name: Entry No, Group: _ _quiz-1 MCP 101: Product Realization and Manufacturing Friday 13" May 2022 (MARKS 60}: Time 1 hr ross and stein, True or False? 1. The Young’s Modulus ofa materia function of apple tof J 2, Arrange Young's Modulus of folowing materials in ascending order of magnitude: {S) Steel, (0) Diamond, (T)Thanium, (R) Rubber, (A) Aluminum A)SOTRA | (A) DSTRA’ —(C)RATSD (0) RASTD ree ii 3. Amaterial must be loaded beyond its for pane deformation, A) Elastic Limit (8) Yield Point (C) Young’s Modulus (0) Ultimate Tensile Strengt a) (ov! (Choune! ( eon 4 What i the typical carbon percentage in mild steel? (A) 09% (8) <0.3 %(C) >0.3%(0)0.3-0.6% ee; ‘5, Match following crystalline structure pairs A: Austenite steel 1: Body centered cubic (BCC) B:Martensite steel 2: Face centered cubie (FCC) CeFerrte steel 3; Body centered tetragonal (BCT) ‘4) A1B2C3 (8) A3B2C1 (C) A2BSC1 (0) A1B3C2 eee 6. Which of the folowing relation between Young's Modulus and Shear Modulus correct? We = 6 = 2508 a [8 1 7. Arrange following materials n ascending order of their hardness: Diamond (A), Rubber (8), Cubic Boron Nitride (C), Steel (0) [Boca 1 £8. Hot working of metals is performed (ebove/below) their melting point? [| BELow J 9. Alloying elements have major efect on specific heat of metals, True or False tn 420, Which heat treatment process performed to relieve residual stresses? (A) Annealing (2) ir Quenching (C} Water Quenching (0) Oil Quenching 14, Whats the role of helical utes on the end miling cutter? 5 2. Allow chip flow by Reduce est generation Increase surface finish 4. Increase cutting pressure 12, What are the two basic principles required for successful material removal? p 4. The tool hardness must be much larger than work piece hardness bi. The cutting speed has to be kept minimum for maximum material removal & There has tobe relative motion between the tool and the job 4, The surface finish can be controled by adjusting the depth ofc 43, How are dril tools (HSS) made? Choose al the correct answers. AB a. CNCgrinding b. Roll forging © CNCmiling 4. Broaching 14, Why ate the chips colored? What influences the chips to take certain color during machining? Choose all the correct answers . ABC 1 3, High temperature 'b. Reaction with the atmosphere (oxidation)__Group: __ they No: —_—— name Cee. 2 Therma condctivty ofthe work pee cating speed tin feed ad coating ofthe oo Pe arviicraveitesatives methods onto a single CNC machine. 15. nispossble ontate both adv and subtractive manufactur met sia Soytie or fae 2 The brake er 16, which machne/ process sued to make Apple macbook pop? CNC milling Sans machining b, CNClathe Saxis-machining ©. Forging 4. Additive manufacturing fe, Sheet metal processing processing a 117, Material separation inthe form of chip in machining ductile materials is caused mainly by [ a. Tensile stress b. Compressive Stress Shear Stress 4d, Combination of ll the above stresses 18, Cutting tools are essentially provided with clearance angle 3. To avoid rubbing with the finished surface b, For ease of chip flow « To reduce cutting forces. d. To reduce friction atthe chip-too! interface 19. While turning ina rigid lathe, the surface finish of the cylindrical workpiece is least affected by the increase of: [To 4] ‘2. Cutting Velocity. b. Feed. c. Depth of Cut. d. Both (a) and (c) 20. Which type of chips are formed while machining brittle materials: By 3. continuous chips. b discontinuous chips & Built-upchips d.allof the above with some proportion 21. Choose the appropriate alternative. Carburizing lame is used in (anceeny a. Welding of brass , Welding of bronze & — Flamehardening Cutting 22. In gas welding of mild steel using an oxy-acetylene flame, the total amount of acetylene consumed was 10 litres. The oxygen consumption from the cylinder then must be [6 2 Slitres. b.10litres. c. 15 litres. d. 20litres. 23, The normal range of voltage required during AC arc welding process is ican a. 220volts 6. 