Professional Documents
Culture Documents
L L
K K
J
50 AND 60 HZ BASELINE J
GIB CUSTOMER
CONNECTIONS
I I
G G
F F
E E
D D
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number Part Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 1 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
ALTERNATOR AC
HARNESS JACK
I (J49) I
VIBRATION
VIBRATION ISOLATORS
ISOLATORS
G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE
F DC CUTOFF SWITCH F
(SDC)
SERVICE ETHERNET
CONTROL BATTERY JACKS
CABLE CONNECTOR (JE14) (JE12)
(J53)
E E
ENGINE SERVICE
TOOL JACK
(J38)
SCALE 1/4
GROUND STUD
D D
VIBRATION ISOLATORS
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
GENSET CONTROL CAN
DIMENSIONS ARE IN: MILLIMETERS
GENSET HARNESS JACKS NETWORK TERMINATOR/ FSOV HARNESS JACK [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 2 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
FACTORY
SIDE LOCAL ESTOP
DOOR
CUSTOMER
DU2 DISPLAY INTERFACE
SIDE DOOR
J ALTERNATOR DC J
HARNESS JACK
(J51)
ALTERNATOR AC
HARNESS JACK
I (J49) I
VIBRATION VIBRATION
ISOLATORS ISOLATORS
G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE
DC CUTOFF SWITCH
F (SDC) F
SERVICE ETHERNET
CONTROL BATTERY JACKS
CABLE CONNECTOR (JE14) (JE12)
(J53)
E E
ENGINE SERVICE
TOOL JACK
(J38)
SCALE 1/4
D GROUND STUD D
VIBRATION ISOLATORS
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 3 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
ALTERNATOR AC
HARNESS JACK
(J49)
I I
ENGINE CAN NETWORK
TERMINATOR/
UPPER CUSTOMER EXTENSION JACK
CONNECTION (J29)
H H
VIBRATION
VIBRATION
ISOLATORS
ISOLATORS
G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE
DC CUTOFF SWITCH
(SDC)
F F
SERVICE ETHERNET
JACKS
CONTROL BATTERY
(JE14) (JE12)
CABLE CONNECTOR
(J53)
E E
ENGINE SERVICE
TOOL JACK
(J38)
SCALE 1/4 LOCAL HMI USB
CONNECTORS GROUND STUD
(JU202) (JU302)
D D
VIBRATION ISOLATORS
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
GENSET CONTROL CAN
GENSET HARNESS JACKS NETWORK TERMINATOR/
EXTENSION JACK
FSOV HARNESS JACK Cummins Inc.
(J24) (J22) (J23) DIMENSIONS ARE IN: MILLIMETERS
(J25) [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 4 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
K K
HSK78G 60Hz GIB WITH REMOTE HMI OPTION
CUSTOMER
FACTORY LOCAL ESTOP INTERFACE
SIDE ALTERNATOR DC
J DU2 DISPLAY
DOOR
SIDE DOOR HARNESS JACK J
(J51)
ALTERNATOR AC
HARNESS JACK
(J49)
I I
UPPER CUSTOMER
ENGINE CAN NETWORK
CONNECTION
TERMINATOR/
GLAND PLATE
EXTENSION JACK
G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE
DC CUTOFF SWITCH
F (SDC) F
CONTROL BATTERY
CABLE CONNECTOR SERVICE ETHERNET
(J53) JACKS
(JE14) (JE12)
E E
ENGINE SERVICE
TOOL JACK
SCALE 1/4 (J38)
D D
GROUND STUD
VIBRATION ISOLATORS
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
GENSET CONTROL CAN DIMENSIONS ARE IN: MILLIMETERS
GENSET HARNESS JACKS FSOV HARNESS JACK SIZE:
A1 SCALE:3/16
[ ] ARE IN: - R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 5 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
J J
I I
1 298.5
22.3
107 155 12.95
F F
LOWER CUSTOMER
CONNECTION
GLAND PLATE
E E
256 2
374.5
D SCALE 1/2 D
C C
B SCALE 3/8 B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number Part Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 6 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
K K
GIB PANEL
J J
SENSOR AND
OPTIONS RAIL BINARY OUTPUT RAIL DOOR LATCH KEY
I I
GIB PANEL CUSTOMER CONNECTION COMPARTMENT ETHERNET JACKS
LOCAL ESTOP
FUSE RAIL
G HMI ETHERNET PORT
(JE18)
G
F F
CUSTOMER
RAIL
D DISTRIBUTION/ D
RELAY RAIL
SECTION J-J
SCALE 1/2
SCALE 1/4
C C
CAN COMMUNICATION AGC5 BINARY INPUT HMI AND NETWORK
RAIL EXPANSION RAIL CONNECTIONS
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 7 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
J J
DIFFERENTIAL CT BLOCKS C005-C010
SEE SHEET 10
G G
BINARY OUTPUT RELAY K51 !!
