09 Control Monitoring 01-16 en PDF

Control and Monitoring Devices
Table of contents
Monitoring device ISU 3
BEKA Xmatic Controller S .................................................................................................................... 09-1-40-01
EP-tronic .............................................................................................................................................. 09-1-50-01
Table of contents
EP-tronic ZX ......................................................................................................................................... 09-1-60-01
GIGA-tronic .......................................................................................................................................... 09-1-70-01
GIGA-multitronic .................................................................................................................................. 09-1-80-01
Pressure switch .................................................................................................................................... 09-2-10-01
State: 01.16EN
09-0-00-01
1090200400
© BEKA 2016 All rights reserved! Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL.: +49 9241 729-0 WEB: www.beka-lube.de
D-91257 PEGNITZ D-91253 PEGNITZ FAX: +49 9241 729-50 E-MAIL: beka@beka-lube.de
Table of contents
Table of contents
State: 01.16EN
09-0-00-02
1090200400
Subject to alterations! © BEKA 2016 All rights reserved!

Control and Monitoring Devices MS 4161 .1093
Zentralschmiertechnik
BAIER + KÖPPEL
Terminals All timess et with switches 1 ---8 will be totalled for the actual monito-
S1.1 S2.1
ring time.
Example: switches 3 and 5 ON :

S1 S2
4 + 16 = 20 minutes
ts
H1 annunicator trouble
ÜZ
K1 errorr elay
K2 relay connect machine t0
S1 contact, signal sender I
S2 contact, discontinue S1
K1
monitoring during break 0
times
Optional terminals: ON alarm
S1.1 proximity switch from sett ime delete with RESET
signal sender
S2.1 proximity switch, disconti---
K2 nue monitoring during
H1
break times Pulse ---counting mode
A1 = L1, at DC: --- in this mode, pulses coming from the signal sender are counted;
A2 = N, at DC: + when reaching the set nominal number of pulses, the programmed
supply voltage monitoring time of 1 minute will be reset.
Pre---select pulse counting mode with switch 9 ON.
Set nominal pulses per minute.
Function
When supply voltage is connected, monitoring time / nominal pul- ON ON
ses will be set as selected and active mode confirmed by the
OFF OFF
POWER annunciator. K1 relay pulls up and connects machine. This
action is confirmedb y the out OUT annunciator.
Every closing of the contact by the signal sender, orr eaching the
nominal number of strokes ass et, will reset monitoring time. 1+2+4+8+16+32+64+128
If no signal change is generatedb y the signal sender during monitor = 00 pulses/min. = 255 pulses/min.
time set, or nominal strokes are not reachedd uring programmed
monitor time of 1 minute, K1 relay will drop. All pulsess et with switches 1 ---8 will be totalled for the actual nomi-
K1 relay will return to ”machine reconnect” when actuating the RE- nal pulses / minute.
SET key, or when supply voltage is interrupted for an instant.
Example: switches 2; 5 and 6 ON :
setting instructions 2+16+32 = 50 pulses/minute
Operating modes are set with dip switches 1 ---9. For setting remove
side panel of housing. In as delivered configuration, all switches
OFF, relay may not connectt he machine. t 1min
ÜZ
ON
OFF
t0
I
S1
0
”Sequence of pulses” mode
In this mode, pulses coming in will be analyzed as a function of tim; ON pulse alarm: pulses<nominal
State: 01.16EN
every closing of the signal sender will resett ime. nominal number of pulses delete with RESET
Dip ---switch setting:
pre---select monitoring of sequence of pulses with switch 9 OFF.
Set monitoring time (ÜZ)
Operating / Break mode
© BEKA 2016 All rights reserved!
When connecting +24 V DC to terminal S2, monitoring time iss et

ON ON and elapse time function deleted. This mode will be used with inter-
OFF OFF mittently operated central lubricating systems with operating /
break control during break times. To achieve an as accurate as pos-
sible monitoring, active time should at least contain 2 switching ac-
1+2+4+8+16+32+64+128 tions of the signal sender. Monitoring time shouldb e adjusted as to
= 00 minutes = 255 minutes be shorter than the pump operating time.
---2 ---
1090200400
D6--91253
© BEKA 201 Pegnitz
All rights reserved! -- Postfach 1320 -- Telefon 09241/729--0 -- FAX 09241/72950
Subject to alterations!
MS 4161 .1093
Zentralschmiertechnik
BAIER + KÖPPEL
---monitoring time range 1 to 255 min./input pulse

switchable to
---1 to 255 pulses per minute of monitoring time
---time / pulse reset in break when S2 input is triggered
---digital interference suppression by physical separation of
inputs
---pulse counting at dynamic input S1, at rise,
fade out = 2 ms.
Technical Data
supply voltage 24 V DC 115 V AC 230 V AC Application
adm. voltage range 18---36 V 90---150 V 190---260 V Thiss ystem is used to monitor sequence of pulses, or as an
frequency range 48---63 Hz 48---63 Hz option, number of pulses per unit of time, of constant flow si-
current consumption 50 mA 44 mA 22 mA gnal senders, as used in centrall ubricating systems. In the
powerr ating 1,2 W 5 VA 5 VA ”pulse recurrence time” mode, monitor time once selected,
control voltage, inputs S1 and S2 24 V DC will be reset by the signal sender, whenever the contact is clo-
control current, S1 and S2 max, admissible (total) 40 mA sed. this mode is used for systems with long pulse recur-
relay contact for connecting 1 make---and ---break rence times.
---control voltage 250 V ' For systems withh igher pulse frequency, e.g. oil circulation,
---control current max. 2 A the mode ”count pulses per unit of time” iss elected. In this
---control power max. 125 VA mode, the minimum number of pulses having to be sent by
temperature range ambient 0 ---60° C the signal sender will be set. If the set monitoring time is ex-
protection class IP 20 ceededb y a pulse miaaing, or number of pulsess et for a cer-
terminals screw---type / plug ---in terminal strip tain monitoring time is not reached, thee rrorr elay will re-
cross---section 0,75 ---1,5 mm2 spond.
attachment standard rail DIN 46277
material of housing Polyamid 6.6
snap ---lock for standard rail
DIN 46 277
Type ISU 3
Spannung 230 V AC
Best. ---Nr. 416102012
State: 01.16EN
Ordering information
ISU 3 monitor 4161 . 0 . 2 . 0 . 1 . 2

housing type = 0
errorr elay pulls---upd uring operation = 2
monitoring range, standard = 0
monitoring options time / pulse ---cycles / min. = 1
operating voltage 115 V AC = 1
230 V AC = 2
24 V DC = 3
---1 ---
1090200400
D --91253
Subject to alterations! Pegnitz -- Postfach 1320 -- Telefon 09241/729--0 -- FAX 09241/72950
© BEKA 2016 All rights reserved!
Control units
BEKA Xmatic Controller S
Description
The BEKA Xmatic S control unit is used for controling
single line systems. The lubricant is supplied to the
metering distributors via one main line. This line is
pressure relieved after the lubrication process.
Please see chapter 03 of our industrial catalogue for
basic information about single-line lubrication.
Control units
Technical data
Supply voltage: 10 to 55 V DC
Control voltage: 24 V DC
Contact load,
connection motor: max. 10 A at 24V DC
Signal output, Error message
connection signal lamp: max. 4 W The LED „ERROR“ signals the following errors:
Degree of protection: IP 40
(to be installed in operator‘s cab) Filling level pump: 1x flashing
Temperature range: -25°C to +75°C 1 sec.
ON
LED
OFF
3 sec.
Lubrication cycle
Pressure relief: 2x flashing
A lubrication cycle is initiated at each voltage 1 sec.
activation of control unit BEKA Xmatic Controller S ON

LED
(green LED „power on“ glows). The lubrication cycle OFF
1 sec. 3 sec.
has to be finished within the monitoring time. The
pump builds up pressure in the lubrication line (green Lubricant pressure can not be relieved.
Possible cause: Error function of control valve
LED „pump on“ glows). As soon as the max.
Remedy: Check/ exchange control valve
pressure is reached, the pressure switch sends a
Pressurization: 3x flashing
signal (green LED „max. pressure“ glows) and the 1 sec. 3 sec.
post lubrication time starts. After this the pump stops, ON
LED
the line is relieved (green LED „pump on“ + „max. OFF
1 sec.
pressure are off). Now the pulse-off time begins,
Voltage is available but no pressurization within the monitoring
followed by a new lubrication cycle if voltage is
time.
available. Possible cause:
- Pump within monitoring time not started
- Pump error
Diagram of a lubrication cycle: - Pressure switch error
01.16EN
state: 03.16EN
I - Leakage
Pump
0 - Control valve error
I
Cycle time Remedy:
0
- Start pump
I
State:
Monitoring time - Check/replace pump

0
I
- Check/replace pressure switch
Pressurization - Remediate leakage
0
I - Check/replace control valve
Pressure switch max.
0
09-1-40-01
I
Relubrication time The signal for „level pump“ error stops as soon as
0
I enough lubricant has been refilled.
Break time
0 All other errors need to be acknowledged with the
1090200400
RESET button.
Control units
BEKA Xmatic Controller S
PIN assignment of connection plug The post lubrication time is 30 seconds. The
For connection to the BEKA Xmatic Controller S, an monitoring time 15 minutes (If cycle time is 10
AMP plug (no. 880297-1) with the following minutes, monitoring time is 10 minutes).
assignment has to be used (view - plug front side):
1: GND When switching off voltage during:
2: Output error - pulse-off time,
3: Output pump pulse-off time is saved and processed as soon as
6 3
and relief valve* 6 3 voltage is available again.
- other process steps,
Control units
4: Input filling level 5 2

5 2 a new lubrication process starts.
5: +Ub
6: Input pressure switch 4 1 Note!
4 1
* Version of relief valve has to be When using the Xmatic Controller S in combination
„currentless open (NO).
with hydraulic operated pumps, observe the
Dimensions following: The BEKA Xmatic Controller S is not to be
The control unit BEKA Xmatic Controller S will be connected to a control voltage (24 V DC) until the
delivered with one mounting angle. necessary hydraulic pressure is available at the
Parameter pump drive. Otherwise lubrication system error could
The only adjustable parameter is the cycle time. It be the result.
can be set (16 steps) at a rotary switch. Article-number
All other times are fixed defined. The following cycle Art.-no.: 2160900060000
times (in minutes) can be selected:
10,15, 20, 25, 30, 40, 50, 60, 75,
90, 120, 150, 180, 210, 240, 300
State: 01.16EN
state: 03.16EN
09-1-40-02
1090200400

Control units
EP-tronic
Description
The EP-tronic control device is an integrated unit for
grease- / oil lubrication pumps of the series FKGGM-
... and OKGGM-...
Lubrication cycle means cycle time and lubrication

time. Cycle time is the period from the beginning of
Control units
one lubrication to the beginning of the next one.
Inspection window
Connection of the
system diagnosis
Lubrication time Rotary switch for adjustment of the cycle time

Cycle time
Rotary switch for adjustment of the lubrication time
There are two rotary switches in the inspection Technical data

window of the integrated EP-tronic control. The right Supply voltage: 10 to 60 V DC
one is for adjusting the cycle time and the left one for Max. current load: I = 6,0 A
adjusting the lubrication time. Fuse (not enclosed): F 6,3 A
Cycle time Lubrication time (5x20) semi time-lag
dependent on: Outlet for signal lamp: I = 0,4 A
(see period ranges) · time Temperature range: -35°C to +75°C
· strokes Protection class: IP 65
· revolutions
Observe the motor voltage of the pump before
The following additional functions can be connected connecting the voltage.
respectively evaluated.
Additional functions The control device is equipped with an operational
· Monitoring of the system pressure database, which records the following values with
· Level monitoring date and time (RTC Real-Time-Clock, other time
· External status signal
zones are also adjustable):
· Control data (e.g. type, control unit version, serial
number, among others)
· Current settings (e.g. cycle time, lubrication time,
among others)
· Statistical values (e.g. operating hours, pump
State: 01.16EN
operating time, number of intermediate

lubrications, number of stroke monitoring errors,
number of all diagnoses, ...)
· Date and time of the last diagnosis
· Error log of the last 100 malfunctions with error
type as well as time and date
· Event log of the last 100 changes of the settings
09-1-50-01
09-1-50-02
with time and date

1090200400

Control units
EP-tronic
Cycle time A proximity switch is attached to one of these pistons