80-100 volts €1525volts 25-50 volts 24.Which of the following property -a consumable electrode must have High thermal conductivity —_b. High melting point €Lowelectrical conductivity d, Low thermal conductivity 25,Submerged arc welding is not suitable for overhead welding operation due to « a. High current used in the process _b, High deposition rates «c High fluidity of weld pool and flux d, Non visibility of the arc 26, Soldering and brazing are examples of c ‘a. Autogenous joining b. Homogeneous joining Heterogeneous joining d. Plastic joininga es Entry No.;____—— Group: 27. Which of the following joining methods does not use any filler metal @ coo a.Gaswelding —_b. Arcw . Soldering 28, Which ofthe following joining processes is best sulted for manufacturing pipes to carry gaseous products foe a. Riveting b. Brazing Soldering d. Welding to 4 29, Ultrasonic welding is useful for the welding of a.Thin materials b, Thick material c. Any material of any thickness d. Plastic materials 30. In sheet metal blanking operations, the amount of scrap material formed is cee (2) large () Very large (b) small (d) None of the above 31, Te smoothen the edges of a sheared sheet metal the operation is known a5 fc 4 (a) Tube spinning (e) shaving (6) shearing (4) Notching 32, Spring back results in ° (2) Adecrease in the bent {e)_ An increase in the bent radius(BR) radius (6) Bent radius remains (a) Sometimes increase and unaffected sometimes decrease in BR 33. The mode of deformation of the metal during spinning is by [ » (2) bending (©) Rolling and stretching (b) stretching (d) Bending and stretching 34. Explosive sheet metal forming is mostly used [8 (a) Formanufacturing small (c)__For manufacturing of medium sized ‘components: components: (b) Forlarge component (4) For manufacturing both small and I ‘manufacturing components 35. Toothpaste tubes are manufactured by A (a) Impact extrusion (©) forging (b) Deep drawing (@) rolling 36. Sheet metal operations include [oc (2) Hotworking operations (c)_Cold working operations (6) Warm working operations (d) Forging operations 37, The roll pressure is maximum in fat rolling at 8 (2) entrance point (2) exit point {b) neutral point (4) mid point 38, Which of the following materials cannot be used to make thin sheets? [8 @ ‘Stainless Stee! b. Cast Iron c. Aluminium d. Brass 39. As the clearance, c, between the punch and the die True (1) or False (F) \ereases, sheared edges become smoother. [ F 40. Ductlty ofthe workpiece metals increases after forming operations. F True or False_ Group: intry Now Name: = Entry 7 ied out on a metal sheet, whic “a trtwree operations A{punching), Blanking) and Clbending) are to Be cared out on FINE UCN Would be the corret sequen of operations? a. ABC bac © CBA 4, Sequence does not matter a“ 42, The bendablityof metals could be Increased by (Multiple correct) a) 12, Increasing the tensile reduction of area Heating the workpiece ¢_Performing the operation ina high pressure environment 4. increasing the ductility ofthe metal 43, The main reason of spring back n bending is c a. Ducilty Plasticity ©. Elasticty 4. Hardness 44, Martensite structure obtained by quenching austenite is a 4 a) Softand ductile b)Hardand brittle c)Nodular 4) Spheroidal 45, Annealing isa process of heating to modify properties like e a) Microstructure b) grain boundaries c) hardness) surface finish 46, Which one isthe lightest metal ofa? c a) Titanium, ) Aluminum .) Magnesium 4) Nickel 47. Which one is nota refractory metal? > 3) Molybdenum b) Tantalum ) Tungsten ) Titanium 48. Non ferrous alloys are typically en) a) more expensive than steels by equal to plastics _c) bad corrosion resistance 4) low range of mechanical and electrical properties 49 Thermoplastic engineering polymers are 2)ctossiinked b)amorphous ——_c)crysalline_d) semicrystalline 50. A common transparent plastic “Perspex’ is essentially ¢ ‘Polycarbonate b) Polyethylene c)PMMA_—_d) Polypropylene 51, Match the two columns (10) Ans A Fanblades 4, Materials 4 B Nylon 2. FRP composites [ o | cc PET 3. Aluminum [ Modern aircraft 4. Speedo gear 8) £ Piston 5. Steel [6.4 FGI 6. Sheet metal [ a] G Crankshaft 7. Engine Block [oF] H Ieboard 8. Extrusion Co1 4 | Plasticsheet 9. Wave soldering [ou J Engineer must know 10, Pepsi Bottle ace |