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    41 views60 pages

    Manual Secadora

    Uploaded by

    Maricruz Olivar

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    © All Rights Reserved
    Download as PDF or read online from Scribd
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    \ AIRDYNE, INC. AMAinDYNE EESas VOICE: (281) 820-0000 FAX: (281) 820-0310 Installation - Operation - Maintenance Instructions Airdyne Heatless Dryer MA ~\ AIRDYNE, INC. IRDYNE | fcisrontexs r20s ‘Voice: (21) 620-0000 FAX: (281) 820-0310, AIRDYNE HEATLESS DRYER MODEL 80 - 1200 ADH Section 1 Receipt of Equipment Section 2 Installation Section 3 Operation Section 4 Maintenance andRepair 4.1 Preventative Maintenance Schedule 42 Desiccant Charging Procedure 43° Inlet Switching Valve 43.1 1"Inlet Switching Valve 43.2 112"Inlet Switching Valve 43.3 2" InletSwitching Valve 43.4 3" Inlet Switchng Valve 4.4 Exhaust Switching Valve 4.4.1 1" Exhaust Switching Valve 44.2 11/2" Exhaust Switching Valve 443 2" ExhaustSwitching Valve 44.4 3” Exhaust Switheng Valve 4.5 Purge & Outlet Check Valve 45.1 1” Purge & Outlet Check Valve 45.2 11/2”Purge & Outlet Check Valve 453 2” Purge & Outlet Check Valve 45.4 3" Purge& Outlet Check Valve 4.6 Repressurization Valve 4.7 Aquadex Moisture Indicator 4.8 Remote Flow Restrictor 49 Control Panel Section 5 Trouble Shooting AIRDYNE, INC. PO. BOX 60373, HOUSTON, TEXAS 77205 ‘VOICE: (281) 820-0000 FAX: (281) 820-0310 Boyne 1.0 RECEIPT OF EQUIPMENT 1.0 Receipt of Equipment 1.1 Inspection ‘When youreceive the equipment, please inspectitclosely. ‘Any indication of careless handling by the carrier should benoted on the delivery receiptespecially ifthe equip- ment willnotbe immediately uncrated. Obtaining the delivery man’s signed agreement to any noted damages will facilitate any future insurance claims. 1.2 _ Short Shipment or Incorrect Material Claims ‘Allclaims for shortage or incorrect material must be made ‘within ten (10) days afterits receipt. A shipmentoften consists of several containers, skids, etc. that include loose accessories such as pipe, filter elements, relief vaives, drain valves, and desicant. Please review all invoices and shipping documents carefully for possible shortages. 1.3. Shipping Damage Claims Equipmentmustbe carefully inspected immediately upon receipt for possible damage incurred during shipment. ‘Ownership of equipment shipped Exworks FOB Fac- tory is transferred tothe purchaser upon departure from. the factory. Therefore all shipping claims mustbe owner- processed with the shipping carrier, and cannot be handled by Airdyne. Airdyne will atemptto assist you inevery way possible, however, the initial claim and all future proceedings are the responsibility of the owner. Inthe event that the equipment has sustained visible ex- ternal damage or itis suspected that internal damage may have occurred, immediately enter a claim with the shipping carrier and notify Airdyme, Any indicaitonof damage or careless handling by the carrier shouldbe noted on the delivery receipt. Obtaining the delivery man's signed agreement to any noted damages will facilitate any future insurance claims. In cases of damage, visible or suspected, contact, AIRDYNE, INC. IRDYNE | (eustontexas 120s Voice: (28%) 820-0000 Fax: (26H) 20-0510, 4.5 Purge & Outlet Check Valves AIRDYNE, ING. Po. BOX60373, HOUSTON, TEXAS 77205 Biroyne FAX: (281) 820.0310 45.1 Purge and Outlet Check Valve Disassembly (1") WARNING! Ensure that the dryer is de-energized, valve iso- lated, and fully depressurized before attempting to remove or disassemble any dryer component or subassembly. Failure to do so may result in seri- ‘ous personal injury and/or equipment damage. Note: The purge orifice [5] is specifically sized and Grilled for your dryer. If the purge orifice [5] is lost or damaged, contact your local Airdyne Product Sales Representative for the correct replacement. Note: Do Not remove poppet guides [18} from the outlet check valve cover [14] unless wear or damage necessitates replacement. 