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DOI: 10.1002/sres.

2712

RESEARCH ARTICLE

Intelligent supply chain performance measurement in


Industry 4.0

Yongping Xie1 | Yixuan Yin1 | Wei Xue2 | Hui Shi3 | Dazhi Chong4

1
School of Economics and Management,
Xidian University, Xi'an, China
Abstract
2
School of Foreign Studies, Xi'an The concept of Industry 4.0 has been widely recognized by the world since its
University, Xi'an, China introduction in 2011 Hannover Industrial Expo. Industry 4.0 strategy does not
3
Department of Computer Information only revolutionize the manufacturing system and processes but also lead to the
Systems, California State Polytechnic
University, Pomona, CA, USA
formation of the intelligent supply chain. Currently, Industry 4.0-based intelli-
4
School of Management, California
gent supply chain has attracted a lot of attention from academia; however,
Lutheran University, Thousand Oaks, CA, studies on performance measurement indicator of intelligent supply chain are
USA
still lacking. To fill this gap, this paper first introduces the impact of Industry
Correspondence 4.0 on supply chain management. After analysing key characteristics of intelli-
Yixuan Yin, School of Economics and gent supply chain, the paper proposes a performance measurement indicator
Management, Xidian University, Xi'an
framework consisting of seven indicators. This indicator framework enriches
710126, China.
Email: 540783849@qq.com the theoretical knowledge of supply chain performance evaluation and pro-
vides an efficient way to improve the operational performance of intelligent
Wei Xue, School of Foreign Studies, Xi'an
University, Xi'an 710065, China.
supply chain management.
Email: xuewei05@163.com
KEYWORDS
Funding information Industry 4.0, intelligent supply chain, performance measurement indicator, supply chain
Soft Science Research Project of Shanxi management
Province, Grant/Award Numbers:
2018KRM040, 2019KRM006; Humanities
and Social Sciences General Project of the
Ministry of Education of China, Grant/
Award Number: 0YJA790033; National
Natural Science Foundation of China,
Grant/Award Numbers: 71502090,
71972153, 71672143, 71804147, 71472144

1 | INTRODUCTION such as the Internet of things (IoT), cyber-physical sys-


tems (CPSs), and artificial intelligence are able to seam-
The concept of Industry 4.0 has been widely recognized lessly integrate into every link of the supply chain and
by the world since its introduction in 2011 Hannover improve quality and efficiency in the supply chain process
Industrial Expo (Yli-Ojanperä, Sierla, Papakonstantinou, & (Lu, 2019). Supply chain systems can share information in
Vyatkin, 2019). Industry 4.0 strategy can not only revolu- real time for firms to make flexible adjustments according
tionize the manufacturing system and processes but also to the changes in demand or supply (Li, 2007, 2013, 2014;
lead to the formation of the intelligent supply chain in Teixeira & Borsato, 2019; Zandieh & Aslani, 2019;
supply chain management (Bertoncel, Erenda, Bach, Zhang & Wang, 2019). Meanwhile, the introduction of
Roblek, & Meško, 2018; Peruzzini & Stjepandic, 2017, more intelligent processes and devices can effectively
2018; Weyer, Schmitt, Ohmer, & Gorecky, 2015; Xu, break the heterogeneity among supply chain information
Xu, & Li, 2018). Under Industry 4.0, modern technologies systems, maximize efficiency, and create an intelligent,

Syst Res Behav Sci. 2020;1–8. wileyonlinelibrary.com/journal/sres © 2020 John Wiley & Sons, Ltd. 1
2 XIE ET AL.

