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16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

K K

J
50 AND 60 HZ BASELINE J
GIB CUSTOMER
CONNECTIONS
I I

Document Generated: 19APR2021 17:41 GMT


H H

G G

F F

E E

D D

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number Part Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 1 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

K HSK78G 50Hz GIB WITH LOCAL HMI OPTION K


FACTORY
SIDE DOOR LOCAL ESTOP
GENSET DISPLAY LOCAL HMI USB CUSTOMER
(HMI) CONNECTORS INTERFACE
(JU202) (JU302) SIDE DOOR
J ALTERNATOR DC
J
HARNESS JACK
(J51)

ALTERNATOR AC
HARNESS JACK
I (J49) I

ENGINE CAN NETWORK


UPPER CUSTOMER TERMINATOR/

Document Generated: 19APR2021 17:41 GMT


CONNECTION EXTENSION JACK
H GLAND PLATE (J29) H

VIBRATION
VIBRATION ISOLATORS
ISOLATORS

G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE

F DC CUTOFF SWITCH F
(SDC)

SERVICE ETHERNET
CONTROL BATTERY JACKS
CABLE CONNECTOR (JE14) (JE12)
(J53)
E E

ENGINE SERVICE
TOOL JACK
(J38)
SCALE 1/4

GROUND STUD
D D

VIBRATION ISOLATORS

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
GENSET CONTROL CAN
DIMENSIONS ARE IN: MILLIMETERS
GENSET HARNESS JACKS NETWORK TERMINATOR/ FSOV HARNESS JACK [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

(J24) (J22) EXTENSION JACK (J23)


DIMENSIONING AND TOLERANCING PER: CAD SYSTEM
(J25)
A ASME Y14.5-2009 THIRD ANGLE PROJECTION
PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 2 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

K HSK78G 50Hz GIB WITH REMOTE HMI OPTION K

FACTORY
SIDE LOCAL ESTOP
DOOR
CUSTOMER
DU2 DISPLAY INTERFACE
SIDE DOOR
J ALTERNATOR DC J
HARNESS JACK
(J51)

ALTERNATOR AC
HARNESS JACK
I (J49) I

ENGINE CAN NETWORK


TERMINATOR/
EXTENSION JACK

Document Generated: 19APR2021 17:41 GMT


UPPER CUSTOMER (J29)
H CONNECTION
GLAND PLATE
H

VIBRATION VIBRATION
ISOLATORS ISOLATORS

G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE

DC CUTOFF SWITCH
F (SDC) F

SERVICE ETHERNET
CONTROL BATTERY JACKS
CABLE CONNECTOR (JE14) (JE12)
(J53)
E E

ENGINE SERVICE
TOOL JACK
(J38)
SCALE 1/4
D GROUND STUD D

VIBRATION ISOLATORS

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

GENSET CONTROL CAN Cummins Inc.


GENSET HARNESS JACKS NETWORK TERMINATOR/ FSOV HARNESS JACK DIMENSIONS ARE IN: MILLIMETERS
(J24) (J22) EXTENSION JACK (J23) [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

(J25) DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 3 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

K HSK78G 60Hz GIB WITH LOCAL HMI OPTION


K
FACTORY
SIDE DOOR
GENSET DISPLAY CUSTOMER
(HMI) INTERFACE
SIDE DOOR
LOCAL ESTOP
ALTERNATOR DC
J HARNESS JACK J
(J51)

ALTERNATOR AC
HARNESS JACK
(J49)
I I
ENGINE CAN NETWORK
TERMINATOR/
UPPER CUSTOMER EXTENSION JACK
CONNECTION (J29)

Document Generated: 19APR2021 17:41 GMT


GLAND PLATE

H H

VIBRATION
VIBRATION
ISOLATORS
ISOLATORS

G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE

DC CUTOFF SWITCH
(SDC)
F F
SERVICE ETHERNET
JACKS
CONTROL BATTERY
(JE14) (JE12)
CABLE CONNECTOR
(J53)

E E
ENGINE SERVICE
TOOL JACK
(J38)
SCALE 1/4 LOCAL HMI USB
CONNECTORS GROUND STUD
(JU202) (JU302)
D D
VIBRATION ISOLATORS

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE
GENSET CONTROL CAN
GENSET HARNESS JACKS NETWORK TERMINATOR/
EXTENSION JACK
FSOV HARNESS JACK Cummins Inc.
(J24) (J22) (J23) DIMENSIONS ARE IN: MILLIMETERS
(J25) [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 4 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

K K
HSK78G 60Hz GIB WITH REMOTE HMI OPTION

CUSTOMER
FACTORY LOCAL ESTOP INTERFACE
SIDE ALTERNATOR DC
J DU2 DISPLAY
DOOR
SIDE DOOR HARNESS JACK J
(J51)

ALTERNATOR AC
HARNESS JACK
(J49)

I I

UPPER CUSTOMER
ENGINE CAN NETWORK
CONNECTION
TERMINATOR/
GLAND PLATE
EXTENSION JACK

Document Generated: 19APR2021 17:41 GMT


(J29)
H H
VIBRATION VIBRATION
ISOLATORS ISOLATORS

G G
LOWER CUSTOMER
CONNECTION
GLAND PLATE

DC CUTOFF SWITCH
F (SDC) F
CONTROL BATTERY
CABLE CONNECTOR SERVICE ETHERNET
(J53) JACKS
(JE14) (JE12)

E E

ENGINE SERVICE
TOOL JACK
SCALE 1/4 (J38)

D D
GROUND STUD

VIBRATION ISOLATORS

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
GENSET CONTROL CAN DIMENSIONS ARE IN: MILLIMETERS
GENSET HARNESS JACKS FSOV HARNESS JACK SIZE:
A1 SCALE:3/16
[ ] ARE IN: - R

(J24) (J22) NETWORK TERMINATOR/ (J23)


EXTENSION JACK DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A (J25) ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 5 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

1 REAPPLY STAR WASHER TO MAINTAIN EARTH POTENTIAL BONDING.

2 WATER INSTRUSION GASKETS ARE APPLIED TO CUSTOMER CONNECTION


GLAND PLATES. USE CAUTION IN REMOVING THE PLATES. IF GASKETS ARE
K DAMAGED, REPLACE WITH SPARE GASKET MATERIAL. K

J J

I I

Document Generated: 19APR2021 17:41 GMT


REMOTE HMI PANEL OPENING
H H
UPPER CUSTOMER
REMOTE
CONNECTION
ESTOP PANEL
GLAND PLATE
OPENING
142
2
3.2
G G
R0.8
2X

1 298.5
22.3
107 155 12.95

F F

LOWER CUSTOMER
CONNECTION
GLAND PLATE

E E
256 2
374.5

D SCALE 1/2 D

C C

B SCALE 3/8 B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number Part Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 6 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

K K

GIB PANEL

J J

SENSOR AND
OPTIONS RAIL BINARY OUTPUT RAIL DOOR LATCH KEY

I I
GIB PANEL CUSTOMER CONNECTION COMPARTMENT ETHERNET JACKS

Document Generated: 19APR2021 17:41 GMT


H H

LOCAL ESTOP

FUSE RAIL
G HMI ETHERNET PORT
(JE18)
G

F F
CUSTOMER
RAIL

SYSTEM SERVICE PORT


E POWER CUTOFF SWITCH
(JE16) E
(SDC)

D DISTRIBUTION/ D
RELAY RAIL

SECTION J-J
SCALE 1/2
SCALE 1/4

C C
CAN COMMUNICATION AGC5 BINARY INPUT HMI AND NETWORK
RAIL EXPANSION RAIL CONNECTIONS

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 7 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES


THESE INTERFACES ARE SUPPLIED BY VOLTAGE SOURCES
K EXTERNAL TO THE HSK78G GIB. PRIOR TO SERVICE THE K
CUSTOMER CONNECTION RAIL
HSK78G GIB TURN OFF EXTERNAL VOLTAGES AT THE SOURCE
TO PREVENT INJURY TO SERVICE TECHNICIANS OR DAMAGE
TO EQUIPMENT.
UTILITY VOLTAGE BLOCKS C001-C004 !!
SEE SHEET 9

J J
DIFFERENTIAL CT BLOCKS C005-C010
SEE SHEET 10

24VDC SUPPLY FUSE BLOCKS F36-F40


SEE SHEET 11
I I
24VDC RETURN BLOCKS C011-C014
SEE SHEET 12

REMOTE HMI BLOCK C015


SEE SHEET 13

Document Generated: 19APR2021 17:41 GMT


H H

BINARY OUTPUT RELAYS K31-K50 !!