The EP-tronic control operates lubrication cycle- which sends a signal to the control with each piston
dependent. A lubrication cycle is defined by the cycle stroke. The signals are counted by the control.
time. The following ranges are possible for the cycle
time: 2 to 32 minutes, If the signals are due for a longer period than the set
0,5 to 8 hours, monitoring time (12 min. as a standard), the control
2 to 32 hours will indicate a malfunction. The green and the red
LED in the window of the control at the lower motor
part or the possibly installed green and red signal
Control units
A new lubrication cycle will be started when the

lamps start flashing.
Control units
adjusted cycle time has been completed.
Diagram of a lubrication cycle:

Lubrication time
Cycle time
2 to 32 min (16 notches à 2 min) Lubrication time by
0,5 to 8 h (16 notches à 0,5 h) strokes at the distributor
2 to 32 h (16 notches à 2 h) 1 to 16 strokes (16 notches à
17 to 32 strokes 1 stroke)
33 to 48 strokes
Lubrication time Zyklusdauer
proximity
switch for
There are three different operation modes for the stroke control
lubrication time: time control, stroke control at
Revolution control
the distributor and revolution control!
With the integrated electronic EP-tronic control, the
Time control lubrication time can also be defined by the number of
Lubrication time can be set in ranges of seconds and revolutions of the pump motor, e.g. in the case of
minutes in the time-dependent control mode (see fluctuations in rotary speed due to low temperatures
diagram). or high torques.
The pump motor is connected to the control by

means of a sliding contact. A signal is sent to the
Diagram of a lubrication cycle: control with each motor revolution and these
incoming signals are counted.
If these signals of the pump motor are due for a

Lubr.time 1 to 16 min (16 notches à 1 min)
2 to 32 min (16 notches à 2 min) longer period than the adjustable monitoring time (30
2 to 32 s (16 notches à 2 s)
sec. as standard) after start of a lubrication process,
Cycle time the control will indicate a malfunction.
The red LED in the window at the lower motor part of
State: 01.16EN
Stroke control at the distributor the pump or an externally installed signal lamp
With the integrated electronic EP-tronic control unit, (option) starts flashing.
lubrication time can also be defined via the number
of lubrication cycles at the progressive distributor. Diagram of a lubrication cycle:
Lubricant delivery is also monitored thereby.
To this purpose, it is necessary that the number of Lubrication time by

09-1-50-02
09 1 50 01
revolutions of the pump motor

piston strokes at the progressive distributor are 1 to 16 min-¹ (16 notches à 1 revolution)
counted. When lubricant is supplied into a distributor, 10 to 160 min-¹ (16 notches à 10 revolutions)
170 to 320 min-¹ (16 notches à 10 revolutions)
the piston is moved permanently and progressively.
1090200400
Cycle time
Control units
EP-tronic
Additional functions For grease pump with spring-loaded follower piston

in the reservoir (FKGGM-EPR) is the proximity
Monitoring of the system pressure switch fixed at the pump housing.
(Pressure limiting valve with micro switch)
The maximum operational pressure of the central
lubrication system can be monitored with the
integrated electronic EP-tronic control unit. A micro
switch (see documentation on pump elements) is
Control units
attached to the pressure limiting valve of the pump
element to that purpose.
inductive
If there is an error in the system, e.g. by a blocked proximity switch
lube point, the pressure in the system will build up too
high. The pressure limiting valve actuates a micro
min. level
switch and a signal is sent to the control. The pump is monitoring
switched off and the malfunction is indicated by
flashing of the red LED and constant light of the
green LED or by the possibly installed external signal
lamps.
Level monitoring External status signal

It is possible to equip the integrated electronic EP- A status signal can optionally be evaluated as error
tronic control unit with a level monitoring. signal (standard) or OK-signal by the integrated
electronic EP-tronic control.
To this purpose, a capacitive proximity switch is
installed into the pump reservoir (see accessory for Errors signal means that a permanent signal is
piston pumps). displayed in the case of an error, like e.g.:
a level error
This capacitive proximity switch sends a signal to the a stroke error
control as long as there is enough grease in the a revolution error
reservoir. This signal by the proximity switch is an over-pressure error (in the line system).
stopped when the level falls below minimum.
OK-signal means that the permanent signal is
If there is no signal for more than 10 sec., the pump interrupted in the case of an error.
will be switched off so that no air is pumped into the
system. Assignment of the M12x1 bushing at the control
housing:
min. level PIN wire function
State: 01.16EN
monitoring
1 brown +Ub
pressure
limiting valve 2 - -
with micro switch
3 blue OV
capacitive
proximity switch 4 black ®
Evaluation can be realized e.g. by a relay or a lamp. It

has to be wired between PIN 3 (-) and PIN 4.
09-1-50-03
09-1-50-04
Steuerung EP-tronic
inspection window
Schmierzeit (min.)
Zykluszeit (h)
Service
1 0,5
16 8
red LED
1090200400
green LED

Control units
EP-tronic
Change of the parameters

The operational modes (cycle time and
lubrication time), the additional functions and
the setting ranges can be changed by means of
the BEKA-DiSys diagnosis software.
When the operational mode of the lubrication time is

changed from e.g. time-dependent to clock-
Control units
dependent or the other way round, the sticker in the

inspection window of the control also has to be
Control units
changed. The same goes for changes of the setting

range of cycle or lubrication time.
These stickers can be ordered at BEKA.
Function
The integrated electronic EP-tronic control unit has a
data memory. It serves for the storage of expired
parameters, among other things. When the supply
voltage is interrupted during lubrication or a cycle,
the cycle time, lubrication time, the number of
lubrication cycles, resp. the revolutions is stopped
and recorded. As soon as the supply voltage is
provided again, the remaining lubrication or cycle
time is read from the memory and the operational
sequence is continued from where it has been
interrupted.
Intermediate lubrication
With provided voltage you can any time activate an
intermediate lubrication by actuation of the push
button at the lower motor shell of the pump, for e.g.
checking the function after a change of the
parameters. The pump will immediately start with a
new lubrication cycle then. The expired or stored
lubrication or cycle time is resetted and starts anew.
After remedy of the cause for malfunction, the error

State: 01.16EN
signal can be resetted by triggering an intermediate

lubrication.
09-1-50-04
09 1 50 03
1090200400

Control units
EP-tronic
Connections of control unit

bayonet plug, 12 and 24 V DC
Stroke control System pressure monitoring
(proximity switch (pressure limiting valve
Level monitoring Status signal at progressive distributor) w. micro switch)
Control units
Control units
External signal lamp
grün (Nr. 1)
Signal lamp green

rot (Nr. 2)
Signal lamp red
white (Nr. 3)
min.
grey (Nr. 4)
max.
Three step switch green
for adaption and
condition of use blue
orange (Nr. 6) yellow
Intermediate lubrication red

button
black (Nr. 5) Bayonet plug

brown (ge/gr)
State: 01.16EN
Ignition, Ground,
terminal15 terminal 31
(Nr. ...) = Cable-Nr. at unicolored cable

lower motor part of pump
Unused plug type connections have to be closed

09-1-50-05
with a sealing cap.

09-1-50-06
Order-no.: 1000913004
1090200400

Control units
EP-tronic
Connections of control unit

Hirschmann plug, 7-poles, 100 to 250 V AC
Stroke control System pressure monitoring

(proximity switch (pressure limiting valve
Level monitoring Status signal at progressive distributor) w. micro switch)
Control units
Control units
green
blue
yellow
red
lower motor part of pump Hirschmann plug,

7-poles, 100 to 250 V AC
(cable not enclosed
in delivery)
1
State: 01.16EN
2
2 1
K1277
ZS 3 3
7
+ 24 V 4 4
5 6
L 5
100 to 250 V AC N 6 (View of contacts)
PE 7
Unused plug type connections have to be closed

09-1-50-06
with a sealing cap.

09-1-50-05
Order-no: 1000913004
1090200400

Control units
EP-tronic
Order key for type-no. 2157 2157 9010 3 A 1 00
Type-no. 2157
Code-no. 2157
Plug type bayonet plug Hirschmann connector
12 and 24 V DC 7-poles, 100 to 250 V AC
Code-no. 9010 9020
Additional functions Code-no.
not connected to control unit 0
Control units
connected to control unit:
monitoring of system pressure (DBV* with micro switch) 1
level monitoring 2
monitoring of system pressure and level 3
Parameters Cycle time
Lubrication time 0,5 to 8 h 2 to 32 min 2 to 32 h
I 1 to16 min 1 A J
II 2 to 32 min 2 B K
III 2 to 32 s 3 C L
Strokes
I 1 to 16 strokes 4 D M
II 17 to 32 strokes 5 E N
III 33 to 48 strokes 6 F O
Revolutions of the pump
I 1 to 16 7 G P
II 10 to 160 8 H Q
III 170 to 320 9 I R
Status signal (external) Error signal (standard) OK-signal
Code-no. 1 2
Special models without
Code-no. 00
* DBV = pressure limiting valve
All operational modes or additional functions can be activated, resp. adjusted by means of the BEKA-DiSys diagnosis software!
State: 01.16EN
09-1-50-07
1090200400

Control units
EP-tronic
Control units
State: 01.16EN
09-1-50-08
1090200400

Control units
EP-tronic ZX
Description
The control device EP-tronic ZX is an integrated unit
for grease and oil lubrication pumps of the series
FKGGM- ... and OKGGM-...
One lubrication cycle for this type of control consists

of the cycle time and the lubrication time. Cylce time
EA / PA Controller
means the phase from the beginnig of a lubrication to Typ EP-tronic ZX
Control units
the beginning of the next one.
inspection window
system diagnosis
connection
Lubrication time
rotary switch for adjusting the cycle time
Cycle time
rotary switch for adjusting the lubrication time
There are two rotary switches in the inspection

window of the integrated EP-tronic ZX control. The Technical data
right one is for adjusting the cycle time and the left Supply voltage: 10 to 60 V DC
one for adjusting the lubrication time. Max. current load: I = 6,0 A
Fuse (not enclosed): F 6,3 A
Cycle time Lubrication time (5x20) semi time-lag
controlled by: controlled by: Output for signal lamp: I = 0,4 A
· cycle time · time Temperature rang: -35°C to +75°C
· clock cycles · strokes Protection class: IP 65
· revolutions
Observe the motor voltage of the pump before
The following additional functions can be connected, connecting the voltage.
respectively evaluated.
Additonal functions The control device is equipped with an operational
· monitoring of system pressure or database which records the following values with
· line-break monitoring date and time (RTC Real-Time-Clock, also
(both only possible for cycle time mode) adjustable to other time zones):
· level monitoring
· external status signal
among others)
State: 01.16EN

lubrications, number of level errors, number of
stroke monitoring errors, no. of revolution
monitoring errors, number of all diagnoses,...)
09-1-60-01

with time and date
1090200400

Control units
EP-tronic ZX
Cycle time Lubrication time

The cylce time can be controlled time or stroke- There are three different operational modes
dependent with the integrated EP-tronic ZX control available for the lubrication time, namely time
unit. control, stroke control at the distributor and
revolution control!
Cycle time control

The cycle time can be adjusted in hours or minutes Time control
for this type of control (see diagram). The lubrication time can be set in minutes for the
Control units
time-dependent control of the lubrication time.

