SEALING, PROTECTIVE, TESTING AND CLEANING AGENTS HYLOMAR SQ 32/M SEALING AGENT (THREAD SEALER) Part No.: 7a171471 Application: For permanently elastic sealing of threads, IC engines, gearboxes etc., Properti Elastic at temperatures between -122°F and +572'F. Prevents element formation between dit- fering metal surfaces. Is not flammable, non-toxic and is a bad conductor of heat. Resistance: Resistant to all oils and lubricants, all fuels, air, water, gases, water/glycol and water/methanol mixtures, and to continuous vibration ‘Application: Brush or spread onto cleaned, oil-free surfaces. Wait approx. 10 minutes between application and assembly to allow the solvent content time to evaporate, Re-using: Possible, provided that sealing surface is free of dirt and grease. Points at which sealing film has broken away can be re-sealed with fresh sealer. Fresh sealer vuleanizes with older sealer without any special treatment being necessary. Removal: Hylomar is aleohol-soluble and can therefore be removed by, for example, using a cloth saturated in methylated spirits. LIQUID THREAD ADHESIVES ‘The following products are approved for securing (medium tight) and sealing threaded connections: 1. Loctite 242 / P/No. 73171473 2. Omnifit Rapid 100 M/ P/No. 73171473 ‘Threaded connections treated with these securing adhesives are resistant against vibrations al- though they can stil be loosened. ‘Application: 1. Screws and bolts can be used in the condition in which they are delivered, 2. Very dirty threads are to be cleaned with a grease solvent. The solvent must be allowed to evaporate completely. 3. a) For screws and bolts, apply a ring of the adhesive to the first three thread pitches, b) For blind-end threaded holes, coat the in- temal thread, ©) For threaded through-holes, apply the ad- hesive to the screw/bolt thread. 4, Tighten the screw/bolt to the prescribed torque. Hardening: When using Loctite 242 to secure threaded com- ponents, following hardening times can be as- sumed: ~ hand tight after 15 - 90 minutes ~ final hardness after 3 hours It shorter hardening times are required, activator “T' is to be used. First apply activator “T* to the screws/bolts and allow it to dry completely. Then apply Loctite 242 to the threads. Hardening time is shortened to 20 minutes. Ac- tivator "TN" P/No. 73171475, Resecuring a threaded connectio Remove hardened thread adhesive with com- pressed air or a wire brush. Apply fresh adhesive ‘as described under "Application". 2796 730.00 enSEALING, PROTECTIVE, TESTING AND CLEANING AGENTS METAL ADHESIVES ‘The following products are approved: ‘Omnifit Rapid 200 H / P/No. 73171476 ‘Application: ‘Swing bearing and track pad mountings. ‘Application: Clean all traces of paint and grease from all contact surfaces using AK-PHTH-thinner DV 2404 (PINo. 73171477) Apply @ continuous strip, approx. 1 mm thick, in a ring around each bolt hole. Keep the ring a slight distance away from the bolt hole to prevent the adhesive from being squeezed into the thread when the bolts are tightened up. OOOO Pot Tighten the bolts within 30-45 minutes. Hardening begins after adhesive has been ap- plied and has contact to the air. Re-tighten the bolts after 50-60 operating hours and in the intervals given in the machine's Servic- ing and Inspection Instructions. Disassembly: Before liting off a swing bearing, loosen it at several points using a crowbar. ‘On small swing bearings, itis usually sufficient to hit the undercarriage or superstructure mounting surfaces with a hammer. Large swing bearings can be lifted off as soon as the bolts have been loosened, ‘Once the bolts have been removed, the small fissures in the adhesive film (due to unevenness) increase in size and cause the adhesive to crum- ble away. 0 2796 730.00 enSEALING, PROTECTIVE, TESTING AND CLEANING AGENTS ADHESIVES FOR PLASTICS Acrylic cyanide (Loctite 1S 414) Part No.: 73171478 ‘Application: Plastic to plastic Plastic to rubber ‘The adhesive contains acrylic cyanide ester Which brings about an instantaneous adhesion. Humidity should be between 50 and 60% during application. Hardening time: 2 - § seconds Temperature range: “140° 10 H176'F Storage stability: 6 months at +72°F. Storage in a refrigerator (+41°F) lengthens the storage life. Fresh adhesive can be freeze stored Solubility: In acetone, methylene-chioride, ritro-methane A WARNING Avoid any contact with skin and eyes. Keep working areas well ventilated. ADHESIVE FOR O-RINGS Part No.: 73171480 Application: ‘As an adhesive to form endless rubber piping (as ‘supplied) into O-rings. Application: 1. Place the rubber piping into the groove and cout off slightly longer than required. 