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Abstract
The bearing fault diagnosis is of vital significance in maintaining the safety of rotation machine. Among various fault
detection techniques, the diagnosis based on vibration signal is widely applied in monitoring the condition of rotation
machine. Variational mode decomposition (VMD) is a novel signal analysis method, which can decompose a multi-
component signal into a certain number of band-limited intrinsic mode functions (BLIMFs) nonrecursively. VMD could
overcome some problems such as mode mixing, the inference of noise, the determination of wavelet base, which exist in
empirical mode decomposition, ensemble empirical mode decomposition, wavelet transform, respectively. However, the
empirical selection of the parameters for VMD would affect the result of the decomposition. This paper presents an
adaptive VMD method with parameter optimization for detecting the localized faults of rolling bearing. Kurtosis, sensitive
to transient impulsive components, is employed as optimization index to evaluate the performance of the VMD. Two
parameters in the VMD, namely the number of decomposition modes and data-fidelity constraint, are optimized syn-
chronously based on the kurtosis index through artificial fish swarm algorithm. Executing VMD with the acquired
parameters, the optimal BLIMF is obtained. The spectrum analysis of the optimal BLIMF could identify the characteristic
frequency caused by the localized crack effectually. The validity of the proposed method is proved by means of a cyclic
transient impulse response signal and two experiments with practical vibration signals of rolling bearings. Compared to
several existing methods, the proposed method demonstrates reinforced results.
Keywords
Adaptive variational mode decomposition, parameters optimization, kurtosis index, rolling bearing, fault diagnosis
white noise cannot be neutralized completely. Wavelet utilizing AFSA to acquire the optimal parameters
transform (WT) is verified to be a very effective adaptively, it overcomes the disadvantage of VMD
method to extract bearing fault information, which selecting parameters subjectively.
could realize the purpose of multi-scale refinement Conventional parameter search method, which also
for time and frequency by means of stretching and refers to traversal method, has relatively slow conver-
translating operations.14,15 Nevertheless, WT has gence speed in optimizing parameters. Since the effect
some inevitable deficiencies, including the selection of VMD relies on some parameters, this paper
of wavelet base, the inflexible band limits and employs AFSA to search the global maximum effect-
border distortion. ively and efficiently. AFSA is firstly proposed by Li
Variational mode decomposition (VMD) is a newly et al.20 Enlightened by biological behaviors of fish in
developed technique for signal decomposition, which is foraging, huddling and following, food is foraged
first proposed in Dragomiretskiy and Zosso.16 VMD can based on its own way by each artificial fish. Superior
realize the purpose of decomposing a multi-component to optimization algorithms like ant colony optimiza-
signal into a certain number of band-limited intrinsic tion (ACO) for ants looking for a path between their
mode functions (BLIMFs) nonrecursively. Owing to its settlement and a source of food,21 genetic algorithm
firm relations to the Wiener filter, VMD is robust in (GA) for natural selection22 and particle swarm opti-
processing the signal when noise exists in the signal. mization (PSO) for predatory behavior of birds,23 the
Moreover, the variational model could determine the AFSA could quickly find the global maximum with the
relevant bands adaptively and evaluate the correspond- advantages of fast convergence speed, tolerance to ini-
ing modes synchronously so that errors between them tial values, parameter setting and strong robustness in
are appropriately balanced. practice.20,24–26 Thus, the AFSA is preferable to opti-
Some researchers have applied VMD in many mize the parameters in the VMD.
engineering domains. For example, Lahmiri17 utilized The rest of this paper is organized as follows. The
VMD as a multi-resolution technique in ECG signal fundamental theories of the proposed adaptive VMD
de-noising to overcome some of the limits of EMD. method are presented in ‘‘Theoretical background’’
VMD is introduced to detect multiple signatures section. The following section introduces the pro-
caused by rotor-to-stator rubbing by Wang et al.18 posed adaptive VMD method based on the AFSA.
and the result showed better performance than A simulation study is conducted to demonstrate the
EEMD and EMD. Mohanty et al.19 introduced effectiveness of the proposed method in the later sec-
VMD to bearing fault analysis, and observed the tion. ‘‘Experimental verification’’ presents experimen-
fault from the fluctuation of vibration intensity and tal verification tests utilizing defective rolling bearing
the distribution in the frequency of the decomposed with outer-race and inner-race defect. Finally, conclu-
signals, meanwhile indicated the presence of the flaw sions and future works are drawn in the last section.
from the energy level of the decomposed signals.