SEE SHEET 15
EXTERNAL CAN BLOCKS C016-C019 !!
SEE SHEET 16
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 SIZE:
A1 SCALE:3/16
[ ] ARE IN: - R
Cummins Data Classification: This document (and the information shown thereon) is Part Number Part Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 8 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. AGC UTILITY BUS VOLTAGE, MAX.
690VAC PHASE-PHASE VALUE.
2. RECOMMENDED WIRE SIZE: 18 AWG.
CONDUCTOR LIMITS
G G
NOT USED
3 1 J1 J2 2 4
F NOT USED F
3 1 J1 J2 2 4
NOT USED
E 3 1 J1 J2 2 4
E
NOT USED
3 1 J1 J2 2 4
D D
AGC-89 UTILITY VOLTAGE SENSING L3
SCALE 5/2
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 9 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. TERMINAL BLOCK SWITCHES ARE CLOSED.
2. RECOMMENDED WIRE SIZE: 16 AWG.
DIFFERENTIAL CT DISCONNECT BLOCK CIRCUIT DIAGRAM FEED THROUGH BLOCK CIRCUIT DIAGRAM
J BLOCKS C005-C010 J
CONDUCTOR LIMITS
E SCALE 5/2
E
L1 L2 L3
D S1
1 C005 2
D
1 C006 2
S2
S1
1 C007 2
C S2
1 C008 2 C
S1
1 C009 2
1 C010 2
S2
B B
L1 L2 L3 MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
N SIZE:
A1 SCALE:3/16
[ ] ARE IN: - R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 10 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. THE 24VDC CONVENIENCE POWER BLOCK IS GUARDED BY A 6 AMP
CIRCUIT BREAKER (CB20).
2. THE CONVENIENCE BLOCK PROVIDES CONNECTIONS FOR UP TO 5 DEVICES.
EACH DEVICE BLOCK IS EQUIPPED WITH A 1 AMP FUSE.
3. THE SUM TOTAL CURRENT LOAD OF ALL DEVICES ON THE CONVENIENCE POWER
CIRCUIT IS LIMITED TO 5 AMPS. FUSES CAN BE REPLACED WITH LARGER
K CUSTOMER CONNECTION RAIL SIZES FOR DEVICES THAT REQUIRE GREATER THAN 1 AMP. K
4. RECOMMENDED WIRE SIZE: 18 AWG.
FUSE C
FUSE TYPE FLAT
J CONDUCTOR LIMITS J
CONNECTION METHOD SPRING-CAGE CONNECTION
CROSS SECTION SOLID MIN: 0.08 MM2 (28AWG) MAX: 6 MM2 (10 AWG)
F36-F40
CROSS SECTION FLEXIBLE MIN: 0.08 MM2 (28AWG) MAX: 4 MM2 (12 AWG)
FUSE BLOCK CIRCUIT DIAGRAM !! CAUTION: POWER SHUTDOWN OF THE HSK78G GIB WILL
G G
F F
116B-14 1 J1 J2 2 24VDC SUPPLY 1
1 J1 J2 2 24VDC SUPPLY 2
E E
CB20-1 1 J1 J2 2 24VDC SUPPLY 3
1 J1 J2 2 24VDC SUPPLY 4
D 1 J1 J2 2 24VDC SUPPLY 5 D
SCALE 5/2
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
SCALE 11/16
DIMENSIONING AND TOLERANCING PER: CAD SYSTEM
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 11 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. THE 24VDC CONVENIENCE POWER BLOCK IS GUARDED BY A 6 AMP
CIRCUIT BREAKER (CB20).
2. THE CONVENIENCE BLOCK PROVIDES CONNECTIONS FOR UP TO 5 DEVICES.
EACH DEVICE BLOCK IS EQUIPPED WITH A 1 AMP FUSE.
3. THE SUM TOTAL CURRENT LOAD OF ALL DEVICES ON THE CONVENIENCE POWER
C011-C012 C013-C014 CIRCUIT IS LIMITED TO 5 AMPS. FUSES CAN BE REPLACED WITH LARGER
K CUSTOMER CONNECTION RAIL
SIZES FOR DEVICES THAT REQUIRE GREATER THAN 1 AMP.
