02 Conveyor-Operation Manual

Operation Manual
Filled Bottle Conveyor
GUANGZHOU TECH-LONG PACKAGING

MACHINERY CO., LTD
广州达意隆包装机械股份有限公司
Guangzhou Tech-Long Packaging Machinery Co., Ltd.
电话（Tel）：+86 20-62956888 传真（Fax）：+86 20-82266913
网址（Website）：www.tech-long.com 邮政编码（PC）：510530
地址：中国·广州萝岗区云埔一路 23 号
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ADD：No. 23, 1 Yunpu Road, Luogang District, Guangzhou
Contents
A. Preface........................................................................................................................................ 1
B. Safety Rules................................................................................................................................ 3
B.1 General Rules..................................................................................................................... 3
B.2 Safety Mark and Instruction...............................................................................................5
B.3 Personnel Contacting with Machine.................................................................................. 8
B.4 Safety Rules during Operation......................................................................................... 10
B.5 Safety Check.................................................................................................................... 11
C. After Service............................................................................................................................. 13
C.1 Problem Solution..............................................................................................................13
C.2 Purchase of Spare Parts....................................................................................................14
Part One General Information....................................................................................................... 15
1.1 Brief Introduction............................................................................................................. 15
1.2 Full Bottle Conveyer.........................................................................................................16
1.3 Technical Data.................................................................................................................. 16
Part Two Pack, Transport & Installation........................................................................................17
2.1 Pack...................................................................................................................................17
2.2 Transport........................................................................................................................... 17
2.3 Installation........................................................................................................................ 17
2.3.1 Housing...................................................................................................................17
2.3.2 Plastic Guide........................................................................................................... 17
2.3.3 Chain Plate..............................................................................................................18
2.3.4 Guardrail................................................................................................................. 18
2.3.5 Drip Tray.................................................................................................................18
Part Three Operation......................................................................................................................19
3.1 Check before Operation.................................................................................................... 19
3.2 Startup...............................................................................................................................20
3.3 Processing Flow................................................................................................................21
3.3.1 Safety...................................................................................................................... 21
3.3.2 Downtime............................................................................................................... 21
3.3.3 Problem during Production.....................................................................................22
3.4 End of Production............................................................................................................. 22
Part Four Maintenance...................................................................................................................23
4.1 Mechanical Maintenance.................................................................................................. 23
4.1.1 Adaptation Period................................................................................................... 23
4.1.2 Working Days......................................................................................................... 23
4.1.3 Regular Interval...................................................................................................... 23
4.2 Electrical Maintenance..................................................................................................... 24
Part Five Analyses and Solution of Problems................................................................................26
5.1 Common Problems........................................................................................................... 26
5.2 Analyses and Solution.......................................................................................................27
Filled Bottle Conveyor I

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A. Preface
Advise:
If you want to make full use of this full bottle conveyer and take charge of all
its advantages, please read this manual as careful as you can before conducting any
work on it. If it can give any suggestion of your operation, maintenance on this
machine, this manual has reached its goal.
Read the SAFETY RULES as careful as you can before operation on this
machine.
Responsibility Declaration:
Our company is not responsible of any problem, damage or accidences
resulting from ignorance of instruction in this manual. Similarly, our company does
not take charge of problem from modification, re-construction, or installation
without our permission.
Specially point out:

Our company does not take any duty to damage from the following reasons:
z Natural Calamity;
z Mal-operation;
z Lack of maintenance;
z Electric short-circuit.
Operate the machine only within the framework of its permissible

application; use permissible operation and material; and observe the
permissible operation limits.
If there is any parts need changing, only use a new one. Change each part
within its lifespan to make full use of the machine as well as avoid
problem from happening. We will not take any responsibility because of
usage of components from other companies.
Filled Bottle Conveyor 1

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Instruction (specification, basic data, schematic drawings, etc.) applied in

this manual is only for reference. The practical machine may be different
in accordance with requirements of a specific customer.
Tech-Long is keeping on improving their techniques as well as machines.

Thus, we reserve the right to make change of our product under
modification or commercial reasons without further notice.
The information provided in this manual must not be duplicated, misused

or passed to a third party without our permission.

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B. Safety Rules
B.1 General Rules
Keep in mind: Safety is the First!
People in workshop must wear necessary protection devices.
Production supervisor of this filling monobloc must have a deep
knowledge of safety in production. What’s more, he must train his men with
the following knowledge:
z Safety protection as well as self-protection in problem;
z Special operation requirements of this machine;
z Position of control devices;
z Position of emergency stop button.
Specially Notice:
Instruction about emergency stop button: press it under an emergency,
the machine will stop.
z No matter when you press the emergency stop button down, the machine
will stop at once. At it will automatically lock in this state.
z If the emergency button is pressed down, the machine will automatically
lock at stoppage state.
z Inspection device on the machine will display that the emergency button
has been pressed down.
Before release the pressed emergency button:

z Check out the reason why the emergency button is pressed down, and then
check out whether the reason (e.g., problem, etc) has been resolved.
z If there are more than one people working on the machine, inform every
one before re-start to assure that there will be no damage to any people or
the machine.

