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LWT - Food Science and Technology 129 (2020) 109507

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LWT - Food Science and Technology


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Thermal inactivation of Salmonella enterica in Philippine flowing-type T


peanut butter
Mark Anthony B. Pelaez∗, Gerieka R. Anapi, Donna V. Bautista, Ma. Dulce P. Dallo,
Joseph Conrad M. Libunao, Alonzo A. Gabriel
Laboratory of Food Microbiology and Hygiene, Department of Food Science and Nutrition, College of Home Economics, Alonso Hall, Antonio Ma. Regidor St., University of
the Philippines Diliman, Quezon City, 1101, Philippines

A R T I C LE I N FO A B S T R A C T

Keywords: To the investigators’ knowledge, this is the first time that the thermal death behavior and kinetics of S. enterica in
Peanut butter Philippine flowing-type peanut butter is being reported. A seven-strain cocktail of S. enterica serovars was in-
Salmonella enterica oculated in peanut butter and was allowed to pre-adapt to the food matrix for 24 h prior to heat inactivation
Thermal inactivation studies. Results showed that the organism generally exhibited a log-linear heat inactivation behavior
D-value
(R2 > 0.90). Thermal resistance decreased with increasing heating temperature. The decimal reduction times
Z-value
determined were D60 = 47.98 min, D65 = 40.07 min, D70 = 31.23 min, D75 = 25.54 min, and D80 = 16.15 min.
The z-value determined for the test organisms in peanut butter was 44.50 °C. These results confirm the high
thermal resistance of S. enterica in peanut butter medium and can be used as baseline data in the establishment of
supplementary heat treatment for locally-produced peanut butter.

1. Introduction for several batches and variants of a locally-produced peanut butter was
also ordered by the Food and Drug Administration in 2009 when sev-
Salmonella is the most common cause of foodborne diseases globally eral market samples tested positive for Salmonella (Merueñas, 2009). In
because of its ubiquitous nature, resistance under adverse environ- 2014, another local distributor initiated a voluntary recall of different
mental conditions, and low infectious dose (Finn, Condell, McClure, batches of peanut butter due to possible Salmonella contamination
Amézquita, & Fanning, 2013). Although outbreaks of Salmonella in- (Herriman, 2014).
fections are traditionally associated with fresh produce and animal The main causes of Salmonella contamination are poor sanitation
products, foods with low water activity such as peanut butter have been practices, substandard facilities, faulty equipment, defective pest con-
increasingly implicated (CDC 2009; Sánchez-Maldonado, Lee, & Farber, trol, lack of a functional Good Manufacturing Practices (GMPs), and
2018; Sheth et al., 2011). Since 2005, there have been three multistate poor ingredient control (Podolak, Enache, Stone, Black, & Elliott,
Salmonella outbreaks associated with commercial peanut butter that 2010). Peanuts can be contaminated at any point during cultivation,
resulted in hospitalizations and product recalls in the United States. The harvest, transportation, and storage (Kilonzo-Nthenge, Rotich, Godwin,
most recent outbreak occurred in 2012 involving 42 persons from 20 & Huang, 2009). Since roasting is typically done at 160–200 °C for
states being infected with the outbreak strain of Salmonella Braedeney 20–50 min (USEPA, 2009), subsequent post-roasting steps are the most
(CDC, 2012). The causative strain for this salmonellosis matched with plausible points of entry for contaminating pathogens (Ma et al., 2009).
environmental and unopened product isolates from the processing fa- Cross-contamination during processing can easily result from poor
cility of the manufacturer (CDC, 2013). In 2009, there were 714 persons equipment sanitation as with the case of the 2012 US outbreak (USFDA,
infected with Salmonella Typhimurium from 46 states (CDC, 2009). The 2012). Typical grinding and packaging of roasted peanuts occurs at
peanut butter product implicated in this outbreak was sold only to in- 48 °C (Woodroof, 1983) but the inactivation of microorganisms in
stitutional clients, hence the relatively large number of cases. Pre- peanut butter is minimal at this temperature (Mattick et al., 2001). It
viously, 715 persons from 48 states had been infected with Salmonella has been reported that a 6-log CFU/g reduction in Salmonella was
Tennessee (CDC, 2007; Sheth et al., 2011). In the Philippines, a recall achieved only after more than 50 min heat treatment at 85 °C (Keller