4. RECOMMENDED WIRE SIZE: 18 AWG.
K
FACTORY CUSTOMER FACTORY CUSTOMER
CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS
5. GROUND TERMINAL BLOCKS ARE BONDED TO THE DIN RAIL
J1
1 2 1 2
J3
3 4 3 4
J J5
J
J5
5 6 5 6
I CONDUCTOR LIMITS
I
24VDC RETURN BLOCKS C011,C012
CONNECTION METHOD PUSH-IN CONNECTION
24VDC GROUND BLOCKS C013,C014
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
G G
(24VDC CONVENIENCE POWER) CUSTOMER CONNECTIONS
FACTORY CONNECTIONS
24VDC RETURN 1
24VDC RETURN 2
24VDC RETURN 5
E E
24VDC GROUND 1
24VDC GROUND 2
5 5 J5 3 J3 1 J1 2 4 6 24VDC GROUND 3
D D
24VDC GROUND 4
24VDC GROUND 5
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 12 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
CONDUCTOR LIMITS
CONNECTION METHOD PUSH-IN CONNECTION 1. POWER SUPPLY TO THE REMOTE HMI IS LIMITED TO 5 AMPS.
EXCESSIVE LOAD WILL CAUSE FUSE TO FAIL.
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
2. RECOMMENDED WIRE SIZES:
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG) 18 AWG, MAXIMUM LENGTH 65 METERS
CROSS SECTION FLEXIBLE WITH 16 AWG, MAXIMUM LENGTH 100 METERS
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
K CUSTOMER CONNECTION RAIL FERRULE WITHOUT PLASTIC SLEEVE 3. RECOMMENDED ETHERNET CABLE: CAT5E OR GREATER. K
MAXIMUM LENGTH: 100 METERS
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG) 4. RECOMMENDED THAT ONE REMOTED ESTOP BE CO-LOCATED
FERRULE WITH PLASTIC SLEEVE
WITH THE REMOTE HMI.
STRIPPING LENGTH 8MM TO 10MM 5. GROUND TERMINAL BLOCKS ARE BONDED TO THE DIN RAIL
J J
321
HMI CONNECTIONS
I I
REMOTE HMI BLOCK C015
C015 ETHERNET LAN A
G G
SECTION J-J
SCALE 9/32
F F
321
HMI CONNECTIONS
E E
C015
C C
Cummins Inc.
SCALE 5/2 DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 13 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS 3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
K31-K50 250V AC/DC. 4. LIMITING CONTINUOUS CURRENT: 6 A
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
K
FACTORY CUSTOMER RECOMMENDED WIRE SIZE: 18 AWG.
TECHNICIANS OR DAMAGE TO EQUIPMENT. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED
CONNECTIONS CONNECTIONS
TOGETHER AND CONNECTED TO THE BATTERY
A1+ 12 NC RETURN THROUGH RELAY K50-A2.
14 NO
JA2
A2- 11 COM CONDUCTOR LIMITS
J J
J11 CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
I FERRULE WITH PLASTIC SLEEVE I
STRIPPING LENGTH 8MM
G 208B-26
COMMON SHUTDOWN SUPPLY (NO)
G
F 208B-23 F
COMMON CONTROL SHUTDOWN SUPPLY (NO)
E E
208B-20
COOLANT RAD FAN CONTROL SUPPLY (NO)
D D
208B-17
VENT FAN CONTROL SUPPLY (NO)
C C
208B-14
LOUVRE CONTROL SUPPLY (NO)
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 14 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
4. LIMITING CONTINUOUS CURRENT: 6 A
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
K31-K50 250V AC/DC.
2. RECOMMENDED WIRE SIZE: 18 AWG.
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
3. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED K
FACTORY CUSTOMER TOGETHER AND CONNECTED TO THE BATTERY
TECHNICIANS OR DAMAGE TO EQUIPMENT.
CONNECTIONS CONNECTIONS RETURN THROUGH RELAY K50-A2.
4. CIRCUIT BREAKER CONNECTIONS
A1+ 12 NC 1. THE OPEN BREAKER SUPPLY IS CONNECTED TO THE
NORMALLY CLOSED RELAY CONTACT.
14 NO 2. THE CLOSE BREAKER SUPPLY IS CONNECTED TO THE
JA2
NORMALLY OPEN RELAY CONTACT.
A2- 11 COM
J CONDUCTOR LIMITS J
J11
CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH
FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG) I
STRIPPING LENGTH 8MM
BINARY OUTPUT RELAYS K31-K50
G AGC-17
CLOSE OUTPUT GENSET CIRCUIT BREAKER SUPPLY (NO)
G
4
F TB223-4 F
CUSTOMER ENGINE START/STOP SUPPLY (NO)
E E
AGC-126
GENSET RUNNING ABOVE 600 RPM SUPPLY (NO)
D D
AGC-128
ENGINE IDLE/RATED SPEED SUPPLY (NO)
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 15 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
4. LIMITING CONTINUOUS CURRENT: 6 A
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
K31-K50 250V AC/DC.
2. RECOMMENDED WIRE SIZE: 18 AWG.
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
3. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED K
FACTORY CUSTOMER TOGETHER AND CONNECTED TO THE BATTERY
TECHNICIANS OR DAMAGE TO EQUIPMENT.
CONNECTIONS CONNECTIONS RETURN THROUGH RELAY K50-A2.
