Flue Gas Line Systems Gas Condensing Boiler Dn80 To Topgas Comfort, Combi, Classic (12-45)

Flue gas line systems Table of contents
Page
Flue gas line systems DN80 to TopGas® comfort, combi, classic (12-45)
Gas condensing boiler ■■ Description 219
■■ Part numbers 220
■■ Dimensions 243
■■ Engineering 246
DN100 to TopGas® classic (35-80)

■■ Description 248
DN80 to UltraGas® (15-50)

DN100 to UltraGas® (35-100)

DN130, DN150, DN200 to UltraGas® (125-300)

Individual parts
■■ E 80 mm 295
■■ C 80/125 mm 300
■■ E 100 mm 307
■■ C 100/150 mm 311
■■ E 130 mm 316
■■ E 150 mm 319
■■ E 200 mm 322
217
218
Hoval flue gas system DN 80 Description
to Hoval TopGas® comfort, combi, classic (12-45)
Flue gas system Concentric supply air / Flexible flue gas system
Type E80 PP flue gas system LAS Type E80 Flex PP
Type C80/125 PP
• Air supply and flue gas system in precast • Air supply and flue gas system in precast • Flexible flue gas system in precast con
construction method for quick installation. construction method for quick installation. struction method for quick installation.
• Specially suited to oil and gas fired condens • Specially suited to oil and gas fired condens • Specially suited to oil and gas fired
ing systems. ing systems. condensing systems.
• 80 mm diameter PP pipe for flue gas with • 80 mm diameter PP pipe for flue gas con • The system can be installed in existing
practical plug-in sleeve connection with Viton centrically mounted in the supply pipe with angled shafts without the need for extra
sealing ring for joining the individual system practical plug-in sleeve connection with Viton masonry work.
components. sealing ring for joining the individual system • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistance components. D = 80 mm with double walls to prevent
up to 120 °C. • PP: permanent temperature resistance damage during installation and to reduce
• All long elements can be shortened. The cut up to 120 °C. the flow resistance on the flue gas side.
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe with • PP: permanent temperature resistance
to sealing. 125 mm diameter made of steel, white lac up to 120 °C.
quer (RAL 9016).
• System components to be joined using plug-
in connectors with sealing ring and clamp Assembly kits
tape. The installation kits contain all the components
• For ambient air independent operation. shown in the drawings. All other components
such as length elements, form pieces and fix
ing components must be ordered separately.
The gas outlet shown in the drawing is intend

ed as an example of a possible installation. In
practice the configuration must be adapted to
the individual situation, taking account of local
regulations.
Individual parts
A detailed list of all the parts used in the flue
pipe systems and construction sets can be
found in the section following the assembly
kits.
219
Hoval flue gas system in shaft Part numbers
to TopGas® TopGas® comfort, combi, classic (12-30)
E80 PP, Ø 80 mm Plastic PP
Part No.
Room air dependent operation
Approval
Assembly kit TG K1 E80 PP 6007 983
VKF-No. Z 14604 to TopGas® comfort, combi, classic (12-30)
CE 0432BPR220556 consisting of parts:
1 T-piece with measure opening 2001 457

E80 - 90° PP
2 Duct E80 2001 466

Wall plate 220 x 220 mm
with seal ring and casing tube
Ø 150 mm, L = 300 mm
3 Length element E80, L = 450 mm PP 2001 447
4 Bearing rail E 619 303

Flue gas tube support in shaft
5 Support arch E80 - 90° PP 2001 455
6 Set (2 pieces) distant holder E80 2001 462

If necessary,
an inspection T-piece of polypropylene for tube centering
has to be inserted in shaft; 3 sets
7 End tube E80 L = 500 mm to top E80 2001 465

High grade steel
8 Top part E80 for chimney end 2001 464

for back ventilation with
shaft cover 400 x 400 mm,
clamp tape and seal ring
Combustion
air
Additional parts to be ordered

if necessary:
Length element E80 L = 450 mm 2001 447

Grid to shaft E80 L = 950 mm 2001 448
back ventilation
E80 L = 1950 mm 2001 449
Inspection T-piece E80 - 90° 2001 458
Pipe clip for wall mounting E80 618 749
Set (2 pieces) distant holder E80 2001 462

of polypropylene for tube centering
in shaft
Viton seal ring Ø 80 mm 2018 530

to flue gas tube PP
Further components see section

following the assembly kits.
This flue gas lead is a construction example.

The precise requirements conform with the
local conditions and regulations.
The Hoval engineering and installation

regulations have to be met strictly!
The connection situation and the dimensions

are shown on chapter “Dimensions”.
Approval sticker incl. working drawings

must be ordered separately,
see individual parts
220
to TopGas® TopGas® classic (35,45)
Part No.
Approval Example TG K1 E80 PP

VKF-No. Z 14604 to TopGas® classic (35,45):
CE 0432BPR220556
1 Reducing part E100 PP -> E80 PP 2015 245

E80 - 90° PP
3 Duct E80 2001 466

Ø 150 mm, L = 300 mm

6 Support arch E80 - 90° PP 2001 455

If necessary, 7 Set (2 pieces) distant holder E80 2001 462
an inspection T-piece
has to be inserted
in shaft; 3 sets

High grade steel

Combustion clamp tape and seal ring
air

if necessary:

Grid to shaft E80 L = 950 mm 2001 448
back ventilation E80 L = 1950 mm 2001 449
Supply air grille E100 PP incl. pipe, 2004 168

L = 115 mm

in shaft

to flue gas tube PP
This flue gas lead is a construction example. Further components see section
The precise requirements conform with the following the assembly kits.



221
to TopGas® comfort, combi, classic (12-30)
E80 Flex PP, Ø 80 mm Plastic PP/Flex
Part No.
Approval Example TG K1 E80 Flex PP

VKF-No. Z 14604 to TopGas® comfort, combi,
CE 0432BPR220556 classic (12-30):

E80 - 90° PP
2 Duct E80 2001 466

with seal rin gand casing tube
Ø 150 mm, L = 300 mm

5 Support arch E80 - 90° PP 2001 455
6 Connection piece below E80 Flex PP 2008 126
If necessary, 7 Distant holder E80 Flex PP; 1 piece, 2008 138

an inspection T-piece a distant holder must be used
has to be inserted at least every 2 metres
8 Mouth connection piece 2008 124

E80 Flex PP
9 Assembly cross E80 Flex PP, 2008 125

High grade steel


Combustion High grade steel
air

if necessary:
Grid to shaft
back ventilation Length element E80 L = 450 mm 2001 447
E80 L = 950 mm 2001 448
E80 L = 1950 mm 2001 449
Inspection T-piece 80 Flex PP 2008 127

to flue gas tube PP
Wave tube E80 Flex PP 2008 131

Price per metre
This flue gas lead is a construction example. Distant holder E80 Flex PP, 1 piece 2008 138
local conditions and regulations. Viton seal ring E80 Flex PP 2008 130
The Hoval engineering and installation Further components see section

regulations have to be met strictly! following the assembly kits.


222
to TopGas® classic (35,45)
Part No.
Approval Example TG K1 E80 Flex PP

VKF-No. Z 14604 to TopGas® classic (35,45):
CE 0432BPR220556
1 Reducing part E100 PP -> E80 PP 2015 245

E80 - 90° PP
3 Duct E80 2001 466

with seal rin gand casing tube
Ø 150 mm, L = 300 mm

6 Support arch E80 - 90° PP 2001 455

If necessary,
has to be inserted 8 Distant holder E80 Flex PP; 1 piece, 2008 138
a distant holder must be used
at least every 2 metres

E80 Flex PP

High grade steel

Combustion
air

High grade steel

if necessary:
Grid to shaft
back ventilation
E80 L = 950 mm 2001 448
E80 L = 1950 mm 2001 449
Supply air grille E100 PP incl. tube, 2004 168

L = 115 mm

to flue gas tube PP
This flue gas lead is a construction example. Wave tube E80 Flex PP 2008 131
The precise requirements conform with the Price per metre
Distant holder E80 Flex PP, 1 piece 2008 138
regulations have to be met strictly! Viton seal ring E80 Flex PP 2008 130
The connection situation and the dimensions Further components see section
are shown on chapter “Dimensions”. following the assembly kits.

223
Hoval supply air / flue gas system in shaft Part numbers
C80/125 PP, Ø 80/125 mm Plastic PP
Part No.
Room air independent operation
Approval Assembly kit TG K1 C80/125 PP to 6007 988

VKF-No. Z 14603 / 14604 TopGas® comfort, combi, classic (12-30)
1 Inspection T-piece 2010 165

with measure opening C80/125 PP
2 Length adjustment piece C80/125 2010 159

L = 515 - 440 mm
Combustion air
3 Duct C80/125 618 737
Wall plate with splice
220 x 220 mm and casing tube
Ø 150 mm, L = 300 mm
If necessary,
an inspection T-piece 4 Length element E80 L = 450 mm PP 2001 447
has to be inserted
6 Support arch E80 - 90° PP 2001 455
7 Garnitur (2 pieces) distant holder E80 2001 462

of Polypropylene for tube centering
in shaft; 3 sets

High grade steel
9 Top part 80 for chimney end 2001 464


if necessary:
Length element C80/125 L = 200 mm 2010 154

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157
Pipe clip for wall mounting C125 618 736
Clamp tape D = 125 mm 618 758

This flue gas lead is a construction example. with integrated seal ring
E80 L = 950 mm 2001 448
The Hoval engineering and installation E80 L = 1950 mm 2001 449
Set (2 pieces) distant holder E80 of po 2001 462
The connection situation and the dimensions lypropylene for tube centering in shaft
are shown on chapter “Dimensions”. Viton seal ring Ø 80 mm 2018 530
to flue gas tube PP
If an inspection T-piece with measure open
ing is not immediately installed to the boiler Further components see section
connecting piece, a length element with mea following the assembly kits.
sure opening must be planned directly at the
boiler connecting piece.

224
Part No.
Approval Example TG K1 C80/125 PP

VKF-No. Z 14603 / 14604 to TopGas® classic (35,45):
CE 0432BPR220556
1 Concentric reducing part 2025 334
C100/150 -> C80/125 PP
white coated

Combustion air
L = 515 - 440 mm
4 Duct C80/125 618 737

If necessary,
has to be inserted Ø 150 mm, L = 300 mm
5 Length element E80 L = 450 mm PP 2001 447

7 Support arch E80 - 90° PP 2001 455
8 Garnitur (2 pieces) distant holder E80 2001 462

of Polypropylene for tube centering
in shaft; 3 sets

High grade steel


if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157

The precise requirements conform with the Clamp tape D = 125 mm 618 758
local conditions and regulations. with integrated seal ring
The Hoval engineering and installation Length element E80 L = 450 mm 2001 447
regulations have to be met strictly! E80 L = 950 mm 2001 448
E80 L = 1950 mm 2001 449
are shown on chapter “Dimensions”. Set (2 pieces) distant holder E80 of po 2001 462
lypropylene for tube centering in shaft
If an inspection T-piece with measure open Viton seal ring Ø 80 mm 2018 530
ing is not immediately installed to the boiler to flue gas tube PP
connecting piece, a length element with mea
sure opening must be planned directly at the Further components see section
boiler connecting piece. following the assembly kits.

225
C80/125 Flex PP, Ø 80/125 mm Plastic PP/Flex
Part No.
Approval Assembly kit TG K1 C80/125 Flex PP to 6007 990

VKF-No. Z 14603 / 14604 TopGas® comfort, combi, classic (12-30)


Combustion air
L = 315 - 440 mm
3 Duct C80/125 618 737

Ø 150 mm, L = 300 mm

If necessary,
an inspection T-piece 5 Bearing rail E 619 303
has to be inserted Flue gas tube support in shaft
6 Support arch E80 - 90° PP 2001 455
8 Distant holder E80 Flex PP 3 Piece 2008 138
9 Mouth connection piece E80 Flex PP 2008 124
10 Assembly cross E80 Flex PP 2008 125

High grade steel

12 End tube E80 L = 500 mm 2001 465

to top E80 PP
High grade steel

if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157

The precise requirements conform with the Pipe clip for wall mounting C125 618 736
The Hoval engineering and installation with integrated seal ring
Price per metre
are shown on chapter “Dimensions”. Distant holder E80 Flex PP, 1 piece 2008 138
If an inspection T-piece with measure open Viton seal ring E80 Flex PP 2008 130
ing is not immediately installed to the boiler

226
Part No.
Approval Example TG K1 C80/125 Flex PP

CE 0432BPR220556
C100/150 -> C80/125 PP
white coated
Combustion air 2 Inspection T-piece 2010 165


L = 315 - 440 mm
4 Duct C80/125 618 737

If necessary, Ø 150 mm, L = 300 mm
has to be inserted 5 Length element E80 L = 450 mm PP 2001 447

7 Support arch E80 - 90° PP 2001 455
9 Distant holder E80 Flex PP 3 Piece 2008 138
10 Mouth connection piece E80 Flex PP 2008 124
11 Assembly cross E80 Flex PP 2008 125

High grade steel

13 End tube E80 L = 500 mm 2001 465

to top E80 PP
High grade steel

if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm 2010 157
regulations have to be met strictly! Clamp tape D = 125 mm 618 758
with integrated seal ring
are shown on chapter “Dimensions”. Wave tube E80 Flex PP 2008 131
Price per metre
If an inspection T-piece with measure open Distant holder E80 Flex PP, 1 piece 2008 138
connecting piece, a length element with mea Viton seal ring E80 Flex PP 2008 130
boiler connecting piece. Further components see section

227
Part No.
Approval Example TG K-LAS1 C80/125 PP to

VKF-No. Z 14603 TopGas® comfort, combi, classic (12-30):
CE 0432BPR220556

Combustion air L = 315 - 440 mm
3 Wall plate with seal to wall duct 2029 322

C80/125, 220 x 220 mm
4 Wall socket D = 150 mm, 2001 419

L = 300 mm to wall duct

If necessary, Flue gas tube support in shaft
has to be inserted 6 Support arch C80/125 - 90° PP 2018 526

of spring steel; a distant holder must
be used at least every 2 metres

for back ventilation with shaft cover
9 Rain keep-off rail D = 125 black 2018 554

(RAL 9005)
10 LAS-mouth pice C80/125 PP 2018 528

Flue gas tube of High grade steel,
white coated

if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157
Grid to shaft Inspection T-piece C80/125 PP 2010 164
back ventilation

This flue gas lead is a construction example. Set (2 pieces) distant holder E130 2010 495
The precise requirements conform with the of spring steel
The Hoval engineering and installation to flue gas tube PP


228
to TopGas® classic (35)
Part No.
Approval Example TG K-LAS1 C80/125 PP

VKF-No. Z 14603 to TopGas® classic (35):
CE 0432BPR220556
C100/150 -> C80/125 PP
white coated
Combustion air 2 Inspection T-piece 2010 165

L = 315 - 440 mm

C80/125, 220 x 220 mm
If necessary, 5 Wall socket D = 150 mm, 2001 419

an inspection T-piece L = 300 mm to wall duct
has to be inserted
7 Support arch C80/125 - 90° PP 2018 526



(RAL 9005)
11 LAS-mouth pice C80/125 PP 2018 528

Flue gas tube of High grade steel,
white coated

if necessary:

Grid to shaft C80/125 L = 450 mm 2010 155
back ventilation C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157
Inspection T-piece C80/125 PP 2010 164

The Hoval engineering and installation Set (2 pieces) distant holder E130 2010 495
regulations have to be met strictly! of spring steel
The connection situation and the dimensions Viton seal ring Ø 80 mm 2018 530
are shown on chapter “Dimensions”. to flue gas tube PP

If an inspection T-piece with measure open following the assembly kits.