However, the signal processing utilizing VMD in
papers mentioned above suffers from the problem of Theoretical background
predefining the number of modes and the parameter
Variational mode decomposition
of the data-fidelity constraint, which restricts the wide
application in practical engineering situations. What’s VMD is a newly developed method for quasi-orthogo-
more, denoting the occurrence of the defect from nal signal decomposition,16 which could nonrecursively
energy level in Mohanty et al.19 is not reliable when achieve the goal of decomposing a multi-component
the noise and interference are involved. signal xðtÞ into a number of quasi-orthogonal intrinsic
Based on the present situation and difficulties for mode functions uk . These sub-signals uk possess certain
VMD empirically to decompose the signal for fault sparse properties of its bandwidth in the spectrum
diagnosis, an adaptive strategy of VMD to obtain domain. Tight around a center pulsation wk , the band-
the optimal BLIMF is presented in this paper. width of each mode is evaluated utilizing H1 Gaussian
Kurtosis is employed as evaluation index to judge smoothness of the transformed signal. The constrained
the performance of the VMD. The parameters in variational problem can be described as follows
VMD referring to the number of the decomposition ( )
X j
modes and data-fidelity constraint are optimized sim- min jj@t ðtÞ þ uk ðtÞ e jwk t 2
jj2
ultaneously based on the kurtosis index through arti- fuk g, fwk g
k
t
ficial fish swarm algorithm (AFSA). The best BLIMF X
for bearing diagnosis is acquired through VMD with subject to uk ¼ x
k
the optimal parameters. Thus, the characteristic fre-
quency caused by the localized defect is successfully ð1Þ
detected. The proposed method takes the advantage where fuk g :¼ fu1 , . . . , uK g and fwk g :¼ fw1 , . . . , wK g are
of VMD to effectively decompose the signal into a shorthand marks for the collection of all modes and
series of BLIMFs, thus certain BLIMF containing their
P P central frequencies, separately. Equally,
the fault information is acquired. What’s more, by :¼ K k¼1 is comprehended as the sum of all modes.
k
Lðfuk g, fwk g, lÞ
X j
¼ jj@t ðtÞ þ uk ðtÞ ejwk t jj22 þ jjxðtÞ
k
t
* +
X X
2
uk ðtÞjj2 þ lðtÞ, xðtÞ uk ðtÞ
k k
ð2Þ
Kurtosis criterion
Kurtosis is a dimensionless parameter which often
describes how peaked or flat a distribution is. It has
been proved to be very powerful in detecting transient
impulsive components in the field of rotary machinery
diagnostics. Suppose yðtÞ ¼ ½ y1 , y2 , . . . , yN is the
result of certain BLIMF after performing VMD.