4. CIRCUIT BREAKER CONNECTIONS
A1+ 12 NC 1. THE OPEN BREAKER SUPPLY IS CONNECTED TO THE
NORMALLY CLOSED RELAY CONTACT.
14 NO 2. THE CLOSE BREAKER SUPPLY IS CONNECTED TO THE
JA2
NORMALLY OPEN RELAY CONTACT.
A2- 11 COM
J CONDUCTOR LIMITS J
J11
CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH
FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG) I
STRIPPING LENGTH 8MM
BINARY OUTPUT RELAYS K31-K50
G AGC-11
CLOSE OUTPUT UTILITY CIRCUIT BREAKER SUPPLY (NO)
G
4
F AGC-130 F
GENSET READY TO LOAD SUPPLY SUPPLY (NO)
E E
AGC-132
LOAD DUMP SUPPLY (NO)
D D
208B-12
START INHIBIT EVENT SUPPLY (NO)
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 16 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
4. LIMITING CONTINUOUS CURRENT: 6 A
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
K31-K50 250V AC/DC.
2. RECOMMENDED WIRE SIZE: 18 AWG.
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
3. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED K
FACTORY CUSTOMER TOGETHER AND CONNECTED TO THE BATTERY
TECHNICIANS OR DAMAGE TO EQUIPMENT.
CONNECTIONS CONNECTIONS RETURN THROUGH RELAY K50-A2.
A1+ 12 NC
14 NO
JA2
A2- 11 COM
J CONDUCTOR LIMITS J
J11
CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH
FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG) I
STRIPPING LENGTH 8MM
BINARY OUTPUT RELAYS K31-K50
G AGC-130
SPARE OUTPUT 1 SUPPLY (NO)
G
F AGC-132 F
SPARE OUTPUT 2 SUPPLY (NO)
E E
208B-12
SPARE OUTPUT 3 SUPPLY (NO)
D D
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 17 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 1. MAX SWITCHING VOLTAGE: 250V AC/DC
2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
4. LIMITING CONTINUOUS CURRENT: 8 A
250V AC/DC.
K CUSTOMER CONNECTION RAIL PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
2. RECOMMENDED WIRE SIZE: 18 AWG. K
VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
TECHNICIANS OR DAMAGE TO EQUIPMENT.
J CONDUCTOR LIMITS J
CONNECTION METHOD PUSH-IN CONNECTION
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I K51 CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
I
FERRULE WITH PLASTIC SLEEVE
FACTORY CUSTOMER STRIPPING LENGTH 8MM
CONNECTIONS CONNECTIONS
22 NC
G 11 COM G
J11B
BINARY OUTPUT RELAY K51
2 CONTACT RELAY CIRCUIT DIAGRAM
F F
E E
FACTORY CONNECTIONS (BINARY OUTPUTS) CUSTOMER CONNECTIONS
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 18 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. THE SHIELD CIRCUIT MUST BE GROUNDED AT ONE POINT.
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES A JUMPER WIRE APPLIED TO TERMINALS 5 AND 7 WILL GROUND THE
SHIELD CIRCUIT IN THIS GIB.
NETWORK COMMUNICATION MAY REMAIN ACTIVE WHILE THE
CAUTION: APPLYING MULTIPLE GROUNDS TO SHIELD CAN CAUSE INDUCE
HSK78G GIB IS POWERED OFF FOR SERVICING. USE CAUTION
EM INTERFERENCE IN THE CAN LINES.
WHEN SERVICING THE HSK78G GIB AGC5C CONTROLLER NEAR
2. RECOMMENDED WIRE: SAE J1939-11 COMPLIANT SINGLE TWISTED PAIR,
THE EXTERNAL CAN FACTORY CONNECTIONS. EQUIPMENT
SHIELDED, 20 AWG.
K CUSTOMER CONNECTION RAIL
DAMAGE MAY OCCUR. K
CONDUCTOR LIMITS
CONNECTION METHOD PUSH-IN CONNECTION
C016-C019 CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FACTORY CUSTOMER
CONNECTIONS CROSS SECTION FLEXIBLE WITH
CONNECTIONS MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
J J2
J
CROSS SECTION FLEXIBLE WITH
CAN H 1 2 MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
J4 STRIPPING LENGTH 8MM TO 10MM
CAN L 3 4
J6 3 TERMINAL BLOCK JUMP WIRES
CAN S 5 6 3.1 TERMINAL BLOCKS C017 AND C019 ARE EQUIPPED WITH JUMP
WIRES THAT BOND TERMINALS 5 AND 7 TO GROUND.
I 7 3.2 TERMINAL 7 IS BONDED TO THE DIN RAIL TO PROVIDE A PATH I
GND 3.5 LEVEL BLOCK CIRCUIT DIAGRAM TO GROUND
3.3 THE CAN NETWORK SHIELDS ARE REQUIRED TO BE GROUNDED
IN ONE PLACE ALONG THE NETWORK.
