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Process Engineer: Minimum Flow System
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Process Engineer
Eeupmest Sang PID Geveopment “Rule OFThub—Gaeiton Shasta Deas on
Minimum Flow System
Myton, In his posting we wil discuss about the pump recyele systems, The pump
shall be protected trom minimum flow, du to the folowing reasons
4. Thermal consideration which has effet to the pump efficiency (The efclency wil
decrease significantly at fw fl)
2, At tow fo, Itemalrececulaton wil be occurred
3. nrease load impair (bath axial and radial)
4. Equi containing large amount of sorasive particles must flow continuously trough
the pump. at ow flow, the partes ean circulate inside the pump and erode the
impel.
‘The three types of pump recycle systems which are ge
1. Continuous recyte system —> use Orifice
2. Conta loop sysiom and => use Control Valve
3, Automat recycle system, —> use ARC
Uy fons, The followings are shor guidance to apply those types,
ally appliee are
1. ORIFICE
+ This system wil provide coninvousreyele lw whenever pump is running, regardless of the srocess
Typlealy applied fer pump below 0 hp (38KW), or smal capacty
Don't forget, you mus consi the additonal capaciy of he pump (the capacity I included recycle
tow
Forintalestination,s0% of
od low can be used as recycle Now basi
Tako care forhighprassure sop contin, is there any lashing? Two phase? Or vibration? Iwo
pases is occured theories shovks be located at th end fhe aye Ine
nl
a
Q rie
hl
2, CONTROL VALVE
+ Wen the mirimum flow i eached, the vale start to open. The flewmetar shal be located at pump
discharge se (nealing at suction side wi decrease the auton pressure, decrease NPSHa )
+The ow metr shouldbe located befra(upstream the) recycle ne connection.
“Be careful wth high pressure hop, contol valve may be noi
conta valve may be required)»
vibration (an oie In sori with the
provess-eng.blogspot.com!2012!10!minimu-low-system Atm 431523, 2:16 PM
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3, AUTOMATIC RECIRCULATION.
+ This type isthe ering loaced, combined recycle and check vale
+ The spring loaded is
reoyele stars to open
“+ Chachi nk forthe deal now the ARC valve wor
+ Take car with pump with high eischarge pressure (while low pressure source)
Process Engineer: Minimum Flow System
1 recycle line to aod very big change of momentum
“+ Routng te suction ie may causes excessive temperature bull up in very shor tine
+ For 2x 100% operation, he reyele Ine canbe connected at combined Ine
+ For? 50 % operation, each pump shal have its own recycle systam.
sot a a prossurecorospond to minimum fow (based on pump curve) where the
+ No need adektional chock valoin he discharge systom. The ARC provides back Now protection,
The once may
+ Recycle tne shouldbe routed back oth source (tank oF vossl) NOT fo pump suction, Bubble of two
phases can be formed during pressure reduction by orifice or contra vals. may be inoduced int the
28915/29, 216 PM Process Engineer: Minimum Flow System
Je Fu Sack Te Se (tak vse’) WoT Ae sen Lae
A ss wok sermon Ue cmd
ee lonand Be REP
1 be 58% open, Fa png hh to
reap aon
Ct
Genera, the revel
be included in he
1000 pe)
‘That’ all! can share ths te,
opofily th is usa fr you
Witt wat. nave a question for you
Here my simple question.
How you state the pump capaci inthe process datashest?
|A. Normal = 100 gpm. Raiee = 100 +30 = 190 gpm
8. Normal» #30 gpm, Rated» 130. 1.1 = 4143 gpm
. Normal = 100 gpm, Rates 1.1 x 100 + 20 140 gpm
nmm.,can you explain WHY ? iis simple, sit 7:0
“Thank my end
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provess-eng.blogspot.com!2012!10!minimu-low-system Nim
“These are the B-W pump and pump with te high nead or eapacty, charge pressure >
Lat sy, 100 gpm tqus shal be wansfered va pum toa tank The reyele is continuous of 30 gpm use ores.
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