1. Clean and inspect all valve hardware upon disas- sembly. Replace all software and any hardware which appears damaged or abnormally worn. Closely inspect valve poppets [23}, check balls [8], purge adjusting valve [12] and associated mating- sealing surfaces for any faults which could prevent ‘positive sealing. 2. Apply an ultra-thin film of O-ring lubricant to items (6), [7], [10], (11), {16}, [17], and [22}. Do not apply lubricant to check balls [8] or valve pop- pets [23]. IMPORTANTNOTICE Due to potential damage of screwed fasteners from over torquiag, fatigue, and corrosion, maintain the following procedure, Inspect internal threads for conformity to ensure no dam- ‘age was caused during previous assembly andlor disas- ssembiy, and remove all foreign debris. Install the new bolts provided in the repair kit and torque ‘a5 outined in the schedule below. TORQUE TABLE Sze TORQUE 4-20 30 - 40 inch bs. (3.4 - 4.5 Nem) SH6-18 130-138 inch is, (14.7 - 15.3 Nm) 398-18 240 245 inch Ibs. (27.1 - 27.7 Nm) 412-13 525-550 inch ibs. (69.3 - 62.2 Nm) Nm = Newton-meters AIRDYNE, INC. PO, BOX60373 HOUSTON, TEXAS 77205 Voice: (281) 820-0000 FAX: (281) 2200310, 4.5.1 Notes: (G1) When unit is located in a corrosive environment, coat item #2 and #3 with a corrosion resistant com- pound. (2) Torquepertorque table. AIRDYNE, INC, P.O, BOX 60973 HOUSTON, TEXAS 77205 Voice: (2) 820.0000 FAX: (284) 820-0310 Binoyne 4.5.2 Purge and Outlet Check Valve Disassembly (1 1/2") WARNING! Ensure that the dryer is de-energized, valve iso- lated, and fully depressurized before attempting to remove or disassemble any dryer component or subassembly. Failure to do so may result in seri- ous personal injury and/or equipment damage. Note: The purge orifice [5] is specifically sized and drilled for your dryer. Ifthe purge orifice [5] is lost or damaged, contact your local Airéyne Product Sales Representative forthe correct replacement. Note: Do Not remove poppet guides [18] from the outlet check valve cover [14] unless wear or damage necessitates replacement. 1. Clean and inspectall valve hardware upon disas- sembly. Replace all software and any hardware which appears damaged or abnormally wom. Closely inspect valve poppets [21], check balls [8], purge adjusting valve [12] and associated mating- sealing surfaces for any faults which could prevent positive sealing, 2. Apply an ultra-thin film of O-ring lubricant to items (6), (71, £10}, (11), (16), (17), and 19}. Do not apply lubricant fo check balls [8] or valve pop- pets (21). IMPORTANTNOTICE Due to potential damage of screwed fasteners from over, torquing, fatigue, and corrosion, maintain the following procedure. Ingpect internal threads for conformity to ensure no dam- ‘age was caused during previous assembly andlor disas- ‘sembly, and remove all foreign debris. Install the now bolts provided in the repair kt and torque 1s outined in the schedule below. TORQUETABLE TORQUE, 30 -40 inch ibs. (344.5 Nm) 4130-195 inch Ibs. (14.7 - 15.3 Nm) 240 - 248 inch ibs. (27-4 -27-7 Nm) {525-550 inch ts. (68.3 - €22.Nm) Nm = Newton-meters Mn ~ AIRDYNE, INC. IRDYNE | fcutronttexs ros ‘Voice: et e20-0000 FAK: (aut) s200510, 45.2 Notes: (1) When units located in a comosive environment, coat item #2 and #3 with a corrosion resistant com pound. 2) Torquepertorque table. AIRDYNE, INC. 0. BOX60373 HOUSTON, TEXAS 77205, ‘VOICE: (281) 820-0000 FAX: (281) 820.0310, Bnoyne 45.3 Purge and Outlet Check Valve Disassembly (2") WARNING! Ensure that the dryer is de-energized, valve iso- lated, and fully depressurized before attempting to remove or disassemble any dryer component or subassembly, Failure to do so may result in seri- ‘ous personal injury and/or equipment damage. Note: The purge orifice (4] is specifically sized and Grilled for your dryer. If the purge orifice 4] is lost or damaged, contact your local Airdyne Product Sales Representative for the correct replacement. Note: Do Not remove poppet guides [8] from the out- let check valve cover [2] unless wear or damage neces- sitates replacement. 