229
C80/125 PP, Ø 80/125 mm PP, roof duct black
Part No.
Approval Example TG KD-LAS1

VKF-No. Z 14603 C80/125 PP black to
CE 0432BPR220556 TopGas® comfort, combi, classic (12-30):


L = 315 - 440 mm

Combustion air C80/125, 220 x 220 mm
4 Wall socket to wall duct 2001 419

D = 150 mm, L = 300 mm

If necessary,
an inspection T-piece 6 Support arch C80/125 - 90° PP 2018 526
has to be inserted
8 Lead pan with bowl 80/125 618 756

for roof execution
(gradient 25 - 55° adjustable),
ground plate 500 x 500 mm,
black coated
9 Rain keep-off rail, black coated, 2018 554

(RAL 9005)
10 LAS-mout piece C80/125 PP 2018 528

Flue gas tube PP of High grade steel,
white coated

Grid to shaft if necessary:
back ventilation
C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157


of spring steel
This flue gas lead is a construction example. Viton seal ring Ø 80 mm 2018 530
The precise requirements conform with the to flue gas tube PP
The Hoval engineering and installation following the assembly kits.


230
Part No.
Approval Example TG KD-LAS1 C80/125 PP black

CE 0432BPR220556
C100/150 -> C80/125 PP
white coated


Combustion air
L = 315 - 440 mm

C80/125, 220 x 220 mm

D = 150 mm, L = 300 mm
If necessary,
7 Support arch C80/125 - 90° PP 2018 526

9 Lead pan with bowl 80/125 618 756

for roof execution
black coated
10 Rain keep-off rail black coated, 2018 554

(RAL 9005)
11 LAS-mout piece C80/125 PP 2018 528

white steel
Grid to shaft
back ventilation
if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157

This flue gas lead is a construction example. Set (2 pieces) distant holder E130 2010 495
The precise requirements conform with the of spring steel
regulations have to be met strictly! Further components see section

231
C80/125 PP, Ø 80/125 mm PP, roof duct red
Part No.
Approval Example TG KD-LAS1

VKF-No Z 14603 C80/125 PP red to


L = 315 - 440 mm

Combustion air C80/125, 220 x 220 mm

D = 150 mm, L = 300 mm

If necessary,
6 Support arch C80/125 - 90° PP 2018 526
has to be inserted
8 Lead pan with bowl C80/125 2001 421

for roof execution
bricke-red coated
9 Rain keep-off rail bricke-red coated, 2018 555

(RAL 8023)
10 LAS-mouth piece C80/125 PP 2018 528

white coated

if necessary:
Grid to shaft Length element C80/125 L = 200 mm 2010 154
back ventilation
C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157


of spring steel

This flue gas lead is a construction example. to flue gas tube PP


232
Part No.
Approval Example TG KD-LAS1 C80/125 PP red

VKF-No Z 14603 to TopGas® classic (35):
CE 0432BPR220556
C100/150 -> C80/125 PP
white coated



C80/125, 220 x 220 mm

D = 150 mm, L = 300 mm
If necessary,
7 Support arch C80/125 - 90° PP 2018 526


for roof execution
bricke-red coated
10 Rain keep-off rail bricke-red coated, 2018 555

(RAL 8023)

white coated
Grid to shaft
back ventilation Additional parts to be ordered
if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157


This flue gas lead is a construction example. of spring steel
local conditions and regulations. Viton seal ring Ø 80 mm 2018 530
to flue gas tube PP

233
Hoval supply air / flue gas system, roof heating centre Part numbers
to TopGas® comfort, combi, classic TopGas® (12-30)
Part No.
Approval Assembly kit TG DHZ1 6007 993

VKF-No. Z 14603/ 14606 C80/125 PP black to
CE 0432BPR220556 TopGas® comfort, combi, classic (12-30)
consisting of parts:
1 Length element C80/125 PP 2010 160

with measure opening L = 115 mm

L = 315 - 440 mm

for roof execution
black coated
4 Supply air/ flue gas roof duct 618 755

Combustion air C80/125 incl. pipe clip,
black coated
If necessary,
has to be inserted

if necessary:
Flange for flat roofs C80/125 2001 422

for roof heating centre

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157

to flue gas tube PP
Clamp tape Ø 125 mm 618 758






234
Part No.
Approval Assembly kit TG DHZ1 C80/125 PP

VKF-No. Z 14603/ 14606 black to TopGas® classic (35,45)

C100/150 -> C80/125 PP
white coated

L = 315 - 440 mm

for roof execution
Combustion air
black coated
5 Supply air/flue gas roof duct 618 755

C80/125 incl. pipe clip,
If necessary, black coated
has to be inserted

if necessary:


C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157

to flue gas tube PP






235
Part No.
Approval Assembly kit TG DHZ1 6007 995

VKF-No. Z 14603 / 14606 C80/125 PP red to


L = 315 - 440 mm

for roof execution
brick-red coated
4 Supply air/Flue gas-roof execution 2001 420

Combustion air C80/125 incl. pipe clip,
brick-red coated
If necessary,
has to be inserted

if necessary:


C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157

to flue gas tube PP






236
Part No.
Approval Example TG DHZ1 C80/125 PP red

CE 0432BPR220556
C100/150 -> C80/125 PP
white coated

L = 315 - 440 mm

for roof execution
Combustion air brick-red coated

brick-red coated
If necessary,
has to be inserted

if necessary:


C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157

to flue gas tube PP






237
Hoval supply air / flue gas system, wall duct Part numbers
C80/125 PP, Ø 80/125 mm PP
Part No.
Assembly kit TG MD1 C80/125 PP to 6007 997

TopGas® comfort, combi, classic (12-30)


L = 315 - 440 mm

D = 150 mm, L = 300 mm

C80/125 L = 600 mm
incl. wall plate 220 x 220 mm
Example TG MD1 C80/125PP

for TopGas® classic (35,45)

C100/150 -> C80/125 PP
white coated


L = 315 - 440 mm

D = 150 mm, L = 300 mm

C80/125 L = 600 mm

if necessary:

This flue gas lead is a construction example. C80/125 L = 450 mm 2010 155
The precise requirements conform with the C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157
The Hoval engineering and installation Pipe clip for wall mounting C125 618 736
The connection situation and the dimensions to flue gas tube PP
must be ordered separately, Further components see section
see individual parts following the assembly kits.
238
Hoval supply air / flue gas system, on outside wall Part numbers
Part No.
Approval Assembly kit TG AW1 6007 999

VKF-No. Z 14603 C80/125 PP black to


L = 315 - 440 mm
3 Wall plate to wall duct 2029 322

C80/125, 220 x 220 mm
4 Wall socket Ø 150 mm L = 300 mm 2001 419

Combustion air
to wall duct
5 Outside wall support console 2004 114

Ø 125 mm incl. mounting material,
High grade steel
6 Arch T-piece C80/125 2038 104

If necessary,
an inspection T-piece 7 Outside wall-distant holder Ø 125 mm 2004 116
has to be inserted High grade steel

for roof execution
(gradiant 25 - 55° adjustable),
black coated
9 Rain keep-off rail, black coated 2018 554

(RAL 9005)

Flue gas tube PP of High grade steel
white coated

if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156
C80/125 L = 1950 mm
2010 157

This flue gas lead is a construction example. Pipe clip for wall mounting C125 618 736
local conditions and regulations. Outside wall-distant holder Ø 125 mm 2004 116
High grade steel
regulations have to be met strictly! Viton seal ring Ø 80 mm 2018 530
to flue gas tube PP
are shown on chapter “Dimensions”. Clamp tape Ø 125 mm 618 758
If an inspection T-piece with measure open Further components see section

ing is not immediately installed to the boiler following the assembly kits.

239
Hoval supply air / flue gas system, on outside wall Part numbers
Part No.
Approval Example TG AW1 C80/125 PP black

CE 0432BPR220556
C100/150 -> C80/125 PP
white coated


L = 315 - 440 mm
Combustion air
C80/125, 220 x 220 mm
5 Wall socket Ø 150 mm 2001 419

If necessary, 6 Outside wall support console 2004 114

an inspection T-piece Ø 125 mm incl. mounting material,
has to be inserted High grade steel
7 Arch T-piece C80/125 2038 104
8 Outside wall-distant holder Ø 125 mm 2004 116

High grade steel

for roof execution
(gradiant 25 - 55° adjustable),
black coated

(RAL 9005)

white coated

if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157

The precise requirements conform with the Pipe clip for wall mounting C125 618 736
Outside wall-distant holder Ø 125 mm 2004 116
The Hoval engineering and installation High grade steel
The connection situation and the dimensions to flue gas tube PP
are shown on chapter “Dimensions”. Clamp tape Ø 125 mm 618 758
ing is not immediately installed to the boiler Further components see section
connecting piece, a length element with mea following the assembly kits.

240
Hoval supply air / flue gas system on outside wall Part numbers
Part No.
Approval Example TG AW1

VKF-No. Z 14603 C80/125 PP red to


L = 315 - 440 mm

C80/125, 220 x 220 mm

Combustion air
L = 300 mm, to wall duct
5 Outside wall support Ø 125 mm incl. 2004 114

mounting material, High grade steel
6 Arch T-piece C80/125 2038 104
If necessary,
7 Outside wall-distant holder 2004 116
an inspection T-piece Ø 125 mm High grade steel
has to be inserted
for roof execution
brick-red coated
9 Rain keep-off rail brick-red coated 2018 555

(RAL 8023)

Flue gas tube PP of high grade steel,
white coated

if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157
Outside wall-distant holder Ø 125 mm 2004 116

This flue gas lead is a construction example. High grade steel
local conditions and regulations. Viton seal ring Ø 80 mm 2018 530
to flue gas tube PP
regulations have to be met strictly! Clamp tape Ø 125 mm 618 758
are shown on chapter “Dimensions”. Further components see section


241
Part No.
Approval Example TG AW1 C80/125 PP red

CE 0432BPR220556
C100/150 -> C80/125 PP
white coated

3 Length adjustment piece 2010 159

C80/125, L = 315 - 440 mm
Combustion air
C80/125, 220 x 220 mm

6 Outside wall support Ø 125 mm incl. 2004 114

If necessary, mounting material, High grade steel
has to be inserted
7 Arch T-piece C80/125 2038 104
8 Outside wall-distant holder 2004 116

Ø 125 mm High grade steel

for roof execution
brick-red coated

(RAL 8023)

Flue gas tube PP of high grade steel,
white coated

if necessary:

C80/125 L = 450 mm 2010 155
C80/125 L = 950 mm 2010 156

C80/125 L = 1950 mm 2010 157

The precise requirements conform with the Outside wall-distant holder Ø 125 mm 2004 116
local conditions and regulations. High grade steel
The Hoval engineering and installation Viton seal ring Ø 80 mm 2018 530
regulations have to be met strictly! to flue gas tube PP
The connection situation and the dimensions Clamp tape Ø 125 mm 618 758
are shown on chapter “Dimensions”. with integrated seal ring

If an inspection T-piece with measure open following the assembly kits.