SEE SHEET 14

G G
BINARY OUTPUT RELAY K51 !!
SEE SHEET 15
EXTERNAL CAN BLOCKS C016-C019 !!
SEE SHEET 16

ANALOG INPUT BLOCKS C020-C024 !!


F SEE SHEET 17 F

ANALOG OUTPUT BLOCKS C025-C028


SEE SHEET 18

ANALOG LOAD SHARE BLOCKS C029-C033 !!


E SEE SHEET 18 E
REMOTE ESTOP BLOCKS C034,C035
SEE SHEET 19

BINARY INPUT BLOCKS C36-C50


D SEE SHEET 20 D

C BINARY INPUT BLOCKS C051-C072 C


SEE SHEET 21

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 SIZE:
A1 SCALE:3/16
[ ] ARE IN: - R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number Part Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 8 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. AGC UTILITY BUS VOLTAGE, MAX.
690VAC PHASE-PHASE VALUE.
2. RECOMMENDED WIRE SIZE: 18 AWG.

CONDUCTOR LIMITS

K CUSTOMER CONNECTION RAIL CONNECTION METHOD PUSH-IN CONNECTION K


CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
C001-C004 CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
UTILITY VOLTAGE BLOCKS C001-C004 FACTORY CUSTOMER CROSS SECTION FLEXIBLE WITH
CONNECTIONS CONNECTIONS MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
J J1 J2 STRIPPING LENGTH 8MM TO 10MM J
3 1 2 4

1 LEVEL BLOCK CIRCUIT DIAGRAM


! DANGER! EXTERNAL VOLTAGE SUPPLIED INTERFACES
UTILITY VOLTAGE INTERFACES ARE SUPPLIED BY EXTERNAL
VOLTAGE SOURCES OF UP TO 480VAC.
I I
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
TECHNICIANS OR DAMAGE TO EQUIPMENT.
USE CAUTION WHEN SERVICING THE HSK78G GIB AGC5C

Document Generated: 19APR2021 17:41 GMT


CONTROLLER NEAR THE EXTERNAL UTILITY VOLTAGE FACTORY
H CONNECTIONS. H

FACTORY CONNECTIONS (UTILITY VOLTAGE INPUTS) CUSTOMER CONNECTIONS !!

G G
NOT USED

3 1 J1 J2 2 4

AGC-88 UTILITY VOLTAGE SENSING NEUTRAL

F NOT USED F
3 1 J1 J2 2 4

AGC-85 UTILITY VOLTAGE SENSING L1

NOT USED

E 3 1 J1 J2 2 4
E

AGC-87 UTILITY VOLTAGE SENSING L2

NOT USED

3 1 J1 J2 2 4
D D
AGC-89 UTILITY VOLTAGE SENSING L3
SCALE 5/2

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 9 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. TERMINAL BLOCK SWITCHES ARE CLOSED.
2. RECOMMENDED WIRE SIZE: 16 AWG.

C005, C007, C009 C006, C008, C010


K CUSTOMER CONNECTION RAIL K
FACTORY CUSTOMER FACTORY CUSTOMER
CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS
J1 J2 J3 J4 J5 J6 J1 J2 J3 J4 J5 J6
1 2 1 2

DIFFERENTIAL CT DISCONNECT BLOCK CIRCUIT DIAGRAM FEED THROUGH BLOCK CIRCUIT DIAGRAM
J BLOCKS C005-C010 J
CONDUCTOR LIMITS

CONNECTION METHOD PUSH-IN CONNECTION


CROSS SECTION SOLID MIN: 0.5 MM2 (20AWG) MAX: 10 MM2 (8 AWG)
CROSS SECTION FLEXIBLE MIN: 0.5 MM2 (20AWG) MAX: 6 MM2 (10 AWG)
CROSS SECTION FLEXIBLE WITH
I FERRULE WITHOUT PLASTIC SLEEVE
MIN: 0.5 MM2 (20AWG) MAX: 6 MM2 (10 AWG) I
CROSS SECTION FLEXIBLE WITH
MIN: 0.5 MM2 (20AWG) MAX: 6 MM2 (10 AWG)
FERRULE WITH PLASTIC SLEEVE
STRIPPING LENGTH 12MM

Document Generated: 19APR2021 17:41 GMT


FACTORY CONNECTIONS (DIFFERENTIAL CT OUTPUTS) CUSTOMER CONNECTIONS
H H

J49B-1 1 J1 J2 J3 J4 J5 J6 2 GENSET BUS CURRENT L1 (SW)

GENSET BUS CURRENT L1


G J49B-2 1 J1 J2 J3 J4 J5 J6 2 G

J49B-3 1 J1 J2 J3 J4 J5 J6 2 GENSET BUS CURRENT L2 (SW)

J49B-4 1 J1 J2 J3 J4 J5 J6 2 GENSET BUS CURRENT L2


F F
J49B-5 1 J1 J2 J3 J4 J5 J6 2 GENSET BUS CURRENT L3 (SW)

J49B-6 1 J1 J2 J3 J4 J5 J6 2 GENSET BUS CURRENT L3

E SCALE 5/2
E

L1 L2 L3

D S1
1 C005 2
D
1 C006 2
S2

S1
1 C007 2

C S2
1 C008 2 C
S1
1 C009 2

1 C010 2
S2

B B
L1 L2 L3 MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
N SIZE:
A1 SCALE:3/16
[ ] ARE IN: - R

SCALE 11/16 DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 10 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. THE 24VDC CONVENIENCE POWER BLOCK IS GUARDED BY A 6 AMP
CIRCUIT BREAKER (CB20).
2. THE CONVENIENCE BLOCK PROVIDES CONNECTIONS FOR UP TO 5 DEVICES.
EACH DEVICE BLOCK IS EQUIPPED WITH A 1 AMP FUSE.
3. THE SUM TOTAL CURRENT LOAD OF ALL DEVICES ON THE CONVENIENCE POWER
CIRCUIT IS LIMITED TO 5 AMPS. FUSES CAN BE REPLACED WITH LARGER
K CUSTOMER CONNECTION RAIL SIZES FOR DEVICES THAT REQUIRE GREATER THAN 1 AMP. K
4. RECOMMENDED WIRE SIZE: 18 AWG.

FUSE C
FUSE TYPE FLAT

J CONDUCTOR LIMITS J
CONNECTION METHOD SPRING-CAGE CONNECTION
CROSS SECTION SOLID MIN: 0.08 MM2 (28AWG) MAX: 6 MM2 (10 AWG)
F36-F40
CROSS SECTION FLEXIBLE MIN: 0.08 MM2 (28AWG) MAX: 4 MM2 (12 AWG)

CUSTOMER CROSS SECTION FLEXIBLE WITH


FACTORY MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12 AWG)
CONNECTIONS FERRULE WITHOUT PLASTIC SLEEVE
CONNECTIONS
24VDC SUPPLY FUSE BLOCKS F36-F40
I J1 J2
CROSS SECTION FLEXIBLE WITH
FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12 AWG) I
1 FUSE 2
STRIPPING LENGTH 10MM

FUSE BLOCK CIRCUIT DIAGRAM !! CAUTION: POWER SHUTDOWN OF THE HSK78G GIB WILL

Document Generated: 19APR2021 17:41 GMT


RESULT IN A LOSS OF POWER TO EXTERNAL DEVICES.
ENSURE EXTERNAL DEVICES HAVE BEEN TURNED OFF OR
H PREPARED FOR POWER LOSS PRIOR TO GIB SHUTDOWN.
H

G G

FACTORY CONNECTIONS (24VDC CONVENIENCE POWER) CUSTOMER CONNECTIONS

F F
116B-14 1 J1 J2 2 24VDC SUPPLY 1

1 J1 J2 2 24VDC SUPPLY 2

E E
CB20-1 1 J1 J2 2 24VDC SUPPLY 3

1 J1 J2 2 24VDC SUPPLY 4

D 1 J1 J2 2 24VDC SUPPLY 5 D

SCALE 5/2

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

SCALE 11/16
DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 11 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. THE 24VDC CONVENIENCE POWER BLOCK IS GUARDED BY A 6 AMP
CIRCUIT BREAKER (CB20).
2. THE CONVENIENCE BLOCK PROVIDES CONNECTIONS FOR UP TO 5 DEVICES.
EACH DEVICE BLOCK IS EQUIPPED WITH A 1 AMP FUSE.
3. THE SUM TOTAL CURRENT LOAD OF ALL DEVICES ON THE CONVENIENCE POWER
C011-C012 C013-C014 CIRCUIT IS LIMITED TO 5 AMPS. FUSES CAN BE REPLACED WITH LARGER
K CUSTOMER CONNECTION RAIL
SIZES FOR DEVICES THAT REQUIRE GREATER THAN 1 AMP.
4. RECOMMENDED WIRE SIZE: 18 AWG.
K
FACTORY CUSTOMER FACTORY CUSTOMER
CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS
5. GROUND TERMINAL BLOCKS ARE BONDED TO THE DIN RAIL
J1
1 2 1 2
J3
3 4 3 4
J J5
J
J5
5 6 5 6