3.4 REMOVE THE JUMP WIRES BETWEEN TERMINALS 5 AND 7 IF THE
EXTERNAL CAN NETWORK IS NOT BONDED IN THIS GIB.
4. TERMINATING RESISTORS
G G
CAN A HI (N+1)
AGC-A1
D !
!
AGC-A3 CAN B HI (N-1) D
AGC-SHIELD CAN B LO (N-1)
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
SCALE 11/16 DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 19 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RECOMMENDED WIRE: SAE J1939-11 COMPLIANT SINGLE TWISTED
PAIR, SHIELDED, 20 AWG.
7 5 3 1 J2 2 4 6
CAN SHIELD
7 5 3 1 J2 2 4 6
CAN HIGH
AGC-A1
AGC-A3
G AGC-SHIELD G
7 5 3 1 J2 2 4 6
7 5 3 1 J2 2 4 6
HSK78G GIB 2
F F
E E
AGC-A1
AGC-A3
D AGC-SHIELD D
7 5 3 1 J2 2 4 6
7 5 3 1 J2 2 4 6
HSK78G GIB 3
C C
SHIELD BONDING WIRE
120 OHM TERMINATING RESISTOR
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 20 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. FOR CONFIGURING MULTI INPUTS SEE AGC-5 DESIGNER'S MANUAL.
C020-C024
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. ANALYZER INPUT IS CONFIGURABLE. OPTIONS ARE 0 TO 5VDC AND 4 TO 20MA.
MULTI INPUTS MAY REMAIN ACTIVE WHILE THE HSK78G 0 TO 5VDC IS THE DEFAULT.
FACTORY CUSTOMER GIB IS POWERED OFF FOR SERVICING. USE CAUTION WHEN 3. RECOMMENDED WIRE SIZE: 18 AWG.
CONNECTIONS CONNECTIONS SERVICING THE HSK78G GIB. ENSURE EXTERNAL VOLTAGE
J1 SOURCES ARE TURNED OFF. EQUIPMENT DAMAGE CONDUCTOR LIMITS
K CUSTOMER CONNECTION RAIL 1 2
MAY OCCUR. K
CONNECTION METHOD PUSH-IN CONNECTION
J3
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
3 4
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
J5 CROSS SECTION FLEXIBLE WITH
5 6 MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
CROSS SECTION FLEXIBLE WITH
J 3 LEVEL BLOCK CIRCUIT DIAGRAM FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG) J
STRIPPING LENGTH 8MM TO 10MM
G 308A-23
G
CONFIGURABLE MULTI INPUT NO 2A
308A-24 CONFIGURABLE MULTI INPUT NO 2B
SCALE 5/2
RED1 RED1
2 2 2 2 2
RED2
C 4 4 4
RED2
4 4
C
I V
WHITE1 WHITE1
6 6 6 6 6
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 21 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. FOR CONFIGURING ANALOG OUTPUTS SEE AGC-5 DESIGNER'S MANUAL.
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. AGC EF6 ANALOG OUTPUTS ARE CONFIGURED TO OUTPUT A +/-25MA SIGNAL.
3. C028 IS RESERVED FOR KILOWATTS.
LOAD SHARE COMMUNICATION MAY REMAIN ACTIVE WHILE THE 4. C029 IS CONFIGURABLE.
HSK78G GIB IS POWERED OFF FOR SERVICING. USE CAUTION 5. THE CURRENT OUTPUTS CAN BE CONVERTED TO ANY VOLTAGE IN THE RANGE
WHEN SERVICING THE HSK78G GIB AGC5C CONTROLLER NEAR INSIDE +/-10VDC BY MOUNTING A RESISTOR ACROSS THE TERMINALS.
THE LOAD SHARE CONNECTIONS. EQUIPMENT EXAMPLE: A 200 ^ RESISTOR ACROSS THE TERMINALS OF THE +/-25MA OUTPUT
K CUSTOMER CONNECTION RAIL DAMAGE MAY OCCUR. WILL SUPPLY A RANGE OF +/-5VDC. K
6. AGC F1 ANALOG OUTPUTS ARE CONFIGURED TO OUTPUT A 4 TO 20MA SIGNAL.
7. C030 AND C031 ARE CONFIGURABLE.
8. FOR LOAD SHARE LINES USE 4 CONDUCTOR SHIELDED CABLE.
9. RECOMMENDED WIRE SIZE: 18 AWG.
C025-C030, C032, C033 C031
CONDUCTOR LIMITS
FACTORY CUSTOMER FACTORY CUSTOMER
CONNECTION METHOD PUSH-IN CONNECTION
J CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS J
J1A J1B J1 CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
1 2 1 2 CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
J3A J3B J3A J3B CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
3 4 FERRULE WITHOUT PLASTIC SLEEVE
3 4
GND CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
2 LEVEL BLOCK CIRCUIT DIAGRAM
I 2 LEVEL BLOCK CIRCUIT DIAGRAM STRIPPING LENGTH 8MM TO 10MM I
10. TERMINAL BLOCK IS BONDED TO THE DIN RAIL TO PROVIDE
A PATH TO GROUND.