Corresponding author. Laboratory of Food Microbiology and Hygiene, Department of Food Science and Nutrition, Teodora Alonso Hall, College of Home
Economics, A. Ma. Regidor Street, University of the Philippines, Diliman Campus, 1101, Quezon City, Philippines.
E-mail address: mbpelaez@brc.pshs.edu.ph (M.A.B. Pelaez).

https://doi.org/10.1016/j.lwt.2020.109507
Received 5 December 2019; Received in revised form 24 April 2020; Accepted 25 April 2020
Available online 18 May 2020
0023-6438/ © 2020 Elsevier Ltd. All rights reserved.
M.A.B. Pelaez, et al. LWT - Food Science and Technology 129 (2020) 109507

et al., 2012), which supports previous findings of the high thermal re- detection limit (< 1.0 log CFU/g) data not presented.
sistance of Salmonella (Ma et al., 2009; Shachar & Yaron, 2006). These
findings suggest that the current processing of peanut butter may not 2.2. Physicochemical analyses and proximate composition determination
always include an effective pathogen-elimination step and that post-
process contamination such as during repacking may lead to foodborne The peanut butter sample was subjected to physicochemical ana-
infections (Kilonzo-Nthenge et al., 2009). This presents a serious food lyses and proximate composition determination following the methods
safety challenge since the survival of Salmonella in peanut butter during defined by the Association of Official Analytical Chemists (AOAC,
prolonged storage is well-documented (Burnett, Gehm, Weissinger, & 2012). Sample pH was determined following the electrometry method
Beuchat, 2000; He, Guo, Yang, Tortorello, & Zhang, 2011; Kilonzo- (AOAC 981.12), while water activity was determined using a water
Nthenge et al., 2009). activity meter (Novasina, Pfaffikon, Switzerland) (AOAC 978.18). Fat
Pathogen inactivation by thermal treatment of peanut butter in its content was determined following the Soxhlet extraction technique
finished packaging has recently been explored either as an additional (AOAC 948.22b), while protein content was determined by employing
pathogen control measure (Li, Huang, & Chen, 2014; Song & Kang, the Kjeldahl method (AOAC 950.48). The gravimetric methods were
2016) or as a reconditioning step (Wright, Minarsich, Daeschel, & employed in the determination of ash and moisture, following the
Waite-Cusic, 2017). However, the high fat content and low water ac- AOAC 950.49 and AOAC 925.40 protocols, respectively. Total carbo-
tivity of these products provide protection to microorganisms from hydrates were determined by difference (Metzger & Nielsen, 2017). All
what would otherwise be highly effective food processing technologies physicochemical and proximate composition analyses were conducted
(He et al., 2011). The heat resistance of Salmonella spp. is significantly in triplicate.
influenced by product formulation (He et al., 2011; Kataoka et al.,
2014; Li et al., 2014; Ma et al., 2009; Shachar & Yaron, 2006). For 2.3. Microbial cultures
instance, reduced fat formulations with increased carbohydrate content
requires significantly longer treatment times to achieve a 5-log reduc- In this study, all tested organisms are maintained by the Laboratory
tion of Salmonella spp. compared to standard peanut butter formula- of Food Microbiology and Hygiene (LFMH), Department of Food
tions (He et al., 2011; Li et al., 2014). Although Salmonella spp. are Science and Nutrition, College of Home Economics, University of the
ordinarily sensitive to heat, the cells can become heat resistant in dry Philippines Diliman. The test organisms included seven strains of S.
food products such as peanut butter (Deng, Li, & Zhang, 2012; Fong & enterica, serovars Typhimurium (American Type Culture Collection,
Wang, 2016; Gruzdev, Pinto, & Sela, 2011; Li et al., 2014). This phe- ATCC 14028), Diarizonae (ATCC 12325 and ATCC 29934), Abortus-
nomenon of cross-adaptation is of particular importance considering Equi (ATCC 9842), Enteritidis (LFMH S1–10), Infantis (LFMH S2–10),
that contaminating pathogens in the peanut butter processing en- and Montevideo (LFMH S3–10). All LFMH bacterial strains were pre-
vironment have most likely been exposed and pre-adapted to desicca- viously isolated from food and environment samples. Working cultures
tion stress. were prepared by aseptically transferring stabs of each of the re-