3 LEVEL BLOCK CIRCUIT DIAGRAM GND


3 LEVEL BLOCK CIRCUIT DIAGRAM

I CONDUCTOR LIMITS
I
24VDC RETURN BLOCKS C011,C012
CONNECTION METHOD PUSH-IN CONNECTION
24VDC GROUND BLOCKS C013,C014
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)

Document Generated: 19APR2021 17:41 GMT


CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
H CROSS SECTION FLEXIBLE WITH
H
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
STRIPPING LENGTH 8MM TO 10MM

G G
(24VDC CONVENIENCE POWER) CUSTOMER CONNECTIONS
FACTORY CONNECTIONS
24VDC RETURN 1
24VDC RETURN 2

TB241-5 5 J5 3 J3 1 J1 2 4 6 24VDC RETURN 3


F F
24VDC RETURN 4

24VDC RETURN 5

5 J5 3 J3 1 J1 2 4 6 24VDC RETURN SPARE

E E
24VDC GROUND 1

24VDC GROUND 2

5 5 J5 3 J3 1 J1 2 4 6 24VDC GROUND 3

D D
24VDC GROUND 4

24VDC GROUND 5

5 J5 3 J3 1 J1 2 4 6 24VDC GROUND SPARE

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 12 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
CONDUCTOR LIMITS
CONNECTION METHOD PUSH-IN CONNECTION 1. POWER SUPPLY TO THE REMOTE HMI IS LIMITED TO 5 AMPS.
EXCESSIVE LOAD WILL CAUSE FUSE TO FAIL.
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
2. RECOMMENDED WIRE SIZES:
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG) 18 AWG, MAXIMUM LENGTH 65 METERS
CROSS SECTION FLEXIBLE WITH 16 AWG, MAXIMUM LENGTH 100 METERS
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
K CUSTOMER CONNECTION RAIL FERRULE WITHOUT PLASTIC SLEEVE 3. RECOMMENDED ETHERNET CABLE: CAT5E OR GREATER. K
MAXIMUM LENGTH: 100 METERS
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG) 4. RECOMMENDED THAT ONE REMOTED ESTOP BE CO-LOCATED
FERRULE WITH PLASTIC SLEEVE
WITH THE REMOTE HMI.
STRIPPING LENGTH 8MM TO 10MM 5. GROUND TERMINAL BLOCKS ARE BONDED TO THE DIN RAIL

J J

321
HMI CONNECTIONS
I I
REMOTE HMI BLOCK C015
C015 ETHERNET LAN A

FACTORY CONNECTIONS CUSTOMER CONNECTIONS


J1 MINUS(-)

Document Generated: 19APR2021 17:41 GMT


1 2
H J3 H
3
PLUS(+)
4 PREVIOUS VERSION HMI
J5 GND
5 6
GND 3 LEVEL BLOCK CIRCUIT DIAGRAM

G G
SECTION J-J
SCALE 9/32

F F
321

HMI CONNECTIONS

E E
C015

FACTORY CONNECTIONS CUSTOMER CONNECTIONS ETHERNET LAN A


J1 MINUS(-)
1 2
J3 PLUS(+)
D 3 4 D
J5 GND
CURRENT VERSION HMI
5 6
GND 3 LEVEL BLOCK CIRCUIT DIAGRAM

C C

FACTORY CONNECTIONS (REMOTE HMI 24VDC POWER SUPPLY) CUSTOMER CONNECTIONS


SECTION J-J
TB252-2 REMOTE HMI 24VDC RETURN SCALE 9/32
TB252-4 REMOTE HMI 24VDC SUPPLY
B B
5 5 J5 3 J3 1 J1 2 4 6 REMOTE HMI 24VDC GROUND MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
SCALE 5/2 DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 13 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS 3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
K31-K50 250V AC/DC. 4. LIMITING CONTINUOUS CURRENT: 6 A
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
K
FACTORY CUSTOMER RECOMMENDED WIRE SIZE: 18 AWG.
TECHNICIANS OR DAMAGE TO EQUIPMENT. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED
CONNECTIONS CONNECTIONS
TOGETHER AND CONNECTED TO THE BATTERY
A1+ 12 NC RETURN THROUGH RELAY K50-A2.

14 NO
JA2
A2- 11 COM CONDUCTOR LIMITS
J J
J11 CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
I FERRULE WITH PLASTIC SLEEVE I
STRIPPING LENGTH 8MM

BINARY OUTPUT RELAYS K31-K50

Document Generated: 19APR2021 17:41 GMT


FACTORY CONNECTIONS CUSTOMER CONNECTIONS !
!
H H
208B-29 COMMON WARNING SUPPLY (NO)

A2 A1 K31 12 14 11 COMMON WARNING SIGNAL (COM)

G 208B-26
COMMON SHUTDOWN SUPPLY (NO)
G

A2 A1 K32 12 14 11 COMMON SHUTDOWN SIGNAL (COM)

F 208B-23 F
COMMON CONTROL SHUTDOWN SUPPLY (NO)

A2 A1 K33 12 14 11 COMMON CONTROL SHUTDOWN SIGNAL (COM)

E E
208B-20
COOLANT RAD FAN CONTROL SUPPLY (NO)

A2 A1 K34 12 14 11 COOLANT RAD FAN CONTROL SIGNAL (COM)

D D
208B-17
VENT FAN CONTROL SUPPLY (NO)

A2 A1 K35 12 14 11 VENT FAN CONTROL SIGNAL (COM)

C C

208B-14
LOUVRE CONTROL SUPPLY (NO)

A2 A1 K36 12 14 11 LOUVRE CONTROL SIGNAL (COM)

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 14 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
4. LIMITING CONTINUOUS CURRENT: 6 A
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
K31-K50 250V AC/DC.
2. RECOMMENDED WIRE SIZE: 18 AWG.
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
3. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED K
FACTORY CUSTOMER TOGETHER AND CONNECTED TO THE BATTERY
TECHNICIANS OR DAMAGE TO EQUIPMENT.
CONNECTIONS CONNECTIONS RETURN THROUGH RELAY K50-A2.
4. CIRCUIT BREAKER CONNECTIONS
A1+ 12 NC 1. THE OPEN BREAKER SUPPLY IS CONNECTED TO THE
NORMALLY CLOSED RELAY CONTACT.
14 NO 2. THE CLOSE BREAKER SUPPLY IS CONNECTED TO THE
JA2
NORMALLY OPEN RELAY CONTACT.
A2- 11 COM
J CONDUCTOR LIMITS J
J11
CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH
FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG) I
STRIPPING LENGTH 8MM
BINARY OUTPUT RELAYS K31-K50

Document Generated: 19APR2021 17:41 GMT


FACTORY CONNECTIONS CUSTOMER CONNECTIONS !
!
H H
AGC-14 OPEN OUTPUT GENSET CIRCUIT BREAKER SUPPLY (NC) 4

A2 A1 K37 12 14 11 OPEN OUTPUT GENSET CIRCUIT BREAKER SIGNAL (COM)

G AGC-17
CLOSE OUTPUT GENSET CIRCUIT BREAKER SUPPLY (NO)
G
4

A2 A1 K38 12 14 11 CLOSE OUTPUT GENSET CIRCUIT BREAKER SIGNAL (COM)

F TB223-4 F
CUSTOMER ENGINE START/STOP SUPPLY (NO)

A2 A1 K39 12 14 11 CUSTOMER ENGINE START/STOP SIGNAL (COM)

E E
AGC-126
GENSET RUNNING ABOVE 600 RPM SUPPLY (NO)

A2 A1 K40 12 14 11 GENSET RUNNING ABOVE 600 RPM SIGNAL (COM)

D D
AGC-128
ENGINE IDLE/RATED SPEED SUPPLY (NO)

A2 A1 K41 12 14 11 ENGINE IDLE/RATED SPEED SIGNAL (COM)

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 15 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
4. LIMITING CONTINUOUS CURRENT: 6 A
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
K31-K50 250V AC/DC.
2. RECOMMENDED WIRE SIZE: 18 AWG.
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
3. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED K
FACTORY CUSTOMER TOGETHER AND CONNECTED TO THE BATTERY
TECHNICIANS OR DAMAGE TO EQUIPMENT.
CONNECTIONS CONNECTIONS RETURN THROUGH RELAY K50-A2.
4. CIRCUIT BREAKER CONNECTIONS
A1+ 12 NC 1. THE OPEN BREAKER SUPPLY IS CONNECTED TO THE
NORMALLY CLOSED RELAY CONTACT.
14 NO 2. THE CLOSE BREAKER SUPPLY IS CONNECTED TO THE
JA2
NORMALLY OPEN RELAY CONTACT.
A2- 11 COM
J CONDUCTOR LIMITS J
J11
CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH
FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG) I
STRIPPING LENGTH 8MM
BINARY OUTPUT RELAYS K31-K50