Then mathematical expression of kurtosis is given as
Eð y Þ4
kurtosis ¼ ð5Þ
4
of the artificial fish, respectively. The following concentration is higher at pv than at pi , this AF
describes the details of AFSA. It is necessary to will move a small distance toward pv . Otherwise,
notice that the activity of a fish should not exceed the AF will select a position pv at random again
the range of its living pond, i.e. the variation range and determine whether it meets the demand of the
of parameters LBUB, and parameters K and are forward condition. If it could not be met after
constrained to positive integer. try number times, it swims a bit randomly. The
step movement abides the rule below
1. Foraging behavior: This is the most fundamental pv pi
behavior of a fish and is to trend food spontan- piþ1 ¼pi þStep
kpv pi k
ðYv 4 Yi Þ
piþ1 ¼pi þrStep ðYv 4Yi Þ ð8Þ
eously through vision or taste perceiving the food
concentration in water. For the ith AF, its current
position is pi , pv is a position in its visual filed 2. Huddling behavior: As a member of fish swarm,
randomly generated by an AF always tends to swim toward the area with
most fishes. For an AF at the position pi , suppose
pv ¼ pi þ r Visual ð7Þ nf companions exist in its visual filed, the center
where r is a random number between 1 and 1. In position of these AFs’ present positions (including
the maximum problem, if Yv 4 Yi , i.e. the food pi ) is pc . If Yc =nf 4 Yi , it means that it is not too
crowded and enough food exists in the center of problem we will solve and then a proper behavior
the fish colony, Mathematical expression of the is selected to stimulate. Three biological behaviors
huddling behavior is as follows of fish swarm, namely foraging behavior, huddling
behavior and following behavior are observed and
p p
piþ1 ¼pi þStepkpc pi k ðYc =nf 4 Yi and nf 51Þ analyzed in this study.
c i
piþ1 ¼Formulað8Þ ðYc =nf 4Yi or nf ¼0Þ ð9Þ
5. Bulletin update: The AF’s optimal status and
the optimal value of the issue are recorded by bul-
3. Following behavior: Assume pi is the present pos- letin. After movements are carried out, every AF
ition of AF, there are nf companions in its visual updates and contrasts its own status with the bul-
filed, the position with the highest food concentra- letin. The value on the bulletin will be substituted
tion among them is pm . If Ym =nf 4 Yi , it implies if its present status of AF is better.
the position pm has higher food density and is not 6. Termination determination: The terminal condi-
too crowded as well. Mathematical expression of tion of the algorithm can be based on the feature
following behavior is described as of the issue or the demand. For example, the
common method is to let the mean square devi-
p p ation of several repeated values less than the
piþ1 ¼pi þStepkpm pi k ðYm =nf 4 Yi and nf 51Þ
m i
piþ1 ¼Formulað8Þ ðYm =nf 4Yi or nf ¼0Þ ð10Þ accepted error, or to evaluate the number of arti-
ficial fish in an area reaches a certain ratio, or to
limit the maximum number of iterations.
4. Behavior evaluation: The artificial fish in the pre-
sent environment is evaluated based on the The flowchart of the AFSA is given in Figure 3,
where the main procedures are described as follows:
Table 1. Parameter values of AFSA for the proposed method in bearing fault diagnosis.
in the section above. This section presents an adaptive Nevertheless, the envelope result is usually not satis-
VMD method based on AFSA to address the men- factory due to the noise. A band-pass filter is
tioned problem, which is the highlight of this paper employed to enhance the performance of the HT to
for fault diagnosis of bearing. The localized fault sig- demodulate the transient impulses, whereas the selec-
nature of bearing is generally manifested as cyclical tion of a proper filter is a research point itself.30
transient impulses in the waveform of the vibration Under this circumstance, VMD, which is actually a
signal. The recurrence frequency of the impacts is generalization of the classic Wiener filter into multiple
called fault characteristic frequency (FCF). At the and adaptive bands, is introduced to solve the prob-
same time, the resonant frequencies of the bearing lem mentioned above. However, the signal processing
would be excited, causing a modulating phenom- utilizing VMD in existing papers17–19 needs to select
enon.29 FCF can be identified by the demodulation parameters for VMD empirically, which is subjective
method based on the Hilbert transform (HT). and will restrict effective fault diagnosis in engineering
Figure 5. Transient impulse signal and its envelope analysis: (a) the constructed signal with cyclical impulses; (b) contaminated signal;
(c) envelope spectrum of the contaminated signal.
Figure 6. (a) Iteration process of the AFSA; (b) time consuming for two parameter search methods.