Given the variability in thermal resistance of Salmonella spp. in frigerated stock cultures into separate 1 mL nutrient broth (NB,
different peanut butter product formulations, it is necessary to evaluate HiMedia, India) and incubated at 35 °C for 18–24 h. Cells were obtained
the efficacy of heat treatment in different variants of peanut butter. In from each of the culture and re-introduced to 1 mL NB for a 2nd culture
the Philippines, locally-produced peanut butter products are usually passage. Finally, loopfuls of cells from each of the 2nd passage cultures
non-stabilized and have higher sugar contents of 10–20 g per serving were streaked onto nutrient agar (NA, HiMedia) slants and incubated
(Galvez, Francisco, Lustre, & Resurreccion, 2006) relative to the USDA for another 18–24 h. The slant cultures were thereafter kept at a re-
standard (USDA, 2018). This study was conducted to determine the frigerated temperature (4.0 °C) until used in the experiments.
thermal inactivation kinetics (DT- and z-values) of Salmonella enterica in
local peanut butter after pre-adaptation to low water activity. To the 2.4. Inoculum preparation, peanut butter inoculation, and pre-adaptation
best of the investigators knowledge, this is the first time that the
thermal inactivation behavior and inactivation kinetics of S. enterica is Prior to inoculation to peanut butter, cells were propagated fol-
being reported in Philippine flowing-type peanut butter. The results lowing the previously described 2-passage protocol. Cells in the sta-
obtained in the study may be used in the establishment of thermal tionary phase of the 2nd culture passage were used to prepare separate
process schedule for the tested commodity to ensure safety from the inocula of each strain. Broth cultures were vortexed for 1 min to loosen
pathogen. cell clumps. From each of the seven strains, 0.2-mL aliquots were
pooled in microcentrifuge tubes, which were spun on a benchtop cen-
2. Methodology trifuge (Cole Palmer, Illinois, USA) at 2400×g for 10 min. The super-
natant was decanted and the cell pellet was re-suspended in 1-mL
2.1. Preparation of peanut butter peanut oil by vortex-mixing under high speed for 5 min. The re-
suspended 7-strain cocktail of S. enterica was introduced into the peanut
A commercially available flowing-type, non-stabilized peanut butter butter sachets. The inoculated samples were re-sealed and massaged
was used in all thermal inactivation experiments. Two-kilogram jars of manually for 1 min to ensure that the cells were evenly distributed in
the product from the same production batch were purchased in order to the peanut butter emulsion. The samples were stored in sterile plastic
minimize variations in product composition and physicochemical boxes and incubated at 35 °C for 24 h for pre-adaptation to the food
properties. Upon opening, the products were vigorously agitated for system prior to thermal inactivation.
10 min using a wire whisk in order to ensure thorough mixing. Aliquots
of 1.0 g were transferred into 4 cm × 6 cm Ziplock resealable poly- 2.5. Heat challenge study
ethylene pouches (0.15 mm thick, both sides). The peanut butter
medium in the plastic pouches were subjected to 15 KGy Gamma ir- The experiment set-up used in the thermal inactivation study is il-
radiation in order to eliminate any background microflora that may be lustrated in Fig. 1. With the use of binder clips, sealed plastic sachets
present in the product or in the plastic pouch. This was performed in the containing the inoculated samples were attached to a glass rod. The rod
irradiation services facility of the Philippine Nuclear Research Institute was positioned in such a way that all peanut butter samples were
in Diliman, Quezon City, Philippines using a60Co package irradiator completely submerged (> 2.0 cm below water level) in a circulating
(Comprad Communications, Hungary). After irradiation treatment, the water bath (Lab Companion Batch Circulator, Jejo Tech, South Korea),
aerobic plate counts and mold and yeast counts were below the and allowed to equilibrate at the desired heating temperature (60, 65,

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M.A.B. Pelaez, et al. LWT - Food Science and Technology 129 (2020) 109507