Document Generated: 19APR2021 17:41 GMT


FACTORY CONNECTIONS CUSTOMER CONNECTIONS !
!
H H
AGC-8 OPEN OUTPUT UTILITY CIRCUIT BREAKER SUPPLY (NC) 4

A2 A1 K42 12 14 11 OPEN OUTPUT UTILITY CIRCUIT BREAKER SIGNAL (COM)

G AGC-11
CLOSE OUTPUT UTILITY CIRCUIT BREAKER SUPPLY (NO)
G
4

A2 A1 K43 12 14 11 CLOSE OUTPUT UTILITY CIRCUIT BREAKER SIGNAL (COM)

F AGC-130 F
GENSET READY TO LOAD SUPPLY SUPPLY (NO)

A2 A1 K44 12 14 11 GENSET READY TO LOAD SIGNAL (COM)

E E
AGC-132
LOAD DUMP SUPPLY (NO)

A2 A1 K45 12 14 11 LOAD DUMP SIGNAL (COM)

D D
208B-12
START INHIBIT EVENT SUPPLY (NO)

A2 A1 K46 12 14 11 START INHIBIT EVENT SIGNAL (COM)

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 16 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
1. MAX SWITCHING VOLTAGE: 250V AC/DC
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
4. LIMITING CONTINUOUS CURRENT: 6 A
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
K31-K50 250V AC/DC.
2. RECOMMENDED WIRE SIZE: 18 AWG.
PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
K CUSTOMER CONNECTION RAIL VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
3. RELAY COIL RETURN TERMINALS (A2) ARE BRIDGED K
FACTORY CUSTOMER TOGETHER AND CONNECTED TO THE BATTERY
TECHNICIANS OR DAMAGE TO EQUIPMENT.
CONNECTIONS CONNECTIONS RETURN THROUGH RELAY K50-A2.

A1+ 12 NC

14 NO
JA2
A2- 11 COM
J CONDUCTOR LIMITS J
J11
CONNECTION METHOD PUSH-IN CONNECTION
1 CONTACT RELAY CIRCUIT DIAGRAM CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH
FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG) I
STRIPPING LENGTH 8MM
BINARY OUTPUT RELAYS K31-K50

Document Generated: 19APR2021 17:41 GMT


FACTORY CONNECTIONS CUSTOMER CONNECTIONS !
!
H H
AGC-11 COMMON FAULT EVENT SUPPLY (NO)

A2 A1 K47 12 14 11 COMMON FAULT EVENT SIGNAL (COM)

G AGC-130
SPARE OUTPUT 1 SUPPLY (NO)
G

A2 A1 K48 12 14 11 SPARE OUTPUT 1 SIGNAL (COM)

F AGC-132 F
SPARE OUTPUT 2 SUPPLY (NO)

A2 A1 K49 12 14 11 SPARE OUTPUT 2 SIGNAL (COM)

E E
208B-12
SPARE OUTPUT 3 SUPPLY (NO)

A2 A1 K50 12 14 11 SPARE OUTPUT 3 SIGNAL (COM)

D D

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 17 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RELAY CONTACTS
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 1. MAX SWITCHING VOLTAGE: 250V AC/DC
2. MIN SWITCHING VOLTAGE: 5V (AT 100mA)
RELAY CONTACTS ARE SUPPLIED BY EXTERNAL VOLTAGE
3. MIN SWITCHING CURRENT: 10 mA (AT 12 V)
SOURCES. MAXIMUM CONTACT SWITCHING VOLTAGE IS
4. LIMITING CONTINUOUS CURRENT: 8 A
250V AC/DC.
K CUSTOMER CONNECTION RAIL PRIOR TO SERVICING THE HSK78G GIB TURN OFF EXTERNAL
2. RECOMMENDED WIRE SIZE: 18 AWG. K
VOLTAGES AT THE SOURCE TO PREVENT INJURY TO SERVICE
TECHNICIANS OR DAMAGE TO EQUIPMENT.

J CONDUCTOR LIMITS J
CONNECTION METHOD PUSH-IN CONNECTION
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I K51 CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 1.5 MM2 (16AWG)
I
FERRULE WITH PLASTIC SLEEVE
FACTORY CUSTOMER STRIPPING LENGTH 8MM
CONNECTIONS CONNECTIONS

22 NC

Document Generated: 19APR2021 17:41 GMT


24 NO
JA2A J21A
H A2-
H
21 COM
A1+ J21B
JA2B J11A
12 NC
14 NO

G 11 COM G
J11B
BINARY OUTPUT RELAY K51
2 CONTACT RELAY CIRCUIT DIAGRAM

F F

E E
FACTORY CONNECTIONS (BINARY OUTPUTS) CUSTOMER CONNECTIONS

EMERGENCY STOP RETURN (NC) J21A

EMERGENCY STOP RETURN (NO) J21B


D D
A2 A 22 24 21
TB243-2 A A A
K51-2 EMERGENCY STOP SUPPLY
B B B B
K11-24 A A A A
K51-1
B 12 B 14 EMERGENCY STOP SUPPLY
A1 B B 11

C EMERGENCY STOP RETURN (NO)


J11B
C
SCALE 5/2
EMERGENCY STOP RETURN (NC) J11A

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 18 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. THE SHIELD CIRCUIT MUST BE GROUNDED AT ONE POINT.
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES A JUMPER WIRE APPLIED TO TERMINALS 5 AND 7 WILL GROUND THE
SHIELD CIRCUIT IN THIS GIB.
NETWORK COMMUNICATION MAY REMAIN ACTIVE WHILE THE
CAUTION: APPLYING MULTIPLE GROUNDS TO SHIELD CAN CAUSE INDUCE
HSK78G GIB IS POWERED OFF FOR SERVICING. USE CAUTION
EM INTERFERENCE IN THE CAN LINES.
WHEN SERVICING THE HSK78G GIB AGC5C CONTROLLER NEAR
2. RECOMMENDED WIRE: SAE J1939-11 COMPLIANT SINGLE TWISTED PAIR,
THE EXTERNAL CAN FACTORY CONNECTIONS. EQUIPMENT
SHIELDED, 20 AWG.
K CUSTOMER CONNECTION RAIL
DAMAGE MAY OCCUR. K
CONDUCTOR LIMITS
CONNECTION METHOD PUSH-IN CONNECTION
C016-C019 CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FACTORY CUSTOMER
CONNECTIONS CROSS SECTION FLEXIBLE WITH
CONNECTIONS MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
J J2
J
CROSS SECTION FLEXIBLE WITH
CAN H 1 2 MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
J4 STRIPPING LENGTH 8MM TO 10MM
CAN L 3 4
J6 3 TERMINAL BLOCK JUMP WIRES
CAN S 5 6 3.1 TERMINAL BLOCKS C017 AND C019 ARE EQUIPPED WITH JUMP
WIRES THAT BOND TERMINALS 5 AND 7 TO GROUND.
I 7 3.2 TERMINAL 7 IS BONDED TO THE DIN RAIL TO PROVIDE A PATH I
GND 3.5 LEVEL BLOCK CIRCUIT DIAGRAM TO GROUND
3.3 THE CAN NETWORK SHIELDS ARE REQUIRED TO BE GROUNDED
IN ONE PLACE ALONG THE NETWORK.
3.4 REMOVE THE JUMP WIRES BETWEEN TERMINALS 5 AND 7 IF THE
EXTERNAL CAN NETWORK IS NOT BONDED IN THIS GIB.
4. TERMINATING RESISTORS

Document Generated: 19APR2021 17:41 GMT


4.1 120 OHM TERMINATING RESISTORS ARE NOT PROVIDED WITH THE
H HSK78G GIB.
4.2 TERMINATING RESISTORS CAN BE APPLIED TO TERMINALS 2
H
AND 4 IN PLACE OF GENSET CAN CONDUCTORS N-1 AND N+1.