1. Clean and inspect all valve hardware upon disas- sembly. Replace all software and any hardware which appears damaged or abnormally worn. ‘Closely inspect valve poppets [7], check balls [15], purge adjusting valve [6] and associated mating- sealing surfaces for any faults which could prevent positive sealing. 2. Apply an ultra-thin film of O-ring lubricant to items {10}, [11], [12], [18], and (19). Do not apply lu- bricant to check balls [15] or valve poppets {7}. IMPORTANTNOTICE Due to potential damage of screwed fasteners from over torquing, fatigue, and corrosion, maintain the following procedure, Inspect intemal threads for conformity to ensure no dam- ‘age was caused during previous assembly andlor disas+ sembly, and remove all foreign debris. Install the new bolts provided in the repair kit and torque as outlined in the schedule below. TORQUETABLE Sze TORQUE 14 -20 30 - 40 inch ibs. (9.4 4.5 Nem) SH8-18 120-196 inch bs. (14.7 - 15.3. Nm) 398-18 240 245 inch bs. (27-1 -27.7 Nm) 412-13 525-550 inch bs. (59.3 - 62.2 Nm) Nm = Newton-meters A = AIRDYNE, INC, IRDYNE fouston texas 1 Oh Voice: (21) 820.0000 FAX: (281) 820-0310 45.3 Notes: (1) When unitis located in a corrosive environment, coat item #2 and #3 with a corrosion resistant com pound (2) Torque pertorque table. AIRDYNE, INC. P.0, BOX 60373 HOUSTON, TEXAS 77205 VOICE: (261) 820-0000, FAX: (284) 820-0310 Bwoyne 4.5.4 — Purgeand Outlet Check Valve Disassembly (3") WARNING! Ensure that the dryer is de-energized, valve iso- lated, and fully depressurized before attempting to remove or disassemble any dryer component or subassembly. Failure to do so may result in seri- ous personal injury and/or equipment damage. Note: The purge orifice [4] is specifically sized and drilled for your dryer. Ifthe purge orifice [4] is lost or damaged, contact your local Airdyne Product Sales Representative for the correct replacement. Note: Do Not remove poppet guides [8] from the out- let check valve cover [2] unless wear or damage neces- sitates replacement. 1. Clean and inspect all valve hardware upon disas- sembly. Replace all software and any hardware which eppears damaged or abnormally worn. Closely inspect valve poppets [7], check balls [15], purge adjusting valve [6] and associated mating- sealing surfaces for any faults which could prevent positive sealing, 2. Apply an ultra-thin film of O-ring lubricant to items {10}, (11}, [12], (18), and (19]. Do not apply lu- bricant to check balls [15] or valve poppets [7]. IMPORTANTNOTICE Due to potential damage of screwed fasteners from over torquing, fatigue, and corrosion, maintain the following procedure. Inspect internal threads for conformity to ensure no dam= ‘age was caused during previous assembly and/or disas- sembly, and remove ail foreign debris. Install the new bolts provided in the repair kit and torque ‘2 outined in the schedule below. TORQUETABLE size TORQUE 14-20 30 - 49 inch lbs. (3.4 4.5 Nm) 5116-18 130 138 inch Ibs. (14.7 - 15.3 Nm) 3IB-16 240-245 inch ios. (27.1 = 27.7 Nm) 412-13 525-550 inch ibs. (59.3 - 622 Nm) Nm = Newton-meters A ~ AIRDYNE, INC. IRDYNE | fcuston texas 120s Voice: (2a) 620-0000 FAX: (261) 820.0310, 454 Notes: (1) When units located in a corrosive environment, coat item #2 and #3 with a comrosion resistant com pound. (2) Torquepertorquetable. AIRDYNE, INC. P.O. BOX 60373, HOUSTON, TEXAS 77205 VOICE: (281) 820-0000 FAX: (281) 620-0310 A nvyne 4.6 — Repressurization Valve Disassembly WARNING! Ensure that the dryer is de-energized, valve iso- lated, and fully depressurized before attempting to remove or disassemble any dryer component or subassembly. Failure to do so may result in seri- ous personal injury and/or equipment damage. 