2. Cut one end at a right angle (do not cham- fer it) by pulling a sharp, clean, grease-free blade through i 3. Cut the other end to length with a straight cut. Cut the rubber material 1 - 2 mm shorter than needed so that the O-ring lies with light tension in the groove and does not fall out Greater tension of the ring twisting in its {groove during installation causing leakages. 4, Glue the two ends together in a butt joint. Push the two ends together (with the hands) for at last 20 seconds A WARNING The adhesive must NOT be allowed to come into contact with the skin as it can lead to the skin flaking away. 2796 730.00 en 1SEALING, PROTECTIVE, TESTING AND CLEANING AGENTS LUBRICANTS. Solid lubricating paste Part No. 73171481 Application: High-perfomance lubricant for reducing friction and wear, among others for fiting and trouble- free removal of allaller bearings, bushings ete., Solid lubrica Molybdenum disulphide Method of application: Brush ‘Temperature range: ATT to 4113°F Solid lubricant paste spray Part No. 73171482 Application: High-perfomance lubricant for reducing friction and wear where low coefficients of friction are encounted, among others for fiting and removal of bearings, bushings etc., and for badly acces- sible points. Method of application: Spray Composition Molybdenum disulphide and other solid lubricants. Temperature range: 25° to H119F Skin contact: no objections Compound spray Part No.: 73171483 Special lubricant, grease and bitumen free, with EP additives and an especially high viscosity. ‘Application: Lubricant for swing bearings, exposed gear wheels, racks, quides etc., Solid constituent: Graphite Adhesion and plasticity: Very tough, no fracture formation ‘Temperature rang 59" to 149°F Method of application: Spray A WARNING Do NOT inhale solvents. Keep work-places well ventilated. Do NOT spray into open flames. Store spray cans at temperatures below #122, 2 2796 730.00 enSEALING, PROTECTIVE, TESTING AND CLEANING AGENTS Mineral-based lubricating paste Part No. 73171484 Application: Assembly paste for reduction of friction and fret corrosion on press and bearing seatings, pins, splines, V-rollers etc. Compatibility to seal rings: good Method of application: Bruch Temperature range: “86° to +302°F Skin contact: No objection, except in cases of allergy Lithium soap grease Part No.: 73171485 ‘Application: Lithium soap grease with solid constituent (e.. Molycote mult-purpose grease), resistant to wa- ter, consistency 2 for highly stressed plain and rollerball bearings Method of application: Brush, grease gun ‘Temperature range: 86" 10 +266'F 2796 730.00 en 3SEALING, PROTECTIVE, TESTING AND CLEANING AGENTS SOLID LUBRICANT FOR MOLYCOTE-COATED BOLTS Part No.: 73171486 In series assembly, Molycote-coated bolts are Use for all bolt sizes of M 36 and above. The Molycote coating lowers the coefficient of friction and therfore the necessary tightening torque. Before re-inserting such a bolt, coat the thread and the turning seating (bolt head or nut) with Molycote, P/No. 73171486, SILICON-CORUNDUM POWDER (REDURIT) Part No. ra171487 Application: Track pads of crawer excavators Application: Sand down the contact surfaces between chain link and track pad The contac surface ofthe chain link must have @ smooth fish ish a light film af patraleum onto the track pad and scatter a thin coating of slicon-corundum powered (grain size 150 - 250) onto it. Fit and tighten up track pad. Tighten up track pad bolts after 50 - 60 operating hours. 