Lubrication time
Cycle time Lubr.time 1 to 16 min (16 notches à 1 min)
2 to 32 min (16 notches à 2 min) 2 to 32 min (16 notches à 2 min)
0,5 to 8 h (16 notches à 0,5 h)
2 to 32 h (16 notches à 2 h) Cycle time
Clock cycle control Stroke control

The cycle time can also be defined by clock pulses With the integrated electronic control device EP-
for the integrated electronic EP-tronic ZX control tronic ZX, the lubrication time can also be defined by
unit. To this purpose is a lubrication pinion attached the number of lubrication pulses at the progressive
to the proximity switch. It sends an impulse to the distributor. Lubricant supply is also monitored
control with each revolution. The incoming pulses thereby.
are counted by the control and triggers a lubrication,
depending on the adjusted number of clock pulses. It is necessary to count the number of piston strokes
If the pulses are missing for a longer period than the to that purpose. When lubricant is supplied into the
adjusted monitoring time (7 days as a standard), the progressive distributor, the piston is moved
control will indicate malfunction. The green and teh permanently and progressively. A proximity switch is
red LED in the inspection window of the lower motor mounted to one of these pistons which sends a
shell of the pump or the possibly installed green and signal to the control with each piston stroke. These
red signal lamps start flashing. signals are counted by the control.
If these signals are missing for more than the set

monitoring time (12 min. as a standard), the control
Diagram of a lubrication cycle: will indicate a malfunction. The green and the red
LED in the inspection window of the control at the
lower motor shell of the pump or the possibly
installed green and red signal lamps start flashing.
State: 01.16EN
Lubrication time
Clock cycles Diagram of a lubrication cycle:
1 to 16 pulses (16 notches à 1 pulse)
10 to 160 pulses (16 notches à 10 pulses)
proximity switch at the Lubrication time by

09-1-60-02
lubrication pinion strokes at the distributor

1 to 16 strokes (16 notches à
33 to 48 strokes
proximity switch
1090200400
Cycle time for stroke

control
Control units
EP-tronic ZX
Revolution control Additional functions

With the integrated electronic EP-tronic ZX control, The following additional functions can be evaluated:
the lubrication time can also be defined by the - system pressure or line-break monitoring
number of revolutions of the pump motor, e.g. in the - level monitoring
case of fluctuations in rotary speed due to low - external status signal
temperatures or high torques.
The pump motor is connected to the control by Monitoring of system pressure

means of a sliding contact. A sinal is sent to the (pressure limiting valve with micro switch)
Control units
control with each motor revolution and these The maximum operating pressure in the system can
incoming signals are counted. be monitored with the integrated electronic EP-tronic
If these signals of the pump motor are missing for a ZX control. A micro switch is attached to the pressure
longer period than the adjustable monitoring time (30 limiting valve of the pump element to this purpose
sec. as standard) after start of a lubrication process, (see documentation on pump elements).
the control will indicate malfunction.
The red LED in the inspection window at the lower If there is an error in the system, e.g. by a blocked
motor shell of the pump or an externally installed lube point, the pressure in the system will build up too
signal lamp (optional) start flashing. high. The pressure limiting valve actuates a micro
switch and a signal is sent to the control. The pump is
Diagram of a lubrication cycle: switched off and the malfunction is indicated by
green LED or by the possibly installed external signal
lamps.
Lubrication time by
revolutions of the pump motor Attention:
1 to 16 min-¹ (16 notches à 1 revolution)
10 to 160 min-¹ (16 notches à 10 revolutions) System pressure monitoring is always active,
unless clock cycle control or line-break
Cycle time montoring have been selected, as those are
Underlubrication - error connnected to the same bushing (see scheme
If the lubrication time cannot be completed within the „connections of the control“.)
cycle time, this will cause underlubrication.
This might happen e.g. due to very low temperatures
when the pump needs more time for processing the
lubrication time as available by the cycle time.
pressure limiting valve
The green and the red LED in the inspection window with micro switch
(at the pump element)
of the control at the lower motor shell of the pump or
the possibly installed green and red signal lamps
start flashing. The error memory of the pump records
State: 01.16EN
„underlubrication“. However, the pump is not

switched off as underlubrication is still better than no
lubrication at all.
Steuerung EP-tronic ZX
inspection window
Schmierzeit (min.)
Zykluszeit (h)
Service
1 0,5
16 8
red LED
The error is reset, i.e. the control stops the flashing
green LED
automatically as soon as one lubrication can be
finished properly.
09-1-60-03
1090200400

Control units
EP-tronic ZX
Line-break monitoring (at the distributor) Level monitoring

A line-break monitoring which is mounted to the It is possible to equip the integrated electronic EP-
progressive distributor can be electronically tronic ZX control unit with a level monitoring.
evaluated by means of the integrated EP-tronic ZX
control unit. To this purpose, a capacitive proximity switch is
installed into the pump reservoir (see accessory for
The line-break monitoring monitors the pressure in piston pumps).
the lubrication line, from the distributor to the lube
Control units
point. There are sensors integrated into the line- This capacitive proximity switch sends a signal to the
break monitoring. They send a signal as long as the control as long as there is enough grease in the
pressure in the line is maintained. If pressure falls, reservoir. This signal by the proximity switch is
the signal will stop. At the end of the adjusted number stopped when the level falls below minimum.
of starting cycles (2 as a standard) and after the
adjusted monitoring time (1 min. as a standard), the If there is no signal for more than 10 sec., the pump
control indicates malfunction. will be switched off so that no air is pumped into the
system.
The starting cycles (= the first lubrication cycles after
the supply voltage has been applied) serve safety min. level
purposes. Should the pressure in the system drop, monitoring
e.g. if it has been switched off during night, the

system will need one or two lubrication cycles to
build up the pressure again and the sensors will start capacitive
proximity switch
sending a signal as soon as they detect it. This
especially goes for longer lubrication lines. If
pressure is not built up within the starting cycles and
the monitoring time which starts after them, the
inspection
control will indicate malfunction. However, 1
Steuerung EP-tronic ZX
Schmierzeit (min.)
Zykluszeit (h)
0,5
Service
window
lubrication is continued in this case, as the other lube
16 8
red LED
points are still lubricated. green LED
Attention: For grease pump with spring-loaded follower piston

When line-break monitoring is used, neither in the reservoir (FKGGM-EPR) is the proximity
clock cycle control nor system pressure switch fixed at the pump housing.
monitoring is possible, as those are connected to
the same connections (see scheme „connections of
the control“).
State: 01.16EN
inductive
proximity switch
line-break
monitoring min. level
monitoring
09-1-60-04
progressive distributor MX-F

1090200400

Control units
EP-tronic ZX
External status signal Function

A status signal can optionally be evaluated as error The integrated electronic EP-tronic ZX control unit
signal (standard) or OK-signal by the integrated has a data memory. It serves for the storage of
electronic EP-tronic ZX control. expired parameters, among other things. When the
supply voltage is interrupted during lubrication or a
Errors signal means that a permanent signal is cycle, the cycle time, lubrication time, the number of
displayed in the case of an error, like e.g.: lubrication cycles, resp. the revolutions is stopped
a level error and recorded. As soon as the supply voltage is
Control units
a stroke error provided again, the remaining lubrication or cycle
a revolution error time is read from the memory and the operational
an over-pressure error (in the line system) sequence is continued from where it has been
a line breakage. interrupted.

interrupted in the case of an error.
Assignment of the M12x1 bushing at the control
button at the lower motor shell of the pump, for e.g.
housing:
checking the function after a change of the
PIN wire function
parameters. The pump will immediately start with a
1 brown +Ub
new lubrication cycle then. The expired or stored
2 - -
lubrication or cycle time is reset and starts anew.
3 blue OV
4 black ®
signal can be reset by triggering an intermediate
Evaluation can be realized e.g. by a relay or a lamp. It
lubrication.
has to be wired between PIN 3 (-) and PIN 4.
„Cycle Stop“ function

This function serves for simply stopping the central
lubrication when attachments are connected to the
Change of the parameters central lubrication which only need to be lubrication
The operational modes (cycle time and during their operation, like e.g. the press of garbage
lubrication time), the additional functions and truck.

State: 01.16EN

range or cycle or lubrication time.
The sticker in the inspection window should also be

changed in the case of changes in the lubrication
09-1-60-05
mode, e.g. from time-dependent to stroke-

dependent or if the setting range has been changed.
The stickers can be ordered at BEKA!

1090200400

Control units
EP-tronic ZX
Connections of the control

bayonet plug, 7-poles, 12 and 24 V DC
stroke control clock cycle control system pressure monitoring line-break monitoring
(proximity switch at the (proximity switch, e.g. (pressure limiting valve (at the progressive distributor)
level monitoring progressive distributor) at the lubrication pinion) with micro switch)
Control units
status signal only for clock cycle- only for cycle time-
dependent control dependent control
optional
external signal lamps

green (No. 1)
green signal lamp

red (No. 2)
red signal lamp
cycle stopped
optional
min. white (No. 3)
max. grey (No. 4)
switch with three notches

for adaption to the silver
operating conditions blue
orange (No. 6) yellw.

push button for red
intermediate lubrication
black (No. 5) bayonet plug

brown (ge/gr)
State: 01.16EN
ignition ground
terminal 15 terminal 31
(No. ...) = cable number at unicoloured cable

lower motor shell of the pump
Plug-type connections which are not used have to be

09-1-60-06
closed with a blanking cover.

Order-no.: 1000913004
1090200400

Control units
EP-tronic ZX

Hirschmann connector, 7-poles, 100 to 250 V AC
stroke control clock cycle control system pressure monitoring line-break monitoring
(proximity switch at the (proximity switch, e.g. (pressure limiting valve (at the progressive distributor)
level monitoring progressive distributor) at the lubrication pinion) with micro switch)
Control units
status signal only for clock cycle- only for cycle time-
optional
+ 24 V cycle stopped
1
In
2
OV
3
NC
4
connection plug
silver M12x1, quadripolar
(cable is not included in
blue the scope of delivery)
yllw.
red
lower motor shell of the pump Hirschmann connector,

7-poles, 100 to 250 V AC
(cable is not included in
State: 01.16EN
Plug-type connections which are not used have to be the scope of delivery)
Order-no.: 1000913004
1
2
2 1
K1277
ZS 3 3
7
+ 24 V 4 4
5 6
L 5
09-1-60-07
100 to 250 V AC N 6 (view plug-in contacts)

PE 7
1090200400

Control units
EP-tronic ZX
Order key for type-no. 2060 2060 9010 3 37 1 00
Type-no. 2060
Code-no. 2060
Plug type bayonet plug, Hirschmann connector, Hirschmann connector,
12 and 24 V DC 7-poles, 100 to 250 V AC 7-poles, 100 to 250 V AC
with plug-type connection M12x1
for cycle stop (see scheme)
Code-no. 9010 9020 9030
Control units
Additional functions Code-no.

not connected to control 0
connected to the control:
system pressure monitoring** (DBV* with micro switch) 1
level monitoring 2
system pressure and level monitoring** 3
line-break monitoring** 4
line-break and level monitoring** 5
Parameters Cycle time (cycle time control) Clock cycles (clock cycle control)
Lubrication time 0,5 - 8 h 2 - 32 min 2 - 32 h 1 - 16 10 - 160 20 - 320 100 - 1600 500 - 8000
I 1 to 16 min 21 23 25 26 27 28 2K 2L
II 2 to 32 min 2A 2C 2E 2F 2G 2H 2M 2N
Strokes at the distributor
I 1 to 16 strokes 30 31 32 33 34 35 3K 3L
II 17 to 32 strokes 36 37 38 39 3A 3B 3M 3N
III 33 to 48 strokes 3C 3D 3E 3F 3G 3H 3P 3R
I 1 to 16 51 53 55 56 57 58 5J 5V
II 10 to 160 5A 5C 5E 5F 5G 5H 5W 5X
III 170 to 320 5L 5N 5R 5S 5T 5U 5Y 5Z
Status signal (external) Error signal (standard) OK-signal
Code-no. 1 2
Code-no. 00
* DBV = pressure limiting valve
** not for clock cycle control
All operational modes or additional functions can be activated, resp. adjusted by means of the BEKA-DiSys diagnosis software!
State: 01.16EN
09-1-60-08
1090200400

Control units
GIGA-tronic
Description
The control device GIGA-tronic is an integrated unit
for grease lubrication pumps of the series GIGA and
GIGA PLUS.
motor cover
of the central
One lubrication cycle for this type of control consists lubrication pumps
of the cycle time and the lubrication time. Cycle time GIGA or
GIGA PLUS
means the phase from the beginning of a lubrication
Control units
to the beginning of the next one.
push button for
intermediate
lubrication
inspection window
connection of the
Lubrication time system diagnosis
Cycle time
rotary switch for adjustment of the cycle time
There are two rotary switches in the inspection rotary switch for adjustment of the lubrication time
window of the integrated EP-tronic ZX control. The

right one is for adjusting the cycle time and the left Technical data
one for adjusting the lubrication time.
Supply voltage: 10 to 60 V DC
Max. current load: I = 6,0 A
Cycle time Lubrication time Fuse (not enclosed): F 6,3 A
controlled by: controlled by: (5x20) semi time-lag
· time · time Output for signal lamp: I = 0,4 A
· clock cycles · strokes Temperature range: -30°C to +70°C
· revolutions Protection class: IP 65
The following additional functions can be connected, The control device is equipped with an operational
respectively evaluated:
database which records the following values with
Additonal functions: date and time (RTC Real-Time-Clock, also
· overpressure monitoring (Pmax.) or adjustable to other time zones):
· line-break monitoring · Control data (e.g. type, control unit version, serial
(both only possible for cycle time mode)
· external status signal
among others)
State: 01.16EN

stroke monitoring errors, number of revolution
09-1-70-01

with time and date
1090200400

Control units
GIGA-tronic
Cycle time Lubrication time

The cycle time can be controlled time or stroke- There are three different operational modes
dependent with the integrated GIGA-tronic control available for the lubrication time, namely time
unit. control, stroke control at the distributor and
revolution control!
Cycle time control

The cycle time can be adjusted in hours and minutes Time control
for this type of control (see diagram). The lubrication time can be set in minutes for the
Control units
time-dependent control of the lubrication time.

