Design of Bottle with Straw

and Cup
Submitted in the partial fulfilment of the requirements
Of the degree of Bachelor of Mechanical Engineering
By

Munaf Bade
(Roll Number MEA811)
Chirag Bhalekar
(Roll Number MEA814)
Swapnil Bhandare
(Roll Number MEA815)
Prathamesh Chavam
(Roll Number MEA822)
Hritikesh Kalokhe
(Roll Number MEA857)

Under the Guidance of,

Prof.Binsu Babu

Department of Mechanical Engineering

Pillai College of Engineering
University of Mumbai
2022-2023
Need and Requirements of the Product

The need for a cup arises when you want to drink a variety of beverages, such as water, juice,
coffee, or tea. A cup is a container that holds liquid, and can come in different sizes, shapes,
and materials.

Requirements for a cup may vary depending on the intended use and personal preference, but
there are some common features that are desirable for a special cup. These include:

Size: A cup should be of the right size to hold the amount of liquid you want to drink. It
should be large enough to avoid frequent refills, but not too big to be uncomfortable to hold.

Shape: The shape of a cup can influence the way the liquid tastes and smells. For example, a
wider and flatter cup can help release more of the aroma of coffee or tea, while a narrow and
tall cup may be better for drinking water.

Material: The material of the cup can affect the taste of the beverage. Glass, ceramic,
porcelain, and stainless steel are popular choices, as they are non-reactive and do not alter the
flavor of the liquid.

Handle: A handle can make a cup more comfortable to hold, especially when the liquid is
hot.

Insulation: For hot beverages, insulation can help keep the liquid warm for longer. Some
cups come with a double-wall design or a lid to prevent heat loss.

Design: The design of a cup can add to the aesthetic value and may be chosen based on
personal taste or as a gift for someone else.

By addressing these requirements, the report provides a comprehensive analysis of the special
cup design, including its benefits, limitations, and potential applications in various industries.
It serves as a valuable resource for manufacturers looking to improve their packaging
solutions and for researchers seeking to explore new and innovative designs.
QFD (Quality Function Deployment Analysis)
From the House of quality drawn above we can conclude that the most important
rating is given to the high-quality ceramic material used and the ergonomic handle
design. At the same time, we also found out that the customers want the pricing to be
feasible.
The least important rating is given to the aesthetic design of the cup as the customer
are more interested in how long the liquid can stay hot.
The House of Quality can be used as a guide in the design and development of a cup
that meets the customer requirements and technical characteristics identified.

DFMA ANALYSIS OF SPECIAL CUP

Design for Manufacture:

Material: The material of the cup should be chosen based on the intended use and
manufacturing process. For example, if the cup will be mass-produced using injection
moulding, then a suitable material like polycarbonate or polypropylene may be
chosen.

Complexity: The cup design should be kept as simple as possible to minimize the
number of manufacturing operations and reduce the likelihood of defects. For
example, the cup could have a cylindrical shape with a uniform wall thickness.

Tolerances: Tolerances are the allowable variations in dimensions and features of the
cup. Tolerances should be set appropriately to ensure that the cup can be
manufactured accurately and efficiently.

Design for Assembly:

Parts: The cup should be designed with as few parts as possible to minimize assembly
time and reduce the likelihood of assembly errors. For example, the cup could consist
of just a single piece.
Joining: The joining of the parts should be designed for easy assembly. For example,
if the cup has a lid, the lid could snap on or screw on easily.

Orientation: The cup should be designed so that it can be assembled in the correct
orientation without requiring additional adjustments or manipulation.

By considering the DFMA principles above, a special cup could be designed that is
optimized for efficient manufacturing and assembly.

This table can serve as a guide to ensure that the design of the cup is optimized for
efficient manufacturing and assembly. By considering these DFMA principles, the cup
can be designed with an eye towards minimizing costs, reducing assembly time, and
improving overall quality.

Design for
Assembly Considerations

Design cup with as few parts as possible to minimize assembly time

Parts and reduce assembly errors

Joining Design joining of parts for easy assembly (e.g. snap on lid)

Design cup for correct orientation during assembly without

Orientation additional adjustments

Design for
Manufacture Considerations

Choose material suitable for manufacturing process (e.g.

Material polycarbonate for injection moulding)

Keep design simple to minimize manufacturing operations and

Complexity reduce defects

Set tolerances appropriately to ensure accurate and efficient

Tolerances manufacturing
Existing Model
Flaws of Existing Model:

There are several potential flaws that can exist in an existing model of a cup,
including:
Durability: Cups can be subject to wear and tear over time, resulting in cracks or
chips that can compromise their ability to hold liquid.

Heat transfer: If a cup is made of a material that conducts heat poorly, it may not
keep hot drinks hot or cold drinks cold for very long.

Spills: If a cup has a loose or poorly fitting lid, or if it lacks a lid altogether, it may be
prone to spills or splashes that can be messy or even dangerous.
Compatibility: Some cups may not be compatible with certain types of drinks, such
as acidic or carbonated beverages, which can cause the cup to deteriorate or leak.

Ergonomics: The shape and size of the cup can impact how comfortable and easy it is
to hold and drink from. A cup that is too large or heavy may be difficult to handle,
while a cup with an awkward shape may be uncomfortable to drink from.

Environmental impact: Some cups may be made from materials that are not
recyclable or biodegradable, contributing to waste and pollution.

These are just a few examples of potential flaws that can exist in an existing model of
a cup. To address these issues, designers can conduct a thorough analysis of the cup's
design, manufacturing process, and use to identify opportunities for improvement.
Developed Model
3-D Printed Model of Special Cup

Pre-Processing Parameters used while 3D printing the model

Process – FDM (Fused Deposition Modelling)

Layer Height - 0.15mm
Infill Density - 10% Orientation - Grid Pattern Printing
Height – 50mm
Width – 50mm
Length – 50mm
Isometric View

Top View
Side View

Advantages of Special Cup

 There is a spoon attached to the cup which is easily accessible.

 There is an attached compartment below to store sugar, coffee powder and tea
powder.

 The cup material can be made of wood or other unbreakable materials.

 It is easier to handle.
Cost of Estimated Model

Cost of Cup - Rs 100

Cost of Spoon - Rs 10
Cost of Compartment (optional) - Rs 15

Materials that can be used -

1) Ceramic -Rs.35 to Rs.150
2) Polycarbonate - Rs.55 - 75 per sq ft
3) Stainless steel - Rs 230 per kg

Conclusion

In conclusion, the special cup is a product that fulfils a specific need for a cup with
spoon and optimal for travelling purposes. Through a Quality Function Deployment
(QFD) analysis, the requirements and expectations of the product were identified and
incorporated into the design process. A Design for Manufacture and Assembly
(DFMA) analysis was performed to evaluate the design for potential cost and time
savings during manufacturing and assembly.