1. Clean and inspect all valve hardware upon disas- sembly. Replace all software and any hardware which appears damaged or abnormally worn. Closely inspect valve diaphragm [4] for faults which ‘Repressurzation Valve Them Description Quantity Valve Cover Spring Sockethead Cap Screw ValveDiaphragm Valve Body T 5G («© sooxeT HEAD CAP SCREW VALVE COVER SPRING ee ae VALVE DIAPHRAGM 1¢-@ vawe Boor MM N AIRDYNE, INC. IRDYNE [222502 HOUSTON, TEXAS 77205 Voice: (281) 820.0000, FAX: (284) 820-0310, 4.7 Aquadex Moisture Indicator Recharging Procedure Note: Dryer shutdownis notnecessary to perform the followingprocedureand can be accomplished without removing the entire assembly. 1. Close the Moisture Indicator Supply Valve, and en- sure that the moisture indicatorhas fully depressur- ized through bleed valve [5] before proceeding to step #2 for disassembly. (See following WARN- ING) WARNING! Ensure that moisture indicator is fully depressurized ‘before attempting disassembly. Failure to do somay resultin serious personalinjury and/or equipment damage. 2. Remove sightdome assembly (items (2), (4, [6], (71 and [9}) from body (8) by turning screw [6] coun- terclockwise. 3. Remove screw [6] from sight dome [2] by exerting pressure on screw’s threaded end. Drain granular in- dicator Remove porous disc [4] and clean sight dome. (see following CAUTION) CAUTION: Sight Dome [2] isan acrylic plastic, Do not clean with any type of solvent. Replace O-ring [9], andre-installscrew {6} in sight dome {2}. Creflly pour new granular indicator into sight dome {2}. Slide porous disc [4] into place. . Replace O-ring[7] and re-install sight dome assem- bly (items (2], [41, (6], [7], and (9]) in body [8]. Fully open the moisture indicator’s gas supply valve (not shown). Adjust bleed valve [5] until only a very slight con- stant gas bleed valve is felt exhausting from valve’s bleed port. Ensure that granular indicator re- mains motionlessafter final adjustment. MA ~ AIRDYNE, INC. IRDYNE | foiston texas z7205 z0-0000 48a Remote Flow Restrictor Disassembly/ Assembly WARNING! Ensure that the dryer is de-energized, valve iso- lated, and fully repressurized before attempting to remove or disassemble any dryer component or subassembly. Failure to do so may result in serious personal injury and/or equipment damage. 1, Removeeach Amloc Probe Remote Sensor Assem- bly to protect from damage. 2, Removemufileras follows: 18) Unserew muffler from the Purge Exhaust Switch- ing valve’s threaded muffler port. (see following CAUTION). CAUTION: Exercise caution when lowering muffler and flow restrictor to prevent damag- ingcontrol tubing, Amloc Probepins, and the Purge Pressure Indicator. 3. Remove, clean and inspect the “springand orifice- type” flow restrictor. Install anew flowrestrictorif damage isnoted. IMPORTANT: When installing Flow Restrictor, its springs must be fully seated in the spring recep- tacle. This must be accomplished for proper opera~ tion. 4, Reinstall muffler and flow restrictor assembly in the reverse order ofremoval, With 1" Purge Exhaust Switching valves: Thread Flow Restrictor Housing into reducer fitting. Thread winole Flow Restrictor Assembly into Purge Exhaust’s ‘Switching Valves mufiler port. With 1-1/2" Purge Exhaust Switching valves: Thread Flow Restrictor Housing directly into Purge Exhaust ‘Switching vaive's muffler port. Reinstall each Amloc Probe Remote Sensor Assem- bly (ifdryerso-equipped). Ensure that each probe connectorcablehas been reconnected. Reducer Fitting Spring Orifice ‘Assembly ze Flow Restrictor Housing M ~ AIRDYNE, INC. IRDYNE | fisistonstexas 1720s VOICE: (261) 820-0000 FAX: (281) 20-0310 48b Remote Flow Restrictor Disassembly/ Assembly WARNING! Ensure that the dryer is de-energized, valve iso- lated, and fully depressurized before attempting to remove or disassemble any dryer component or subassembly. Failure to do so may result in seri- ous personal injury and/or equipment damage. 1, Remove each Amloc Probe Remote Sensor Assem- bly to protect from damage. 