KW (KILOWATTS) (0)
G AGC-68 3 J3A J3B 1 J1A J1B 2 4 KW (KILOWATTS) (+/-25MA) G
CONFIGURABLE ANALOG OUTPUT 1 (0)
AGC-72 3 J3A J3B 1 J1A J1B 2 4 CONFIGURABLE ANALOG OUTPUT 1 (+/-25MA)
AGC-71
AGC-95
ANALOG LOAD SHARE BLOCKS C029-C033
E AGC-41 !
(LOAD SHARE I/O) ! E
KW LOAD SETPOINT COMMON
AGC-40 3 J3A J3B 1 J1A J1B 2 4 KW LOAD SETPOINT (+/-10VDC) SENSE
KVAR LOAD SETPOINT COMMON
AGC-42 3 J3A J3B 1 J1A J1B 2 4 KVAR LOAD SETPOINT (+/-10VDC) SENSE
(RTN) SETPOINT SHIELD
10 3 J3A J3B 1 J1A J1B 2 4 LOAD SHARE SHIELD
D KW LOAD SHARE COMMON
D
AGC-37 3 J3A J3B 1 J1A J1B 2 4 KW LOAD SHARE (+/-5VDC)
KVAR LOAD SHARE COMMON
AGC-38 3 J3A J3B 1 J1A J1B 2 4 KVAR LOAD SHARE (+/-5VDC)
AGC-39
SCALE 5/2
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
SCALE 11/16 DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 22 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
J J
CO32
+/-5 VDC
PCC GENSET N+1
G 1 2 G
PCC KW LOAD SHARE +
CO33
3 4
F F
E E
KW/KVAR LS COMMON, AGC 38 1 2
CO32
PCC GENSET N-1
3 4
PCC KVAR LOAD SHARE -
D D
PCC KVAR LOAD SHARE +
+/-5 VDC
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 23 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
TERMINAL FUNCTION DESCRIPTION 1. THE SETPOINT INPUTS ARE PASSIVE AND REQUIRE AN
CO41-2 COM POWER SETPOINT COMMON ACTIVE OUTPUT FROM AN EXTERNAL POWER SOURCE.
EXAMPLES OF EXTERNAL POWER SOURCES ARE A PLC
K C041-4 +/- 10VDC POWER SETPINT LINE OR ALTERNATIVELY A POTENTIOMETER. K
C042-2 COM REACTIVE POWER SETPOINT COMMON
C042-4 +/- 10VDC REACTIVE POWER SETPOINT LINE
J J
G 1 2 0 VDC G
CO42
KVAR SETPOINT, AGC 42 3 4 -10 VDC
+/-10 VDC
+10 VDC
F F
E E
D D
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part NumberNumber: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 24 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. REPLACE THE C034-2, C034-4 AND C035-2, C035-4 JUMPERS
WITH THE REMOTE ESTOP SWITCH CIRCUITS.
LEAVE THE JUMPERS IN PLACE IF REMOTE ESTOPS ARE NOT TO BE ADDED.
EACH REMOTE ESTOP CIRCUIT IS NORMALLY CLOSED.
REMOVING THE JUMPER WITHOUT REPLACING IT WITH A NORMALLY CLOSED
CIRCUIT RESULTS IN AN ESTOP.
REMOTE ESTOP DETAILS 2. THE REMOTE ESTOP CIRCUIT IS A SOURCE TYPE BINARY INPUT.
K CUSTOMER CONNECTION RAIL THE GIB SUPPLIES 24VDC TO THE REMOTE ESTOP CIRCUIT. K
3. THE REMOTE ESTOP CIRCUIT IS A SERIES CIRCUIT THAT ALLOWS FOR TWO
STRINGS OF REMOTE ESTOPS TO BE CONNECTED TO THE GIB. THE CIRCUIT
C034 SUPPLY STARTS AT C034-4. REMOTE ESTOP 1 RETURNS TO C034-2. THE TERMINAL
BLOCK BRIDGE JOINS C034 AND C035 AT BRIDGE CONNECTION J1B. THE
J1A J1B CURRENT CIRCUIT CONTINUES TO REMOTE ESTOP 2 FROM C035-2. FROM REMOTE ESTOP 2
1 2 THE CIRCUIT RETURNS TO C035-4.