G G

EXTERNAL CAN BLOCKS C016-C019

FACTORY CONNECTIONS CUSTOMER CONNECTIONS


F (EXTERNAL CAN CONNECTIONS) F
AGC-A1
!
!
CAN A HI (N-1)
AGC-A3
AGC-SHIELD CAN A LO (N-1)

7 5 3 1 J2 2 J4 4 J6 6 CAN A SHIELD (N-1)


E 3 7 5 3 1 J2 2 J4 4 J6 6 CAN A SHIELD (N+1)
E
CAN A LO (N+1)

CAN A HI (N+1)

AGC-A1
D !
!
AGC-A3 CAN B HI (N-1) D
AGC-SHIELD CAN B LO (N-1)

7 5 3 1 J2 2 J4 4 J6 6 CAN B SHIELD (N-1)

3 7 5 3 1 J2 2 J4 4 J6 6 CAN B SHIELD (N+1)


C CAN B LO (N+1) C
SCALE 5/2 CAN B HI (N+1)

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
SCALE 11/16 DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 19 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. RECOMMENDED WIRE: SAE J1939-11 COMPLIANT SINGLE TWISTED
PAIR, SHIELDED, 20 AWG.

1.1 YELLOW CONDUCTOR: HIGH


1.2 GREEN CONDUCTOR: LOW
EXAMPLE OF CAN A INTERCONNECTIONS FOR 3 HSK78G GENERATOR SETS
K K

AGC-A1 120 OHM TERMINATING RESISTOR


J AGC-A3 J
AGC-SHIELD

7 5 3 1 J2 2 4 6
CAN SHIELD
7 5 3 1 J2 2 4 6

I HSK78G GIB 1 CAN LOW


I

CAN HIGH

Document Generated: 19APR2021 17:41 GMT


H H

AGC-A1
AGC-A3
G AGC-SHIELD G
7 5 3 1 J2 2 4 6

7 5 3 1 J2 2 4 6

HSK78G GIB 2
F F

E E

AGC-A1
AGC-A3

D AGC-SHIELD D
7 5 3 1 J2 2 4 6

7 5 3 1 J2 2 4 6

HSK78G GIB 3
C C
SHIELD BONDING WIRE
120 OHM TERMINATING RESISTOR

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 20 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. FOR CONFIGURING MULTI INPUTS SEE AGC-5 DESIGNER'S MANUAL.
C020-C024
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. ANALYZER INPUT IS CONFIGURABLE. OPTIONS ARE 0 TO 5VDC AND 4 TO 20MA.
MULTI INPUTS MAY REMAIN ACTIVE WHILE THE HSK78G 0 TO 5VDC IS THE DEFAULT.
FACTORY CUSTOMER GIB IS POWERED OFF FOR SERVICING. USE CAUTION WHEN 3. RECOMMENDED WIRE SIZE: 18 AWG.
CONNECTIONS CONNECTIONS SERVICING THE HSK78G GIB. ENSURE EXTERNAL VOLTAGE
J1 SOURCES ARE TURNED OFF. EQUIPMENT DAMAGE CONDUCTOR LIMITS
K CUSTOMER CONNECTION RAIL 1 2
MAY OCCUR. K
CONNECTION METHOD PUSH-IN CONNECTION
J3
CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
3 4
CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
J5 CROSS SECTION FLEXIBLE WITH
5 6 MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
CROSS SECTION FLEXIBLE WITH
J 3 LEVEL BLOCK CIRCUIT DIAGRAM FERRULE WITH PLASTIC SLEEVE
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG) J
STRIPPING LENGTH 8MM TO 10MM

FACTORY CONNECTIONS (CONFIGURABLE MULTI INPUT)


I CUSTOMER CONNECTIONS !
! I
308A-17
NOT USED
308A-18 METHANE ANALYZER SIGNAL 0-10VDC RETURN

Document Generated: 19APR2021 17:41 GMT


308A-19 5 J5 3 J3 1 J1 2 4 6 METHANE ANALYZER SIGNAL 5VDC SUPPLY
H H
308A-20 CONFIGURABLE MULTI INPUT NO 1A
308A-21 CONFIGURABLE MULTI INPUT NO 1B

308A-22 5 J5 3 J3 1 J1 2 4 6 CONFIGURABLE MULTI INPUT NO 1C

G 308A-23
G
CONFIGURABLE MULTI INPUT NO 2A
308A-24 CONFIGURABLE MULTI INPUT NO 2B

308A-25 5 J5 3 J3 1 J1 2 4 6 CONFIGURABLE MULTI INPUT NO 2C

F MULTI INPUT BLOCKS C020-C024 308A-26 CONFIGURABLE MULTI INPUT NO 3A F


308A-27 CONFIGURABLE MULTI INPUT NO 3B

308A-28 5 J5 3 J3 1 J1 2 4 6 CONFIGURABLE MULTI INPUT NO 3C

308A-29 CONFIGURABLE MULTI INPUT NO 4A


E 308A-30
E
CONFIGURABLE MULTI INPUT NO 4B

308A-31 5 J5 3 J3 1 J1 2 4 6 CONFIGURABLE MULTI INPUT NO 4C

SCALE 5/2

D CONFIGURABLE MULTI INPUT TYPES D

THERMOCOUPLE PT100/1000 2-WIRE PT100/1000 3-WIRE 4...20 mA 0...10 VDC

RED1 RED1
2 2 2 2 2

RED2
C 4 4 4
RED2
4 4
C
I V
WHITE1 WHITE1
6 6 6 6 6

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 21 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. FOR CONFIGURING ANALOG OUTPUTS SEE AGC-5 DESIGNER'S MANUAL.
!
! CAUTION! EXTERNAL VOLTAGE SUPPLIED INTERFACES 2. AGC EF6 ANALOG OUTPUTS ARE CONFIGURED TO OUTPUT A +/-25MA SIGNAL.
3. C028 IS RESERVED FOR KILOWATTS.
LOAD SHARE COMMUNICATION MAY REMAIN ACTIVE WHILE THE 4. C029 IS CONFIGURABLE.
HSK78G GIB IS POWERED OFF FOR SERVICING. USE CAUTION 5. THE CURRENT OUTPUTS CAN BE CONVERTED TO ANY VOLTAGE IN THE RANGE
WHEN SERVICING THE HSK78G GIB AGC5C CONTROLLER NEAR INSIDE +/-10VDC BY MOUNTING A RESISTOR ACROSS THE TERMINALS.
THE LOAD SHARE CONNECTIONS. EQUIPMENT EXAMPLE: A 200 ^ RESISTOR ACROSS THE TERMINALS OF THE +/-25MA OUTPUT
K CUSTOMER CONNECTION RAIL DAMAGE MAY OCCUR. WILL SUPPLY A RANGE OF +/-5VDC. K
6. AGC F1 ANALOG OUTPUTS ARE CONFIGURED TO OUTPUT A 4 TO 20MA SIGNAL.
7. C030 AND C031 ARE CONFIGURABLE.
8. FOR LOAD SHARE LINES USE 4 CONDUCTOR SHIELDED CABLE.
9. RECOMMENDED WIRE SIZE: 18 AWG.
C025-C030, C032, C033 C031
CONDUCTOR LIMITS
FACTORY CUSTOMER FACTORY CUSTOMER
CONNECTION METHOD PUSH-IN CONNECTION
J CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS J
J1A J1B J1 CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
1 2 1 2 CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
J3A J3B J3A J3B CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
3 4 FERRULE WITHOUT PLASTIC SLEEVE
3 4
GND CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
2 LEVEL BLOCK CIRCUIT DIAGRAM
I 2 LEVEL BLOCK CIRCUIT DIAGRAM STRIPPING LENGTH 8MM TO 10MM I
10. TERMINAL BLOCK IS BONDED TO THE DIN RAIL TO PROVIDE
A PATH TO GROUND.

