabilidad. Nos reservamos el derecho de modificar o mejorar
los diseños o las especificaciones de dichos productos en cualquier momento y sin aviso previo.

Para más informaciones, póngase en contacto con Fisher Controls, International:


Dentro de EE.UU. (800) 588-5853 – Fuera de EE.UU. (972) 542-0132
Italy – (39) 051-4190-606
Singapur – (65) 770-8320
México – (52) 57-28-0888
Impreso en EE.UU. www.FISHERregulators.com

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