networked, and automated supply chain system collaborative production (De Souza, Borsato, &
(Nabhani, Uhl, Kauf, & Shokri, 2018; Ounnar, Pujo, Bloemhof, 2017; Lee, Kao, & Yang, 2014; Li, 2012; Xu,
Mekaouche, & Giambiasi, 2007). 2011a, 2011b).
Currently, Industry 4.0-based intelligent supply The innovation in Industry 4.0 era is directing the
chain has attracted a lot of attention from academia rapid development of supply chain management towards
(Bicocchi, Cabri, Mandreoli, & Mecella, 2019). digitization and intelligence (Witkowski, 2017). The tra-
Researchers investigate the relationship between vari- ditional supply chain is a series of discrete, independent
ous optimal control models and Industry 4.0-based steps including marketing, product development,
supply chain system. Barreto, Amaral, and Pereira manufacturing, and distribution to customers. Industry
(2017) analyse the challenges of intelligent supply 4.0 can break down barriers in these steps and can make
chain from the aspects of resource planning, ware- the supply chain a complete ecosystem that is completely
house management systems, and information security. transparent to all participants (Witkowski, 2017). In sup-
Ghadimi, Wang, Lim, and Heavey (2019) research the ply chain, the speed, efficiency, and order execution of
supplier evaluation and selection process of supply procurement will directly affect whether enterprises can
chain system. They analyse key features of Industry meet the needs of downstream customers quickly and
4.0 and propose multi-agent systems to address chal- flexibly. The integration and information sharing in
lenges in sustainable supplier evaluation and selection Industry 4.0 (Xu, 2014, 2016) enable enterprises to opti-
process. While a lot of research focus on the analysis mize decision making in procurement and establish a
of performance, processes, and implementation of complete procurement control system, which will
intelligent supply chain, studies on performance mea- improve the procurement efficiency and reduce the pro-
surement indicator of intelligent supply chain are still curement cost. In manufacturing, Industry 4.0 enables
lacking. To fill this gap, this paper analyses key char- intelligent production in the manufacturing links, which
acteristics of intelligent supply chain and proposes a can improve the efficiency of enterprise management ser-
performance measurement indicator framework that vices including enterprise inventory management, quality
enables monitoring and evaluation of supply chain per- management, and labour utilization (Hecklau, Galeitzke,
formance. This framework contributes to the theoreti- Flachs, & Kohl, 2016). The application of intelligent tech-
cal knowledge of supply chain performance evaluation nologies makes it possible for enterprises to track raw
and provides an efficient way to improve the opera- materials, components, semi-finished products, and fin-
tional performance of intelligent supply chain ished goods in real time. The instant insight into the pro-
management. duction status can reduce error rates, strengthen the
control and tracking of product quality, and improve the
efficiency and effectiveness. Industry 4.0 also drives the
2 | I N D U S T R Y 4 . 0 AN D I T S I M P A C T development of intelligent logistics. In Industry 4.0, intel-
ON SUPPLY CHAIN ligent logistics, as the cornerstone of constructing intelli-
gent factory, is an important link connecting supply and
In the Industry 4.0, there are massive usage of modern production (Witkowski, 2017). Intelligent logistics can
technologies in the automation of production processes optimize the storage mode and transportation route of
(Gorkhali & Xu, 2016; Li, 2018; Lu, 2016; Xie, Cai, Xu, products through the remote information processing.
Jiang, & Bu, 2017). Industry 4.0 introduces higher Intelligent logistics has the ability of perceiving, learning,
degree of digitalization by digitalizing and integrating reasoning, and solving logistics problems by itself, which
whole manufacturing processes (Chen, 2020; Ivanov, will improve the efficiency of modern logistics and
Bokova, Muminova, & Katuhin, 2020; Ivanov, reduce logistics expenses. For instance, GPS data can be
Razumeev, Bokova, & Muminova, 2019; Kiel, Müller, used to plan more reasonable and efficient logistics
Arnold, & Voigt, 2017; Liao, Deschamps, Loures, & routes, so as to meet the requirements of rapid response
Ramos, 2017; Xu, Wang, Bi, & Yu, 2012, 2013). Based and reduce transport costs to the maximum extent. As an
on technologies such as IoT, CPSs, and cloud comput- important component of supply chain, sales is the link
ing (Cai et al., 2014; Chen, 2017; Xu, He, & Li, 2014; connecting consumers and enterprises. Industry 4.0 pro-
Zheng, Martin, Brohman, & Xu, 2014), Industry 4.0 vides new approaches for enterprises to deeply under-
can form an intelligent network that enables the inte- stand and grasp consumer behaviours and market
gration of the entire value chain in manufacturing. demands. With cloud computing and big data analytics
The information sharing among operations, logistics, (Hämäläinen & Inkinen, 2019; Zeng, Li, & Duan, 2012),
marketing, and sales can create high level of flexibility enterprises can accurately gain insights into customers'
in the customization of the product and high-level purchase frequency and purchase preference, use
XIE ET AL. 3