Document Generated: 19APR2021 17:41 GMT


H H
FACTORY CONNECTIONS
(ANALOG OUTPUTS) CUSTOMER CONNECTIONS
AGC-67

KW (KILOWATTS) (0)
G AGC-68 3 J3A J3B 1 J1A J1B 2 4 KW (KILOWATTS) (+/-25MA) G
CONFIGURABLE ANALOG OUTPUT 1 (0)
AGC-72 3 J3A J3B 1 J1A J1B 2 4 CONFIGURABLE ANALOG OUTPUT 1 (+/-25MA)

AGC-71

AGC-91 (ANALOG OUTPUTS)


F CONFIGURABLE ANALOG OUTPUT 2 (0) F
AGC-92 3 J3A J3B 1 J1A J1B 2 4 CONFIGURABLE ANALOG OUTPUT 2 (4 TO 20MA)
ANALOG OUTPUT BLOCKS C025-C028
CONFIGURABLE ANALOG OUTPUT 3 (0)
AGC-96 3 J3A J3B 1 J1A J1B 2 4 CONFIGURABLE ANALOG OUTPUT 3 (4 TO 20MA)

AGC-95
ANALOG LOAD SHARE BLOCKS C029-C033
E AGC-41 !
(LOAD SHARE I/O) ! E
KW LOAD SETPOINT COMMON
AGC-40 3 J3A J3B 1 J1A J1B 2 4 KW LOAD SETPOINT (+/-10VDC) SENSE
KVAR LOAD SETPOINT COMMON
AGC-42 3 J3A J3B 1 J1A J1B 2 4 KVAR LOAD SETPOINT (+/-10VDC) SENSE
(RTN) SETPOINT SHIELD
10 3 J3A J3B 1 J1A J1B 2 4 LOAD SHARE SHIELD
D KW LOAD SHARE COMMON
D
AGC-37 3 J3A J3B 1 J1A J1B 2 4 KW LOAD SHARE (+/-5VDC)
KVAR LOAD SHARE COMMON
AGC-38 3 J3A J3B 1 J1A J1B 2 4 KVAR LOAD SHARE (+/-5VDC)

AGC-39
SCALE 5/2

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
SCALE 11/16 DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 22 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

TERMINAL FUNCTION DESCRIPTION 1. WHEN THE AGC5C IS RUNNING IN A STAND-ALONE APPLICATION


CO32-2 COM ACTIVE LOAD SHARING COMMON THE LOAD SHARE LINE WILL BE ACTIVE AT ALL TIMES NO MATTER
IF ONE GENERATOR IS RUNNING A STAND-ALONE APPLICATION,
K C032-4 +/- 5VDC ACTIVE LOAD SHARING LINE OR A NUMBER OF GENERATORS ARE ACTUALLY SHARING THE LOAD. K
C033-2 COM REACTIVE LOAD SHARING COMMON IN CASE A GENERATOR IS RUNNING ALONE, IT IS RECOMMENDED TO
DISABLE THE LOAD SHARE LINE TO KEEP THE FREQUENCY REGULATOR
C033-4 +/- 5VDC REACTIVE LOAD SHARING LINE
ACTIVE.

J J

EXAMPLE: AGC5C TO PCC KW LOAD SHARE CONNECTIONS

I HSK78G AGC5C GENERATOR SET I


PCC GENSET N-1

KW/KVAR LS COMMON, AGC 38 1 2 PCC KW LOAD SHARE -

CO32

Document Generated: 19APR2021 17:41 GMT


KW LOAD SHARE, AGC 37 3 4 PCC KW LOAD SHARE +
H H

+/-5 VDC
PCC GENSET N+1

PCC KW LOAD SHARE -

G 1 2 G
PCC KW LOAD SHARE +
CO33
3 4

F F

EXAMPLE: AGC5C TO PCC KVAR LOAD SHARE CONNECTIONS

HSK78G AGC5C GENERATOR SET

E E
KW/KVAR LS COMMON, AGC 38 1 2

CO32
PCC GENSET N-1
3 4
PCC KVAR LOAD SHARE -

D D
PCC KVAR LOAD SHARE +

1 2 PCC GENSET N+1


C CO33 PCC KVAR LOAD SHARE -
C
KW LOAD SHARE, AGC 39 3 4

PCC KVAR LOAD SHARE +

+/-5 VDC

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 23 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

TERMINAL FUNCTION DESCRIPTION 1. THE SETPOINT INPUTS ARE PASSIVE AND REQUIRE AN
CO41-2 COM POWER SETPOINT COMMON ACTIVE OUTPUT FROM AN EXTERNAL POWER SOURCE.
EXAMPLES OF EXTERNAL POWER SOURCES ARE A PLC
K C041-4 +/- 10VDC POWER SETPINT LINE OR ALTERNATIVELY A POTENTIOMETER. K
C042-2 COM REACTIVE POWER SETPOINT COMMON
C042-4 +/- 10VDC REACTIVE POWER SETPOINT LINE

J J

EXAMPLE: AGC5C TO PCC KW LOAD SHARE CONNECTIONS

2000 OHM 0.25 WATT POTENTIOMETER


I I
0 VDC

SETPOINT COMMON, AGC 41 1 2


-10 VDC
CO41

Document Generated: 19APR2021 17:41 GMT


KW SETPOINT, AGC 40 3 4
H +/-10 VDC +10 VDC H

2000 OHM 0.25 WATT POTENTIOMETER

G 1 2 0 VDC G
CO42
KVAR SETPOINT, AGC 42 3 4 -10 VDC

+/-10 VDC
+10 VDC
F F

E E

D D

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part NumberNumber: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 24 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. REPLACE THE C034-2, C034-4 AND C035-2, C035-4 JUMPERS
WITH THE REMOTE ESTOP SWITCH CIRCUITS.
LEAVE THE JUMPERS IN PLACE IF REMOTE ESTOPS ARE NOT TO BE ADDED.
EACH REMOTE ESTOP CIRCUIT IS NORMALLY CLOSED.
REMOVING THE JUMPER WITHOUT REPLACING IT WITH A NORMALLY CLOSED
CIRCUIT RESULTS IN AN ESTOP.
REMOTE ESTOP DETAILS 2. THE REMOTE ESTOP CIRCUIT IS A SOURCE TYPE BINARY INPUT.
K CUSTOMER CONNECTION RAIL THE GIB SUPPLIES 24VDC TO THE REMOTE ESTOP CIRCUIT. K
3. THE REMOTE ESTOP CIRCUIT IS A SERIES CIRCUIT THAT ALLOWS FOR TWO
STRINGS OF REMOTE ESTOPS TO BE CONNECTED TO THE GIB. THE CIRCUIT
C034 SUPPLY STARTS AT C034-4. REMOTE ESTOP 1 RETURNS TO C034-2. THE TERMINAL
BLOCK BRIDGE JOINS C034 AND C035 AT BRIDGE CONNECTION J1B. THE
J1A J1B CURRENT CIRCUIT CONTINUES TO REMOTE ESTOP 2 FROM C035-2. FROM REMOTE ESTOP 2
1 2 THE CIRCUIT RETURNS TO C035-4.
4. RECOMMENDED WIRE SIZE: 18 AWG.
J J3A J3B 5. RECOMMEND CO-LOCATING ONE REMOTE ESTOP WITH THE REMOTE HMI. J
3 4
CURRENT REMOTE ESTOP1
CONDUCTOR LIMITS

CONNECTION METHOD PUSH-IN CONNECTION


CURRENT FLOW CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
ACROSS TERMINAL
2 3 CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
BLOCK BRIDGE
I CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
I
FERRULE WITHOUT PLASTIC SLEEVE
C035 CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
J1A J1B CURRENT STRIPPING LENGTH 8MM TO 10MM
1 2

Document Generated: 19APR2021 17:41 GMT


J3A J3B
H 3 4 H
CURRENT REMOTE ESTOP2

G G

F F

REMOTE ESTOP BLOCKS C034,C035

E E
FACTORY CONNECTIONS (REMOTE ESTOPS) CUSTOMER CONNECTIONS

REMOTE ESTOP 1 RETURN


TB227-4 3 J3A J3B 1 J1A J1B 2 4 REMOTE ESTOP 1 24VDC SUPPLY
REMOTE ESTOP 2 24VDC SUPPLY
K18-A1 3 J3A J3B 1 J1A J1B 2 4
D REMOTE ESTOP 2 RETURN D

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
SCALE 11/16 DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 25 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. GIB BINARY INPUTS ARE SOURCE INPUT TYPES.
THE GIB SUPPLIES A 24VDC SOURCE LIMITED TO 5 MILLIAMPS.
2. NORMALLY CLOSED (NC) INPUTS ARE SUPPLIED WITH A JUMPER WIRE.
IF THE INPUT IS NOT GOING TO BE USED, LEAVE THE JUMPER IN PLACE.
REMOVING THE JUMPER RESULTS IN A FALSE SIGNAL.
3. RECOMMENDED WIRE SIZE: 18 AWG.
K 4. FOR CONFIGURING BINARY INPUTS SEE AGC-5 DESIGNER'S MANUAL K
C036-C050

FACTORY CUSTOMER
CONNECTIONS CONNECTIONS
J1A J1B 1
J 1 2 CONDUCTOR LIMITS
J
J3A J3B
CONNECTION METHOD PUSH-IN CONNECTION
3 4
CURRENT CUSTOMER CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
INPUT SWITCH CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
2 LEVEL BLOCK CIRCUIT DIAGRAM
CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITHOUT PLASTIC SLEEVE
I CROSS SECTION FLEXIBLE WITH I
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
STRIPPING LENGTH 8MM TO 10MM