Lubrication time
Cycle time Lubr.time 1 to 16 min (16 notches à 1 min)
2 to 32 min (16 notches à 2 min) 2 to 32 min (16 notches à 2 min)
0,5 to 8 h (16 notches à 0,5 h)
2 to 32 h (16 notches à 2 h) Cycle time
Stroke control
Clock cycle control With the integrated electronic control device GIGA-
The cycle time can also be defined by clock pulses tronic, the lubrication time can also be defined by the
for the integrated electronic GIGA-tronic control unit. number of lubrication pulses at the progressive
To this purpose is a proximity switch attached to e.g. distributor. Lubricant supply is also monitored
a lubrication pinion. It sends an impulse to the control thereby.
with each revolution. The incoming pulses are
counted by the control and lubrication is triggered, It is necessary to count the number of piston strokes
depending on the adjusted number of clock pulses. to that purpose. When lubricant is supplied into the
If the pulses are missing for a longer period than the progressive distributor, the piston is moved
adjusted monitoring time (7 days as a standard), the permanently and progressively. A proximity switch is
control will indicate malfunction. The green and the mounted to one of these pistons which sends a
red LED in the inspection window at the lower motor signal to the control with each piston stroke. These
shell of the pump or the possibly installed green and signals are counted by the control.
red signal lamps start flashing.
If these signals are missing for a longer period than
the set monitoring time (12 min. as a standard), the
Diagram of a lubrication cycle: control will indicate malfunction. The green and the
red LED in the inspection window of the control at the
motor cover or the possibly installed green and red
signal lamps start flashing.
State: 01.16EN
Lubrication time
Clock cycles
1 to 16 pulses (16 notches à 1 pulse)
10 to 160 pulses (16 notches à 10 pulses) Diagram of a lubrication cycle:
proximity switch Lubrication time by

09-1-70-02
at the lubrication pinion strokes at the distributor

1 to 16 strokes (16 notches à
33 to 48 strokes
proximity switch
1090200400
Cycle time for stroke

control
Control units
GIGA-tronic
Revolution control Additional functions

With the integrated electronic GIGA-tronic control, The following additional functions can be evaluated:
the lubrication time can also be defined by the - system pressure or line-break monitoring
number of revolutions of the pump motor, e.g. in the - external status signal
case of fluctuations in rotary speed due to very low
Overpressure monitoring (Pmax.)
(pressure limiting valve with micro switch)
The revolutions are detected by an integrated
The maximum operating pressure in the system can
Control units
sensor. A signal is sent to the control with each motor
be monitored with the integrated electronic GIGA-
revolution and these incoming signals are counted.
tronic control. A micro switch is attached to the
pressure limiting valve of the pump element to this
If these signals of the pump motor are missing for a
purpose (see documentation on pump elements).
longer period than the adjustable monitoring time (30
sec. as standard) after start of a lubrication process,
If there is an error in the system, e.g. a blocked lube
the control will indicate malfunction.
point, the pressure in the system will build up too
The red LED in the inspection window at the motor
high. The pressure limiting valve actuates a micro
cover of the pump or an externally installed signal
switch and a signal is sent to the control. The pump is
lamp (optional) start flashing.
switched off and the malfunction is indicated by
green LED or by possibly installed external signal
Diagram of a lubrication cycle: lamps.
Attention:
Overpressure monitoring is always active,
Lubrication time by
pump revolutions unless clock cycle control or line-break
1 to 16 min-¹ (16 notches à 1 revolution) monitoring have been selected, as those are
170 to 320 min-¹ (16 notches à 10 revolutions) connected to the same bushing (see scheme
Cycle time „connections of the control“).
Underlubrication - error
If the lubrication time cannot be completed within the
cycle time, this will cause underlubrication.
This might happen e.g. due to very low temperatures
when the pump needs more time for processing the
lubrication time as available by the cycle time.
The green and the red LED in the inspection window
pressure limiting valve
of the control at the motor housing or the possibly with micro switch
installed green and red signal lamps start flashing. (at the pump element)
State: 01.16EN
The error memory of the pump records

„underlubrication“. However, the pump is not
switched off as underlubrication is still better than no
lubrication at all.
The error is reset, i.e. the control stops the flashing
automatically as soon as one lubrication can be
09-1-70-03
finished properly.
1090200400

Control units
GIGA-tronic
Line-break monitoring (at the distributor) External status signal

A line-break monitoring which is mounted to the A status signal can optionally be evaluated as error
progressive distributor can be electronically signal (standard) or OK-signal by the integrated
evaluated by means of the integrated GIGA-tronic electronic GIGA-tronic control.
control unit.
Error signal means that a permanent signal is
The line-break monitoring monitors the pressure in displayed in the case of an error, like e.g.:
the lubrication line, from the distributor to the lube a level error,
Control units
point. There are sensors integrated into the line- a stroke error,
break monitoring. They send a signal as long as the a revolution error,
pressure in the line is maintained. If pressure falls, an over-pressure error (in the line system) or
the signal will stop. At the end of the adjusted number a line breakage.
adjusted monitoring time (1 min. as a standard), the OK-signal means that the permanent signal is
control indicates malfunction. interrupted in the case of an error.
The starting cycles (=the first cycles after the supply Assignment of the M12x1 bushing at the control
voltage has been applied) serve for safety purposes. housing:
Should the pressure in the system drop, e.g. if it has PIN wire function
been switched off during night, the system will need 1 brown +Ub
one or two lubrication cycles to build up pressure 2 - -
again and the sensors will start sending a signal as 3 blue OV
soon as they detect it. This especially goes for longer 4 black ®
lubrication lines. If pressure is not built up within the
starting cycles and the monitoring time which starts Evaluation can be realized e.g. by a relay or a lamp.
after them, the control will indicate malfunction. It has to be wired between PIN 3 (-) and PIN 4.
However, lubrication is continued in this case, as the
other lube points are still lubricated.
Attention:
When line-break monitoring is used, neither
clock cycle control nor overpressure monitoring
is possible, as those are connected to the same Level monitoring
connections (see scheme „connections of the On customer request, the pumps can also be
control“). equipped with an electronic level monitoring function
for minimum level.
Ensure that the corresponding sensor is available

State: 01.16EN
when ordering the GIGA-tronic with level monitoring.

Otherwise the control will signal malfunction due to
the missing level sensor.
line-break
monitoring
09-1-70-04
progressive distributor MX-F

1090200400

Control units
GIGA-tronic

The operational modes (cycle time and
lubrication time), the additional functions and

Control units
range or cycle or lubrication time.
The sticker in the inspection window should also be

changed in the case of alterations of the lubrication
mode, e.g. from time-dependent to stroke-
dependent or if the setting range has been changed.
The corresponding stickers can be ordered at BEKA.
Function
The integrated electronic GIGA-tronic control unit
has a data memory. It serves for the storage of
expired parameters, among other things. When the
supply voltage is interrupted during lubrication or a
cycle, the cycle time, lubrication time, the number of
lubrication cycles, resp. the revolutions is stopped
and recorded. As soon as the supply voltage is
provided again, the remaininig lubrication or cycle
time is read from the memory and the operational
sequence is continued from where it has been
interrupted.
button above the inspection window of the control at
the motor cover, for e.g. checking the function after a
State: 01.16EN
change of the parameters. The pump will

immediately start with a new lubrication cycle then.
The expired or stored lubrication or cycle time is
reset and starts anew.

09-1-70-05
lubrication.
1090200400

Control units
GIGA-tronic
Stroke control Clock cycle control Overpressure monitoring (Pmax.) Line-break monitoring Status signals
(proximity switch at the (proximity switch at e.g. (pressure limiting valve with (at the progressive distributor)
progressive distributor) the lubrication pinion) micro switch at the pump element)
Control uits
only for clock cycle- only for cycle time-

optional
GIGA / GIGA PLUS
blue
green
yellow
push button for intermediate lubrication
remove this screw plug for replacement of Information on scope of supply

the battery for the Real-Time-Clock (RTC)
State: 01.16EN
Voltage feed of the pump is realized by a bayonet

plug with 7 poles or optionally by a cubic plug (see
order key).
Plug-type connections which are not used have to be Pumps with bayonet plug are delivered with a
closed with a blanking cover connecting cable. Pumps with cubic plug are only
Order-no.: 1000913004 delivered with connector. The connecting cables with
M 12 plug-type connection are not included (see
09-1-70-06
parts catalogue, „3. pump accessories“).

1090200400

Control units
GIGA-tronic
Order key for type-no. 2172P 2172P F 21 S S S S S 3 0
Type-no. 2172P
Code-no. 2172P
Voltage 24 V DC
Electr. connection plugs bayonet plug, cubic plug,
DIN 72585, 7-poles DIN 43650, 4-poles
Code letter F H
Control GIGA-tronic*
Control units
Parameters Cycle time Clock cycles
100 to 1600
500 to 8000
2 to 32 min
Additional
0,5 to 8 h
10 to 160
20 to 320
2 to 32 h
3x M12
3x M12
3x M12
3x M12
3x M12
3x M12
3x M12
3x M12
without
without
without
1 to 16
plug
Lubr. time
1 to 16 min 20 21 22 23 24 25 26 27 28 2K 2L
2 to 32 min 29 2A 2B 2C 2D 2E 2F 2G 2H 2M 2N
Strokes at the distributor
1 to 16 strokes - 30 - 31 - 32 33 34 35 3K 3L
17 to 32 strokes - 36 - 37 - 38 39 3A 3B 3M 3N
33 to 48 strokes - 3C - 3D - 3E 3F 3G 3H 3P 3R
1 to 16 50 51 52 53 54 55 56 57 58 5J 5V
10 to 160 59 5A 5B 5C 5D 5E 5F 5G 5H 5W 5X
170 to 320 5K 5L 5M 5N 5P 5R 5S 5T 5U 5Y 5Z
Additional functions - GIGA-tronic evaluation
no 0
overpressure monitoring** 1
level monitoring 2
overpressure and level monitoring** 3
line-break monitoring** 4
line-break and level monitoring** 5
Code-no. 0
* standard setting = error signal (output under voltage in case of malfunction),
see section on external status signal
** not for clock cycles State: 01.16EN
09-1-70-07
1090200400

Control units
GIGA-tronic
Control units
State: 01.16EN
09-1-70-08
1090200400

Control units
GIGA-multitronic - General (for all lubrication systems)
Summary of contents of the documentation on

GIGA-multitronic
· GIGA-multitronic - General motor cover

of the central lubrication
(for all lubrication systems) pumps GIGA or
GIGA PLUS
· GIGA-multitronic - Progressive system
· GIGA-multitronic - Sectional system
· GIGA-multitronic - Single line system
· GIGA-multitronic - Dual line system
Control units
display
Description operation
panel
The GIGA-multitronic control device is an integrated
unit for the grease lubrication pumps of the series
GIGA (suitable for progressive system) and GIGA
PLUS (suitable for all lubrication systems).
Technical data
All operational states and messages are shown on Supply voltage: 10 to 60 V DC
the display at the motor cover. The particular Max. current load: I = 6,0 A
parameters can be changed at the operation panel Fuse (not enclosed): F 6,3 A
below the display. (5x20) semi time-lag
Output for signal lamp: I = 0,4 A
Temperature range: -20°C to +70°C
The following lubrication systems can be controlled Protection class: IP 65
with the GIGA-multitronic:
Lubrication systems The control device is equipped with an operational

1. progressive system database which records the following values with
2. sectional system date and time (RTC Real-Time-Clock, also
3. single line system adjustable to other time zones):
4. dual line system
among others)
State: 01.16EN
stroke monitoring errors, no. of revolution

with time and date
09-1-80-01
1090200400

Control units
GIGA-multitronic - General (for all lubrication systems)

The particular parameters like operational
modes (cycle time and lubrication time),
additional functions and setting ranges can be
adapted or changed at the M 12 bushing after the
BEKA-DiSys diagnosis software has been
connected (see scheme „connections of the
control“).
Control units
With applied voltage, an intermediate lubrication can
any time be triggered at the operation panel below
the display, even with the interlock function being
active (see „release / interlock function“). You might
want to do so e.g. for checking the function after a
change of the parameters. The pump will
immediately start a lubrication cycle then. The
expired or stored data by then is reset and started
anew.