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Notice:
Post the safety rules of this manual in a suitable position. Our company is
not responsible for problem from misuse of this machine during operation.
Operation on this machine, such as assemble and disassemble,

transportation, as well as installation should be carried out by professional
personnel.
z Supply power to this machine as required;

z Routinely check cable with different load.
Specially point out:

Cut off power that supplies to this machine when it stops to avoid mal-
operation.

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B.2 Safety Mark and Instruction

We will post relative marks to positions where may cause damage to the
operator or maintainer. The user of this machine can find them on the machine.
The specific content of marks may be different for various requirements
of customers. If there is nay difference between mark shown below and
the practical one on your machine, the one on the machine is the standard.
Warning
HAZARDOUS
VOLTAGE!
Contact may cause
Look out for
A electric shock or
electric shock!
burn.
This unit is to be
serviced by trained
personnel only.
Warning
MIND CABLES!
B Mind cables! You may damage the
cables here.
Be careful!
Caution
MACHINE
INJURY!
Rotary part. Be Injury may happen
C careful for due to mechanical
damage! motion when
approaching.
Don’t touch when
machine is running.
Caution
D Danger! DANGER!
Be careful!

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Caution
SLIPPERY!
Slipperiness may
happen when
E Slippery!
standing on
machine.
Refer to instruction
manual for safety.
Danger
NO TOUCHING!
Hands may be
injured due to high
F No touch!
temperature or sharp
edges.
Do not touch! Or use
special tools.
Caution
Lubricate
G Lubricate
Periodically!
periodically!
Caution
Rinse
H To rinse
Periodically!
periodically!
Caution
Sanitize
I Sanitize
Periodically!
periodically!
Caution
J Drain Off! Drain off the water

before start-up!

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Caution
High
K Be careful!
Temperature!
High temperature!
Caution
High
Warning! High
L Temperature!
temperature! High
High Voltage!
voltage!

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B.3 Personnel Contacting with Machine

z People who are not operator or maintainer should not approach the
machine.
z All the people who contact with the filling machine should be trained with
knowledge about sanitation and food safety routinely.
z People who conduct operation and maintenance to this machine must be
authorized with a license. What’s more, she or he should be familiar with
work to do.
z People who conduct operation and maintenance to this machine should
not cough or sneeze to it, especially those who are in respiratory disease
and/or infection disease infected by saliva. (We recommend that these
people should not take part in production to assure product quality.)
z Do not get into the machine during rest time, unless absolutely in need.
z People who conduct operation and maintenance should know that, during
work in workshop:
¾ It is not allowed to smoke;
¾ It is not allowed to eat foods;
¾ It is not allowed to store foods;
¾ It is not allowed to nap when on duty;
¾ People under influence of alcohol is not allowed to enter the workshop;
¾ You’d better not put wastebin in the workshop; if you have to, clear
waste in it at any time.
¾ Under precondition that can satisfy air conditioning requirements,
you’d better avoid over aeration. Close all doors and windows to
prevent dust or other contamination from entering the workshop.
¾ Do not approach the rotary components of the machine with head,
hand, feet or other part of your body to avoid injury.
¾ Personnel shall practice good sanitation and health habits. Do not enter
the workshop with dirty clothes.
¾ Do not wear clothes that may be caught by rotary components of the
machine, such as scarf, bracelet, watch, and so on.
¾ Wear necessary protection:

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9 Ear protection cover;

9 Safety glasses;
9 Safety gloves;
9 Helm, including hat and cover if necessary, such as people with
long hair;
9 Protective apparel, including jacket, apron, and other auxiliary
clothes if necessary;
9 Protective footware, including rubber boots, galosh, gumshoe,
antiskid shoes, and so on if necessary.
Protections can prevent damage from:
9 Detergent or disinfectant that spray out;
9 Fragments of burst container (e.g., bottles, etc.).
Protections can also assure product quality by preventing contact between
human body and product. It can also prevent contamination (e.g., dust, etc.)
from entering.

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B.4 Safety Rules during Operation

z Before operation, check whether there is any obvious defect of safety
devices;
z Check whether the emergency stop button functions normally;
z Check whether there is any foreign body (e.g., tools, cleaning cloth, etc.)
inside the filling monobloc;
z Check whether there is nay abnormal sound; if so, stop the machine at
once and find out the reason.
z Check all the protections;
z Caps inside cap sorter should be dry (without water).
z Warning: Operation on the machine should be conducted by a

qualified operator.
z Do not disturb a running machine.
z Keep a certain distance from the rotary components.
Danger Warning:
z Close the main switch and press down the emergency stop button when
regulating devices.
z Do not approach the machine with tools or other things during running.
z Do not run the machine, if the indicating light shows that there is defect.
z Check and maintenance should be done by special mechanical and
electrical engineers.
z Do not move any protection of the machine, unless it is specially
authorized.
z Do not clean electric units with water or other liquid.
z During cleaning process, relative operator must wear suitable gown as
well as glasses and gloves to avoid burn by chemical detergent.
z Only conduct repair work to pneumatic units after releasing pressure
system or pressure in the unit.
z Operation on electric units should be conducted after power supply is cut
off. What’s more, the machine should be well grounded.
z Avoid accidental power supply when the machine stops.