AFSA: artificial fish swarm algorithm.
practice. In order to achieve the goal of detecting fault decompose a nonstationary signal into a series of
adaptively, we apply AFSA to acquire the optimal BLIMFs effectively, without mode mixing and
parameters for VMD based on the kurtosis index. insensitive to noise. Moreover, the proposed method
The proposed method takes advantage of VMD to could overcome the problem of selecting parameters
Figure 7. Processing results of simulation signal by utilizing different methods: (a) empirical parameter selection method; (b) EMD-
based envelope method; (c) EEMD-based envelope method; (d) DWT-based envelope method; (e) proposed adaptive VMD method.
empirically through AFSA with the merits of fast con- 4. Address envelope spectrum analysis on the optimal
vergence speed and strong robustness in practice. BLMF, find the strongest frequency in the spectrum,
According to the analysis above, we present a fault and identify whether there is one characteristic fre-
diagnostic scheme of bearing based on the proposed quency close to the detected frequency.
method, which is shown in Figure 4. The main steps
are given as follows:
Simulation study
1. Vibration signal is acquired from the running
faulty rolling bearing. In order to validate the effectiveness of the presented
2. Two parameters K and are parallel searched and adaptive VMD method, a testing signal including
optimized by AFSA through kurtosis index, with periodically impulses and white Gaussian is simu-
the AFSA parameters listed in Table 1 both for lated. Because the vibration signal caused by localized
simulation and experimental analysis. defect represents to be amplitude modulated, the
3. The optimized parameters are sent to VMD to simulated signal is constructed as31
acquire the optimal BLIMF.
hðtÞ ¼ emod ðt,T0 Þ sinð2 fn tÞ þ wgnðtÞ ð11Þ
We analyze the noisy signal utilizing the proposed GB, and processed in Matlab). Figure 7(e) displays
method. The iteration process of the AFSA is given in the optimal BLIMF4 and the envelope spectrum uti-
Figure 6(a). It can be found that the global maximum lizing the proposed method. The frequency f0 having
of the kurtosis value is quickly found by the AFSA. the highest value in the envelope spectrum is 99.66 Hz,
The optimal parameters are finally determined as which is very close to the pre-defined value 100 Hz.
K ¼ 10, ¼ 178. Because there are two parameters For comparison, empirical parameter selection
K and that need to be searched, the conventional method, EMD method, EEMD method and wavelet
method in this paper is as follows: Firstly, the first spectrum method are applied to analyze the simulation
layer searching range K is defined as 2–10 and its signal as well. As seen from Figure 7(a), the frequency
step is 1. Then, the second layer searching range is f0 is not the most dominate value for the empirical
defined as 100–2000 and its step is 10. Finally, under parameter selection method. From Figure 7(b), the
this setting, the object function is searched to get the second IMF of simulation signal is picked up after
maximum kurtosis with two global optimal values. EMD, the frequency f0 the envelope spectrum cannot
The selections of searching range and step are related be clearly identified because of mode mixing. As for the
to specific signal. Figure 6(b) displays the time con- EEMD method in Figure 7(c), envelope spectrum of
suming comparison between the conventional param- the second IMF still fails to detect the frequency f0
eter search method and the AFSA. It is obvious that because the noise contained in the original signal is
the AFSA has distinct advantage over the conven- very strong. The discrete wavelet transform (DWT) is
tional parameter search method (with AMD applied to decompose the simulation onto the level 5
Phenom (tm) X4 Processor 3.40 GHz, RAM: 3.0 and Daubechies 4 is chosen as the mother wavelet
Inside diameter Outside diameter Thickness Ball diameter Pitch diameter Number of
(in) (in) (in) (in) (in) rolling elements
Figure 10. (a) Iteration process of the AFSA; (b) time consuming for two parameter search methods.
Figure 11. Processing results of outer-race fault signal by utilizing different methods: (a) empirical parameter selection method;
(b) EMD-based envelope method; (c) EEMD-based envelope method; (d) DWT-based envelope method; (e) proposed adaptive
VMD method.
when performing DWT.32 The detail coefficients d2 is with almost the same amplitude as f0 so that we have
processed by envelope spectrum. From the result in trouble in detecting the frequency f0 . Therefore, the
Figure 7(d), the frequency f0 can be recognized. proposed method demonstrates evident advantages
However, several higher disturbance frequencies exist over empirical parameter selection method, EMD,
Figure 12. (a) Original inner-race defective signal; (b) envelope spectrum.