lubrication.
Level monitoring
On customer request, the pumps can also be
equipped with an electronic level monitoring function
for minimum level.
Ensure that the corresponding sensor is available

when ordering the GIGA-multitronic with level
monitoring. Otherwise the control will signal mal-
function due to the missing level sensor.
State: 01.16EN
09-1-80-02
1090200400

Control units
GIGA-multitronic - Progressive system
PROGRESSIVE SYSTEM Cycle time

With this system type, the lubricant is under pressure The cycle time can be controlled time or stroke-
supplied to main and secondary distributors and dependent with the integrated GIGA-multitronic
progressively delivered to the lubrication points, control unit.
metered by a follower piston control.
Cycle time control

The cycle time can be adjusted within a range from
Solenoid valve 10 seconds to 10 000 hours (see diagram).
Control units
The GIGA PLUS pump can optionally also be
equipped with a solenoid valve for the progressive
system. This solenoid valve is in normally open state
and relieves the main line after the pump motor has
been switched off. The lubricant which is in the main
line is returned into the reservoir. As long as the Lubrication time
pump motor runs, the solenoid valve is in closed
Cycle time
state during the lubrication time and lubricant is 10 sec to 10 000 h
supplied into the system.
Clock cycle control

The cycle time can also be defined by clock pulses
for the integrated electronic GIGA-multitronic control
unit. To this purpose is a proximity switch attached
e.g. to the lubrication pinion. . It sends an impulse to
the control with each revolution. The incoming
pulses are counted by the control and lubrication is
triggered, depending on the adjusted number of
clock pulses.
If the pulses are missing for a longer period than the
Lubrication cycle
adjusted monitoring time (7days as a standard),
One lubrication cycle for this type of control consists there will be a warning by the control, signalled by
of the cycle time and the lubrication time. Cycle time flashing display lights.
to the beginning of the next one.
Lubrication time
Lubrication time
Cycle time
State: 01.16EN
Clock cycles
1 to 1 Million pulses
proximity switch at the

lubrication pinion
09-1-80-03
1090200400

Control units
Lubrication time Revolution control

There are three different operational modes With the integrated electronic GIGA-multitronic
available for the lubrication time, namely time control, the lubrication time can also be defined by
control, stroke control at the distributor and the number of revolutions of the pump motor, e.g. in
revolution control! the case of fluctuations in rotary speed due to low
Time control
The lubrication time can be set within a range from 4 The revolutions are detected by a sensor, which is
Control units
seconds to 10 hours for the time-dependent control. integrated into the pump. With each revolution of the
motor, resp. the pump, the sensor sends a signal to
the control where these incoming signals are
Diagram of a lubrication cycle: counted.
If these signals of the pump motor are missing for a

longer period than the adjustable monitoring time (30
Lubrication time 4 sec to 10 h sec. as a standard) after start of a lubrication pro-
Cycle time cess, the control will indicate malfunction, signalled
by flashing display lights.
Stroke control
With the integrated electronic control device GIGA- Diagram of a lubrication cycle:
multitronic, the lubrication time can also be defined
by the number of lubrication pulses at the
progressive distributor. Lubricant supply is also
monitored thereby. Lubrication time by
revolutions of the pump
1 to 1000 revolutions
It is necessary to count the number of piston strokes Cycle time
to that purpose. When lubricant is supplied into the
progressive distributor, the piston is moved
permanently and progressively. A proximity switch is
mounted to one of these pistons which sends a Starting behaviour
signal to the control with each piston stroke. You can select at the operation panel of the
integrated electronic control device GIGA-multitronic
The signals of the proximity switch are counted and whether the pump should start with lubrication or
monitored by the control. The monitoring time with the break time as soon as voltage is applied, or
(adjustable - normally 12 min.) can either be applied whether the interrupted lubrication cycle should be
on each single pulse or on the set total number of continued from the saved state on. Normally the
pulses of the particular lubrication cycle. saved state is finished, i.e.:
If the signals are missing, the control will indicate
malfunction and signals it by flashing display lights. If supply voltage is interrupted during lubrication or
State: 01.16EN
during the progress of a cycle, the cycle time or the

clock pulses, the lubrication time, the number of
Diagram of a lubrication cycle: strokes or revolutions is stopped and saved. When
voltage is provided again, the remaining lubrication
or cycle time is read from the memory and the
Lubrication time by functional sequence is continued from where it has
strokes at the distributor
09-1-80-04
1 to 1000 strokes been stopped.
Cycle time
1090200400
proximity switch for

stroke control
Control units
Additional functions Release- / interlock function

The following additional functions can be evaluated: For the integrated electronic control device GIGA-
- release- / interlock function multitronic there is the possibility to stop the pump
- overpressure monitoring (Pmax.) (e.g. during standstill of the unit to be lubricated) by
- external status signals for errors and warnings means of the control voltage and without interrupting
- monitoring of line-break or cable-break the supply voltage.
You have to select for the operating mode whether
Control units
the release-/interlock function should be active or
not, i.e. if it is evaluated by the control or not (see
table).
Cycle time recording might be stopped if „release-

/interlock function active“ is selected. To this purpose
is a signal used, provide by the customer, e.g. SPS
(input clock cycle monitoring).
Choose now whether the signal operates as

„release“ or „interlock“.
For „release“, the lubrication process is stopped by
interruption of the control voltage.
For „interlock“, the lubrication process is stopped
by applying the control voltage.
Furthermore you can select from the functions

lubrication start and cycle start, both with or
without lubrication process interruption (see table).
Table of the release- / interlock functions:

PUMP MENU EFFECT ON LUBRICATION
Release Signal Start Process during lubrication Process during break time
Interlock as time (= the remaining cycle time)
Lubrication start with Lubrication is interrupted Cycle is completed.
State: 01.16EN
lubr. process interruption immediately. No new lubrication is started.

Lubrication start Lubrication is finished.
without Cycle is completed Cycle is completed.
release lubr. process interruption afterwards. No new No new lubrication is started.
active or lubrication is started.
interlock Cycle start with Lubrication is interrupted Cycle is stopped.
lubr. process interruption immediately.
Cycle start without Lubrication is finished.
09-1-80-05
lubr. process interruption Cycle is stopped after that. Cycle is stopped.
not active -
1090200400

Control units
Overpressure monitoring (Pmax.) External status signal for errors and warnings
(pressure limiting valve with micro switch) The integrated electronic GIGA-multitronic control
The maximum operating pressure in the system can differentiates between error signal and warning.
be monitored with the integrated electronic GIGA- Both are indicated on the display of the control,
multitronic control. A micro switch is attached to the signalled by flashing display lights.
pressure limiting valve of the pump element to this In case of an error, the pump will be switched off by
purpose (see documentation on pump elements). the control. The error must be eliminated
immediately. The pump will continue operation, if
If there is an error in the system, e.g. by a blocked only a warning is displayed (e.g. line-break).
Control units
lube point, the pressure in the system will build up too However, the cause for warning has to be remedied
high. The pressure limiting valve acutate a as soon as possible.
microswitch and a signal is sent to the control. The
pump is switched off and the malfunction is indicated Two status signals can be evaluated by the GIGA-
by flashing display lights. multitronic, optionally as error or warning signal
(standard) or as OK-signal.

displayed in the case of an error, like
e.g.
a level error,
pressure limiting valve a stroke error,
with micro switch a revolution error,
(at the pump element) an over-pressure error (in the line system).
Warning signal means output of a permanent signal

when the control displays a warning, e.g.
a line-break or
exceeding of the monitoring time for clock pulses
Ok-signal means that the permanent signal is

interrupted in the case of an error or a warning.
State: 01.16EN
09-1-80-06
1090200400

Control units
Line-break or cable-break monitoring

at the distributor (progressive system)
A line-break monitoring, attached to the progressive
distributor, as well as cable-break can be
electronically evaluated by the integrated GIGA-
multitronic control.
From the display of the control can be read, whether
there is a line-break or a cable-break, as the
Control units
corresponding bushing at the control housing has
two inputs: „pressure monitoring“ and „circuit
closed“.
The line-break monitoring monitors the pressure in

point. There are sensors integrated into the line-
break monitoring. They send a signal as long as the
pressure in the line is maintained. If pressure falls,
the signal will stop. At the end of the adjusted number
adjusted monitoring time (1 min. as a standard), the
control indicates malfunction.
The starting cycles (= the first cycles after the supply

voltage has been applied) serve for safety purposes.
Should the pressure in the system drop, e.g. if it has
been switched off during night, the system will need
one or two lubrication cycles to build up the pressure
again and the sensors will start sending a signal as
soon as they detect it. This especially goes for longer
starting cycles and the monitoring time which starts
after them, the control will indicate malfunction.
other lube points are still lubricated. State: 01.16EN
cable-break
line-break
monitoring
monitoring
09-1-80-07
progressive distributor
MX-F
1090200400

Control units
Connections of the control for the progressive system
Line-break monitoring and Stroke control Overpressure monitoring Pmax. Clock cycle control
cable-break monitoring (proximity switch at the (pressure limiting valve with micro switch (proximity switch, e.g.
(at the progressive distributor) progressive distributor) at the progressive distributor) at the lubrication pinion)
Control units
intermediate lubrication
optional
motor cover
of the pumps
GIGA / GIGA PLUS
bushing not assigned status signals BEKA-DiSys release-/interlock
diagnosis software function
remove this screw plug this bushing, resp. this

for replacement of the plug cannot be confused as
battery for the
they are coded differently
Real-Time-Clock (RTC),
State: 01.16EN

Order-no.: 1000913004
09-1-80-08
1090200400

Control units
Order key for type-no. 2172P 2172P F 70 S S S S S 0 0
Type-no. 2172P
Code-no. 2172P
Voltage 24 V DC
Elec. connecting plugs bayonet plug, cubic plug,
DIN 72585, 7-poles DIN 43650, quadripolar
Code letter F H
Control GIGA-multitronic*
Control units
Additional plug standard (8x M12)
Lubrication mode time / strokes revolutions / time / clock cycles
Kennzahl 70 71
Additonal equipment Code-no.
GIGA-multitronic 0
Kennzahl 0
* standard setting = error signal (output under voltage in case of error),
see section on external status signals
Standard factory presetting Information on scope of supply

If no particular parameters are defined, time- Voltage feed of the pump is realized by a bayonet
controlled mode with the following adjustments will plug with 7 poles or optionally by a cubic plug (see
be preset (by the factory): order key).
- 30 minutes cycle time Pumps with bayonet plug are delivered with a
- 10 minutes lubrication time connecting cable. Pumps with cubic plug are only
- overpressure monitoring (Pmax.) is not active delivered with connector. The connecting cables with
- level monitoring not activated M 12 plug-type connection are not included (see
- line-break monitoring not activated parts catalogue, „3. pump accessories“).
State: 01.16EN
09-1-80-09
1090200400

Control units
Control units
State: 01.16EN
09-1-80-10
1090200400

Control units
GIGA-multitronic - Sectional system
SECTIONAL SYSTEM Clock cycle control

The sectional system is an extended progressive The cycle time can also be defined by clock pulses
system. Systems or machine groups are divided into for the integrated electronic GIGA-multitronic control
sections and are only lubricated if they are under unit. To this purpose is a proximity switch attached to
operation. e.g. the lubrication pinion. It sends an impulse to the
control with each revolution. The incoming pulses
are counted by the control and lubrication is
Function triggered, depending on the adjusted number of
Control units
Two or three sections (lube circuits) can be clock pulses.
connected to the GIGA PLUS pump.
If the pulses are missing for a longer period than the
With DiSys can be set how many sections are adjusted monitoring time (7 days as a standard),
existing. Each section has assigned inputs. The there will be a warning by the control, signalled by
parameters are separately adjustable for each flashing display lights.
section. Only one section is active at a time.
Lubrication cycle Lubrication time

One lubrication cycle for this type of control consists Clock cycles
of the cycle time and the lubrication time. Cycle time 1 to 1 Million pulses
to the beginning of the next one. lubrication pinion
Lubrication time
Cycle time
Lubrication time
There are three different operational modes
Cycle time available for the lubrication time, namely time
The cycle time can be controlled time or stroke- control, stroke control at the distributor and
dependent with the integrated GIGA-multitronic revolution control!
control unit.
Time control
Cycle time control The lubrication time can be set within a range from 4
State: 01.16EN
The cycle time can be adjusted within a range from seconds to 10 hours for the time-dependent control.
10 seconds to 10 000 hours (see diagram).