Table 1
Physicochemical properties and proximate composition of
flowing-type peanut butter.
Parametersa Values

pH 6.60 ± 0.02
aw 0.58 ± 0.00
Total fat 38.2 ± 2.00
Total protein 19.5 ± 0.30
Total carbohydrates 39.7 ± 4.00
Moisture 0.39 ± 0.02
Ash 2.20 ± 0.10

a
Parameters are reported as averages ± SD of 3 values. pH
and aw were determined at 25.2 °C. Proximate components are
Fig. 1. Experiment set-up for the thermal inactivation studies of Salmonella reported in g/100 g sample.
enterica in peanut butter. In all challenge temperatures, sachets containing in-
oculated peanut butter (PB) were suspended in a glass rod (GR) prior to being general linear model procedure (PROC GLM) of the SAS Statistical
immersed in hot water bath (WB). A thermometer (T) was inserted through the Software Package version 8.0 (Cary, NC, USA). The Duncan's Multiple
cold point of an uninoculated sachet for temperature monitoring. Heat exposure
Range Test was used for post-hoc determinations of significant differ-
timing were started when the cold point reached the desired temperature.
ences at 95% level of significance.

70, 75, or 80 °C). For each inactivation run, one uninoculated peanut
3. Results and discussion
butter sample was used for temperature monitoring. This was done by
inserting a thermometer through the cold point of the sachet. When the
3.1. Physicochemical properties and proximate composition of test peanut
cold point temperature reached the desired experimental temperature,
butter
one sample is drawn out and transferred to an ice bath for not more
than 10 min. This sample was used in determining the initial population
The physicochemical properties and proximate composition of the
of S. enterica (population at t = 0). At pre-determined exposure inter-
peanut butter used as suspending medium in the heating studies are
vals, samples were sequentially taken out of the hot water bath and
summarized in Table 1. The pH value of 6.6 falls within the low acid
cooled as previously described. The samples were immediately sub-
range of food classification (Jay, 2000). On the other hand, this pro-
jected to serial 10- fold dilutions in 0.1% peptone water (PW, Hi-
duct's aw of 0.58 and the moisture content of 0.39 g/100 g sample
Media) and surface-plated onto NA plates (HiMedia). The contents of
makes the food product a low-moisture commodity (Jay, 2000). This aw
the sachets were transferred aseptically into screw-capped flasks con-
is slightly higher than those reported by previous researchers whose
taining 8 mL peptone water. Considering the paste-like consistency of
samples had aw < 0.4 (Burnett et al., 2000; He et al., 2011; Kataoka
the peanut butter sample, 1 mL of sterile peptone water was used to
et al., 2014). The total fat, protein, and carbohydrate contents of the
wash peanut butter adhering to the plastic by thorough massaging. The
test peanut butter are 38.2, 19.5, and 39.7 g/100 g, respectively. These
washing (slurry) was also collected into the flask in order to prepare the
are within the ranges reported by Li et al. (2014) for various com-
10-fold dilution. The flask was then vigorously agitated by vortexing at
mercially available peanut butter and peanut butter spreads including
high speed for 5 min. The resulting slurry was further subjected to serial
omega-3 fatty acid-enriched, regular, reduced sugar, and reduced fat
10-fold dilutions with PW. Aliquots of 0.1 mL were withdrawn from
samples.
appropriate dilutions and surface-plated in non-selective NA plates and
incubated at 35 °C for 24 h before survivor enumerations, as similarly
done by Ma et al. (2009). 3.2. Thermal inactivation of S. enterica in flowing-type peanut butter