Figure 13. (a) Iteration process of the AFSA; (b) time consuming for two-parameter search methods.
AFSA: artificial fish swarm algorithm.
Figure 14. Processing results of inner-race fault signal by utilizing different methods: (a) empirical parameter selection method; (b)
EMD-based envelope method; (c) EEMD-based envelope method; (d) DWT-based envelope method; (e) proposed adaptive VMD
method.
Figure 15. (a) Test platform of the experiment; (b) flaw of outer race; (c) flaw of inner race.
Figure 16. (a) The second original outer-race defective signal; (b) envelope spectrum.
Number of
Outside diameter Inside diameter Pitch diameter Ball diameter rolling elements Contact angle
80 mm 40 mm 60.5 mm 11 mm 14 0
Figure 17. (a) Iteration process of the AFSA; (b) time consuming for two-parameter search methods.
AFSA: artificial fish swarm algorithm.
frequencies for outer-race fault and inner-race fault, Therefore, the outer race experiment confirms that
separately. The fault associated parameters are dis- the proposed adaptive VMD method is effective.
played in Table 3. The processing procedures of inner-race fault
The original outer-race defective signal and its cor- signal are quite the same as those of the
responding envelope spectrum are shown in Figure 9. outer race. Figure 12 displays the original inner-race
In the time domain, the defect feature cannot be dis- defective signal and its corresponding envelope
cerned because of the noise. It could be found that the spectrum. The useful information about the fault
frequency at fBPFO in the envelope spectrum is still is submerged by the noise. The envelope spectrum
overwhelmed by irrelevant frequency components. could not give the characteristic frequency fBPFI
After utilizing the proposed method, the iteration effectively.
process is gained in Figure 10(a). The optimal param- The iteration process is given in Figure 13(a)
eters are finally determined as K ¼ 8, ¼ 1875. From after carrying out the proposed method. The param-
Figure 10(b), AFSA method has much faster conver- eters K ¼ 10, ¼ 350 are finally determined as the
gence speed than the conventional parameter search optimal parameters. The time consuming in searching
method. An enhanced performance is acquired with optimal parameters is greatly reduced for AFSA
the proposed method as shown in Figure 11(e), the method as compared to the conventional method in
characteristic frequency fBPFO is dominated in the Figure 13(b). By the proposed adaptive VMD
envelope spectrum, indicating the existence of bearing method, we can see that the characteristic frequency
fault in the outer raceway. fBPFI in Figure 14(e) has been successfully enhanced to
For the empirical parameter chosen method as be the most prominent component.
indicated in Figure 11(a), the fault characteristic fre- From the results of empirical parameter selection
quency fBPFO could be seen. However, the envelope method, EMD-based envelope method, EEMD-based
result is not very clear compared to the proposed envelope method and DWT spectrum method as indi-
method. As displayed in Figure 11(b) and (c), the cated in Figure 14(a) to (d), respectively, all of
EMD-based envelope method and EEMD-based them show an improvement compared to the enve-
envelope method show a similar result to the empir- lope spectrum of the original vibration signal.
ical method. As seen from Figure 11(d), wavelet spec- However, there are many interference frequencies exist-
trum method still fails to give fBPFO effectively since ing so that the performance of these methods is not very
there are other interference frequencies. satisfactory.
Figure 18. Processing results of outer-race fault signal by utilizing different methods: (a) empirical parameter selection method; (b)
EMD-based envelope method; (c) EEMD-based envelope method; (d) DWT-based envelope method; (e) proposed adaptive VMD
method.