09-1-80-11
Lubr.time 4 sec to 10 h
Lubrication time Cycle time
Cycle time
10 sec to 10 000 h
1090200400

Control units
Stroke control If these signals of the pump motor are missing for a
With the integrated electronic control device GIGA- longer period than the adjusted monitoring time (30
multitronic, the lubrication time can also be defined sec. as standard) after start of a lubrication process,
by the number of lubrication pulses at the the control will indicate malfunction and signals this
progressive distributor. Lubricant supply is also by flashing display lights.
monitored thereby.
It is necessary to count the number of piston strokes
Control units
to that purpose. When lubricant is supplied into the

progressive distributor, the piston is moved Lubrication time by
revolutions of the pump
permanently and progressively. A proximity switch is 1 bis 1000 revolutions
mounted to one of these pistons which sends a Cycle time
signal to the control with each piston stroke.
The signals of the proximity switch are counted and

monitored by the control. The monitoring time
(adjustable - normally 12 min.) can either be applied
on each single pulse or on the set total number of Solenoid valves
pulses of the particular lubrication cycle. A solenoid valve is assigned to each section. These
If the signals are missing, the control will indicate solenoid valves enable lubrication of individual
malfunction and signals it by flashing display lights. sections one-by-one.
Diagram of a lubrication cycle: The solenoid valves, which are integrated into the
GIGA PLUS pump, are in normally open state and
relieve the main line after the pump motor has been
switched off or in case of a non-active section. The
Lubrication time by
strokes at the distributor lubricant from the main line is then returned into the
1 to 1000 strokes reservoir. As long as the pump motor operates, the
solenoid valve of the „active“ section is closed and
Cycle time
lubricant is supplied into the system.
proximity switch
for the stroke control
Revolution control
With the integrated electronic GIGA-multitronic
control, the lubrication time can also be defined by
the number of revolutions at the pump motor, e.g. in
State: 01.16EN
the case of fluctuations in rotary speed due to low

The revolutions are detected by an integrated

sensor. With each revolution of the motor, resp. the
pump, the sensor sends a signal to the control and
these incoming signals are counted.
09-1-80-12
1090200400

Control units
Example of a lubrication cycle with three If e.g. the cycle time of section 3 is only started after
completion of the lubrication time of section 2, the
sections
lubrication time of this section can be immediately
The lubrication cycle is started for all three sections.
started without waiting.
As only one section can be „active“, resp. lubricated,
sections 2 and 3 are in waiting state while section
1 is lubricated.
Lubrication time section 3
The lubrication time starts with the cycle time in Cycle time
Control units
section 1. The pump motor is switched on and the
solenoid valve for section 1 is activated. Section 1 is
lubricated. If no further lubrication is imminent, the pump will be
switched off.
Lubrication time section 1

Cycle time
Starting behaviour
You can select at the operation panel of the
integrated electronic control device GIGA-multitronic
After the lubrication for this section is the solenoid
whether the pump should start with lubrication or
valve of section 1 deactivated again and the solenoid
with the break time as soon as voltage is applied, or
valve of the next section is activated, i.e. the
whether the interrupted lubrication cycle should be
lubrication time of section 2 starts.
continued from the saved state on. Normally the
saved state is finished, i.e.:
If supply voltage is interrupted during lubrication or

Waiting Lubr. time section 2 during the progress of a cycle, the cycle time or the
clock pulses, the lubrication time, the number of
Cycle time
strokes or revolutions is stopped and saved. When
voltage is provided again, the remaining lubrication
After the lubrication of section 2 is the solenoid valve or cycle time is read from the memory and the
of this section deactivated and the one for section 3 functional sequence is continued from where it has
is actived, i.e. the lubrication time of section 3 starts. been stopped.
Waiting Lubr. time

section 3
Cycle time
State: 01.16EN
After lubrication of section 3 is the corresponding

solenoid valve deactivated.
The remaining cycle time of all sections is either

stopped or finished, depending on the set state of the
09-1-80-13
release-/interlock function.
1090200400

Control units
Additional functions: Release-/interlock function

The following additional functions can be evaluated For the integrated electronic control device GIGA-
separately for each section: multitronic there is the possibility to stop the pump
- release-/interlock function (e.g. during standstill of the unit to be lubricated) by
- overpressure monitoring (Pmax.) means of the control voltage and without interrupting
- external status signals for errors and warnings the supply voltage.
- line-break monitoring or cable-break monitoring
You have to select for the particular operating mode
Control units
whether release-/interlock function should be active

or not, i.e. if it is evaluated by the control or not (see
table).

is a signal used, provided by the customer, e.g. SPS


lubrication start and cycle start, both with or
without lubrication process interruption (see table).
Table of the release-/interlock functions:

Release Signal Start Process during lubrication Process during break time
Interlock as time (= the remaining cycle time)
Lubrication start with Lubrication is interrupted Cycle is finished.
State: 01.16EN
lubr. process interruption immediately. No new lubrication is started.

Lubrication start Lubrication is completed.
without The cycle is finished. Cycle is completed.
release lubr. process interruption No new lubrication is started. No new lubrication is started.
active or
interlock Cycle start with Lubrication is interrupted Cycle is stopped.
lubr. process interruption immediately.
Cycle start without Lubrication is completed.
09-1-80-14
lubr. process interruption The cycle is stopped. Cycle is stopped.
not active -
1090200400

Control units
Overpressure monitoring (Pmax.) External status signal for errors and

(pressure limiting valve with micro switch) warnings
The maximum operating pressure in the system can The integrated electronic GIGA-multitronic control
be monitored with the integrated electronic GIGA- differentiates between error signal and warning,
multitronic control. A micro switch is attached to the separately for each section. Both are indicated on
pressure limiting valve of the pump element to this the display of the control, signalled by flashing
purpose (see documentation on pump elements). display lights.
In case of an error, the pump will be switched off by
Control units
If there is an error in the system, e.g. a blocked lube the control. The error must be eliminated
point, the pressure in the system will build up too immediately. The pump will continue operation, if
high. The pressure limiting valve actuates a micro only a warning is displayed (e.g. line-break).
switch and a signal is sent to the control. The pump is However, the cause for warning has to be remedied
switched off and the malfunction is indicated, as soon as possible.
signalled by flashing display lights.
Two status signals can be evaluated by the GIGA-
Caution: If more than one section is available, the multitronic, optionally as error or warning signal
signals for overpressure monitoring monitoring (standard) or as OK-signal.
externally will be united to one signal. It is not
possible to differentiate in which particular section Error signal means that a permanent signal is
the error appeared. Therefore all sections go into displayed in the case of an error, like
default condition and the pump is switched off. e.g.
a level error,
a stroke error,
a revolution error,
an over-pressure error (in the line system)

pressure limiting valve a line-break or
with micro switch
(at the pump element) exceeding of the monitoring time for clock pulses.

interrupted in the case of an error or warning.
State: 01.16EN
09-1-80-15
1090200400

Control units
Line-break or cable-break monitoring

at the distributor (sectional system)
A line-break monitoring , attached to the
progressive distributor, as well as cable-break can
be evaluated electronically by the GIGA-multitronic,
Cable-break
separately for each section, if desired. Each Line-break
monitoring
monitoring
section has an assigned input at the control. The
terminal for line-break or cable-break monitoring
Control units
Progressive distributor
of section 3 is the same as for the overpressure MX-F
monitoring. Therefore only one of these functions
can be selected (see scheme connections of the
control).
From the display of the control can be read, whether

there is a line-break or a cable-break, as the
corresponding bushing at the control housing has
two inputs: „pressure monitoring“ and „circuit
closed“.
The line-break monitoring monitors the pressure in

point. There are sensors integrated into the line-
break monitoring. They send a signal as long as the
pressure in the line is maintained. If pressure falls,
the signal will stop. At the end of the adjusted number
adjusted monitoring time (1 min. as a standard), the
control indicates malfunction.
The starting cycles (= the first cycles after the supply

voltage has been applied) serve for safety purposes.
Should the pressure in the system drop, e.g. if it has
been switched off during night, the system will need
one or two lubrication cycles to build up the pressure
again and the sensors will start sending a signal as
soon as they detect it. This especially goes for longer
starting cycles and the monitoring time which starts
State: 01.16EN
after them, the control will indicate malfunction.

other lube points are still lubricated.
09-1-80-16
1090200400

Control units
Connections of the control for the sectional system

Section 1 Section 1 Section 3
Line-break monitoring and Stroke control Overpressure monitoring (Pmax.) Line-break monitoring and
cable-break monitoring (proximity switch at the (pressure limiting valve with cable-break monitoring
(at the progressive distributor) progressive distributor) micro switch at the pump element) (at the progressive distributor)
Control units
Connections at the optional

right side of the
motor cover Section 1
of the pump Clock cycle control Status signals BEKA-DiSys
GIGA / GIGA PLUS (proximity switch diagnosis software
bushing not assigned e.g. at the lubrication pinion)
Section 1
release-/interlock
function
optional
remove this screw plug for

replacement of the battery
for the Real-Time-Clock this bushing, resp. this plug
(RTC) cannot be confused as they are
coded differently
Section 3 Section 3 Section 2 Sektion 2 Sektion 2

Clock cycle control Stroke control Clock cycle control Stroke control Line-break monitoring and
(proximity switch e.g. (proximity switch at the (proximity switch e.g. (proximity switch at the cable-break monitoring
at the lubrication pinion) progressive distributor) at the lubrication pinion) progressive distributor) (at the progressive distributor)
State: 01.16EN
Section 3 Section 2
release-/interlock release-/interlock
function function
optional
optional
09-1-80-17
Plug-type connections which are not used have to be Connections at the left side
of the motor cover
closed with a blanking cover. of the pump
1090200400
Order-no.: 1000913004 GIGA / GIGA PLUS

© BEKA 2016 All rights reserved! bushings not assigned Subject to alterations!
Control units
Order key for type 2172S 2172S F 80 2S S S S 00
Type-no. 2172S
Code-no. 2172S
Voltage 24 V DC
Elect. connecting plug bayonet plug, cubic plug,
Code letter F H
Control
Control units
GIGA-multitronic*
Code-no. 80
No. of sections 2 3
Lubricant quantity (controlled by Z U Z U
Z = Time, T = clock cycles, U = revolutions) T T
Code-no. 2S 3S 4S 5S
Code-no. 00

Standard factory presetting Information on scope of delivery

Pumps with bayonet plug are delivered with a
- 30 minutes cycle time connecting cable. Pumps with cubic plug are only
- 10 minutes lubrication time delivered with connector. The connecting cables with
- overpressure monitoring (Pmax.) is not active M 12 plug-type connection are not included (see
- level monitoring not activated parts catalogue, „3. pump accessories“).
- line-break monitoring not activated
State: 01.16EN
09-1-80-18
1090200400

Control units
GIGA-multitronic - Single line system
SINGLE LINE SYSTEM Cycle time

Lubricant is in the main line supplied to the metering The cycle time can be controlled time or stroke-
distributors. dependent with the integrated GIGA-multitronic
After the lubrication process, the main line is control unit.
relieved.
Cycle time control

Solenoid valve The cycle time can be adjusted within a range from
The solenoid valve, which is integrated into the GIGA 10 seconds to 10 000 hours (see diagram).
Control units
PLUS pump, is in normally open state and relieves
the main line after the pump motor has been swit-
ched off. The lubricant from the main line is then Diagram of a lubrication cycle:
returned into the reservoir. As long as the pump
motor operates, the solenoid valve is closed and
lubricant is supplied into the system.
Lubrication time
Cycle time
10 sec to 10 000 h
Clock cycle control

unit. To this purpose is a proximity switch attached,
e.g. to the lubrication pinion. It sends an impulse to
the control with each revolution. The incoming
pulses are counted by the control and lubrication is
Lubrication cycle triggered, depending on the adjusted number of
One lubrication cycle for this type of control consists clock pulse.
of the cycle time and the lubrication time. Cycle time If the pulses are missing for a longer period than the
means the phase from the beginning of a lubrication adjusted monitoring time (7 days as a standard), the
cycle to the beginning of the next one. control will indicate malfunction and signals it by
flashing display lights.
Lubrication time
Cycle time
Lubrication time
State: 01.16EN
Clock cycles
1 to1 Million clock pulses
proximity switch
at the lubrication pinion
09-1-80-19
1090200400