dynamic pricing strategies, allocate shelf capacity, and transforming the linear characteristics of supply chain
optimize product adjustment to maximize product sales. into more modular characteristics, intelligent supply
In general, Industry 4.0 enables complete integration chain can not only improve the accuracy of demand
and optimization of procurement, manufacturing, logis- forecasting of the whole supply chain but also improve
tics, and marketing in supply chain. An Industry coordination of the whole chain.
4.0-based intelligent supply chain will increase response
speed in supply chain processes, improve the whole sup-
ply chain value, and ultimately achieve supply chain 3.2 | Leagility
management innovation.
Leagility of supply chain is the combination of agility
(rapid response and service) and lean (total cost optimiza-
3 | I N T E L L I G E N T S U P P L Y C H A IN tion; Naylor, Naim, & Berry, 1999). In the past, lean and
agile were considered as two statuses of supply chain
The core of Industry 4.0 lies in the transformation of operation, which are independent of each other. These
supply chain into intelligent supply chain. Intelligent two statuses have different influences on the four ele-
supply chain is a comprehensive integrated system of ments of supply chain value as efficiency, cost, service,
technology and management that combines CPS and and speed.
modern supply chain management theories to achieve Lean and agile are not mutually exclusive in the intel-
intelligent, networked, and automated supply chain ligent supply chain. Intelligent supply chain uses the
(Schmidt et al., 2015). The core of intelligent supply Internet, IoT, and cloud computing to timely identify,
chain is to eliminate asymmetric information in supply process, and analyse the changes in all supply chain
chain and achieve seamless integration among procure- links. The IoT-based intelligent supply chain system can
ment, planning, production, logistics, and warehousing. integrate the production activities within and between
Intelligent supply chain can be analysed in aspects enterprises, monitor the production status in real time,
such as visibility, leagility, personalization, information adjust supply, and demand according to the production
governance, supply chain warning, green, innovation, schedule. In intelligent supply chain, the implementation
and learning. of leagility will ensure the service quality, low inventory
cost in the downstream, and stable and efficient
upstream production and operation.
3.1 | Visibility

The visibility of supply chain is the traceability and 3.3 | Personalization


transparency of all processes and operations of supply
chain (Nikander, 2017). Supply chain visibility enables In today's highly competitive markets, more and more
all parties in supply chain to monitor and track parts, enterprises realize that whether they can timely meet the
components, or products in a timely manner. Visibility increasingly personalized needs of customers will largely
is a big challenge to the operation of traditional supply determine the overall competitiveness of enterprises. In
chain. In a traditional supply chain, when problems the intelligent supply chain, the entire value chain can be
such as low inventory turnover, high inventory, or integrated into the product cycle. Customers will be con-
misallocation of resources occur, the problem may get sidered as an inseparable part of the supply chain system.
worse and continue to spread along the chain. It is dif- The Industry 4.0-based intelligent system will connect
ficult to monitor, track, and manage these problems with customers throughout the life cycle, classify cus-
due to the complexity of supply chain. The introduc- tomers based on many interactions, and provide cus-
tion of Industry 4.0 makes it possible for supply chain tomers with reliable and personalized service solutions
stakeholders to track materials, products from the (Witkowski).
beginning to the destination. A smart highly integrated
supply chain system supported by the IoT, CPSs, cloud
computing, and big data analytics (Zhang & Chen, 3.4 | Information governance
2020) can collect and analyse processes, logistics, and
warehouse data in real time; achieve more efficient “Intelligence” is the core feature of intelligent supply
product traceability; and improve the communication chain. To enable the information collection, filtering,
efficiency of product production, storage, transporta- analysis, and transmission in the whole process of the
tion, and sales (Xu & Viriyasitavat, 2019). By supply chain, intelligent supply chain has to ensure that
4 XIE ET AL.