242
Hoval flue gas system Dimensions
Assembly kit TG K1 E80 PP Assembly kit TG K1 E80 PP

Assembly kit TG K1 E80 Flex PP Assembly kit TG K1 E80 Flex PP
Minimum dimensions: Minimum dimensions:

A = 115 mm A = 115 mm
Lv = 170 mm Lv = 400 mm
TopGas® TopGas® TopGas® TopGas®

classic comfort classic comfort
Lv (mm) H (mm) H (mm) Lv (mm) H (mm) H (mm)
170 245 190 400 255 200
500 260 205 500 260 205
1000 285 230 1000 285 230
1500 310 255 1500 310 255
2000 335 280 2000 335 280
Assembly kit TG K1 C80/125 PP Assembly kit TG K1 C80/125 PP

Assembly kit TG K1 C80/125 Flex PP Assembly kit TG K1 C80/125 Flex PP

A = 115 mm A = 115 mm
Lv = 385 mm Lv = 500 mm

385 300 245 500 305 250
500 305 250 1000 330 275
1000 330 275 1500 355 300
1500 355 300 2000 380 325
2000 380 325
Assembly kit TG K-LAS1 C80/125 PP Assembly kit TG K-LAS1 C80/125 PP

Assembly kit TG KD-LAS1 C80/125 PP black/red Assembly kit TG KD-LAS1 C80/125 PP black/red

A = 115 mm A = 115 mm
Lv = 385 mm Lv = 500 mm

385 300 245 500 305 250
500 305 250 1000 330 275
1000 330 275 1500 355 300
1500 355 300 2000 380 325
2000 380 325
Notice
Dimensions für TopGas® (comfort+classic)
and placed below TopVal (130,160)
see chapter “gas condensing boiler”
243
Assembly kit TG MD C80/125 PP Assembly kit TG MD C80/125 PP
Minimum dimensions:
A = 115 mm
Lv = 385 mm
Lv (mm) H (mm) Minimum dimensions:

A = 115 mm
385 300 Lv = 500 mm
500 305
1000 330 Lv (mm) H (mm)
1500 355
2000 385 500 305
1000 330
1500 355
2000 385
Assembly kit TG AW1 C80/125 PP black Assembly kit TG AW1 C80/125 PP black
Assembly kit TG AW1 C80/125 PP red Assembly kit TG AW1 C80/125 PP red
Minimum dimensions:
A = 115 mm
Lv = 385 mm
TopGas® TopGas® Minimum dimensions:

classic comfort A = 115 mm
Lv (mm) H (mm) H (mm) Lv = 500 mm
385 300 245
500 305 250 TopGas® TopGas®
1000 330 275 classic comfort
1500 355 300 Lv (mm) H (mm) H (mm)
2000 385 325 500 305 250
1000 330 275
1500 355 300
2000 385 325
Assembly kit TG DHZ1 C80/125 PP black

Assembly kit TG DHZ1 C80/125 PP red
Minimum dimensions:
H = 860-980 mm
Notice
Dimensions für TopGas® (comfort+classic)
and placed below TopVal (130,160)
see chapter “gas condensing boiler.”
244
to Hoval TopGas® (35,45)
Assembly kit TG K1 E80 PP Assembly kit TG K1 C80/125 PP

Assembly kit TG K1 E80 Flex PP Assembly kit TG K1 C80/125 Flex PP

A = 115 mm A = 115 mm
Lv = 390 mm Lv = 400 mm
Lv (mm) H (mm) Lv (mm) H (mm)

390 320 400 420
500 325 500 425
1000 350 1000 450
1500 375 1500 475
2000 380 2000 500
Assembly kit TG K-LAS1 C80/125 PP Assembly kit TG AW1 C80/125 PP grey

Assembly kit TG KD-LAS1 C80/125 PP black/red Assembly kit TG AW1 C80/125 PP red

A = 115 mm A = 115 mm
Lv = 400 mm Lv = 400 mm

400 420 400 420
500 425 500 425
1000 450 1000 450
1500 475 1500 475
2000 500 2000 500
Assembly kit TG DHZ1 C80/125 PP grey

Assembly kit TG DHZ1 C80/125 PP red
Minimum dimensions:
H = 750-875 mm
All dimensions apply to both left hand

and right hand connection.
245
Hoval flue gas system Engineering
General Distant holder Condensate drain

The installation of flue ducts must be carried When installing the pipes in a shaft a spacer Condensation water accumulating in the flue
out in accordance with all local and national must be used at least every 2 metres. To pro can be drained via the boiler.
regulations and directives. vide support for the chimney stack the lowest
element must be fixed (bearing rail or pipe clip). Chimney shaft
Measure opening For a concentric chimney connection in which
Each supply and exhaust pipe must be equipped Flue gas temperature the combustion air is fed through the chimney
with a testing vent (already included in the con The Hoval flue duct systems E80 PP, E80 Flex the following minimum chimney cross-sections
struction sets). These should be placed in such PP and C80/125 PP are long-term temperature must be observed:
a way that they can conveniently be reached to resistent to 120 °C. cross-section Ø 150 x 150 mm mm for rectan
perform a measurement. gular chimneys, Ø 170 mm diameter for round
Connecting pipes chimneys.
Length adjustment Horizontal connecting pipes must be installed In determining the chimney dimensions the in
The concentric length elements should not be with an inclination of at least 50 mm per metre stallation of the spacers should be taken into
shortened. In order to obtain the desired length of their length installed in the direction of the account.
the length compensation pieces or the reducing boiler to allow free return flow of condensation With simple chimney connections a grille must
lengths should be used. The basic flue pipes water towards the boiler. The whole exhaust be installed for the purpose of back ventilation
can be reduced in length to fit. However, the system must be installed so that condensate in the shaft.
cut ends must be carefully smoothed to avoid can never collect at any point.
damage to the gas kit of the connecting piece. The flue gas lines must be secured against Sizing basis
unwanted loosening of the plug connections. The following diagrams were computed
assuming a geographic altitude of 1000 m
above sea level.
Maximum flue gas pipe length

chimney connection and flue gas pipe in chimney stack Note:
The data contained in the following dia
Assembly kit Assembly kit grams represent guide values calculated
TG Kx E80 PP TG Kx C80/125 PP at maximum output. An exact calculation
TG Kx E80 Flex PP TG Kx C80/125 Flex PP for the flue gas duct must be made on-site.
comfort (10-22) / classic(12 ,18)
Maximum effective height flue gas pipe (m)
flue gas pipe (m)
40 20
36 classic (24) 18
32 16
combi (21/18, 26/23)
28 14
classic (30) classic(24)
24 12 comfort(22)
Maximum effective height
Höhe [m]
20 10
combi (32/28) classic(18,30)
16 8 comfort(16)
12 6
8 4 classic(12)
4 2 comfort(10)
0 0
0 1 2 3 4 5 0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m) Maximum horizontal length
Anbindeleitung [m] connecting pipe (m)
flue gas pipe (m)
25
20
combi(21/18,26/23)
classic (35) 15
combi(32/28)
Höhe [m]
classic (35)
classic (45) 10
classic (45)
0
0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m) Maximum horizontal length
Anbindeleitung [m] connecting pipe (m)
The following form pieces have already Form piece in the PP-pipes
been taken into account: connecting duct flexible pipes
1 T-piece 90° for connection to the boiler and 1 sup
port arch 90° for supporting the flue pipe in the shaft, 1 arch 90° E80 2.0 m
1 component for the end of the chimney. 1 arch 45° E80 1.0 m
1 T-piece 90° E80 2.5 m
For all other form pieces in the connecting sections to 1 arch 90° C80/125 2.5 m
the chimney the following lengths must be deducted 1 arch 45° C80/125 1.5 m
from the maximum chimney heights: 1 T-piece 90° C80/125 3.0 m
246
Separate ducting of flue gas Maximum flue gas pipe length for heat- No form pieces taken into account
and combustion air ing control on roof (DHZ)/wall (MD) duct
By fitting the separator C80/125 PP -> 2 x E80 DHZ MD For all other form pieces the following lengths
PP the flue gas and the combustion air can be TopGas® classic (35): 9 m 7m must be deducted from the flue pipe lengths:
ducted separately. TopGas® classic (45): 6 m 4.5 m
TopGas® classic (12,30): 7 m 12 m 1 arch 90° C80/125 3.0 m
To determine the total length of PP flue gas TopGas® classic (18): 11 m 10 m 1 arch 45° C80/125 2.0 m
tube and combustion air duct the total lengths TopGas® classic (24): 11.5 m 10 m 1 T-piece 90° C80/125 3.5 m
can be obtained from the diagrams and calcu TopGas® comfort (10): 5 m 12 m
lated for the simple chimney installation. TopGas® comfort (16): 9 m 12 m Note:
For the remaining form pieces which have to TopGas® comfort (22): 12.5 m 10 m The data contained in the following diagrams
be installed the lengths to be removed must be TopGas® combi (21/18): 11 m 8m represent guide values calculated at maxi
read off from the table. TopGas® combi (26/23): 11 m 8m mum output. An exact calculation for the
TopGas® combi (32/28): 6 m 5m flue gas duct must be made on-site.
Maximum flue gas pipe length Flue gas system in shaft

Outside wall systems ambient air independent operation
ambient air independent operation Assembly kit
Assembly kit TG K-LAS C80/125 PP
TG AW C80/125 PP black/red TG KD-LAS C80/125 PP black/red
The connecting pipe and the vertical flue pipe in the shaft are also to
[m]flue gas pipe (m)
12 be installed concentrically in C 80/125.
10 This results in the following maximum permitted lengths for flue pipes:
comfort(22)
8
classic (35)
12
height
6
Maximum effectiveHöhe
comfort(10) 10
4
8 comfort(22)
2
6
0
comfort(16)
0 1 2 3 4 5 6 4 comfort(10)
Maximum horizontal length connecting
Anbindeleitung [m] pipe (m) classic (30)
2 classic (35)
12
0
10 combi (21/18, 26/23)
0 1 2 3 4 5 6
Maximum horizontal length connecting pipe (m)
8
classic (24)
flue gas pipe (m)
14
Höhe [m]
6 combi (32/28)
12
4 classic (12,30) 10
classic (24)
2 8
Höhe [m]
classic (18)
classic (12)
0 6
0 1 2 3 4 5 6 combi (32/28)
4 combi (21/18, 26/23)
Maximum horizontalAnbindeleitung
length[m]connecting pipe (m)
2
7 0
0 1 2 3 4 5 6
6 Anbindeleitung [m]
classic (18) Maximum horizontal length connecting pipe (m)
5
Höhe [m]
4 comfort (16)
1 T-piece and 1 90° support arch C80/125 as well as the chimney cowl
3 are included as form pieces.
2
For all other form pieces in the connecting sections to the chimney
1 the following lengths must be removed from the maximum chimney
heights:
0
0 1 2 3 4 5 6 1 arch 90° C80/125 2.5 m
Maximum horizontal length[m] connecting pipe (m)
Anbindeleitung
1 arch 45° C80/125 1.5 m
1 T-piece 90° C80/125 3.0 m
1 T-piece and 1 90° support arch C80/125 as well as the chimney cowl
are included as form pieces.
247
to Hoval TopGas® classic (35-80)
Type C100/150 PP
• Specially suited to oil and gas fired con • Specially suited to oil and gas fired con • Specially suited to oil and gas fired
densing systems. densing systems. condensing systems.
practical plug-in sleeve connection with centrically mounted in the supply pipe with angled shafts without the need for extra
Viton sealing ring for joining the individual practical plug-in sleeve connection with masonry work.
system components. Viton sealing ring for joining the individual • Flexible PP flue pipe with internal diameter
• PP: permanent temperature resistance system components. D = 100 mm with double walls to prevent
edges must be smoothed to avoid damage • Concentrically mounted supply air pipe • PP: permanent temperature resistance
to sealing. with 150 mm diameter made of steel, up to 120 °C.
white lacquer (RAL 9016).
• System components to be joined using
plug-in connectors with sealing ring and Assembly kits
clamp tape. The installation kits contain all the components
• For ambient air independent operation. shown in the drawings. All other components

regulations.
Individual parts
A detailed list of all the parts used in the flue pi
pe systems and construction sets can be found
in the section following the assembly kits.
248
Part No.
Approval Example TG K2 E100 PP

VKF-No. Z 14604 to TopGas® classic (35-80)
CE 0432BPR220556
1 Supply air grille E100 2004 168
incl. pipe, L = 115 mm, PP

E100 - 90° PP
3 Duct E100 2001 507

Ø 150 mm, L = 300 mm
4 Length element E100 2001 480

L = 450 mm PP

6 Support arch E100 - 90° PP 2001 493

If necessary, 7 Set (2 pieces) distant holder E100 2001 501
of polypropylene for tube centring
has to be inserted
in shaft; 3 sets
8 End tube E100 L = 500 mm 2001 505

to top E100
High grade steel

Combustion air for back ventilation with

if necessary

Grid to shaft
back ventilation E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
Pipe clip for fastening E100 2001 502
Set (2 pieces) distant holder E100 of 2001 501

polypropylene for centering in shaft

to flue gas tube PP





249
Part No.
Approval Example TG K2 E100 Flex PP-A

VKF-No. Z 14604 to TopGas® classic (35-80):
CE 0432BPR220556
1 Supply air grille E100 2004 168
incl. pipe, L = 115 mm, PP

E100 - 90° PP
3 Duct E100 2001 507

Ø 150 mm, L = 300 mm
4
Length element E100, L = 450 mm PP 2001 480

6 Support arch E100 - 90° PP 2001 493
7
Connection piece below E100 Flex PP 2008 135
If necessary,
8 Distant holder E100 Flex PP (1 piece) 2008 138
an inspection T-piece a distant holder must be used at least
has to be inserted every 2 metres

E100 Flex PP

High grade steel
Combustion air 11 Top part E100 for chimney end 2001 504
12 End tube E100 L = 500 mm 2001 505

to top E100
High grade steel

if necessary:
Grid to shaft
back ventilation 2001 480
Length element E100 L = 450 mm
E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
Inspection T-piece E100 Flex-PP 2008 136

to flue gas tube PP

This flue gas lead is a construction example. Price per metre
local conditions and regulations. Distant holder E100 Flex PP, 1 piece 2008 138
The Hoval engineering and installation Viton seal ring E100 Flex PP 2008 139

250
Part No.
Approval Assembly kit TG K2 C100/150 PP-A 6008 124

VKF-No. Z 14603 / 14604 to TopGas® classic (35-80):


L = 315 - 440 mm
Combustion air
3 Duct C100/150 2001 434
Ø 180 mm, L = 300 mm
If necessary,
has to be inserted
6 Support arch E100 - 90° PP 2001 493

in shaft; 3 set
8 End tube E100 L = 500 mm 2001 505

to top E100
High grade steel


if necessary:

C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
C100/150 L = 1950 mm
2015 249

This flue gas lead is a construction example. with integreted seal ring
local conditions and regulations. Length element E100 L = 450 mm 2001 480
E100 L = 950 mm 2001 481
The Hoval engineering and installation E100 L = 1950 mm 2001 482
The connection situation and the dimensions lypropylene for centering tube in shaft
Viton seal ring E100 Flex PP 2018 531
If an inspection T-piece with measure open Further components see section
ing is not immediately installed to the boiler following the assembly kits.