Steuerungen
Lubrication time Min. pressure switch option

The lubrication time is controlled pressure- Connecting a pressure switch for minimum pressure,
dependent. The cycle time, resp. the clock cycles provided by the customer, enables better monitoring
and the monitoring time begin when the pump is of the pressure relief. The pressure switch is
switched on. The solenoid valve is pressurized. The checked for relief before lubrication. In the case of
pump builds up pressure in the main line during the insufficient relief appears a fault message „no
monitoring time, which can be set from 10 seconds to pressure relief during break time (max. break time).“
60 minutes. If no pressure is built up within the
Control units
monitoring time, the fault message „no The minimum pressure switch is not evaluated for
pressurization during monitoring time“ will appear. the first lubrication cycle after the supply voltage is
The pressure switch will close with sufficient system provided or after an intermediate lubrication.
pressure (as adjusted) and the relubrication time,
which can be set from 0 to 59 seconds, starts.
The system pressure is monitored, also during the

relubrication time. Should pressure drop, a fault Diagram of a lubrication cycle:
message „pressure drop during relubrication time“
will be indicated. The relubrication time ensures that
sufficient pressure for the lubricant metering is built Pump
up, also for more remotely installed metering
elements. Cycle time
Monitoring time
The pump is switched off after the relubrication time,
Pressurization
resp. the lubrication time and the break time, which
corresponds to the remaining cycle time, follows. Max. pressure switch
The pressure switch and the solenoid valve open
Relubrication time
and the pressure line is relieved. This period (relief)
has to be shorter than the break time as the pistons Min. pressure switch
of the metering elements won‘t return into their

original position in the case of insufficient pressure
relief. If the pressure line is not relieved by beginning
Starting behaviour
of the next lubrication at the latest, the control will
indicate „no pressure relief during break time (max. You can select at the operation panel of the
break time)“. integrated electronic control device GIGA-multitronic
whether the pump should start with lubrication or the
break time as soon as voltage is applied or whether
the interrupted break time should be finished from
the saved state on. Normally the saved state is
processed.
State: 01.16EN
If supply voltage is interrupted during a lubrication,

the lubrication process will start anew with providing
supply voltage again.
09-1-80-20
1090200400

Control units
Additional functions Release-/interlock function

- release-/interlock function multitronic there is the possibility to stop the pump
- external status signals for errors and warnings (e.g. during standstill of the unit to be lubricated) by
means of the control voltage and without interrupting
the supply voltage.
Control units
the release-/interlock function should be active or
table).



lubrication start and cycle start, both without
lubrication process interruption (see table).

Release Signal Start Process during Process during break time
Interlock as lubrication time (= the remaining cycle time)
State: 01.16EN
Lubrication start Lubrication is completed.

without Cycle is finished. Cycle is finished.
release lubr. process interruption No new lubrication. No new lubrication.
active or
interlock Cycle start Lubrication is completed.
without Cycle is stopped. Cycle is stopped.
lubr. process interruption
not active -
09-1-80-21
1090200400

Control units
External status signals for errors and

warnings
The integrated electronic GIGA-multitronic control
differentiates between error signal and warning.
Both are indicated on the display of the control,
the control. The error must be eliminated
Control units

only a warning is displayed (e.g. exceeded
monitoring time). However, the cause for the warning
has to be remedied as soon as possible.

multitronic, optionally as error or warning signal

e.g.
a level error,
no pressurization during monitoring time,
pressure drop during relubrication time,
no pressure relief during break time.

when the control displays a warning e.g.
exceeded monitoring time for clock cycles.

interrupted in the case of an error or warning.
State: 01.16EN
09-1-80-22
1090200400

Control units
Connections of the control for the single line system:
Intermediate lubrication Max. pressure switch Min. pressure switch Clock cycle control
(proximity swich e.g. at the
lubrication pinion)
Control units
optional
Motor cover
of the GIGA / GIGA PLUS
pump
bushing not assigned Status signals BEKA-DiSys Release-/interlock
diagnosis software function
remove this screw plug

for replacement of the battery
of the Real-Time-Clock (RTC)
this bushing, resp. this plug cannot
State: 01.16EN
be confused as they are coded differently

Order-no.: 1000913004
09-1-80-23
1090200400

Control units
Order key for type 2172E 2172E F 71 S S S S S 00
Type-no. 2172E
Code-no. 2172E
Voltage 24 V DC
Code letter F H
Control units

Pressure regulation (mode) electronical mechanical
Code-no. 70 71
Code-no. 00

- 12 minutes monitoring time delivered with connector. The connecting cables with
- no relubrication time M 12 plug-type connection are not included (see
- level monitoring activated parts catalogue, „3. pump accessories“).
State: 01.16EN
09-1-80-24
1090200400

Control units
GIGA-multitronic - Dual line system
DUAL LINE SYSTEM Cycle time

Lubricant (oil or grease) is supplied in two main lines The cycle time can be controlled time or stroke-
to the dual line distributors, alternately and under dependent with the GIGA-multitronic control unit.
pressure. The dual line distributors supply the
metered lubricant quantities to the lube points.
Cycle time control
The cycle time can be adjusted within a range from
10 seconds to 10 000 hours (see diagram).
Solenoid valves
Control units
The solenoid valves, which are integrated into the
GIGA PLUS pump, are in normally open state and Diagram of a lubrication cycle:
relieve the main line after the pump motor has been
switched off or in case of a non-active section. The
lubricant from the main line is then returned into the
reservoir. As long as the pump motor operates,
alternately one of the solenoid valves is closed and Lubrication time
lubricant is supplied into the system. Cycle time

10 sec to 10 000 h
Clock cycle control

unit. To this purpose is a proximity switch attached to
e.g. the lubrication pinion. It sends an impulse to the
control with each revolution. The incoming pulses
are counted by the control and lubrication is
triggered, depending on the adjusted number of
clock pulses.
Lubrication cycle
One lubrication cycle for this type of control consists If the pulses are missing for a longer period than the
of the cycle time and the lubrication time. Cycle time adjusted monitoring time (7days as a standard),
means the phase from the beginning of a lubrication there will be a warning by the control, signalled by
to the beginning of the next one. flashing display lights.
Lubrication time
Lubrication time
Cycle time
State: 01.16EN
Clock cycles
1 to 1 Million clock cycles

lubrication pinion
09-1-80-25
1090200400

Control units
Lubrication time Diagram of a lubrication cycle in full-step operation:

Full-step operation
The lubrication time is controlled pressure-
dependent. The cycle time, resp. the clock cycles
Lubrication time
and the monitoring time for main line 1 begin when line 1 and 2
the pump is switched on. The solenoid valve for main Cycle time
line 1 is activated and the pump builds up pressure in
main line 1 during the monitoring time 1, which can
Control units
be set from 10 seconds to 60 minutes. If no pressure

is built up during the monitoring time 1, a fault Half-step operation
message „no pressurization in line 1". The installed Half-step operation is similar to the previously
pressure switch will close with sufficient system described full-step operation. The difference is that
pressure (as adjusted) and the relubrication time, the second main line is not lubricated directly after
which can be set from 0 to 59 seconds, starts. the first main line, but only when half of the cycle
time, resp. the clock cycles is completed.
The system pressure is monitored, also during the
relubrication time. Should the pressure drop, a fault Diagram of a lubrication cycle in half-step mode:
message „pressure drop in line 1" will be indicated.
The relubrication time ensures that sufficient
pressure for the lubricant metering is built up, also for
Lubrication time Lubrication time
more remotely installed metering elements. line 1 line 2
Cycle time
After the relubrication time or the lubrication time, the
solenoid valve for line 1 will be relieved, the pump still
operates and the solenoid valve for main line 2 is
activated. Main line 2 is pressurized while main line 1
is relieved. The monitoring time for main line 2 Starting behaviour
begins. If no pressurization in main line 2 is sensed You can select at the operation panel of the
by the pressure switch, there will be a fault message, integrated electronic control device GIGA-multitronic
indicating „no pressurization in line 2". whether the pump should should start with
In the normal course, relubrication time 2 will begin. lubrication or with the break time as soon as voltage
The pump is switched off after this relubrication time is applied or whether the interrupted lubrication cycle
and solenoid valve 2 is disconnected. Main line 2 is should be finished from the saved state on. Normally
relieved and the lubrication process is completed the saved state is processed, i.e.:
with that.
If supply voltage is interrupted during a lubrication,
The remaining cycle time means the break time in the lubrication process will start anew with providing
full-step mode. supply voltage again.
State: 01.16EN
09-1-80-26
1090200400

Control units
Additional functions Release- / interlock function

- release- / interlock function multitronic there is the possibility to stop the pump
- external status signals for errors and warnings (e.g. during standstill of the unit to be lubricated) by
means of the control voltage and without interrupting
the supply voltage.
Control units
the release- / interlock function should be active or
table).

Choose now, whether the signal operates as


lubrication start and cycle start, both without
lubrication process interruption (see table).

Release Signal Start Process during Process during break time
Interlock as lubrication time (= the remaining cycle time)
State: 01.16EN
lubrication start Lubrication is completed.

without Cycle is finished. Cycle is finished.
release lubr. process interruption No new lubrication. No new lubrication.
active or
interlock cycle start Lubrication is completed.
without Cycle is stopped. Cycle is stopped.
lubr. process interruption
not active -
09-1-80-27
1090200400

Control units
External status signals for errors and

warnings
The integrated electronic GIGA-multitronic
differentiates between error signal and warning.
Both are indicated on the display of the control,

Control units
the control. The error must be eliminated

only a warning is displayed (e.g. monitoring time for
clock cycles exceeded)

multitronic, optionally as error or warning signal

e.g.
a level error,
no pressurization during monitoring time,
pressure drop during relubrication time,
no pressure relief during break time.

exceeding of the monitoring time for clock pulses.

interrupted in the case of an error or a warning.
State: 01.16EN
09-1-80-28
1090200400

Control units
Connections of the control for the dual line system:
Intermediate lubrication Pressure switch Pressure switch Clock cycle control

for main line I for main line II (proximity switch
e.g. at the lubrication pinion)
Control units
optional
motor cover
of the pumps
GIGA / GIGA PLUS
bushing not assigned Status signals BEKA-DiSys Function
diagnosis software release / interlock
remove this screw plug for

replacement of the battery
for the Real-Time-Clock (RTC)
this bushing, resp. this plug cannot
State: 01.16EN
be confused, as they are coded differently

Order-no.: 1000913004
09-1-80-29
1090200400

Control units
Order-key for type-no. 2172Z 2172Z F 70 S S S S S 00
Type-no. 2172Z
Code-no. 2172Z
Voltage 24 V DC
Code letter F H
Control units

Code-no. 70
Code-no. 00
* standard setting = error signal (output under voltage in case of malfunction),

controlled mode with the following adjustements will plug with 7 poles or optionally by a cubic plug (see
- 12 minutes monitoring time delivered with connector. The connecting cables with
- no relubrication time M 12 plug-type connection are not included (see
- level monitoring activated parts catalogue, „3. pump accessories“).
State: 01.16EN
09-1-80-30
1090200400

Pressure switches
Diaphragm pressure switch / piston actuated pressure switch
Table of contents
Function ................................................................................................................................................ 09-2-10-01
Diaphragm pressure switch with adjustable switching pressure .......................................................... 09-2-10-02
Diaphragm pressure switch / piston actuated pressure switch ............................................................ 09-2-10-04
Diaphragm pressure switch with non-adjustable switching pressure .................................................. 09-2-10-05
Accessories .......................................................................................................................................... 09-2-10-06
Pressure switches
Function N/O contact
Pressure switches serve for monitoring purposes in The membrane (2) is pressurized via the pressure
central lubrication systems, like e.g. the connection (1). If the compressive force is higher
pressurization as well as relief functions. They emit than the preloaded force of the compression spring
signals for the control of pumps and pump units. (3), the piston (4) moves towards the second contact
(6) and thereby catches the contact disk (5). The
circuit is closed. When the pressure decreases by
the hysteresis value, the switch will open again.
Diaphragm pressure switch Piston pressure switch
N/O contact N/C contact
N/C contact
The contact works the other way round. The
pressure switch can be adjusted within ist pressure
range by means of the set screw (7).
7
6
Changeover contact
3
A changeover contact can be used as N/O contact
5 and as N/C contact with a correspondingly planned
2
micro switch.
4
1 Hysteresis
Hysteresis (switching pressure difference) means
the difference between the increasing and the
decreasing pressure. For the case that hysteresis is
not adjustable, it results from the switch set-up.
Upper switching point
decreasing At switches with adjustable hysteresis, it can be
pressure adjusted within a range from 10 to 30%, referring to
Hysteresis
increasing the particular switching point.
pressure
State: 01.16EN
Lower switching point