2. Removernuffleras follows: 8) Provide adequate support for muffler and flow restticior assembly. Remove flow restrictor as- sembly from lower flange by equally loosening flange bolts. Ensure that the method of support is prepared to accept the muffler and flow restrictor full weight when the last bolt is re- moved (see following CAUTION). CAUTION: Exercise caution when lowering muffler and flow restrictor to prevent damaging contol tubing, Amloc Probe pins, and the Purge Pressure Indicator. 3, Remove, clean and inspect the "spring and orifice- type" flow restrictor. Install a new flow restrictor if damage is noted. IMPORTANT: When installing Flow Restrictor, its springs must be fully seated inthe spring receptacle. This must be accomplished for proper operation. 4, Reinstall muffler and flow restrictor assembly in the reverse order of removal. 5. Reinstall each Amloc Probe Remote Sensor Assemn- bly. Ensure that each probe connector cable has been reconnected Purge Exhaust Flange Assembly Spring Orifice Assembly _=z Flow Restrictor Assembly ~~ AIRDYNE, INC. Moyne HousTON, Texas 77205 ‘Voice: tbr) e20-0000 Fax: (25) e204910, 4.9 Control Panel See Job Specific Data & Drawings AM ~ AIRDYNE, INC. IRDYNE | cusronstexs rns ‘VOICE: (281) 820-0000 (28) 920-0310 5.0 TROUBLESHOOTING GUIDE WARNING! Ensure that the Dryer and any associated Prefilter(s) and Afterfilter(s) are valve isolated and fully depres- surized before attempting to remove or disassemble any components or subassemblies. Failure to do so may result in serious personal injury and/or equipment damage. WARNING! ‘Some of the following troubleshooting checks require entering the Dryer Control System enclosure while the Dryer’s electrical power supply is energized. Therefore, a potential electrical shock hazard exists. These checks should be conducted by a qualified electrical technician or a Airdyne Authorized Field Service Technician ONLY. The Dryer’s electrical power supply must be de-energized before any electrical main- tenance or repair work is conducted. (CAUTION: Do not open or enter the Dryer Control System without exercising proper precautions for Static Sensi- tive Devices. DO NOT remove the factory programmed microcomputer chip or any I.C. chip from the Logic Con- trol Circuit Board, Improper removel or handling will cause irreparable damage to these highly Static Sensitive Com- ponents. Damage to these components will render the Dryer Control System inoperative until replacement is accom plished by a Airdyne Authorized Field Service Technician. DO NOT remove the program identification sticker from the microcomputer chip. IMPORTANT: Water molecules can diffuse through a pinhole size leak even though pressure inside the piping is sev- eral hundred PSIG. It is not at all uncommon to have a minute pinhole leak in a gas line cause an increase in dew point from -40°F to -10°F ata distance of forty or more feet downstream of the leak. CAUTION: Do not change settings of DIP switches. DIP switches are factory set to meet dryer design specifica- tions. Improper DIP switch settings may cause the Dryer Control System to operate erratically, or malfunction. Con tact your local Pneumatic Products Sales Representative to obtain the correct DIP switch settings for your dryer. PROBLEM POSSIBLECAUSE CHECKS AND REMEDY Dew point degradation 1 Tasufcint or exeessive purge gas | 1. RefertotheCaleulationof Purge Pres flow during regeneration sure Setting instruction in Sesion 3. Ensute that the dryers purge flow has been properly calculated and ad- usted. ‘2. Inlet gas pressure is below the design | 2 Check the dryer’s inlet pressure and pressure specified on the Dryer correct ifnecessary. The efficiency Specification & Performance Data of the dryer decreases as the inlet Sheet pressue decreases, Bwoyne AIRDYNE, INC, P.0, BOX 60373 HOUSTON, TEXAS 77205 ‘VOICE: (281) 220-0000, FAX: (281) £20.0510, PROBLEM POSSIBLECAUSE CHECKS AND REMEDY ‘Dew point degradaiton 3. Inlet gas flow (sefim) is above the ryer’s design flow rate 4, Inlet gas temperature is above the

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