251
Part No.
Approval Example TG K2 C100/150 Flex PP-A

CE 0432BPR220556

3 Duct C100/150 2001 434

220 x 220 mm and scabbard tube
Ø 180 mm, L = 300 mm
4
Length element E100, L = 450 mm PP 2001 480

If necessary, Flue gas tube support in shaft
has to be inserted 6 Support arch E100 - 90° PP 2001 493
7 Connection piece below E100 Flex PP

2008 135

a distant holder must be used at least
every 2 metres
9
Mouth connection piece E100 Flex PP 2008 133

High grade steel

12 End tube E100 L = 500 mm 2001 505

to top E100
High grade steel

if necessary:

C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
C100/150 L = 1950 mm 2015 249
This flue gas lead is a construction example. Inspection T-piece E100 Flex-PP 2008 136
local conditions and regulations. Pipe clip for wall mounting C150 2001 433
The Hoval engineering and installation Clamp tape D = 150 mm 2001 444
regulations have to be met strictly! with integrated seal ring

Price per metre
connecting piece, a length element with mea Further components see section
sure opening must be planned directly at the following the assembly kits.

252
Part No.
Approval Example TG DHZ2 C100/150 PP black

CE 0432BPR220556
1 Length element C100/150 2015 252
with measure opening for flue gas
and supply air; PP

L = 315 - 440 mm

for roof execution
Ground plate 500 x 500 mm,
Combustion air black coated (RAL 9005)
4 Supply air/flue gas-roof execution 2001 438

black coated
If necessary,
has to be inserted

if necessary:


C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
C100/150 L = 1950 mm 2015 249


to flue gas tube PP aluminium





253
Part No.
Approval Example TG DHZ2 C100/150 PP red

CE 0432BPR220556
1 Length element C100/150 2015 252
with measure opening for
flue gas supply air; PP

L = 315 - 440 mm

for roof execution
Ground plate 500 x 500 mm,
Combustion air brick red coated

brick red coated
If necessary,
has to be inserted

if necessary:


C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
C100/150 L = 1950 mm 2015 249







254
Hoval supply air / flue gas system, wall duct Part numbers
C100/150 PP, Ø 100/150 mm PP
Part No.
Example TG MD2 C100/150 PP to

TopGas® classic (35-60):
1 Inspection T-piece with measure 2015 257

opening C100/150 PP

L = 315 - 440 mm

D = 180 mm, L = 300 mm

C100/150, L = 600 mm
Incl. wall plates 220 x 220 mm PP

if necessary:
C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
C100/150 L = 1950 mm 2015 249







255
Part No.
Approval Example TG AW2 C100/150 PP black

VKF-No. Z 14603 to TopGas® classic (35-80):
CE 0432BPR220556
1 Inspection-T Piece 2015 257

L = 315 - 440 mm
3 Concentrical wall duct with wall plate 2025 704

220 x 220 mm C100/150
Combustion air
white coated (RAL9016)
4 Oustide wall-support console 2025 705

Ø 150 mm incl. mounting material,
High grade steel
5 Arch T-piece C100/150 2038 105

If necessary,
an inspection T-piece 6 Outside wall-distant holder Ø 150 mm 2025 707
has to be inserted High grade steel incl. mounting material

for roof duct
(gradient 25-55° adjustable),
black coated

(RAL 9005)
9 LAS-mouth piece C100/150 2025 708

Flue gas tube PP of high grade steel
white coated (RAL 9016)

if necessary:

C100/150 L = 450 mm 2015 247
C100/150 L = 950 mm 2015 248
C100/150 L = 1950 mm 2015 249

Outside wall-distant holder 2025 707
Ø = 150 mm high grade steel
The connection situation and the dimensions following the assembly kits.


256
Assembly kit Assembly kit

TG K2 E100 PP TG K2 C100/150 PP-A
TG K2 E100 Flex PP TG K2 C100/150 Flex PP-A

A = 115 mm A = 115 mm
Lv = 390 mm Lv = 395-510 mm
H = 360 mm H = 355 mm

390 360 400 310
500 365 500 320
1000 390 1000 345
1500 415 1500 370
2000 440
All dimensions apply to both left hand

and right hand connection.
Assembly kit Assembly kit TG AW2 C100/150 PP black

TG DHZ2 C100/150 PP black
TG DHZ2 C100/150 PP red Minimum dimensions:
A = 115 mm
Lv = 400-510 mm
H = 310 mm
Lv (mm) H (mm)
Minimum dimensions: 400 310
H = 860-985 mm 500 320
1000 345
1500 370
2000 395
257

out in accordance with all local and national must be used at least every 2 metres. To pro can be drained via the boiler.
Each supply and exhaust pipe must be equipped Flue gas temperature the combustion air is fed through the chimney
with a testing vent (already included in the con The Hoval flue duct systems E100 PP, E100 the following minimum chimney cross-sections
struction sets). These should be placed in such Flex PP and C100/150 PP are long-term tem must be observed:
a way that they can conveniently be reached to perature resistent to 120 °C. cross-section 150 mm x 150 mm for rectangu
perform a measurement. lar chimneys, Ø 170 mm diameter for round
the length compensation pieces or the reducing boiler to allow free return flow of condensation With simple chimney connections a grille must
lengths should be used. The basic flue pipes water towards the boiler. The whole exhaust be installed for the purpose of back ventilation
can be reduced in length to fit. However, the system must be installed so that condensate in the shaft.
unwanted loosening of the plug connections. The following diagrams were computed as
suming a geographic altitude of 1000 m
above sea level.

Chimney connection and flue gas pipe in chimney stack Note:
Note: grams represent guide values calculated
The data contained in the following diagrams represent at maximum output. An exact calculation
guide values. An exact calculation for the flue gas duct for the flue gas duct must be made on-site.
must be made on-site.
TopGas® classic (35,45) TopGas® classic (35,45)

Assembly kit TG K2 E100 PP-A Assembly kit TG K2 C100/150 PP-A
Assembly kit TG K2 E100 Flex PP-A Assembly kit TG K2 C100/150 Flex PP-A
33
32
31
30
29
28
27
26
25
24
23
22
21
0 1 2 3 4
Maximum horizontal length connecting pipe (m) Maximum horizontal length connecting pipe (m)
TopGas® classic (60,80) TopGas® classic (60,80)

Assembly kit TG K2 E100 PP-A Assembly kit TG K2 C100/150 PP-A
Assembly kit TG K2 E100 Flex PP-A Assembly kit TG K2 C100/150 Flex PP-A
24
23
22
21
20
19
18
17
16
15
14
13
12
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5
258
1 T-piece 90° for connection to the boiler and
1 support arch 90° for supporting the flue pipe 1 arch 90° E100 2.5 m
in the shaft, 1 component for the end of the 1 arch 45° E100 1.5 m
chimney. 1 T-piece 90° E100 4.0 m
1 arch 90° C100/150 2.5 m
For all other form pieces in the connecting 1 arch 45° C100/150 1.5 m
sections to the chimney the following lengths 1 T-piece 90° C100/150 4.0 m
must be deducted from the maximum chimney
heights for TopGas® classic (35-80):
Separate ducting of flue gas Maximum flue gas pipe length for heating
and combustion air control on roof (DHZ) / wall duct (MD)
By fitting the separator C100/150 PP -> 2 x
E100 PP the flue gas and the combustion air DHZ MD
can be ducted separately. TopGas® classic (35) 16 m 14 m
TopGas® classic (45) 19 m 17 m
To determine the total length of PP flue gas TopGas® classic (60) 11 m 9m
tube and combustion air duct the total lengths TopGas® classic (80) 6 m 5m
can be obtained from the diagrams and calcu
lated for the simple chimney installation. Roof heating centre C100/150
For the remaining form pieces which have to No form pieces taken into account
be installed the lengths to be removed must
be read off from the table. For all other form pieces the following lengths
must be deducted from the flue pipe lengths:
1 arch 90° C100/150 2.5 m

1 arch 45° C100/150 1.5 m
1 T-piece 90° C100/150 3.0 m
Maximum flue gas pipe length,

Outside wall systems
Assembly TG AW2 C100/150 PP black
Note:
The data contained in the following dia 1 T-piece and 1 90° support arch C100/150
grams represent guide values calculated as well as the chimney cowl are included
at maximum output. An exact calculation as form pieces.
for the flue gas duct must be made on-site.
TopGas® classic (35-60)

classic (45)
classic (35)
classic (60)
Flue gas system in shaft This results in the following maximum

ambient air independent operation permitted lengths for flue pipes:
The connecting pipe and the vertical flue pipe 1 T-piece and 1 90° support arch C100/150
in the shaft are also to be installed concentri as well as the chimney cowl are included
cally in C100/150. as form pieces.
259
260
for Hoval UltraGas® (15-50)
Type C80/125 PP
• Specially suited to oil and gas fired condens • Specially suited to oil and gas fired condens • Specially suited to oil and gas fired
ing systems. ing systems. condensing systems.
quer (RAL 9016).
• System components to be joined using plug-
in connectors with sealing ring and clamp
Assembly kits
tape.
The installation kits contain all the components
• For ambient air independent operation.
shown in the drawings. All other components

regulations.
Individual parts
kits.
261
to Hoval UltraGas® (15-50)
E80 PP, Ø 80 mm plastic PP
Part No.
Approval Assembly kit UG K1 E80 PP 6007 284

VKF-No. Z 14604 to UltraGas® (15-50):
CE 0432BPR220556

E80 - 90° PP
3 Duct E80 2001 466

D = 150 mm, L = 300 mm

6 Support arch E80 - 90° PP 2001 455

If necessary,
an inspection T-piece 7 Set (2 pieces) distant holder E80 2001 462
has to be inserted of polypropylene for tube centering
in shaft; 3 sets
8 End tube E80 L = 500 mm 2001 465

to top part 80; high grade steel


if necessary:
Length element E80 L = 450 mm PP 2001 447

Grid to shaft Viton seal ring D = 80 mm 2018 530
back ventilation to flue gas tube PP
Grid, aluminium 619 304
to shaft back ventilation





262
E80 Flex PP, Ø 80 mm plastic PP/Flex
Part No.
Approval Assembly kit UG K1 E80 Flex PP 6007 285

CE 0432BPR220556

E80 - 90° PP
3 Duct E80 2001 466

D = 150 mm, L = 300 mm

6 Support arch E80 - 90° PP 2001 455
If necessary, 7 Connection piece below E80 Flex-PP 2008 126

has to be inserted 8 Distant holder E80 Flex-PP, 3 pieces 2008 138
9 Mouth-connection piece E80 2008 124

Flex-PP
10 Assembly cross E80 Flex-PP, 2008 125

high grade steel

12 End tube E80 L = 500 mm 2001 465


if necessary:

Grid to shaft Inspection T-piece E80 Flex-PP 2008 127
back ventilation Pipe clip for wall mounting E80 618 749
Viton seal ring D = 80 mm 2018 530
to flue gas tube PP
Wave tube E80 Flex-PP; 2008 131
Price per metre
Distant holder E80 Flex-PP, 1 piece 2008 138
Viton seal ring E80 Flex-PP 2008 130
The precise requirements conform with the Further components see section
local conditions and regulations. following the assembly kits.



263
C80/125 PP, Ø 80/125 mm plastic PP
Part No.
Approval Assembly kit UG K3 C80/125 PP 6025 139

VKF-No. Z 14603 / 14604 to UltraGas® (15-50)
CE 0432BPR220556
1 Connecting assembly kit LAS 6027 510
to UltraGas® (15 - 50) and
Boiler connection piece E80
-> C80/125 PP, L = 200 mm
2 Inspection T-piece C80/125 PP 2010 165

Combustion air with measure opening
3 Duct C80/125 618 737

Wall plate with splice 220 x 220 mm
Scabbard tube D = 150 mm,
L = 300 mm
If necessary,
an inspection T-piece 4 Length element E80 L = 450 mm PP 2001 447
has to be inserted
6 Support arch E80 - 90° PP 2001 455

in shaft; 3 sets
8 End tube E80 L = 500 mm 2001 465



if necessary:
Length element C80/125 PP L = 200 2010 154
Length adjustment piece C80/125 2010 159
L = 315 - 440 mm
Length element, can be shortened 2010 158
C80/125 PP, L = 100 - 1000 mm
This flue gas lead is a construction example. Pipe clip for wall mounting C125 618 736
regulations have to be met strictly! Length element E80 L = 950 mm PP 2001 448
are shown on chapter “Dimensions”. Set (2 pieces) distant holder E80 of po 2001 462
If an inspection T-piece with measure open Viton seal ring D = 80 mm 2018 530
sure opening must be planned directly at the Further components see
boiler connecting piece. end of this section.

must be ordered separately, Before assembly of flue gas system
see individual parts the chimney shaft must be cleaned.
264
C80/125 Flex PP, Ø 80/125 mm plastic PP/Flex
Part No.
Approval Example UG K3 C80/125 Flex PP

VKF-No. Z 14603 / 14604 to UltraGas® (15-50):
CE 0432BPR220556
1 Connecting assembly kit LAS 6027 510
to UltraGas® (15 - 50) and
-> C80/125 PP, L = 200 mm
Combustion air 2 Inspection T-piece C80/125 PP 2010 165
with measure opening
3 Duct C80/125 618 737

Scabbard tube D = 150 mm,
L = 300 mm

If necessary,
6 Support arch E80 - 90° PP 2001 455
7 Connection piece below E80 Flex-PP 2008 126
8 Distant holder E80 Flex-PP; 1 piece, 2008 138

a distant holder must be used
at least every 2 metres
9 Mouth-connection piece E80 Flex-PP 2008 124

high grade steel

12 End tube E80 L = 500 mm 2001 465


if necessary:
This flue gas lead is a construction example. L = 315 - 440 mm
The precise requirements conform with the Length element, can be shortened 2010 158
local conditions and regulations. C80/125 PP, L = 100 - 1000 mm
The Hoval engineering and installation Inspection T-piece E80 Flex-PP 2008 127
regulations have to be met strictly! Pipe clip for wall mounting C125 618 736
Wave tube E80 Flex-PP 2008 131
Price per metre
ing is not immediately installed to the boiler Distant holder E80 Flex-PP, 1 piece 2008 138
connecting piece, a length element with mea Viton seal ring E80 Flex PP 2008 130
Further components see
end of this section.
must be ordered separately, Before assembly of flue gas system
see individual parts the chimney shaft must be cleaned.
265
Part No.
Approval Example UG K3-LAS C80/125 PP

CE 0432BPR220556
1 Connection assembly kit LAS 6027 510
to UltraGas® (15-35) and
-> C80/125 PP, L = 200 mm

Combustion air with measure opening

C80/125; 220 x 220 mm
4 Wall socket D = 150 mm, 2001 419

If necessary, 5 Bearing rail E 619 303

an inspection T-piece Flue gas tube support in shaft
has to be inserted
6 Support arch C80/125 - 90° PP 2018 526

8 Top part E130 for chimney end for 2025 747

back ventilation with shaft cover

(RAL 9005)

Flue gas tube of high grade steel,
white coated

if necessary:
Grid to shaft
back ventilation L = 315 - 440 mm
C80/125 PP, L = 100 - 1000 mm
local conditions and regulations. Clamp tape D = 125 mm 618 758
The Hoval engineering and installation 2010 495
Set (2 pieces) distant holder E 130
of spring steel
The connection situation and the dimensions Viton seal ring D = 80 mm 2018 530
are shown on chapter “Dimensions”. to flue gas tube PP
If an inspection T-piece with measure open Further components see

ing is not immediately installed to the boiler end of this section.