4. RECOMMENDED WIRE SIZE: 18 AWG.
J J3A J3B 5. RECOMMEND CO-LOCATING ONE REMOTE ESTOP WITH THE REMOTE HMI. J
3 4
CURRENT REMOTE ESTOP1
CONDUCTOR LIMITS
G G
F F
E E
FACTORY CONNECTIONS (REMOTE ESTOPS) CUSTOMER CONNECTIONS
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
SCALE 11/16 DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 25 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. GIB BINARY INPUTS ARE SOURCE INPUT TYPES.
THE GIB SUPPLIES A 24VDC SOURCE LIMITED TO 5 MILLIAMPS.
2. NORMALLY CLOSED (NC) INPUTS ARE SUPPLIED WITH A JUMPER WIRE.
IF THE INPUT IS NOT GOING TO BE USED, LEAVE THE JUMPER IN PLACE.
REMOVING THE JUMPER RESULTS IN A FALSE SIGNAL.
3. RECOMMENDED WIRE SIZE: 18 AWG.
K 4. FOR CONFIGURING BINARY INPUTS SEE AGC-5 DESIGNER'S MANUAL K
C036-C050
FACTORY CUSTOMER
CONNECTIONS CONNECTIONS
J1A J1B 1
J 1 2 CONDUCTOR LIMITS
J
J3A J3B
CONNECTION METHOD PUSH-IN CONNECTION
3 4
CURRENT CUSTOMER CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
INPUT SWITCH CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
2 LEVEL BLOCK CIRCUIT DIAGRAM
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH I
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
STRIPPING LENGTH 8MM TO 10MM
CUSTOMER CONNECTIONS
FACTORY CONNECTIONS (BINARY INPUTS)
G G
UTILITY CIRCUIT BREAKER TRIPPED RETURN
AGC-24 3 J3A J3B 1 J1A J1B 2 4 UTILITY CIRCUIT BREAKER TRIPPED (NO)
UTILITY CIRCUIT BREAKER POSITION (A) RETURN
AGC-25 3 J3A J3B 1 J1A J1B 2 4 UTILITY CIRCUIT BREAKER POSITION (A) (NO)
GENSET CIRCUIT BREAKER TRIPPED RETURN
AGC-26 3 J3A J3B 1 J1A J1B 2 4 GENSET CIRCUIT BREAKER TRIPPED (NO)
GENSET CIRCUIT BREAKER POSITION (A) RETURN
F AGC-27 3 J3A J3B 1 J1A J1B 2 4 GENSET CIRCUIT BREAKER POSITION (A) (NO) F
FAULT RESET RETURN
AGC-44 3 J3A J3B 1 J1A J1B 2 4 FAULT RESET (NO)
CUSTOMER INPUT/FAULT NO 1 WARNING RETURN
AGC-45 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 1 WARNING (NO)
CUSTOMER INPUT/FAULT NO 2 SHUTDOWN RETURN
AGC-46 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 2 SHUTDOWN (NO)
CUSTOMER INPUT/FAULT NO 3 CONTROLLED SHUTDOWN RETURN
E AGC-47 3 J3A J3B 1 J1A J1B 2 4
CUSTOMER INPUT/FAULT NO 3 CONTROLLED SHUTDOWN (NO) E
CUSTOMER INPUT/FAULT NO 4 EARTH FAULT RETURN
AGC-48 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 4 EARTH FAULT (NO)
CUSTOMER INPUT/FAULT NO 5 DIFFERENTIAL FAULT RETURN
AGC-49 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 5 DIFFERENTIAL FAULT (NC) 2
CUSTOMER INPUT/FAULT NO 6 CONFIGURABLE RETURN
AGC-50 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 6 CONFIGURABLE (NO)
D AGC-51 3 J3A J3B 1 J1A J1B 2 4
CUSTOMER
CUSTOMER
INPUT/FAULT
INPUT/FAULT
NO
NO
7
7
CONFIGURABLE
CONFIGURABLE
RETURN
(NO)
D
CUSTOMER INPUT/FAULT NO 8 CONFIGURABLE RETURN
AGC-52 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 8 CONFIGURABLE (NO)
START INHIBIT NO 1 RETURN
AGC-53 3 J3A J3B 1 J1A J1B 2 4
START INHIBIT NO 1 (NO)
START INHIBIT NO 2 OR AIR COMPRESSOR TRIP RETURN
AGC-54 3 J3A J3B 1 J1A J1B 2 4 START INHIBIT NO 2 OR AIR COMPRESSOR TRIP (NO)
C C
SCALE 5/2
BINARY INPUT BLOCKS C036-C050
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 26 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. GIB BINARY INPUTS ARE SOURCE INPUT TYPES.
THE GIB SUPPLIES A 24VDC SOURCE LIMITED TO 5 MILLIAMPS.
2. NORMALLY CLOSED (NC) INPUTS ARE SUPPLIED WITH A JUMPER WIRE.
IF THE INPUT IS NOT GOING TO BE USED, LEAVE THE JUMPER IN PLACE.