Document Generated: 19APR2021 17:41 GMT


H H

CUSTOMER CONNECTIONS
FACTORY CONNECTIONS (BINARY INPUTS)
G G
UTILITY CIRCUIT BREAKER TRIPPED RETURN
AGC-24 3 J3A J3B 1 J1A J1B 2 4 UTILITY CIRCUIT BREAKER TRIPPED (NO)
UTILITY CIRCUIT BREAKER POSITION (A) RETURN
AGC-25 3 J3A J3B 1 J1A J1B 2 4 UTILITY CIRCUIT BREAKER POSITION (A) (NO)
GENSET CIRCUIT BREAKER TRIPPED RETURN
AGC-26 3 J3A J3B 1 J1A J1B 2 4 GENSET CIRCUIT BREAKER TRIPPED (NO)
GENSET CIRCUIT BREAKER POSITION (A) RETURN
F AGC-27 3 J3A J3B 1 J1A J1B 2 4 GENSET CIRCUIT BREAKER POSITION (A) (NO) F
FAULT RESET RETURN
AGC-44 3 J3A J3B 1 J1A J1B 2 4 FAULT RESET (NO)
CUSTOMER INPUT/FAULT NO 1 WARNING RETURN
AGC-45 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 1 WARNING (NO)
CUSTOMER INPUT/FAULT NO 2 SHUTDOWN RETURN
AGC-46 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 2 SHUTDOWN (NO)
CUSTOMER INPUT/FAULT NO 3 CONTROLLED SHUTDOWN RETURN
E AGC-47 3 J3A J3B 1 J1A J1B 2 4
CUSTOMER INPUT/FAULT NO 3 CONTROLLED SHUTDOWN (NO) E
CUSTOMER INPUT/FAULT NO 4 EARTH FAULT RETURN
AGC-48 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 4 EARTH FAULT (NO)
CUSTOMER INPUT/FAULT NO 5 DIFFERENTIAL FAULT RETURN
AGC-49 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 5 DIFFERENTIAL FAULT (NC) 2
CUSTOMER INPUT/FAULT NO 6 CONFIGURABLE RETURN
AGC-50 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 6 CONFIGURABLE (NO)
D AGC-51 3 J3A J3B 1 J1A J1B 2 4
CUSTOMER
CUSTOMER
INPUT/FAULT
INPUT/FAULT
NO
NO
7
7
CONFIGURABLE
CONFIGURABLE
RETURN
(NO)
D
CUSTOMER INPUT/FAULT NO 8 CONFIGURABLE RETURN
AGC-52 3 J3A J3B 1 J1A J1B 2 4 CUSTOMER INPUT/FAULT NO 8 CONFIGURABLE (NO)
START INHIBIT NO 1 RETURN
AGC-53 3 J3A J3B 1 J1A J1B 2 4
START INHIBIT NO 1 (NO)
START INHIBIT NO 2 OR AIR COMPRESSOR TRIP RETURN
AGC-54 3 J3A J3B 1 J1A J1B 2 4 START INHIBIT NO 2 OR AIR COMPRESSOR TRIP (NO)
C C
SCALE 5/2
BINARY INPUT BLOCKS C036-C050

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

SCALE 11/16 Cummins Inc.


DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 26 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
1. GIB BINARY INPUTS ARE SOURCE INPUT TYPES.
THE GIB SUPPLIES A 24VDC SOURCE LIMITED TO 5 MILLIAMPS.
2. NORMALLY CLOSED (NC) INPUTS ARE SUPPLIED WITH A JUMPER WIRE.
IF THE INPUT IS NOT GOING TO BE USED, LEAVE THE JUMPER IN PLACE.
REMOVING THE JUMPER RESULTS IN A FALSE SIGNAL.
3. RECOMMENDED WIRE SIZE: 18 AWG.
C051-C072
K CUSTOMER CONNECTION RAIL CONDUCTOR LIMITS
K
FACTORY CUSTOMER
CONNECTIONS CONNECTIONS CONNECTION METHOD PUSH-IN CONNECTION
J1A J1B 1 CROSS SECTION SOLID MIN: 0.14 MM2 (26AWG) MAX: 4 MM2 (12AWG)
1 2 CROSS SECTION FLEXIBLE MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
J3A J3B CROSS SECTION FLEXIBLE WITH
MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
3 4 FERRULE WITHOUT PLASTIC SLEEVE
J CURRENT CUSTOMER CROSS SECTION FLEXIBLE WITH
J
INPUT SWITCH MIN: 0.14 MM2 (26AWG) MAX: 2.5 MM2 (14AWG)
FERRULE WITH PLASTIC SLEEVE
2 LEVEL BLOCK CIRCUIT DIAGRAM
STRIPPING LENGTH 8MM TO 10MM

I I

FACTORY CONNECTIONS (BINARY INPUTS) CUSTOMER CONNECTIONS

Document Generated: 19APR2021 17:41 GMT


H H
FIRE PROTECTION TRIP SHUTDOWN (OPEN TO TRIP) RETURN 2
AGC-55 3 J3A J3B 1 J1A J1B 2 4 FIRE PROTECTION TRIP SHUTDOWN (OPEN TO TRIP) (NC)
UTILITY CIRCUIT BREAKER CLOSE (TO) INHIBIT RETURN
AGC-112 3 J3A J3B 1 J1A J1B 2 4 UTILITY CIRCUIT BREAKER CLOSE (TO) INHIBIT (NO)
GENSET CIRCUIT BREAKER CLOSE (TO) INHIBIT RETURN
AGC-113 3 J3A J3B 1 J1A J1B 2 4 GENSET CIRCUIT BREAKER CLOSE (TO) INHIBIT (NO)
DERATE AUTHORIZATION RETURN
3 J3A J3B 1 J1A J1B 2 4
G AGC-114 DERATE AUTHORIZATION (NO) G
REMOTE START RETURN
AGC-115 3 J3A J3B 1 J1A J1B 2 4 REMOTE START (NO)
START SYSTEM TRIP WARNING RETURN 2
AGC-116 3 J3A J3B 1 J1A J1B 2 4 START SYSTEM TRIP WARNING (NC)
HT TANK LOW LEVEL (WARNING) RETURN 2
116C-10 3 J3A J3B 1 J1A J1B 2 4 HT TANK LOW LEVEL (WARNING) (NC)
HT TANK VERY LOW LEVEL (SHUTDOWN ALARM) RETURN
F 116C-11 3 J3A J3B 1 J1A J1B 2 4 HT TANK VERY LOW LEVEL (SHUTDOWN ALARM) (NC) 2
F
LT TANK LOW LEVEL (WARNING) RETURN
116C-12 3 J3A J3B 1 J1A J1B 2 4 LT TANK LOW LEVEL (WARNING) (NC) 2
LT TANK VERY LOW LEVEL (SHUTDOWN ALARM) RETURN
116C-13 3 J3A J3B 1 J1A J1B 2 4 LT TANK VERY LOW LEVEL (SHUTDOWN ALARM) (NC) 2
RADIATOR FAN COMMON TRIP WARNING RETURN
116C-14 3 J3A J3B 1 J1A J1B 2 4 RADIATOR FAN COMMON TRIP WARNING (NC) 2
LOUVER CLOSED WARNING RETURN
E 116C-15 3 J3A J3B 1 J1A J1B 2 4 LOUVER CLOSED WARNING (NO) E
LOUVER TRIP RETURN
116C-16 3 J3A J3B 1 J1A J1B 2 4 LOUVER TRIP (NO)
VENT FAN TRIP WARNING RETURN
116C-17 3 J3A J3B 1 J1A J1B 2 4 VENT FAN TRIP WARNING (NC) 2
LUBE OIL TANK LEVEL WARNING RETURN
116D-10 3 J3A J3B 1 J1A J1B 2 4 LUBE OIL TANK LEVEL WARNING (NO)
D NOT USED 3 J3A J3B 1 J1A J1B 2 4
NOT USED
NOT USED
D
NOT USED
NOT USED 3 J3A J3B 1 J1A J1B 2 4 NOT USED
CONFIGURABLE RETURN
116D-13 3 J3A J3B 1 J1A J1B 2 4 CONFIGURABLE (NO)
CONFIGURABLE RETURN
116D-14 3 J3A J3B 1 J1A J1B 2 4 CONFIGURABLE (NO)
C NOT USED 3 J3A J3B 1 J1A J1B 2 4
NOT USED C
NOT USED
NOT USED
NOT USED 3 J3A J3B 1 J1A J1B 2 4 NOT USED
GAS VALVES CLOSE (OPEN TO CLOSE) RETURN
K25-A2 3 J3A J3B 1 J1A J1B 2 4 GAS VALVES CLOSE (OPEN TO CLOSE) (NC) 2

B BINARY INPUT BLOCKS C051-C072


SCALE 5/2 B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
SCALE 11/16 [ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 27 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

K K

HSK78G AC BOX GENSET CONTROL CAN


NETWORK TERMINATOR/
EXTENSION JACK
(J21)