266
Part No.
Approval Example UG KD3-LAS

VKF-No. Z 14603 C80/125 PP black,
CE 0432BPR220556 to UltraGas® (15-35):

-> C80/125 PP, L = 200 mm
Combustion air

C80/125; 220 x 220 mm
4 Wall socket D = 150 mm, 2001 419

If necessary,
6 Support arch C80/125 - 90° PP 2018 526


for roof execution
black coated
9 Rain keep-off rail black coated 2018 554

(RAL 9005)

white coated

if necessary:
Grid to shaft Length element C80/125 PP L = 450 2010 155

back ventilation Length element C80/125 PP L = 950 2010 156
L = 315 - 440 mm
This flue gas lead is a construction example. Length element, can be shortened 2010 158
The precise requirements conform with the C80/125 PP, L = 100 - 1000 mm
The connection situation and the dimensions with integrated seal ring
are shown on chapter “Dimensions”. Set (2 pieces) distant holder E 130 2010 495
of spring steel

267
Part No.
Approval Example UG KD3-LAS

VKF-No. Z 14603 C80/125 PP red,
CE 0432BPR220556 to UltraGas® (15-35):

-> C80/125 PP, L = 200 mm
Combustion air

C80/125; 220 x 220 mm
4 Wall socket D = 150 mm, 2001 419

If necessary,
6 Support arch C80/125 - 90° PP 2018 526


for roof duct
brick-red coated

(RAL 8023)

white coated

if necessary:
Grid to shaft
back ventilation Length element C80/125 PP L = 950 2010 156
L = 315 - 440 mm
This flue gas lead is a construction example. Length element, can be shortened 2010 158
The precise requirements conform with the C80/125 PP, L = 100 - 1000 mm
are shown on chapter “Dimensions”. Set (2 pieces) distant holder E 130 2010 495
of spring steel

268
Part No.
Approval Example UG AW3 C80/125 PP black

CE 0432BPR220556
-> C80/125 PP, L = 200 mm

Combustion air
C80/125; 220 x 220 mm
4 Wall socket D = 150 mm, 2001 419

If necessary,
an inspection T-piece 5 Outside wall support console 2004 114
has to be inserted D = 125 mm incl. mounting material;
high grade steel
6 Arch T-piece C80/125 PP 2038 104
7 Outside wall distant holder 2004 116

D = 125 mm; high grade steel

for roof duct
black coated

(RAL 9005)

white coated

if necessary:
L = 315 - 440 mm
This flue gas lead is a construction example. C80/125 PP, L = 100 - 1000 mm
The precise requirements conform with the Inspection T-piece C80/125 PP 2010 164
The connection situation and the dimensions Outside wall distant holder 2004 116
are shown on chapter “Dimensions”. D = 125 mm spring steel
If an inspection T-piece with measure open to flue gas tube PP

269
Part No.
Approval Example UG AW3 C80/125 PP red

CE 0432BPR220556
-> C80/125 PP, L = 200 mm

Combustion air 3 Wall plate to wall duct 2029 322
C80/125; 220 x 220 mm
4 Wall socket D = 150 mm, L = 300 mm 2001 419

to wall duct
If necessary,
5 Outside wall support console 2004 114
has to be inserted D = 125 mm incl. mounting material;
high grade steel
6 Arch T-piece C80/125 PP 2038 104

D = 125 mm; high grade steel

for roof duct
brick-red coated
9 Rain keep-off rail, brick-red coated 2018 555

(RAL 8023)

white coated

if necessary:
L = 315 - 440 mm
C80/125 PP L = 100-1000 mm
local conditions and regulations. Inspection T-piece C80/125 PP 2010 164
The connection situation and the dimensions Outside wall distant holder 2004 116
are shown on chapter “Dimensions”. D = 125 mm high grade steel
If an inspection T-piece with measure open to flue gas tube PP

270
Assembly kit UG K1 E80 PP Assembly kit UG K3 C80/125 PP

Assembly kit UG K1 E80 Flex PP Assembly kit UG K3 C80/125 Flex PP
Minimum Minimum
dimensions: dimensions:
A = 520 mm A = 750 mm
Lv = 410 mm Lv = 410 mm
B = 540 mm B = 760 mm
Lv (mm) B (mm) Lv (mm) B (mm)

500 545 500 775
1000 570 1000 800
1500 595 1500 825
2000 620 2000 850
Dimensions apply Dimensions apply

to both left-hand to both left-hand
and right-hand and right-hand
installation. installation.
Assembly kit UG K3 LAS C80/125 PP Assembly kit UG AW3 C80/125 PP black

Assembly kit UG KD3 LAS C80/125 PP black/red Assembly kit UG AW3 C80/125 PP red
Minimum Minimum
dimensions: dimensions:
A = 750 mm A = 750 mm
Lv = 410 mm Lv = 410 mm
B = 770 mm B = 770 mm

500 775 500 775
1000 800 1000 800
1500 825 1500 825
2000 850 2000 850

271

out in accordance with all local and national must be used at least every 2 metres. To pro gas pipe can be drained via the boiler.
Each supply and exhaust pipe must be equip Flue gas temperature the combustion air is fed through the chimney
ped with a testing vent (already included in the The Hoval flue duct systems E80 PP, E80 the following minimum chimney cross-sections
construction sets). These should be placed Flex PP and C80/125 PP are long-term must be observed:
in such a way that they can conveniently be temperature resistent to 120 °C. cross-section Ø 150 x 150 mm for rectangular
reached to perform a measurement. chimneys, Ø 170 mm diameter for round chim
Connecting pipes neys.
the length compensation pieces or the reduc boiler to allow free return flow of condensation With simple chimney connections a grille must
ing lengths should be used. The basic flue pip water towards the boiler. The whole exhaust be installed for the purpose of back ventilation
es can be reduced in length to fit. However, the system must be installed so that condensate in the shaft.
above sea level.

chimney connection and flue gas pipe in chimney stack Note:
grams represent guide values calculated
at maximum output. An exact calculation

UG K E80 PP UG K C80/125 PP
UG K E80 Flex PP UG K C80/125 Flex PP
40 26
36 UltraGas® (15-27) 24
22
UltraGas® (35)
32
UltraGas® (35) 20
UltraGas® (27)
28 18
24 16
14
20
12
16 UltraGas® (20)
10
12 UltraGas® (50) 8
UltraGas® (15)
6
8
4 UltraGas® (50)
4 2
0 0
0 1 2 3 4 5 0 1 2 3 4 5 6
1 arch 90° C80/125 2.5 m
For all other form pieces in the connecting sec 1 arch 45° C80/125 1.5 m
tions to the chimney the following lengths must 1 T-piece 90° C80/125 3.0 m
be deducted from the maximum chimney heights:
272
Separate ducting of flue gas Note:

and combustion air The data contained in the following diagrams
By fitting the separator C80/125 PP -> 2 x E80 represent guide values. An exact calculation
PP the flue gas and the combustion air can be for the flue gas duct must be made on-site.
ducted separately.
To determine the total length of PP flue gas

tube and combustion air duct the total lengths
lated for the simple chimney installation.
For the remaining form pieces which have to
be installed the lengths to be removed must
be read off from the table.
Maximum flue gas pipe length Flue gas system in shaft

Outside wall systems ambient air independent operation
UG AW C80/125 PP black/red UG K-LAS C80/125 PP
UG KD-LAS C80/125 PP black/red
Note: The connecting pipe and the vertical flue pipe in the shaft
The data contained in the following dia are to be installed concentrically in C 80/125.
at maximum output. An exact calculation This results in the following maximum permitted lengths
for the flue gas duct must be made on-site. for flue pipes:
12 24
22
10 20 UltraGas® (35)
UltraGas (35)
®
UltraGas® (27)
18
8 16
14 UltraGas® (27)
6 UltraGas (20)
® 12
10
4 8
UltraGas® (20)
6
2
UltraGas (15)
®
4
2 UltraGas® (15)
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
1 T-piece and 1 90° support arch C80/125 1 T-piece and 1 90° support arch C80/125
as well as the chimney cowl are included as well as the chimney cowl are included
as form pieces. as form pieces.
For all other form pieces in the connecting sec

tions to the chimney the following lengths must
be removed from the maximum chimney heights:
1 arch 90° C80/125 2.5 m

1 arch 45° C80/125 1.5 m
1 T-piece 90° C80/125 3.0 m
273
Type C100/150 PP
• Specially suited to oil and gas fired con • Specially suited to oil and gas fired con • Specially suited to oil and gas fired
densing systems. densing systems. condensing systems.
quer (RAL 9016).
• System components to be joined using
plug-in connectors with sealing ring and
clamp tape.
Assembly kits
The installation kits contain all the components
• For ambient air independent operation.
shown in the drawings. All other components

regulations.
Individual parts
kits.
274
to Hoval UltraGas® (35,50)
Part No.
Approval Example UG K E100 PP

VKF No. Z 14604 to UltraGas® (35,50):
CE 0432BPR220556
1 Adapter piece E80 - E100 PP 2018 532

L = 450 mm PP

E100 - 90° PP
4 Duct E100 2001 507

D = 150 mm, L = 300 mm

has to be inserted
7 Support arch E100 - 90° PP 2001 493

in shaft
9 End tube E100 L = 500 mm 2001 505

to top part 100 high grade steel


if necessary:

E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
Pipe clip for attachment E100 2001 502

Grid to shaft
back ventilation Set (2 pieces) distant holder E100 of po 2001 501

to flue gas tube





275
Part No.
Approval Example UG K E100 Flex PP

CE 0432BPR220556
1 Adapter piece E80 - E100 PP 2018 532

L = 450 mm PP
3 T-Stück mit Messöffnung 2004 169

E100 - 90° PP
4 Duct E100 2001 507

D = 150 mm, L = 300 mm

L = 450 mm PP
If necessary,
7 Support arch E100 - 90° PP 2001 493
8 Connection piece below E100 2008 135

Flex-PP
9 Distant holder E100 Flex-PP, 2008 138

1 piece, a distant holder must be
used at least every 2 metres

Flex-PP

high grade steel

13 End tube E100 L = 500 mm 2001 505

to top part E100, high grade steel
Grid to shaft
back ventilation

if necessary:

E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
The precise requirements conform with the Inspection T-piece E100 Flex-PP 2008 136
to flue gas tube
The connection situation and the dimensions Wave tube E100 Flex PP 2008 140
are shown on chapter “Dimensions”. Price per metre
If an inspection T-piece with measure open Distant holder E100 Flex PP, 1 piece 2008 138

276
Part No.
Approval Example UG K3 C100/150PP

VKF No. Z 14603 / 14604 to UltraGas® (35,50):
CE 0432BPR220556
to UltraGas® (35,50) and
Boiler connection piece
E80 -> C80/ 125 PP, L = 200
2 Adapter piece C80/125 -> C100/150 2018 533

Combustion air
4 Duct C100/150 2001 434

If necessary, and scabbard tube
an inspection T-piece Ø 180 mm, L = 300 mm
has to be inserted
L = 450 mm PP

7 Support arch E100 - 90° PP 2001 493

in shaft
9 End tube E100 L = 500 mm 2001 505

to top part E100; high grade steel
10 Top part 100 for chimney end for 2001 504

back ventilation 385 x 385 mm,

if necessary:
Length element C100/150 PP L = 200 mm 2015 246

C100/150 PP L = 450 mm 2015 247
C100/150 PP L = 950 mm 2015 248

C100/150 PP L = 1950 mm 2015 249
Length adjustment piece C100/150 PP 2015 251

L = 315 - 440 mm

C100/150 PP, L = 100 - 1000 mm
The precise requirements conform with the Inspection T-piece E100 - 90° 2001 497
The connection situation and the dimensions Length element E100 = 450 mm 2001 480
Length element E100 = 950 mm 2001 481
If an inspection T-piece with measure open 2001 482
Length element E100 = 1950 mm
connecting piece, a length element with mea Set (2 pieces) E100 of polypropylene 2001 501
sure opening must be planned directly at the for tube centering in shaft
to flue gas tube
must be ordered separately, Further components see
see individual parts end of this section.
277
Part No.
Approval Example UG K3 C100/150 Flex PP

VKF No. Z 14603 / 14604 to UltraGas® (35,50):
CE 0432BPR220556
boiler connection piece
E80 -> C80/125 PP, L = 200
Combustion air 2 Adapter piece C80/125 -> C100/150 2018 533

4 Duct C100/150 2001 434

and casing tube
Ø 180 mm, L = 300 mm
If necessary,
an inspection T-piece 5 Length element E100, L = 450 mm, PP
2001 480
has to be inserted
7 Support arch E100 - 90°, PP 2001 493
8
Connection piece below E100 Flex PP 2008 135

a distant holder must be used at least
every 2 metres

E100 Flex PP

high grade steel

13 End tube E100, L = 500 mm 2001 505

to top E100, high grade steel

if necessary:

C100/150 PP L = 450 mm 2015 247
C100/150 PP L = 950 mm 2015 248

C100/150 PP L = 1950 mm 2015 249
The precise requirements conform with the Length adjustment piece C100/150 PP 2015 251
local conditions and regulations. L = 315 - 440 mm
The Hoval engineering and installation Length element, can be shortened 2015 250
regulations have to be met strictly! C100/150 PP, L = 100 - 1000 mm
The connection situation and the dimensions Inspection T-piece E100 Flex-PP 2008 136
If an inspection T-piece with measure open Clamp tape D = 150 mm 2001 444
ing is not immediately installed to the boiler with integrated seal ring
sure opening must be planned directly at the Wave tube E100 Flex PP 2008 140
boiler connecting piece. Price per metre
Distant holder E100 Flex PP (1 piece) 2008 138

Approval sticker incl. working drawings Viton seal ring E100 Flex PP 2008 139
see individual parts Further components see end of this section.
278
Part No.
Approval Example UG AW C100/150 PP black,

CE 0432BPR220556
boiler connection piece
E80 -> C80/125 PP, L = 200
Combustion air 2 Adapter piece C80/125 -> C100/150 2018 533

4 Concentric wall duct with wall plate 2025 704

220 x 220 mm C100/150
5 Outside wall distant holder Ø 150 mm 2025 705

incl. mounting material,
If necessary, high grade steel
has to be inserted 6 Arch T-piece C100/150 2038 105

Ø 150 mm stainless steel

for roof execution
ground plate 500 x 500 mm

(RAL 9005)

white coated

if necessary:

C100/150 PP L = 450 mm 2015 247
C100/150 PP L = 950 mm 2015 248

C100/150 PP L = 1950 mm 2015 249

L = 315 - 440 mm

This flue gas lead is a construction example. C100/150 PP, L = 100 - 1000 mm
are shown on chapter “Dimensions”. Outside wall distant holder 2025 707
Ø 150 mm, stainless steel
If an inspection T-piece with measure open Viton seal ring Ø 100 mm 2018 531
ing is not immediately installed to the boiler to flue gas tube

279
Part No.
Approval Assembly kit UG K E100 PP 6002 996

VKF-No. Z 14604 to UltraGas® (70,100):
1 Air supply grille E100 2004 168

incl. tube, L = 115 mm, PP

E100 - 90° PP
3 Duct E100 2001 507

with seal ring and scabbard tube
Ø 150 mm, L = 300 mm

has to be inserted
6 Support arch E100 - 90° PP 2001 493

in shaft; 3 sets
8 End tube E100 L = 500 mm 2001 505

Combustion air

Grid to shaft if necessary:
back ventilation
E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
Inspection T-piece E100-90° 2001 497
Set (2 pieces) distant holder E100 of 2001 501

polypropylene for centering tube in shaft

to flue gas tube





280
Part No.
Approval Example UG K E100 Flex PP

VKF-No. Z 14604 to UltraGas® (70,100):
CE 0432BPR220556
1 Air supply grille E100 2004 168
incl. tube, L = 115 mm, PP

E100 - 90° PP
3 Duct E100 2001 507

with seal ring and scabbard tube
Ø 150 mm, L = 300 mm

If necessary,
L = 450 mm PP
has to be inserted 5 Bearing rail E 619 303
6 Support arch E100 - 90° PP 2001 493
7 Connection pice below E100 Flex PP 2008 135
8 Distant holder E100 Flex PP 2008 138

(1 piece) a distant holder must
9 Mouth-connection piece 2008 133

E100 Flex PP
Combustion air
high grade steel

12 End tube E100 L = 500 mm 2001 505

Grid to shaft
back ventilation
if necessary:

E100 L = 950 mm 2001 481
E100 L = 1950 mm 2001 482
Inspection T-piece E100 Flex-PP 2008 136

to flue gas tube

Price per metre
The precise requirements conform with the Distant holder E100 Flex PP, 1 piece 2008 138
The Hoval engineering and installation Further components see section
regulations have to be met strictly! following the assembly kits.


281
to Hoval UltraGas® (70)
Part No.
Approval Assembly kit UG K3 C100/150 PP 6008 124

VKF-No. Z 14603 / 14604 to UltraGas® (70):

22 2 Length adjustment piece C100/150 2015 251

L = 315 - 440 mm
Combustion air
3 Duct C100/150 2001 434
and scabbard tube
Ø 180 mm, L = 300 mm
If necessary,
has to be inserted
6 Support arch E100 - 90° PP 2001 493

of polypropylene for centering tube
in shaft; 3 sets
8 End tube E100, L = 500 mm 2001 505



if necessary:

C100/150 PP L = 450 mm 2015 247
C100/150 PP L = 950 mm 2015 248
C100/150 PP L = 1950 mm
2015 249

Length element E100 = 450 mm 2001 480

This flue gas lead is a construction example. E100 = 950 mm 2001 481
The precise requirements conform with the E100 = 1950 mm 2001 482
The Hoval engineering and installation lypropylene for centering tube in shaft
The connection situation and the dimensions for flue gas tube

282
Part No.
Approval Example UG K C100/150 Flex PP

VKF No. Z 14603 / 14604 to UltraGas® (70):
CE 0432BPR220556

Combustion air
L = 315 - 440 mm
3 Duct C100/150 2001 434

and scabbard tube
If necessary, Ø 180 mm, L = 300 mm
has to be inserted 4 Length element E100, 2001 480
L = 450 mm PP

6 Support arch E100 - 90° PP 2001 493
7 Connection piece below E100 2008 135

Flex PP
8 Distant holder E100 Flex PP 2008 138

(1 piece) a distant holder must

Flex PP

high grade steel

12 End tube E100, L = 500 mm 2001 505

to top part E100 PP, high grade steel

if necessary:

C100/150 PP L = 450 mm 2015 247
C100/150 PP L = 950 mm 2015 248
C100/150 PP L = 1950 mm
2015 249
The precise requirements conform with the Inspection T-piece E100 Flex-PP 2008 136
The connection situation and the dimensions Wave tube E100 Flex PP 2008 140
are shown on chapter “Dimensions”. Price per metre

ing is not immediately installed to the boiler Viton seal ring E100 Flex PP 2008 139
sure opening must be planned directly at the Further components see section
boiler connecting piece. following the assembly kits.

283
Part No.
Approval Example UG AW C100/150 PP black

VKF No. Z 14603 to UltraGas® (70):
CE 0432BPR220556
1 Inspection T-piece with measure 2015 257
opening C100/150 PP

L = 315-440 mm
3 Concentric wall lead-through 2025 704

Combustion air C100/150 with 2 wall plates
220 x 220 mm, white coated
(RAL 9016)

Ø 150 mm, incl. mounting material,
high steel grade
If necessary,
an inspection T-piece 5 Arch T-piece C100/150 2038 105
has to be inserted
Ø 150 mm high grade steel

for roof duct
black coated

(RAL 9005)

flue gas tube of high grade steel,
white coated

if necessary:

C100/150 PP L = 450 mm 2015 247
C100/150 PP L = 950 mm 2015 248
C100/150 PP L = 1950 mm
2015 249

The precise requirements conform with the Outside-distant holder Ø 150 mm 2025 707
local conditions and regulations. High grade steel
The Hoval engineering and installation Viton seal ring Ø 100 mm 2018 531
regulations have to be met strictly! to flue gas tube



284
Assembly kit UG K E100 PP

Assembly kit UG K E100 Flex PP
UltraGas® (35,50)
Minimum dimensions:
A = 520 mm
Lv = 410 mm
H = 540 mm
Lv (mm) B (mm)
500 555
1000 580
1500 605
2000 630
Dimensions apply
to both left-hand
and right-hand
installation.
Assembly kit UG K3 C100/150 PP Assembly kit UG AW3 C80/150 PP black

Assembly kit UG K3 C100/150 Flex PP Assembly kit UG AW3 C80/150 PP red
UltraGas® (35,50) UltraGas® (35,50)

A = 880 mm A = 740 mm
Lv = 410 mm Lv = 360 mm
H = 900 mm H = 900 mm

500 905 500 865
1000 930 1000 890
1500 955 1500 915
2000 980 2000 940

285
Assembly kit UG K E100 PP Assembly kit UG K E100 PP

Assembly kit UG K E100 Flex PP Assembly kit UG K E100 Flex PP
UltraGas® (70,100) UltraGas® (70,100)

A = 115 mm A = 115 mm
Lv = 280 mm Lv = 700 mm
H = 1940 mm H = 1960 mm
Lv (mm) B (mm) Lv (mm) B* (mm)

280 1940 700 1960
500 1950 1000 1975
1000 1975 1500 2000
1500 2000 2000 2025
2000 2025
* Dimension B without
air supply grille less
ened by 115 mm
Assembly kit UG K C100/150 PP Assembly kit UG K C100/150 PP

Assembly kit UG K1 C100/150 Flex PP Assembly kit UG K C100/150 Flex PP
UltraGas® (70) UltraGas® (70)

A = 115 mm A = 115 mm
Lv = 320 mm Lv = 700 mm
H = 1840 mm H = 1860 mm

320 1840 700 1860
500 1850 1000 1875
1000 1875 1500 1900
1500 1900 2000 1925
2000 1925
286
Assembly kit UG AW C100/150 PP black Assembly kit UG AW C100/150 PP black
UltraGas® (70)
Minimum
dimensions:
A = 115 mm
Lv = 320 mm
H = 1840 mm
UltraGas® (70)
Lv (mm) H (mm) Minimum
dimensions:
320 1840 A = 115 mm
500 1850 Lv = 700 mm
1000 1875 H = 1860 mm
1500 1900
2000 1925 Lv (mm) H (mm)
700 1860
1000 1875
1500 1900
2000 1925
287

out in accordance with all local and national must be used at least every 2 metres. To pro gas pipe can be drained via the boiler.
Each supply and exhaust pipe must be equip Flue gas temperature the combustion air is fed through the chimney
ped with a testing vent (already included in the The Hoval flue duct systems E100 PP, E100 the following minimum chimney cross-sections
construction sets). These should be placed Flex PP and C100/150 PP are long-term must be observed:
in such a way that they can conveniently be temperature resistent to 120 °C. cross-section 150 mm x 150 mm for rectangu
reached to perform a measurement. lar chimneys, Ø 170 mm diameter for round
the length compensation pieces or the reduc boiler to allow free return flow of condensation With simple chimney connections a grille must
ing lengths should be used. The basic flue pip water towards the boiler. The whole exhaust be installed for the purpose of back ventilation
es can be reduced in length to fit. However, the system must be installed so that condensate in the shaft.
above sea level.

Chimney connection and flue gas pipe in chimney stack
Note:
UltraGas® (35-100) UltraGas® (35-70)

Assembly kit UG K E100 PP Assembly kit/ Example UG K3 C100/150 PP
Example UG K E100 Flex PP Example UG K3 C100/150 Flex PP
Höhe [m]flue gas pipe (m)
flue gas pipe (m)
40 24
UltraGas(50)
35 UltraGas(35) /
UltraGas(50) 20
UltraGas(35)
30
UltraGas(70) 16
25
Höhe [m]
12
20 UltraGas(70)
UltraGas(100)
15 8
10
4
5
0
0 0 1 2 3 4 5 6
0 1 2 3 4 5 6 Maximum horizontal length connecting pipe (m)
Anbindeleitung [m]

Anbindeleitung [m]
1 arch 90° C100/150 2.5 m
For all other form pieces in the connecting sec 1 arch 45° C100/150 1.5 m
tions to the chimney the following lengths must 1 T-piece 90° C100/150 4.0 m
be deducted from the maximum chimney
heights for UltraGas® (35-100)
288
Separate ducting of flue gas

and combustion air
By fitting the separator C100/150 PP -> 2 x
E100 PP the flue gas and the combustion air
can be ducted separately.
To determine the total length of PP flue gas

tube and combustion air duct the total lengths
lated for the simple chimney installation.
For the remaining form pieces which have to
be installed the lengths to be removed must be
read off from the table.
Maximum flue gas pipe length,

Out wall systems
Example UG AW C100/150 PP black
Note:
UltraGas® (35-70)
flue gas pipe (m)
16
14
UltraGas® (50)
12
10
UltraGas® (35)
Höhe [m]
6
UltraGas® (70)
4
0
0 1 2 3 4 5 6
Maximum horizontal length[m]connecting pipe (m)
Anbindeleitung
1 T-piece and 1 90° Support arch C80/125 UltraGas® (35-90)

as well as the chimney cowl are included 1 arch 90° C 100/150 2.0 m
as form pieces. 1 arch 45° C 100/150 1.0 m
1 T-piece 90° C 100/150 2.5 m
For all other form pieces in the connecting sec
tions to the chimney the following lengths must
be removed from the maximum chimney heights:
289
Hoval flue gas system DN 130, DN 150, DN 200 Description
Flue gas system Examples Individual parts

Type E130, E150 and E200 PP
• Flue gas system in precast construction The gas outlet shown in the drawing is intend A detailed list of all the parts used in the flue
method for quick installation. ed as an example of a possible installation. In pipe systems and construction sets can be
• Specially suited to oil and gas fired practice the configuration must be adapted to found in the section following the assembly
condensing systems. the individual situation, taking account of local kits.
• Pipe for flue gas made of plastic PP with regulations.
practical plug-in sleeve connection with
Viton sealing ring for joining the individual
system components.
• PP: permanent temperature resistance
up to 120 °C.
• All long elements can be shortened. The cut
edges must be smoothed to avoid damage
to sealing.
290
Hoval flue gas system DN 130 Part numbers
E130, Ø 130 mm PP
Part No.
Approval Examples to
VKF-No. Z 14604 UltraGas® (125-150):
CE 0432BPR220556
1 Connection seal with 2029 956
clamping flanges D150
2 Length element E150 PP as required
3 Reducing part E150 -> E130 PP 2025 718
4 Inspection T-piece with 2025 758

measure opening E130 PP
6 Wall duct E130 PP 2010 494

220 x 220 mm, casing tube
If necessary, D = 180 mm, L = 300 mm
8 Support arch E130 - 90° 2025 743
9 Distant holder E130 2010 495

Set (2 pieces) of spring steel
10 Muzzle pipe E130 high grade steel 2025 756
11 Top part E130 PP aluminium for 2025 747

Combustion air chimney end for back ventilation
with shaft cover
Grid to shaft
back ventilation

if necessary:

E130 L = 1000 mm 2025 721
E130 L = 2000 mm 2025 722
Pipe clip E130 for wall mounting 2010 496
Distant holder E130, 2 pieces 2010 495
Viton seal ring brown Ø 130 mm 2025 749




291
E150, Ø 150 mm PP
Part No.
VKF-No. Z 14604 UltraGas® (125-150):
CE 0432BPR220556
1 Connection seal with 2029 956
2 Length element with measure 2025 753

opening E150 PP L = 250 mm

with measure opening E150 PP
5 Wall duct E150 PP 2010 512

220 x 220 mm, duct tube
If necessary, D = 200 mm, L = 300 mm
7 Support arch E150 - 90° 2025 744

10 Top part E150 PP aluminium for 2025 748

Combustion air
chimney end for back ventilation
with shaft cove
Grid to shaft
back ventilation

if necessary:

E150 L = 950 mm 2025 735
E150 L = 1950 mm 2025 736

for wall mounting
Distant holder E150 2010 506




292
E200, Ø 200 mm PP
Part No.
VKF-No. Z 14604 UltraGas® (200-300):
CE 0432BPR220556
1 Flue gas connection D200 6021 252
clamping flanges with seal D200
2 Length element with measure 2035 940

opening E200 PP L = 250 mm

with measure opening E200 PP
5 Wall duct E200 PP 2035 949

Wall plate with splice 300 x 300 mm,
casing tube D = 250 mm, L = 300 mm
has to be inserted
7 Support arch E200 - 90° 2035 943

10 Top part E200 aluminium for 2035 946

chimney end for back ventilation
with shaft cover
Combustion air
Grid to shaft
back ventilation

if necessary:

E200 L = 1000 mm 2035 938
Pipe clip E200 for wall mounting 2035 948
Distant holder E200 2035 945




293
General Distant holder Chimney shaft

The installation of flue ducts must be carried When installing the pipes in a shaft a spacer The following minimum chimney cross-sections
out in accordance with all local and national must be used at least every 2 metres. To pro must be observed:
element must be fixed (bearing rail or pipe clip). D = 130 mm
Measure opening 180 x 180 mm for rectangular chimneys,
Each supply and exhaust pipe must be equip Flue gas temperature Ø 200 diameter for round chimneys
ped with a testing vent (already included in the The Hoval flue duct systems term temperature D = 150 mm
construction sets). These should be placed in resistent to 120 °C 200 x 200 mm for rectangular chimneys,
such a way that they can conveniently be re Ø 225 diameter for round chimneys
ached to perform a measurement. Connecting pipelines D = 200 mm
Horizontal connecting pipes must be installed 250 x 250 mm for rectangular chimneys,
Length adjustment with an inclination of at least 50 mm per metre Ø 280 for round chimneys
The basic flue pipes can be reduced in length of their length installed in the direction of the
to fit. However, the cut ends must be carefully boiler to allow free return flow of condensation In determining the chimney dimensions the in
smoothed to avoid damage to the gas kit of water towards the boiler. The whole exhaust stallation of the spacers should be taken into
the connecting piece. system must be installed so that condensate account.
can never collect at any point.
The flue gas lines must be secured against With simple chimney connections a grille must
unwanted loosening of the plug connections. be installed for the purpose of back ventilation
in the shaft.
Condensate drain
Condensation water accumulating in the Sizing basis
flue gas pipe can be drained via the boiler. The following table was computed assuming a
geographic altitude of 1000 m above sea level.
Maximum flue gas duct length as per usage examples

Chimney connection and flue gas duct in chimney stack
Flue gas duct dimensions
Boiler Smooth flue gas line Number of bows 90° (flue gas + air supply)
Type Flue gas dim. Dimension Pipe diameter mm Total pipe length in m (flue gas + air supply)
UltraGas® inside DN outside inside 1 2 3 4 1)
(125) 155 130 130 127 24 23 22 21

(150) 155 15 14 13 12
(125) 155 150 150 147 44 44 44 44

(150) 155 44 44 44 44
(200) 202 2) 200 3) 200 196 50 50 50 50

(250) 202 2) 50 50 50 50
(300) 202 2) 50 50 50 50
1)
With 4 bends or more the feed pressure total at the combustion air/flue gas pipe is to be reduced by 30 %
and calculation and individual planning of the flue gas ducting is necessary.
2)
Special flue gas connection D200, see example.
The first 1.5 m of the flue gas pipe must lead straight upward (without bend).
3)
The vertical length of the flue gas system DN 200 must not exceed 25 m due to the weight load on the support arch.

Notes
• The data contained in the table represent
guide values calculated at maximum out
put. An exact calculation for the flue gas
duct must be made on-site.
• The first 2 m of the flue gas line must be
configured with the same dimension as
the flue gas connector, after which the
size of the flue gas system can be se
lected according to the table above.
294
Hoval supply air / flue gas system, individual parts Part numbers
Part No.
Exhaust and supply Ø 80 mm diameter PP

pipe including handy sleeve coupling and dou
ble sealing ring for connecting the individual
system components. Long term temperature
resistance to 120° C.
All long elements can be shortened. The cut

to gas kit.
Length element E80 PP

L = 450 mm 2001 447
L = 950 mm 2001 448
L = 1950 mm 2001 449
Air supply grille E80 PP 2004 102

incl. tube L = 115 mm
D2
50
Adapter piece E80 -> E100 PP 2018 532

110
D1
Reducing part E100 PP -> E80 PP 2015 245
Length element E80 PP 2001 451

L = 200 mm
DN32
Condensate drain E80 PP 2001 899

180
horizontal/vertical
DN80
295
Part No.
Arch E80 - 90° PP 2001 452
Arch E80 - 45° PP 2001 453
Arch E80 - 30° PP 2001 454
Arch E80 - 15° PP 2003 674
Support arch E80 - 90° PP 2001 455
Bearing rail E 619 303

253
T-piece E80 - 90° PP 2001 457

87-90° with measure opening
DN 80
202
Inspection T-piece E80 - 90° PP 2001 458

87-90°
DN 80
296
Part No.
T-piece E80 - 90° PP 2001 460

as condensate drain
DN80
87-90° (incl. condensate pan)
250
DN32
250

300
Set (2 pieces) 2001 462

Distant holder E80
for tube centering
Pipe clip E80 618 749

for wall mounting
DN 80
Top part 80 PP for chimney end black 2001 464

Fuse wire
Sicherungsdraht
(385 x 385 mm); clamp tape and seal ring
DN 80
Top part E 80 for chimney end, 2038 106

of aluminium
232 ±10

162
(Ø 400 mm); clamp tape and seal ring
400 ±10
End tube E80 2001 465

to top part E 80, L = 500 mm
High grade steel
297
Part No.
Duct E80 2001 466

consisting of wall plate
(220 x 220 mm) with seal ring and duct tube
(Ø 150 mm, L = 300 mm)
Wall socket 2001 419

Ø 150 mm, L = 300 mm
for wall duct
Siphon for condensate removal 2001 471

Ø 32 mm
Condensate removal set 2001 472

Ø 32 mm, 2 arches 90°,
tube L = 500 mm
Viton seal ring E80 2018 530

for PP flue gas tube
81 ±0,6
Flue gas system dummy plug-in sleeve 2056 797

50 ±2
D80/PP H = 50
2
Measure opening cap grey ½″ 2060 814
Approval stickers 6009 755

consisting of the following approval stickers
(contained in a pouch):
- Flue gas tube PP Switzerland
- Flue gas tube PP Germany
- Flue gas tube PP Austria
- Approval notice and working drawings
298
Part No.
Double walled, flexible PP flue pipe, internal

diameter 80 mm, with handy hose connector
including Viton sealing rings for connecting the
individual system components. Long term tem
perature resistent to 120 °C.
Can easily be combined with the flue system
type E80 PP.
Example K E80 Flex-PP


L = 450 mm PP

3 Support arch E80 - 90°, PP 2001 455
4 Connection piece below 2008 126

E80 Flex-PP
5 Distant holder E80 Flex-PP, 1 piece 2008 138
6 Mouth-Connection piece 2008 124

E80 Flex-PP

high grade steel
8 Top part 80 for chimney end for 2001 464

back ventilation with shaft cover
(400 x 400 mm),
9 End tube E80 L = 500 mm 2001 465

to top part E80
High grade steel

Metre ware
Price per metre
Max. length per bundle: 50 m
99
55
87
°-9 Inspection T-piece 2008 127
80
220
0°
E80 Flex-PP
55
119
Connection piece E80 Flex-PP 2008 128

299
Part No.
Flue gas pipe Ø 80 mm PP, concentrically

mounted in the supply pipe with practical plug-
in sleeve connection with Viton sealing ring
for joining the individual system components.
Long term temperature resistance to 120° C.
Concentrically mounted supply air pipe with

125 mm diameter, made of galvanised sheet
steel, white coated (RAL 9016). System com
ponents to be joined using plug-in connectors
with sealing ring and clamp tape.
Connection set for ambient air 6027 510

independent operation without
sound absorber
for UltraOil® (16-35),
UltraGas® (15-50), MultiJet® (20,25)
Consisting of:
corrugated pipe Ø 50 mm for
combustion air supply to burner.
Concentric boiler connection piece
E80 -> C80/125 PP for flue gas
and supply air.
Necessary if no Hoval
LAS flue gas system is used.
DN125
DN80
Boiler connection piece 2009 694

55
70
C80/110 -> C80/125 PP

0,7
170
2,2
and supply air
to MultiJet® (12,16)
5 20
DN80
DN110
Adapter ring C80/110 -> C80/125 5015 274

to reduce construction height
to MultiJet® (12,16)
Attention:
T-piece with measure opening necessary
Ø 81
50
50
Separating piece C80/125 -> 2 x E80 PP 2010 174

155
220
Ø 82
for separate conduction of flue gas

and combustion air
95
44
Ø 80
10
Ø 124
300
Part No.
Length element C80/125 PP

L = 200 mm 2010 154
L = 450 mm 2010 155
L = 950 mm 2010 156
Min. 315 - Max. 440
L = 1950 mm 2010 157
Ø 80
Ø 110

C80/125 PP
L = 100 – 1000 mm
Inside
InnenØØ125,5
125,5
Inside
InnenØØ81
81
55
70
Length element C80/125 PP 2010 160

120

160
and supply air L = 115 mm

10
Outside
Aussen Ø 80
Outside
Aussen Ø 124
100+1
- 0,5
61 ±0,5
AS reducing part C80/125 ->C60/100 PP 2063 475

155 ±2,5
white coated
80 ±0,3
10 ±5
124,5 +0,3
- 0,7
Adapter piece 2018 533

155
C80/125 -> C100/150 PP
301
Part No.
Ø 125,5
Ø 81
Concentric reducing part 2025 334
WL = 135
C100/150 -> C80/125 PP
175
Ø 100
Ø 148,5 10
Condensate drain C80/125 PP 2001 901

180
horizontal/vertical
Ø 80
Ø 110
DN 125
DN 81
30,5
56
Support arch C80/125 PP - 90° 2018 526

110
Ø 124
Ø 80
Ø 10
93
110
56
31
Arch C80/125 PP - 90° 2022 127

DN 125
DN 80
95
1,5
2
DN 80
10
DN 125
Arch C80/125 PP - 45° 2010 162
Arch C80/125 PP - 30° 2010 163
290
100
50
125,5
80,5
Inspection T-piece 2010 164

87-90°
WL=100
C80/125 PP
CE
80
10
124
302
Part No.
290
100
50 +/-2
T-piece C80/125 PP 2010 165

100
10
100 ±3
50 ±2
34 ±2
Elbow with access opening C80/125-90° 2069 576

125,5 -0,5
81 ±0,5
+1
coated white
°
,5
88
110 ±3
10 ±5
80 ±0,45
+ 0,3
124,5 - 0,7
Concentric arch T-piece 2038 104

C80/125 PP
Pipe clip C125 618 736

for wall mounting
Duct C80/125 618 737

consisting of one wall plate with splice
(220 x 220 mm) and one duct tube
(Ø 150 mm, L = 300 mm)

Ø 150 mm, L = 300 mm
for wall duct
Supply air/flue gas - duct

57
C80/125 PP
1354
580
to supply air/flue gas system roof centre

incl. pipe clip
grey coated 618 755
brick red coated 2001 420
10
Ø 80
Ø 125
TopGas® condens - Flue gas systems 618 752

Supply air/Flue gas-roof execution
C80/125 L = 600 mm
303
Part No.
Set (2 pieces) 2010 495

Distant holder E130
of spring steel to MultiJet®
Ø 139
2
Lead pan with bowl C80/125

153
for roof duct (gradient 25-55° adjustable),

110
12,5°
Ground plate (500 x 500 mm),

25°
black coated (RAL 9005) 618 756

brick red coated (RAL 8023) 2001 421
0
50

for roof heating centre Ø 390 mm
aluminium
LAS-mouth piece 2018 528

425
C80/125 PP flue gas tube

of high grade steel
to flue gas line system in shaft
Ø 80
15
Ø 124
AS-rain keep-off rail 2018 554

Ø 125, black coated
(RAL 9005)
AS-rain keep-off rail D = 125 red 2018 555
Outside wall-support bracket 2004 114

230
Ø 125 mm
Outside wall-distant holder 2004 116

Ø 125 mm
High grade steel
304
Part No.
Viton seal ring E80 PP 2018 530

for flue gas tube
Clamp tape 618 758

Ø 125 mm, with integrated seal ring

- Flue gas tube concentric PP Switzerland
- Flue gas tube concentric PP Germany
- Flue gas tube concentric PP Austria
81 ±0,6

50 ±2
D80/PP H = 50
2
101 ±0,6

50 ±2
2 D100/PP H = 50
305
Hoval flue gas system flat roof Part numbers
C80/125 PP
Part No.
Flue gas system
1 LAS-mouth piece C80/125 PP, 2018 528

flue gas tube of high grade steel
white coated
2 Supporting console (at place) 2004 116

with outside distant holder of
high grade steel D = 125
3 Rain keep-off rail 2018 554

D = 125 black (RAL 9005)
4 Flat roof flange C80/125 2001 422
5 Distant holder E80 (set) 2001 462
Supply air/flue gas system