Survival curves of S. enterica heated in flowing-type local peanut


2.6. Determination of inactivation parameters
butter at 60, 65, 70, 75, and 80 °C are presented in Fig. 2a–e. During the
come-up time (time to reach the treatment temperature, t = 0), the
All survivor populations of test organisms were expressed as log
Salmonella counts were reduced by 0.1–0.3 log CFU/g (data not pre-
CFU/g. The death kinetic parameters were determined using linear
sented). When Salmonella in peanut butter was heated at 60 and 65 °C
regression. Inactivation curves were generated using the freeware
for 60 min, only 1.38- and 1.25-log CFU/g reductions, respectively,
Excel® add-in DMFit 3.0 (Institute of Food Research, Reading
were observed. As treatment temperature was increased, the rate of
Laboratory, UK). The decimal reduction time (DT value) was de-
Salmonella inactivation also increased, with total reductions of, 2.10,
termined by obtaining the negative inverse of the slope of the survival
2.58, and 3.07 log CFU/g at 70, 75, and 80 °C respectively, within
curve. The DT value measures the resistance of the test organism to an
60 min. The cocktail of S. enterica generally exhibited a monophasic,
inactivating agent and is defined as the unit time of exposure of the cells
logarithmic linear inactivation curve in the heated peanut butter
to a heating temperature that shall result in 1 log reduction (90%) in
medium with R2 values > 0.90. This inactivation behavior was simi-
the initial population (Jay, 2000). The thermal resistance constant (z
larly described by Moats (1971) for organisms in heated food matrices,
value) was also determined and is equivalent to the increase in the
and is a hallmark of a first-order death kinetics. When the first-order
heating temperature needed to reduce the DT value by 10-fold, or in-
death kinetic approach was used by Ma et al. (2009), they also observed
crease the process lethality by 10-fold. The z-value was determined by
linear inactivation behavior in three groups of S. enterica in peanut
obtaining the negative inverse of the slope of the regression line of the
butter heated to 77, 81, 83, and 90 °C. The reported R2 values ranged
log of DT values against temperatures (Jay, 2000).
from 0.85 to 0.98 for S. Tennessee outbreak isolates, 0.95 to 0.97 for S.
Tennessee sporadic case isolates, and 0.89 to 0.98 for mix of other
2.7. Statistical analysis strains including S. Enteritidis, Typhimurium, and Heidelberg. A 5-
strain cocktail of S. enterica also exhibited similar inactivation pattern
Data obtained from independently replicated experiments were in different peanut butter samples heated to 72 and 90 °C (He et al.,
subjected to single-factor analysis of variance (ANOVA) using the 2011). A log-linear inactivation behavior was similarly observed by

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M.A.B. Pelaez, et al. LWT - Food Science and Technology 129 (2020) 109507

Fig. 2. Thermal inactivation curves of Salmonella enterica in Philippine flowing-type peanut butter heated to (a.) 60, (b.) 65, (c.) 70, (d.) 75, and (e.) 80 °C from which
the decimal reduction times (D-values) were determined. The plots were generated from averages of survivor populations obtained from 2 independent experimental
runs, with 2 internal replicates per run. The thermal resistance parameter, z-value, was similarly determined by plotting the log of D-value vs. heating temperature
(f.).