J J

I I

LT COOLANT
VALVE (J79)

Document Generated: 19APR2021 17:41 GMT


ENGINE OIL
H HEATER H
(J61) HT COOLANT
VALVE (J77)

HT ELECTRIC
WATER PUMP
(J75)
G G
LT ELECTRIC
WATER PUMP
(J73)

F F
SCALE 1/4 GEARBOX OIL
HEATER (J70)
GENSET HARNESS 60HZ ONLY
JACK (J20) COOLANT HEATER
AC DISCONNECT PUMP (J68)
GROUND STUD SWITCH (DSW) COOLANT HEATER
AND STRAP ELEMENT (J66)
E E

AC BOX SHORE AC BOX ALTERNATE


POWER CUSTOMER CUSTOMER
CONNECTION CONNECTION
GLAND PLATE GLAND PLATE

D D

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part
Part Number Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 28 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

1 REAPPLY STAR WASHER TO MAINTAIN EARTH POTENTIAL BONDING.

2 WATER INSTRUSION GASKETS ARE APPLIED TO CUSTOMER CONNECTION


GLAND PLATES. USE CAUTION IN REMOVING THE PLATES. IF GASKETS ARE
K DAMAGED, REPLACE WITH SPARE GASKET MATERIAL. K

J J

I I

AC BOX SHORE
AC BOX ALTERNATE
POWER CUSTOMER
1 CUSTOMER
CONNECTION
CONNECTION
GLAND PLATE

Document Generated: 19APR2021 17:41 GMT


GLAND PLATE
H 2 1 H
50

G G
90

F F

E E
150 397.5
2

D SCALE 1/2 D

C C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part NumberPart Number: A062R394 Part Revision: E
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 29 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L

K K
HSK78G AC BOX
DOOR KEY
HT/LT VALVE
J RELAYS DISCRETE INPUT/OUTPUT J
EXPANSION RAIL

I I

SINGLE PHASE
AC CIRCUIT
BREAKERS

Document Generated: 19APR2021 17:41 GMT


3 PHASE AC
H CIRCUIT H
BREAKERS

G G

F F
SCALE 3/4

AC CONNECTIONS
SEE SHEET 22
E E

D SCALE 3/8
D

AC CUSTOMER DC DISTRIBUTION AC DISTRIBUTION


CONNECTION RAIL BLOCK BLOCK
CUSTOMER AC DISCONNECT
C CONNECTION SWITCH (DSW) C
GROUND BLOCK

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Part Number
A062R394

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 30 of 32
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L
NOTES:-
MAX CURRENT REQUIREMENTS 50HZ 60HZ
1. MAXIMUM CURRENT REQUIREMENT STATED WITH ALL AUXILIARY EQUIPMENT ENERGISED,
AUX SUPPLY VOLTAGE 50HZ 1 PHASE 240V CONFIGURATION 3 PHASE 380V CONFIGURATION 1 PHASE 120V CONFIGURATION 3 PHASE 480V CONFIGURATION INCLUDING THE CIRCUIT PROVIDED FOR CUSTOMER USE.
MAX CURRENT DRAWN 10A NO GFI 36A WITH ELECTRIC WATER PUMP 42A WITH GFI IN USE 36A WITH ELECTRIC WATER PUMP 2. MAXIMUM CABLE SIZE FOR SUPPLY IS 10SQ.MM (AWG6).
3. THE CONNECTION TYPE FOR THESE CABLES IS 10MM OF UNSHEATHED WIRE.
MAX CURRENT DRAWN 10A NO GFI 28A WITHOUT ELECTRIC WATER PUMP 19A GFI NOT IN USE 28A WITHOUT ELECTRIC WATER PUMP 4. CUSTOMER SUPPLY CABLE TO BE SIZED AND INSTALLED IN ACCORDANCE WITH LOCAL
K REGULATIONS.
K
5. GROUND BLOCK IS BONDED TO GROUND THROUGH THE DIN RAIL.

CONDUCTOR LIMITS: TERMINAL BLOCK 1G1


CONDUCTOR LIMITS: DSW SWITCH
CONNECTION METHOD PUSH-IN CONNECTION CONNECTION METHOD SCREW CONNECTION
CROSS SECTION SOLID MIN: 0.5 MM2 (20AWG) MAX: 25 MM2 (4 AWG)
J CROSS SECTION SOLID MAX: 50 MM2 (1/0 AWG) J
CROSS SECTION FLEXIBLE MIN: 0.5 MM2 (20AWG) MAX: 16 MM2 (6 AWG) CROSS SECTION FLEXIBLE MAX: 50 MM2 (1/0 AWG)
CROSS SECTION FLEXIBLE WITH CROSS SECTION FLEXIBLE WITH
MIN: 0.5 MM2 (20AWG) MAX: 16 MM2 (6 AWG) MAX: 35 MM2 (2 AWG)
FERRULE WITHOUT PLASTIC SLEEVE FERRULE WITHOUT PLASTIC SLEEVE
CROSS SECTION FLEXIBLE WITH CROSS SECTION FLEXIBLE WITH
MIN: 0.5 MM2 (20AWG) MAX: 16 MM2 (6 AWG) MAX: 35 MM2 (2 AWG)
FERRULE WITH PLASTIC SLEEVE FERRULE WITH PLASTIC SLEEVE
STRIPPING LENGTH 18MM STRIPPING LENGTH 14MM
I I

SINGLE PHASE BUSBAR

Document Generated: 19APR2021 17:41 GMT


H H

NEUTRAL BUSBAR
3-PHASE BUSBAR
G G

MAXIMUM
3
LOAD
CURRENT
85 AMPS

F 2 F

99 'E'
1 'E'
2 'E'
3 'E'

1 'E'
5 1G1

1T1 2T1 1
1T2 2T2 1L1 1L2 1L3 2L1 2L2

E 2T3
ISO E
1T3 100A
1T1 1T2 1T3 2T1 2T2
1G1-1

PHASE A
PHASE B
PHASE C
D D
380VAC 50Hz/480VAC 60Hz 240VAC 50HZ/120VAC 60HZ
3 PHASE/3 WIRE SINGLE PHASE/2 WIRE
SEE NOTES 1, 2, 3 & 4. SEE NOTES 1, 2, 3 & 4.

C 50/60Hz CONNECTIONS C

B B
MODEL/PLATFORM: HSK78G THIS PART IS SIMILAR TO: NONE

Cummins Inc.
DIMENSIONS ARE IN: MILLIMETERS
[ ] ARE IN: -
SIZE:
A1 SCALE:3/16 R

DIMENSIONING AND TOLERANCING PER: CAD SYSTEM

A ASME Y14.5-2009 THIRD ANGLE PROJECTION


PTCR Creo R Parametric A
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
A062R394 Part Number

Cummins Confidential Confidential and Proprietary and shall not be disclosed to others Part Noun Name DIAGRAM,CONNECTION
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 31 of 32
Part Number: A062R394

Change Notice CN00031432 Alternates

Manufacturer Part (MEP) No Usage Production and Service

Release Phase Code Production (P) Drawing Specification DSA062R395

External Regulations CE, CSA, UL 3D image provided when available for visual reference only.

Associated Specifications
Number Name Type Category Sub-Category

Document Generated: 19APR2021 17:41 GMT


ESA030B356 SPECIFICATION,MATERIAL Engineering Specification Material Specification Prohibited and Restricted|
Prohibited and Restricted

Drawing Revision Information


Description of Change(s)
SHEET 13
ADD CURRENT HMI DRAWING VIEW, ADD "PREVIOUS VERSION HMI" TO EXISTING HMI DRAWING VIEW.
SHEET 19
NOTE 2 WAS "RECOMMENDED WIRE: SINGLE TWISTED PAIR, SHIELDED, 18AWG"
SHEET 20
ADD NOTES 1, 1.1 & 1.2
SHEET 31
ADD PHASE A, PHASE B, & PHASE C TEXT TO 3-PHASE SECTION.
CHANGE SINGLE PHASE SECTION
CHG 2L2 TO 2L1, 2L3 TO 2L2
CHG 2T2 TO 2T1, 2T3 TO 2T2

Drawing Authorization
Drafter Paul C Medina Date 14APR2021
Checker John Earl Brandon Date 15APR2021
Approver Thomas Rogers Date 19APR2021

Cummins Data Classification: This document (and the information shown thereon) is Part Number: A062R394 Part Revision: E
Cummins Confidential Confidential and Proprietary and shall not be disclosed to others
in hard copy or electronic form, reproduced by any means, or used Part Name: OPT-CLASS,17-PRODUCT DOCUMENTATION
for any purpose without written consent of Cummins Inc. Drawing Category: Detail State: Released Sheet 32 of 32

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