all participants produce high-quality process and data in manufacturing, and product sales for environment
the supply chain process. In this case, a strategy is needed protection.
to maximize the value of information and reduce risks
associated with information generation and sharing in
the supply chain. In intelligent supply chain, information 3.7 | Innovation and learning
governance includes transaction management, rule estab-
lishment, information security, data flow management, Innovation and learning, which add value to the product
and information life cycle management. The goal of or services, are good for the competitive advantage. The
information governance is to ensure information security technology wave brought by Industry 4.0 enables busi-
and information reliability (Donaldson & Walker, 2004; nesses to survive and develop in a continuous learning
Kooper, Maes, & Lindgreen, 2011) and make information environment. In intelligent supply chain, the innovation
communication and information transfer more timely and learning capability are evaluated by (1) the innova-
and convenient. tion ability of members, (2) the adoption rate of new
technologies, and (3) the novelty of new services. This
innovation and learning capability will increase the effec-
3.5 | Supply chain warning tiveness and reduce the time cost of information commu-
nication between each link of supply chain and
Because intelligent supply chain puts more emphasis on contribute to the performance of other six aspects of
the early problem identification and process bottleneck intelligent supply chain.
warning, it can minimize risks and costs during the
whole process (Li, Wang, & Wang, 2014). Intelligent sup-
ply chain enables stakeholders in the supply chain sys- 4 | I N T E L L IG E N T S U P P L Y CH A I N
tem to get real-time status of production, sales, and PERFORMANCE M EASUREMENT IN
inventory and make intelligent self-adjustments IN DU STRY 4 .0
according to the needs of upstream and downstream
enterprises. Intelligent supply chain uses a simulation The intelligent supply chain redefines the supply chain
mode to run through the supply chain system for any with emergent and intelligent technologies. To provide
specific order. To quickly find the bottleneck in the pro- adequate management support, stakeholders in the sup-
cess, the system starts the virtual order process first. This ply chain need to employ a set of well-structured and
virtual process allows the system to detect the bottleneck specified performance measures to reflect the operation
in the supply chain and send out an early warning alert. status of the entire supply chain. These measures should
The approach of supply chain warning ensures stable be made based on key characteristics of intelligent supply
supply chain processes and supports intelligent chain. Based on the characteristics discussed in the previ-
production. ous section, intelligent supply chain performance mea-
sures can be classified into the following indicators:
visibility, leagility, personalization, information gover-
3.6 | Green nance, supply chain warning, green, and innovation and
learning. Table 1 shows these first-layer indicators and
Green production and manufacturing of products is one corresponding second-layer indicators.
of the key characteristics of Industry 4.0 (Chen, Yao, &
Chong, 2019; Li, Wang, & Cook, 2014). An intelligent 1 Visibility: The more complete the visibility process is,
supply chain supported by Industry 4.0 adopts ecological the more effective it will be to monitor the operation
design to achieve the goal of sustainable development. status of the supply chain and realize the efficient
Through close cooperation between departments and management of the supply chain. As the first-layer
enterprises, intelligent supply chain can support environ- indicator of the performance measurement indicator
mental management in the supply chain process and framework of intelligent supply chain, visibility indica-
achieve system environmental optimization (Walton, tor can be evaluated by using three second-layer indi-
Handfield, & Melnyk, 1998). To minimize environmental cators: process visibility, warehouse visibility, and
pollution and carbon emissions, intelligent supply chain logistics tracking visibility. Process visibility refers to
takes all types of businesses among supply chain as a the ability of order processing, order check, order reali-
whole group and forms an integrated environmental zation, order to the whole process of visual monitor-
management system that optimizes the whole process of ing, and management. Warehouse visibility refers to
product design, raw material procurement, product the classification and coding of storage units, the
XIE ET AL. 5