Wright et al. (2017) for a multi-strain cocktail of S. enterica in peanut resistance of S. enterica by 58% (3.75 min) to 68% (4.91 min) (He et al.,
butter heated to > 90 °C. 2011).
It is difficult to compare the results of this current work with pre-
vious studies due to variations in implicit microbial characteristics,
3.3. DT- and z-values
intrinsic food properties, and extrinsic process variables employed in
the experiments. However, what is apparent from the results of this
The DT values calculated from the negative inverse of the slope of
work and those that were previously published is the very high thermal
the log-linear inactivation curves fitted in each heating temperature are
resistance of S. enterica in peanut butter. In this study, although a
shown in Table 2. As expected, the thermal resistance of S. enterica
general decrease in DT values were observed as the heating temperature
decreased with increasing heating temperature. A 10-degree increase
increased, the D60, D65, and D70, were found to be not significantly
from 60° to 70 °C in the heating temperature only resulted in 35%
different (p > 0.05) from each other. It was only when the tempera-
difference (16.75 min) in the DT value of the test organism. When the
ture was increased to at least 75 °C that a significant decrease
heating temperature was increased from 70 to 80 °C, a difference of
(p < 0.05) in the thermal resistance of S. enterica was observed, which
48% (15.08 min) in the thermal resistance was observed. This value
almost halved that the thermal resistance of the organism at the lowest
was comparable to those reported by Ma et al. (2009) for 3 separate
tested heating temperature. Further increase of challenge temperature
cocktails of S. enterica challenged in peanut butter who reported a
to 80 °C resulted in a 3-fold reduction of thermal resistance at 60 °C.
change in thermal resistance of 37% (9.8 min) to 45% (13.3 min) when
Not surprisingly, the thermal resistance constant (z-value, Fig. 2f) of
the heating temperature was increased from 71 to 83 °C. On the con-
the cocktail of S. enterica challenged in this study was also high at
trary, in this current study, increasing the heating temperature from 60
44.5 °C (Table 2). This means that within the range tested in this study,
to 80° resulted in 66% (31.83 min) difference in the thermal resistance
an increase in the heating process temperature by this much will reduce
of the challenge organisms; which was lower than those reported by Ma
the DT value by 10 folds. Despite the differences in variables employed
et al. (2009) who observed 54–69% change in thermal resistance when
in the experiments, this z-value is within the range reported by Ma et al.
the heating temperature was increased from 71 to 90 °C. In an ex-
(2009), which was 38.97–55.9 °C. The high thermal resistance of S.
perimental design similar to that applied in this study, a change of
enterica in peanut butter may be attributed to the thermal cross-pro-
heating temperature from 72 to 90 °C resulted in changes in the thermal
tection rendered by pre-conditioning in low water activity environ-
ments. In the study of He et al. (2011), which similarly involved a
Table 2
Thermal inactivation kinetic parametersa of S. enterica in flowing-type peanut
cocktail of S. enterica in different peanut butter suspending media,
butter. longer exposure to the peanut butter menstruum prior to the thermal
challenge studies increased the thermal resistance of the cells at 72 and
Heating Temperatures (°C) DT-values (min) z-value (°C)
90 °C.
60 47.98 ± 2.15a 44.50 ± 5.14
65 40.07 ± 5.25ab
70 31.23 ± 5.88abc 4. Conclusion and recommendations
75 25.54 ± 2.93bc
80 16.15 ± 4.05c
Results of this study demonstrate that S. enterica exhibited high
abc
Values on the same column followed by the same letters are not significantly resistance in flowing-type peanut butter medium subject to heat treat-
different (p > 0.05). ment between 60 and 80 °C. Despite the microbiological stability of
a
Parameters are reported as averages ± SD of 4 values obtained from 2 low-moisture food such as peanut butter, results of this study showed
independent runs. that it requires a relatively severe thermal process if safety against

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M.A.B. Pelaez, et al. LWT - Food Science and Technology 129 (2020) 109507

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Declaration of competing interest death time device. Journal of Food Protection, 75, 1125–1130.
Kilonzo-Nthenge, A., Rotich, E., Godwin, S., & Huang, T. (2009). Consumer storage period
and temperature for peanut butter and their effects on survival of Salmonella and
The authors whose names are listed above certify that they have no Escherichia coli O157:H7. Food Protection Trends, 29, 787–792.
affiliations and relationships with any organization or entity with any Li, C., Huang, L., & Chen, J. (2014). Comparative study of thermal inactivation kinetics of
Salmonella spp. in peanut butter spread. Food Control, 45, 143–149.
financial interest or non-financial interest in the subject matter or
Mattick, K. L., Jørgensen, F., Wang, P., Pound, J., Vandeven, M. H., Ward, L. R., et al.
materials discussed in this manuscript. (2001). Effect of challenge temperature and solute type on heat tolerance of
Salmonella serovars at low water activity. Applied and Environmental Microbiology, 67,
4128–4136.
Acknowledgements
Ma, L., Zhang, G., Gerner-Smidt, P., Mantripagada, V., Ezeoke, I., & Doyle, M. (2009).
Thermal inactivation of Salmonella in peanut butter. Journal of Food Protection, 72,
This study was made possible by the Outright Research Grant of the 1596–1601.
University of the Philippines Diliman Office of the Vice Chancellor for Merueñas, M. (2009). 2 more batches of peanut butter products positive for Salmonella –
report. Available from: http://www.gmanetwork.com/news/news/nation/153860/
Research and Development (Project Number 202013 ORG). This work 2-more-batches-of-peanut-butter-products-positive-for-salmonella-report/story/.
was also partially supported by the Philippine Council for Industry, Metzger, L. E., & Nielsen, S. S. (2017). Nutrition labeling. In S. S. Nielsen (Ed.). Food
Energy and Emerging Technology Research and Development, analysis (pp. 35–44). (5th ed.). Switzerland: Springer International Publishing AG.
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factors for contamination, survival, persistence, and heat resistance of Salmonella in
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