REMOVING THE JUMPER RESULTS IN A FALSE SIGNAL.
3. RECOMMENDED WIRE SIZE: 18 AWG.
C051-C072
K CUSTOMER CONNECTION RAIL CONDUCTOR LIMITS
K
FACTORY CUSTOMER
CONNECTIONS CONNECTIONS CONNECTION METHOD PUSH-IN CONNECTION
J1A J1B 1 CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
1 2 CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
J3A J3B CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
3 4 FERRULE WITHOUT PLASTIC SLEEVE
J CURRENT CUSTOMER CROSS SECTION FLEXIBLE WITH
J
INPUT SWITCH MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
2 LEVEL BLOCK CIRCUIT DIAGRAM
STRIPPING LENGTH 8MM TO 10MM
I I
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 27 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
K K
J J
I I
LT COOLANT
VALVE (J79)
HT ELECTRIC
WATER PUMP
(J75)
G G
LT ELECTRIC
WATER PUMP
(J73)
F F
SCALE 1/4 GEARBOX OIL
HEATER (J70)
GENSET HARNESS 60HZ ONLY
JACK (J20) COOLANT HEATER
AC DISCONNECT PUMP (J68)
GROUND STUD SWITCH (DSW) COOLANT HEATER
AND STRAP ELEMENT (J66)
E E
D D
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 28 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
J J
I I
AC BOX SHORE
AC BOX ALTERNATE
POWER CUSTOMER
1 CUSTOMER
CONNECTION
CONNECTION
GLAND PLATE
G G
90
F F
E E
150 397.5
2
D SCALE 1/2 D
C C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part NumberPart Number: A062R394 Part Revision: E
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 29 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
K K
HSK78G AC BOX
DOOR KEY
HT/LT VALVE
J RELAYS DISCRETE INPUT/OUTPUT J
EXPANSION RAIL
I I
SINGLE PHASE
AC CIRCUIT
BREAKERS
G G
F F
SCALE 3/4
AC CONNECTIONS
SEE SHEET 22
E E
D SCALE 3/8
D
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 30 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
NOTES:-
MAX CURRENT REQUIREMENTS 50HZ 60HZ
1. MAXIMUM CURRENT REQUIREMENT STATED WITH ALL AUXILIARY EQUIPMENT ENERGISED,
AUX SUPPLY VOLTAGE 50HZ 1 PHASE 240V CONFIGURATION 3 PHASE 380V CONFIGURATION 1 PHASE 120V CONFIGURATION 3 PHASE 480V CONFIGURATION INCLUDING THE CIRCUIT PROVIDED FOR CUSTOMER USE.
MAX CURRENT DRAWN 10A NO GFI 36A WITH ELECTRIC WATER PUMP 42A WITH GFI IN USE 36A WITH ELECTRIC WATER PUMP 2. MAXIMUM CABLE SIZE FOR SUPPLY IS 10SQ.MM (AWG6).
3. THE CONNECTION TYPE FOR THESE CABLES IS 10MM OF UNSHEATHED WIRE.
MAX CURRENT DRAWN 10A NO GFI 28A WITHOUT ELECTRIC WATER PUMP 19A GFI NOT IN USE 28A WITHOUT ELECTRIC WATER PUMP 4. CUSTOMER SUPPLY CABLE TO BE SIZED AND INSTALLED IN ACCORDANCE WITH LOCAL
K REGULATIONS.
K
5. GROUND BLOCK IS BONDED TO GROUND THROUGH THE DIN RAIL.
NEUTRAL BUSBAR
3-PHASE BUSBAR
G G
MAXIMUM
3
LOAD
CURRENT
85 AMPS
F 2 F
99 'E'
1 'E'
2 'E'
3 'E'
1 'E'
5 1G1
1T1 2T1 1
1T2 2T2 1L1 1L2 1L3 2L1 2L2
E 2T3
ISO E
1T3 100A
1T1 1T2 1T3 2T1 2T2
1G1-1
PHASE A
PHASE B
PHASE C
D D
380VAC 50Hz/480VAC 60Hz 240VAC 50HZ/120VAC 60HZ
3 PHASE/3 WIRE SINGLE PHASE/2 WIRE
SEE NOTES 1, 2, 3 & 4. SEE NOTES 1, 2, 3 & 4.
C 50/60Hz CONNECTIONS C
B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
A062R394 Part Number
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 31 of 32
Part Number: A062R394
External Regulations CE, CSA, UL 3D image provided when available for visual reference only.
Associated Specifications
Number Name Type Category Sub-Category
Drawing Authorization
Drafter Paul C Medina Date 14APR2021
Checker John Earl Brandon Date 15APR2021
Approver Thomas Rogers Date 19APR2021
Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 32 of 32