TABLE 1 Intelligent supply chain performance measurement if the supply chain can provide customers with unique
indicator framework in Industry 4.0 products while meeting their basic needs. Service per-
First-layer indicator Second-layer indicator
sonalization refers to retaining customers by analysing
customer service data. Customer satisfaction refers to
Visibility Process visibility
the evaluation of customer satisfaction in each link of
Warehouse visibility the supply chain.
Logistics tracking visibility 4 Information governance: Information governance is
Leagility Agile the core of intelligent supply chain (Kooper et al.,
Lean 2011; Li & Warfield, 2011). This indicator is composed
Flexibility of three second-layer indicators: information controlla-
bility, information sharing, and information sensitiv-
Personalization Product personalization
ity. Information controllability refers to the ability of
Service personalization
keeping information safe and ensuring its reliability.
Customer satisfaction Information sharing refers to the extent to crucial
Information Information controllability information is available to supply chain members. The
governance Information sharing information sharing among the members of the supply
Information sensitivity chain is important for improving the supply chain per-
formance. Information sensitivity refers to the timeli-
Supply chain warning Risk management
ness of information communication and the
Controllable cost
convenience of information transfer in the process of
Quality management supply chain management.
Green Environmental pollution 5 Supply chain warning: In an intelligent supply chain,
Resource utilization and early warning is essential in every link of the supply
recyclability chain. The supply chain warning consists of three sec-
Innovation and Members' innovation ability ondary indicators: risk management, controllable cost,
learning Adoption rate of new technologies and quality management. Risk management refers to
Development intensity of new
the process of supply chain management in which
services enterprises take effective measures to minimize risks.
Controllable cost refers to the ability of controlling the
cost of each link of the supply chain with a predefined
definition of attributes, and the comprehensive moni- target. Quality management refers to the management
toring of storage units' storage and delivery. Logistics activities such as command and control for achieving
tracking visibility refers to the real-time tracking and quality objectives.
timely response of all information involved in the 6 Green: Green is the quantification for environmental
product logistics process (Mohanty & Shankar, 2019; impact, which is mainly evaluated from three aspects:
Shi, Li, Yang, Li, & Choi, 2012; Yang & Yu, 2019). environmental pollution, resource utilization, and
2 Leagility: Leagility is the combination of lean and agile recyclability (Lin & Zhang, 2020). Environmental pol-
(Donaldson & Walker, 2004). In the supply chain per- lution is evaluated using particulate measure, such as
formance measurement framework, leagility indicator emissions of PM2.5, SO2, NOX, and CO2, occurring
is composed of three second-layer indicators including along the activities in the supply chain. Resource utili-
agility, lean, and flexibility. Agile refers to the ability zation and recyclability measures the extent to which a
of quick response to R&D, production, replenishment, resource is being used to produce a good or service
and timely delivery. Lean refers to the ability of achiev- and the proportion of machines, raw materials, and
ing overall cost optimization of the supply chain. Flexi- tools being reused in the whole supply chain.
bility refers to the flexibility and adaptability of the 7 Innovation and learning: Intelligent supply chain is
supply chain, which allows the supply chain to become driven by innovation and learning, which plays an
demand chain. important role in the development of visibility,
3 Personalization: Personalization indicator assesses the leagility, personalization, information governance,
degree to which customer needs are met. Personaliza- supply chain warning, and green of intelligent supply
tion consists of three second-layer indicators: product chain. Innovation and learning consist of three second-
personalization, service personalization, and customer ary indicators: members' innovation ability, adoption
satisfaction. Product personalization is a horizontal rate of new technologies, and development intensity of
extension built on conventional products. It evaluates new services. The innovation ability refers to the
6 XIE ET AL.

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