7 2796 730.00 enSEALING, PROTECTIVE, TESTING AND CLEANING AGENTS P3 COLD CLEANER Part No.: 73171488 ‘Application: P 3 cold cleaner is a concentrated cleaning liquid that is used (at room temperature) diluted with either petroleum or diesel (fuel) ol P 3 cold cleaner has a neutral characteristic so that all metal and alloys can be treated without being endangered by corrosion formation. P 3 cold cleaner is suitable for cleaning grease and oil from dirty and oiled machine and engine components. Flash point approx. 140°F. Using P 3: P 3 is first to be diluted with petroleum or diesel (fuel) ol, The concentration of the resulting solu- tion depends upon the degree of dirt to be re- moved. It is usually sufficient to dilute with 2 to 4 parts of petroleum. It the degree of dirt is low, a seven-to-one dilution. with diese! (fuel) oll is sufficient. ‘The part to be cleaned is usually placed into the solution. After a suitable cleaning time, itis then taken out of the solution and washed down with a strong water jet Tho cleaning solution itself must not come into contact with water as this affects the cleaning characteristics. Cleaning is always carried out cold. The time for leaning depends upon the amount of dirt to be removed. 20 to 30 minutes are usually adequate. Very dirty, encrusted parts should be left in the solution over night. To clean large or fixed components, the cold cleaner can be sprayed on. P 3 cold cleaner is to be diluted and sprayed onto the component. If a spray pistol is not available, the P 3 solution can be applied with a brush. After the cleaning period, the component is to be washed down with a waterjet P-3 cleaner must NOT come into contact with ‘sensitive lacquer/paint finishes. Gloves should be worn for continuous use, resp. when spraying or brushing on the P 3 cold clean- or. 2796 730.00 en 15SEALING, PROTECTIVE, TESTING AND CLEANING AGENTS SURFACE CRACK CHECKING AGENT (METAL-CHECK) Checking: Cracks and other faults in metal plates, forged and cast steel parts can be localized using a dye-penetration check. This is the simplestmethod of testing, Further tests, e.g. magnaflux (magnetic-powder) of ultra-sonic testing, require specialist knowledge and special apparatus, The dye-penetration (metal-check) test requires only the following: red penetration fluid - PINo, 73171489 special cleaner - PINo, 73171491 White developer fluid = PINo, 73171492 1 Clean the area to be checked. Spray on the red penetration fluid and allow 5 10 minutes for it to penetrate, Remove the red penetration fluid using the special cleaner. ‘Spray on the white developer. Any oracksifaults show up as red ‘veins’ against the white backaround. The extent of the "veining" and the time allowed for devet- ‘opment provide indications as to the depth of the cracks/taults. Wipe off the developer with a cloth. rT 2796 730.00 enA Acrylic cyanide (Loctite 1S 414) ADHESIVE FOR O-RINGS ADHESIVES FOR PLASTICS. Application of inhibitor Application of Voler A.C. Application to gearboxes and axles without ol filing c Compound spray... Consumption of inhibitor Corrosion inhibitor Corrosion protection for pins and bearings (bushings and hubs) F FUNDAMENTAL SAFETY INSTRUCTIONS G Gearboxes and axles with ol filing H HYLOMAR SQ 32/M SEALING AGENT (THREAD SEALER) ' INTRODUCTION L LIQUID THREAD ADHESIVES Lithium soap grease Lect 573 (ropitry bran rom Loctte Ltd.) . LUBRICANTS " 1" " M METAL ADHESIVES... Mineral-based lubricating paste. Pp P3. COLD CLEANER Part nos. for Voler A.C. PRESERVATION OF CYLINDER PISTON RODS PRESERVATION OF GEARBOXES Preservation period Protective finishes R Removing the inhibitor. Renewing the inhibitor RIVOLTA W.S.X, NU CORROSION INHIBI- ‘TOR FOR ELECTRICAL SYSTEMS Rust inhibitor s SOLUTION 1 CORROSION INHIBITOR FOR CYLINDER ROD THREADS. Safety Instructions. SILICON-CORUNDUM POWDER (REDURIT) SOLID LUBRICANT FOR MOLYCOTE-COAT- ED BOLTS. Solid lubricant paste spray ... Solid lubricating paste SURFACE CRACK CHECKING AGENT (METAL-CHECK) SURFACE SEALING AGENTS w Warnings and symbols WKT black - H 10 13