Thus, the inner race experiment demonstrates that been set by the wire-electrode cutting machine as dis-
the proposed method is suitable in detecting fault of played in Figure 15(b) and (c). Specifications of this type
the rolling bearing. of bearing are shown in Table 4. The fault associated
parameters are displayed in Table 5.
Figure 16 displays the raw outer-race defective sig-
Bearing data from self-made platform
nal and its corresponding envelope spectrum. We can
Data collected from a cylindrical rolling bearing of type hardly get the defect information in the time domain.
NJ208 (TMB) are further processed to affirm the reli- We have trouble in identifying the fault characteristic
ability of the proposed method. The test platform of the frequency fBPFO because it does not own the largest
experiment is displayed in Figure 15(a), with the sam- value in the envelope spectrum.
pling frequency 10,240 Hz. A radial load is applied to We acquire the iteration process in Figure 17(a)
the system by an adjustable spring. Artificial cracks had after applying the proposed method. The optimal
Figure 19. (a) The second original inner-race defective signal; (b) envelope spectrum.
Figure 20. (a) Iteration process of the AFSA; (b) time consuming for two-parameter search methods.
AFSA: artificial fish swarm algorithm.
BLIMF is acquired as BLIMF2 with K ¼ 3, ¼ 100. The proposed adaptive VMD method is confirmed
From the result shown in Figure 17(b), AFSA method to be effective and advantageous again.
has much faster convergence speed than the conven- Figure 19 displays the raw inner-race defective signal
tional parameter search method. and its corresponding envelope spectrum. Obviously,
From the result of the proposed method shown in the time domain signal is contaminated by the noise.
Figure 18(e), the characteristic frequency fBPFO We have trouble in identifying the fault characteristic
becomes dominate and its related harmonics exists. frequency fBPFI because it does not possess the largest
The result of the proposed method shows superiority value in the spectrum.
to empirical parameter selection method, EMD-based Applying the proposed method, the iteration pro-
envelope spectrum, EEMD-based envelope spectrum cess is shown in Figure 20(a). We acquire the optimal
and wavelet spectrum method in Figure 18(a) to (d), BLIMF as BLIMF3 with K ¼ 3, ¼ 486. From the
respectively. result shown in Figure 20(b), AFSA method has much
Figure 21. Processing results of inner-race fault signal by utilizing different methods: (a) empirical parameter selection method; (b)
EMD-based envelope method; (c) EEMD-based envelope method; (d) DWT-based envelope method; (e) proposed adaptive VMD
method.
faster convergence speed than the conventional par- As a result, the inner race experiment demonstrates
ameter search method. that the proposed method is suitable in detecting fault
The final result is illustrated in Figure 21(e). From of the rolling bearing once again.
the envelope spectrum, it is obvious that the fault char-
acteristic frequency fBPFI has the highest amplitude.
Conclusions
From the results of empirical parameter selection
method, EMD-based envelope method, the EEMD- An adaptive VMD method based on AFSA for the
based envelope method and wavelet spectrum method fault diagnosis of bearing is put forward in this paper.
in Figure 21(a) to (d), fBPFI is even not the highest Kurtosis index is employed as evaluation function to
value. select the parameters for VMD. With the parameters
optimized by AFSA, the optimal BLIMF is acquired. 7. Wang C, Kong F, He Q, et al. Doppler effect
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method has been proved by means of a simulation
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Two significant advantages of this method are Acoust 2016; 101: 141–145.
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method which can decompose a signal into a certain decomposition and the Hilbert spectrum for nonlinear
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The author(s) declared no potential conflicts of interest with 15. Lou X and Loparo KA. Bearing fault diagnosis based
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Funding
531–544.
The author(s) disclosed receipt of the following financial 17. Lahmiri S. Comparative study of ECG signal denoising
support for the research, authorship, and/or publication by wavelet thresholding in empirical and variational
of this article: This work was sponsored by the National mode decomposition domains. Healthcare Technol
Natural Science Foundation of China (51475441). Lett 2014; 1: 104–109.
18. Wang Y, Market R, Xiang J, et al. Research on vari-
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