09-2-10-01
1090200400

Pressure switches
Diaphragm pressure switch
with adjustable switching pressure
Plug-type connection Threaded connection

AMP 6,3x0,8 (tin-plated)
Technical data
M3
Switching capacity: 100 VA
Degree of protection: IP 65, clamps IP 00
46
36 Switching frequency: 200/min.
A/F 24 A/F 24
Temperature range: 0 °C to 70 °C
Pressure switches
9 9 Voltage: max. 42 V
6
M10x1 conical* M10x1 conical*
Mechanical life: 10 operations
Housing: galvanized steel (Fe/Zn12cC)
Membrane: NBR
protective cap Over-pressure safety: max. 300 bar
with centered
cable feedtrough 60
for cable diameter

of 1,5mm to 5 mm
order-no.: 1004010029
Æ 28
Order-no. Contact Adjustment range** Tolerance Connection
042100030 N/O 0,1 - 1 bar ±0,2 bar threaded

042100031 N/C 0,1 - 1 bar ±0,2 bar threaded
042100198 N/O 0,1 - 1 bar ±0,2 bar plug-type
042100046 N/C 0,1 - 1 bar ±0,2 bar plug-type
042100032 N/O 1 - 10 bar ±0,5 bar threaded

042100033 N/C 1 - 10 bar ±0,5 bar threaded
042100107 N/O 1 - 10 bar ±0,5 bar plug-type
042100106 N/C 1 - 10 bar ±0,5 bar plug-type
0166


* other threads on request

State: 01.16EN
** the pressure switches can be delivered with pre-set within the adjustment range. Please indicate the desired
switching pressure with your order.
09-2-10-02
1090200400

Pressure switches
with adjustable switching pressure
Technical data
AMP 6,3 x 0,8
Contact: changeover contact 42
Switching capacity: 4 A / 42 V (BR 0170)

silver contact 50 mA / max. 24 V
59
Degree of protection: IP 65, clamps IP 00
44
Switching frequency: 200/min.
Pressure switches
A/F 27
Pg 9
9
Voltage: see table
M10x1 keg.*
Switching pressure difference: 10 to 30 % Æ 26 Æ 34
can be set at factory connector

Mechanical life:
6
10 operations order-no.: 100091800
Housing: galvanized steel

Membrane: NBR
circuit diagram
Order-no. Adjustment range** Over-pressure safety max. voltage
042100346 0,3 - 1,5 ±0,2 bar 100 bar 42 V

042100125 1 - 10 ±0,5 bar 100 bar 42 V
0170
042100347 1 - 10 ±1,0 bar 300 bar 42 V

042100272 10 - 50 ±3,0 bar 300 bar 42 V
042100349 10 - 100 ±3,0 - 5,0 bar 300 bar 42 V
042100280 0,3 - 1,5 ±0,2 bar 100 bar 250 V
042100134 1 - 10 ±0,5 bar 100 bar 250 V
0180
042100350 1 - 10 ±1,0 bar 300 bar 250 V

042100351 10 - 50 ±3,0 bar 300 bar 250 V
042100058 10 - 100 ±3,0 - 5,0 bar 300 bar 250 V
Also available with gold contacts!
Electrical values:
rated operational voltage Ue rated operational current Ie
250 Volt AC 50/60 Hz 1 Ampere

50 Volt DC 2 / 1 Ampere
torque of terminal screws: < 0,35 Nm
2
Connection cross section: 0,5 to 1,5 mm
State: 01.16EN
* other threads on request

** the pressure switches can be delivered with pre-set within the adjustment range.
Please indicate the desired switching pressure with your order.
09-2-10-03
1090200400

Pressure switches
Diaphragm pressure switch / piston actuated pressure switch
Fig. 1: Fig. 2: Technical data (fig. 1 and fig. 2)

infinitely adjustable 39
Contact: changeover contact
Pg 9 83 Switching capacity: 200/min.
(depends on quality of the membrane)
Pressure switches
15
15
Voltage: max. 250 V
Pg 9
G1/4'' 8 1,1 tief
127 5,5 Switching pressure difference:
5,5 10 to 30 % (fix)
30 20 20
39
Switching capacity:
inklusive NBR O-Ring 5x1,5 see table
5,5
Material: AlMg Si 1 F 28
6
15
83
G1/4''
20
30
15
15
circuit scheme
Pg 9
G1/4'' 8 1,1 tief
5,5 5,5
30 20 20
inklusive NBR O-Ring 5x1,5
Table fig. 1:
Order-no. Adjustment range Switching element Over-pressure safety
042100224 0,2 - 2±0,2 - 0,3 bar diaphragm 200 bar

042100245 0,5 - 5 ±0,2 - 0,5 bar diaphragm 200 bar
042100326 1 - 10 ±0,5 bar diaphragm 200 bar
0159

042100011 10 - 100 ±3,0 - 5,0 bar diaphragm 200 bar
042100137 10 - 100 ±3,0 - 5,0 bar piston 600 bar
042100042 25 - 250 ±5,0 - 7,0 bar piston 600 bar
042100052 40 - 400 ±5,0 - 9,0 bar piston 600 bar
Table for fig. 2:
Order-no. Adjustment range* Switching element Over-pressure safety
0421 00345 0,5 - 1±0,2 bar diaphragm 200 bar

0421 00101 0,5 - 5 ±0,2 - 0,5 bar diaphragm 200 bar
0161
0421 00179 1 - 10 ±0,5 bar diaphragm 200 bar

0421 00084 10 - 50 ±3,0 bar diaphragm 200 bar
0421 00049 50 - 100 ±3,0 - 5,0 bar diaphragm 200 bar
State: 01.16EN
0421 00023 100 - 400 ±5,0 - 9,0 bar piston 600 bar
* the pressure switches can be delivered with pre-set within the adjustment range. Please indicate the desired
switching pressure with your order.
Electrical values: Figure 1 Figure 2

rated operational voltage Ue
09-2-10-04
rated operational current Ie rated operational current Ie

250 Volt AC 50/60 Hz 1 Ampere 1 Ampere
50 Volt DC 1 / 0,5 Ampere 2 / 1 Ampere
torque of terminal screws: < 0,5 Nm < 0,35 Nm
1090200400
Anschlussquerschnitt: 0,5 bis 1,5 mm2 0,5 bis 1,5 mm2

Pressure switches
with non-adjustable switching pressure
48
Technical data
LED
Contact: changeover switch
Pressure range: 10 - 50 ±3,0 bar
adjusted as indicated in table
connector M12
Switching capacity: 5-poles
silver contact 50 mA / max. 24 V
Pressure switches
79
Switching frequency: 200/min.
Temperature range: -30 °C to 90 °C Ø34
Voltage: max. 250 V
Switching pressure difference: 10 to 30 % A/F 24
can be set at factory
6
9
Housing: galvanized steel (Fe/Zn12cC)
Membrane: NBR
G1/4”
Installation position: optional
Resistance against vibrations: 10 g bei 5-200 Hz
sinusförmig circuit scheme
+24V DC 1 1
OV 3
green yellow
S4 4
Order number adjusted to *
Ö2 2
0184
042100300 21 bar increasing PE 5 5

042100341 12 bar steigend
* other switching pressures within the adjustment

range on request
State: 01.16EN
09-2-10-05
1090200400

Pressure switches
Accessories
Flow controller Model with ventilation screw

Order-no. compl. M L A A/F 1 A/F 2 A/F 3
For installation into the main line to monitor
0401950061-01 G 1/8 36,5 27 12 14 12
pressure.
0401950061-00 M10x1 36 27 14 14 12
0401950057-00 M12x1 38,5 31 19 18 12
Material: galvanized steel
Operating pressure: max. 100 bar Spare part no. for ventilation screw and
Pressure switches
sealing ring.
Order key 4205.1 2 2 M Order-no. Order-no.
ventilation screw sealing ring A10x14x1
Thread M: M10x1 R1/4”
G 1/8 0802000259
Code-no. 1 2
M10x1 0802000255 090760300311
for pipe ØA: 6 8 10
M12x1 0802000255
Code-no. 1 2 3 4
for pipe ØB: 6 8 10 12
Code-no. 1 2 3 4
Protective cap Ring piece
max. 92
rotatable by
40 Druckschalter 360°
FAZ03764-02
31 25 A/F 2
M10x1
Hollow screw
A
A/F 1
M
Ø 5,5
40
Ventilation
35
screw
L Sealing ring
15
A/F 3
ØA
ØB
M connection Sealing ring

for pressure switch DIN 7603-A10x14x1
Elbow swivelling screw-fitting

For installation into a manifold or distributor bloque. Model without connection for ventilation
screw.
Material: galvanized steel Order-no. M L A A/F 1 A/F 2
Operating pressure: max. 100 bar 0401950072-00 G 1/8 26,5 27 14 14
0401950053-00 M10x1 26,5 27 14 14
Model with connection for ventilation screw 0401950034-00 M12x1 35 31 19 18
(ventilation screw not included).
M10x1
Hollow screw
FAZ03764-02
A/F 1
A
Order-no. M L A A/F 1 A/F 2

M
0401950071-00 G 1/8 36,5 27 12 14 Ring piece

rotatable by
0401950035-00 M10x1 36 27 14 14 360°
0401950054-00 M12x1 38,5 31 19 18 L Sealing ring
A/F 2
State: 01.16EN
Protective cap Ring piece

rotatable by
FAZ03764-02
Pressure switch 360°

A/F 2
Hollow screw M10x1
A/F 1
A
09-2-10-06
M
M10x1
L Sealing ring
1090200400


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Control and Monitoring Devices

Monitoring device ISU 3

BEKA Xmatic Controller S .................................................................................................................... 09-1-40-01

EP-tronic .............................................................................................................................................. 09-1-50-01

GIGA-tronic .......................................................................................................................................... 09-1-70-01

GIGA-multitronic .................................................................................................................................. 09-1-80-01

Pressure switch .................................................................................................................................... 09-2-10-01

© BEKA 2016 All rights reserved! Subject to alterations!

Subject to alterations! © BEKA 2016 All rights reserved!

Example: switches 3 and 5 ON :

When connecting +24 V DC to terminal S2, monitoring time iss et

---monitoring time range 1 to 255 min./input pulse

ISU 3 monitor 4161 . 0 . 2 . 0 . 1 . 2

activation of control unit BEKA Xmatic Controller S ON

Monitoring time - Check/replace pump

4: Input filling level 5 2

Subject to alterations! © BEKA 2016 All rights reserved!

Lubrication cycle means cycle time and lubrication

Lubrication time Rotary switch for adjustment of the cycle time

There are two rotary switches in the inspection Technical data

operating time, number of intermediate

with time and date

© BEKA 2016 All rights reserved! Subject to alterations!

Cycle time A proximity switch is attached to one of these pistons

A new lubrication cycle will be started when the

adjusted cycle time has been completed.

Diagram of a lubrication cycle:

The pump motor is connected to the control by

If these signals of the pump motor are due for a

To this purpose, it is necessary that the number of Lubrication time by

revolutions of the pump motor

Additional functions For grease pump with spring-loaded follower piston

Level monitoring External status signal

Evaluation can be realized e.g. by a relay or a lamp. It

© BEKA 2016 All rights reserved! Subject to alterations!

Change of the parameters

When the operational mode of the lubrication time is

dependent or the other way round, the sticker in the

changed. The same goes for changes of the setting

These stickers can be ordered at BEKA.

After remedy of the cause for malfunction, the error

signal can be resetted by triggering an intermediate

Subject to alterations! © BEKA 2016 All rights reserved!

Connections of control unit

External signal lamp

Signal lamp green

Signal lamp red

orange (Nr. 6) yellow

Intermediate lubrication red

black (Nr. 5) Bayonet plug

(Nr. ...) = Cable-Nr. at unicolored cable

Unused plug type connections have to be closed

with a sealing cap.

© BEKA 2016 All rights reserved! Subject to alterations!

Connections of control unit

Stroke control System pressure monitoring

lower motor part of pump Hirschmann plug,

Unused plug type connections have to be closed

with a sealing cap.

Subject to alterations! © BEKA 2016 All rights reserved!

Order key for type-no. 2157 2157 9010 3 A 1 00

© BEKA 2016 All rights reserved! Subject to alterations!

Subject to alterations! © BEKA 2016 All rights reserved!