1 LAS-mouth piece C80/125 PP, 2018 528

Flue gas tube of high grade steel
white coated

3 Rain keep-off rail 2018 554

D = 125 black (RAL 9005)
Combustion air
Verbrennungsluft 4 Flat roof flange C80/125 2001 422
5 Distant holder E130 (2 pieces) 2010 495
The height H of the flue stack above the roof

depends on the local situation and the rele
vant national regulations.
306
Part No.
Exhaust and supply 100 mm diameter PP pipe

including handy sleeve coupling and double
sealing ring for connecting the individual
resistance to 120 °C.

to gas kit.
E 100
Separating piece 2015 244

C100/150 -> 2 x E100 PP
240 +- 3
for separate conduction of flue gas

Ø 100
and combustion air

115 +- 2
C 100 / 150

L = 450 mm 2001 480
L = 950 mm 2001 481
L = 1950 mm 2001 482
Length element E100 PP 2001 485

with measure opening for flue gas tube
L = 200 mm
Air supply grille E100 PP 2004 168

incl. tube, L = 115 mm
Reducing part E100 PP -> E80 PP 2015 245
Arch E100 - 90° PP 2001 487
Arch E100 - 45° PP 2001 489
307
Part No.
Arch E100 - 30° PP 2001 491

L = 83 mm
Arch E100 - 15° PP 2002 375
Support arch E100 - 90° PP 2001 493

Inspection T-piece E100 - 90° PP 2001 497
T-piece E100 - 90° PP 2004 169

87-90° with measure opening
DN100
Condensate drainage E100 PP 2004 170

180
horizontal/vertical
DN100
250

300
Set (2 pieces) 2001 501

Distant holder E100 PP
of polypropylene for tube centering, black
Pipe clip E100 2001 502

for fastening
308
Part No.
DN 100
Fuse wire
Sicherungsdraht Top part E100 PP for chimney connection, 2001 504
black
(385 x 385 mm); clamp tape and seal ring
DN 100
Top part E100 for chimney connection, 2038 107

of aluminium
227±10

161
(Ø 400 mm); clamp tape and seal ring

400 ±10
End tube E100 2001 505

to top part E 100, L = 500 mm
High grade steel
Duct E100 2001 507

Consisting of wall plate
(220 x 220 mm) with seal ring and
one duct tube ( Ø 150 mm, L = 300 mm)

Ø 150 mm, L = 300 mm
for wall duct

Ø 32 mm

Ø 32 mm, 2 arch 90°, tube 500 mm

Ø 100 mm, for PP flue gas tube
101 ±0,6

50 ±2
D100/PP H = 50
2

309
E100 Flex PP, Ø 100 mm plastic PP
Part No.
Double walled, flexible PP flue pipe, internal

diameter 100 mm, with handy hose connector
including Viton sealing rings for connecting
the individual system components. Long term
temperature resistent to 120° C. Can easily be
combined with the flue system type E100 PP.
Example K E100 Flex-PP


L = 450 mm PP
3 Support arch E100 - 90°, PP 2001 493
4 Connection piece below 2008 135
E100 Flex-PP
5 Distant holder E100 Flex-PP, 1 piece 2008 138
6 Mouth connection piece E100 Flex-PP 2008 133
high grade steel
8 Top part E100 for chimney end for back 2001 504
ventilation with shaft cover (385 x 385 mm),
clamp tape and seal ring.
End tube must be ordered separately
9 End tube E100 L = 500 mm 2001 505
to top part E100 PP
High grade steel

Metre ware
Price per metre
Max. length per bundle: 50 mm
119
55
87
°-9 Inspection T-piece 2008 136
80
0°
220
E100 Flex-PP
55
99
Connection piece E100 Flex-PP 2008 137

310
C100/150 PP, Ø 100 mm plastic PP
Part No.
100 mm diameter PP pipe for flue gas concen

trically mounted in the supply pipe including
handy sleeve coupling with double sealing ring
for joining the individual system components.
Long term temperature resistent PP to 120° C.
Concentrically mounted supply air pipe with

150 mm diameter made of galvanised steel
plate, white (RAL 9016).
System components to be joined using plug-in
connectors with sealing ring and clamp tape.
Length element C100/150 PP

L = 200 mm 2015 246
L = 450 mm 2015 247
L = 950 mm 2015 248
L = 1950 mm 2015 249
Min. 315 - Max. 440
Ø 100
Ø 150
L Length element, can be shortened 2015 250

C100/150 PP
horizontal/vertical
L = 100 - 1000 mm
20
Ø 100
Ø 150
DN 150
DN 100
Length element C100/150 2015 252

70
(115)

155
and supply air.

L = 115 mm, PP
(10)
Ø 125,5
Ø 81
WL = 135
Concentric reducing part 2025 334

175
C100/150 -> C80/125 PP

white coated
Ø 100
10
Ø 148,5
311
Part No.
Condensate drain C100/150 PP 2004 171
Ø 32
°
87 horizontal/vertical
Ø 100
Ø 150
Arch C100/150 PP - 90° 2015 253
Arch C100/150 PP - 45° 2015 254
Arch C100/150 PP - 30° 2015 255
300
WL= 105
50
Inspection T-piece 2015 256

150
101
C100/150 PP - 90°
WL=105
100
10
148,5
300
265 108
T-piece C100/150 PP 2015 257
Aluminium
Connection piece
155
10
Pipe clip C150 2001 433

for wall mounting
Duct C100/150 2001 434

consisting of a wall plate with splice
(220 x 220 mm) and a duct tube
(Ø 180 mm, L = 300 mm)
312
Part No.

Ø 180 mm, L = 300 mm
for wall duct
Supply air/Flue gas roof execution

1735
C100/150, PP
incl. pipe clip
black coated 2001 438
brick coated 2001 439
Ø 100
Ø 150
Supply air/Flue gas-roof execution 2001 436

C100/150
Ø 100
Ø 150

L = 600 mm
Concentric wall duct C100/150 2025 704

for outside wall system
with 2 wall plates 220 x 220 mm
and wall socket Ø 180 x 300 mm
Outside wall support console Ø 150 mm 2025 705

230
incl. mounting material, high grade steel
150
101
135
10
50
Arch T-piece C100/150 2038 105

148,5
100
175
Outside wall distant holder Ø 150 mm, 2025 707

incl. mounting material, high grade steel
425
380
LAS mouth piece C100/150 PP 2025 708

160
30
0,6
Ø 100
15
Ø 148,5
313
Part No.
AS rain keep-off rail 2030 067

Ø 150, black coated
(RAL 9005)
Lead pan with bowl C100/150

for roof duct (gradient 25-55° adjustable),
ground plate (500 x 500 mm),
black coated 2001 440
brick coated 2001 441
Flange for flat roofs for 2001 442

heating console on roof C100/150,
Ø 390 mm, aluminium

Ø 100 mm, for flue gas tube
101 ±0,6

50 ±2
D100/PP H = 50
2
Clamp tape 2001 444

Ø 150 mm, with integrated seal ring

consisting of the following
approval stickers (contained in a pouch):
- Flue gas tube concentric PP Switzerland
- Flue gas tube concentric PP Germany
- Flue gas tube concentric PP Austria
314
Part No.
1 LAS mouth piece C80/125 PP, 2025 708



D = 150 (RAL 9005)
4 Flat roof flange C100/150, aluminium 2001 442
5 Distant holder E100 (set), black 2001 501
The height H of the flue stack above the roof

depends on the local situation and the rele
vant national regulations.
315
E130 PP; Ø 130 mm PP
Part No.


to gas kit.
Ø 132
Connection adapter 2025 751

52
110
E100 -> E130 PP

50
Ø 100
151 ±0,6
52 ±2
CE
Expansion piece E130 -> E150 PP 2070 792

110 ±3
+0,3
130 - 0,5

L = 450 mm 2025 720
L = 950 mm 2025 721
L = 1950 mm 2025 722

Ø 32 mm

Inside Ø 132
Arch E130 - 90° 2025 737

Outside Ø 130
Inside Ø 132
Arch E130 - 45° 2025 738
O
ut
si
de
Ø
13
0
316
Part No.
Inside Ø 132
Support arch E130 - 90° 2025 743

Outside Ø 130
Inside Ø 10
(140)

with measure opening E 130 PP
Set (2 piece) 2010 495

Distant holder E130
for tube centering
Ø 130
Top part 130 for chimney end aluminium 2025 747

251 ±3

137 ±2
400 ±10
Mouth tube 2025 756

High grade steel Ø 130, L = 500
Pipe clip E130 2010 496

for wall mounting
Duct E130 2010 494

(220 x 220 mm) with seal ring and
a duct tube (Ø 180 mm, L = 300 mm)

to flue gas tube
317
Part No.

250
Aluminium ventilation grille 300 x 250 mm 619 304

to back ventilation in shaft
300
Ventilation space 175 cm2

318
Part No.


to gas kit.
Connection seal 2029 956

to UltraGas® (125,150)
DN 130
Reducing part 2025 718

E150 ->130 PP
196
DN 150
201,5 ±0,9
70 ±2
Expansion piece E150 -> E200 PP 2070 793

145 ±3
150 ±0,35

L = 450 mm 2025 734
L = 950 mm 2025 735
L = 1950 mm 2025 736
Length element with measure opening 2025 753

E150 PP L = 250 mm
250
DN 150

Ø 32 mm

319
Part No.
Arch E150 - 90 2025 740
Arch E150 - 45° 2025 741
Support arch E150 - 90° 2025 744
(140)

with measure opening E 150 PP,
L = 280 mm
Set (2 piece) 2010 506

Distant holder E150
for tube centering
Ø 150

251 ±3

137 ±2
400 ±10
Mouth tube 2025 757

High grade steel Ø 150 L = 500
320
Part No.
Pipe clip E150 2010 507

for wall mounting
Duct E150 2010 512

(220 x 220 mm) with seal ring
and a duct tube (Ø 200 mm, L = 300 mm)

to flue gas tube

250

300

321
Part No.


to gas kit.
Ø 202
Flue gas connection D200 6021 252
to UltraGas® (200-300)
Option
105
consisting of flue gas connection Ø 200 mm

and clamping flange with seal
Ø 150
Reducing part 2035 936

170
E200 -> 150 PP
Ø 200
70

L = 430 mm 2035 937
L = 930 mm 2035 938
L
L = 1930 mm 2035 939
Ø 200
Length element with measure opening 2035 940

E200 PP, L = 250 mm
250
Ø 200

Ø 32 mm

322
Part No.
Arch E200 - 90° 2035 941
Arch E200 - 45° 2035 942
Support arch E200 - 90° 2035 943

Grundlage dieser Zeichnung ist das File

Set (2 pieces) 2035 945
“AufsatzfürKaminabschluss_150PP.eps”
Masse wurden aus dem File Distant holder E200
“87398.pdf” übernommen for tube centering
Ø 200

□500 ±10
Mouth tube 2035 947

High grade steel Ø 200 L = 500
323
Part No.
Pipe clip E200 2035 948

for wall mounting
Duct E200 2035 949

(300 x 300 mm) with seal ring
and duct tube (Ø 250 mm, L = 300 mm)

to flue gas tube

250

300

324

Flue Gas Line Systems Gas Condensing Boiler Dn80 To Topgas Comfort, Combi, Classic (12-45)

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Flue Gas Line Systems Gas Condensing Boiler Dn80 To Topgas Comfort, Combi, Classic (12-45)

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Flue gas line systems Table of contents

DN100 to TopGas® classic (35-80)

DN80 to UltraGas® (15-50)

DN100 to UltraGas® (35-100)

DN130, DN150, DN200 to UltraGas® (125-300)

The gas outlet shown in the drawing is intend­

1 T-piece with measure opening 2001 457

2 Duct E80 2001 466

3 Length element E80, L = 450 mm PP 2001 447

4 Bearing rail E 619 303

5 Support arch E80 - 90° PP 2001 455

6 Set (2 pieces) distant holder E80 2001 462

7 End tube E80 L = 500 mm to top E80 2001 465

8 Top part E80 for chimney end 2001 464

Additional parts to be ordered

Length element E80 L = 450 mm 2001 447

Inspection T-piece E80 - 90° 2001 458

Pipe clip for wall mounting E80 618 749

Set (2 pieces) distant holder E80 2001 462

Viton seal ring Ø 80 mm 2018 530

Further components see section

This flue gas lead is a construction example.

The Hoval engineering and installation

The connection situation and the dimensions

Approval sticker incl. working drawings

Approval Example TG K1 E80 PP

2 T-piece with measure opening 2001 457

3 Duct E80 2001 466

4 Length element E80, L = 450 mm PP 2001 447

5 Bearing rail E 619 303

6 Support arch E80 - 90° PP 2001 455

8 End tube E80 L = 500 mm to top E80 2001 465

9 Top part E80 for chimney end 2001 464

Additional parts to be ordered

Length element E80 L = 450 mm 2001 447

Supply air grille E100 PP incl. pipe, 2004 168

Inspection T-piece E80 - 90° 2001 458

Pipe clip for wall mounting E80 618 749

Set (2 pieces) distant holder E80 2001 462

Viton seal ring Ø 80 mm 2018 530

The Hoval engineering and installation

The connection situation and the dimensions

Approval sticker incl. working drawings

Approval Example TG K1 E80 Flex PP

1 T-piece with measure opening 2001 457

2 Duct E80 2001 466

3 Length element E80, L = 450 mm PP 2001 447

4 Bearing rail E 619 303

5 Support arch E80 - 90° PP 2001 455

6 Connection piece below E80 Flex PP 2008 126

If necessary, 7 Distant holder E80 Flex PP; 1 piece, 2008 138

8 Mouth connection piece 2008 124

9 Assembly cross E80 Flex PP, 2008 125

10 Top part E80 for chimney end 2001 464

11 End tube E80 L = 500 mm to top E80 2001 465

Additional parts to be ordered

Inspection T-piece 80 Flex PP 2008 127

Pipe clip for wall mounting E80 618 749

Viton seal ring Ø 80 mm 2018 530

Wave tube E80 Flex PP 2008 131

The Hoval engineering and installation Further components see section

The connection situation and the dimensions

Approval sticker incl. working drawings

The gas outlet shown in the drawing is intend