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B.5 Safety Check

After repair work and before startup of filler, supervisor of the workshop
should conduct completely check to all systems.
z Check before Operation

¾ Check all the safety devices;
¾ Check lubrication situation of each part (e.g., motors, gearboxes,
bearings, etc.); add lubricant to them if necessary.
¾ Check whether there is any fastener loose;
¾ Switch power supply on and run the three-phased motor to check its
running direction as well as that of each rotary component.
z Daily Check
Check the following items during operation:
¾ Whether the motor runs as expected;
¾ Whether programs run as expected;
¾ Whether installation environment satisfy design requirements;
¾ Whether cooling system is normal;
¾ Whether there is any abnormal sound or vibration;
¾ Whether there is any abnormal overheat or discolor;
¾ During operation, check input/output voltage with multi-meter to
assure that the machine runs normally.
z Routine Check
¾ Whether the air filter need cleaning;
¾ Because of vibration and temperature change, fastener like bolts and
nuts may loose. Thus, check them routinely and fasten them if
necessary;
¾ Check situation of conductor and insulation resistance;
¾ Check and change of cooling blower, capacitor and relay.
Notice: only conduct the check items above when the machine completely
stops.

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z Six (6)-Month Check

¾ Check all the safety devices.
z One (1)-Year Check

¾ Check all the safety systems and components by special mechanical
and electrical engineers. Post relative check label on the machine after
this.
z Ten (10)-Year Check

¾ After ten years service, our company will conduct a completely check
to this filling monobloc.

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C. After Service
C.1 Problem Solution
We provide maintenance to our machines during their lifespan. If the machine
need repair, please send the following information to us:
z Description of problem;
z How do you judge it;
z Your solution to the problem;
z Other relative information.
Please send those information to:
Address: 23, 1st Yunpu Road, Yunpu Industrial District, Guangzhou,
Guangdong Province, PRC.
Name of Our Company: Guangzhou Tech-Long Packaging Machinery Co.,
LTD
PC: 510530
Telephone: +86 20 8226-6688 (Telephone Exchange);
+86 20 8226-6999 (After Service Hot Line)
Fax: +86 020-82266911
E-mail: service@tech-long.com
When you send those information to us, you should also tell us its serial
number, delivery date and performance which can be found on the nameplate:
Tech-Long Packaging Co., LTD
Model:
Installed Power: Speed (BPH):
Consumption of Compressed Air:
Volume:
Serial No.: Ex-work Date:
Fig. 1 Nameplate
Note: for different customers, the nameplate maybe various. Take the
practical nameplate (those on the machine) as standard.

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C.2 Purchase of Spare Parts

There are many consumable components on the machine. We will provide our
customer one or some sets of relative spare parts. What’s more, we will deliver one
copy of detailed spare parts manual to you. If you are in need of purchasing parts,
you can let us know by:
1） Fill the purchase order shown below;
2） Inform us the description and size & model of the part;
3） If you cannot go through the two ways mentioned above (e.g., you have
lost the spare parts manual; the part is not listed in the manual you have;
etc), you can send a photo of that component to us, and we will check
with our R & D department to solve this.
Purchase Order
Customer Description
Model of Equipment
Way for Delivery
Item No. Drawing No. Description Qty. Note

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Part One General Information

1.1 Brief Introduction
Full bottle conveyer of TECH-LONG are composed of several sections.
According to application and plant layout, it can convey different kinds of
containers, such as, glass bottle, PET bottle, can, and so on. Working processes
(e.g., container conveying, distribution, lane change, etc) are controlled by electric
system automatically. The manual control mode can separately control devices on
full bottle conveying system (e.g., bottle stopper, bottle ejector, etc).
Fig. 2 Schematic Diagram of Full Bottle Conveyer

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1.2 Full Bottle Conveyer

Designation Full Bottle Conveyer
Please consult “List of Content Equipments” in
Structure
parts manual
Application Scope For container indicated in contract only!
Manufacturer TECHLONG PACKAGING LTD.
Position:
Nameplate z Control cabinet;
z Housing of conveyers;
Please consult contract:
Model z Nameplate;
z “List of Content Equipments” in parts manual;
1.3 Technical Data

Dimension
Length Depends on plant layout
Width 105mm to 2570mm
Height Depends on plant layout
Weight
Depends on quantity of lanes and length of
Net Weight
conveyer
Permissible Production Environment
Permissible Temperature +5°C ~ +50°C
Permissible Pressure 6bar
Noise Level 75 ~ 85dBA
Model & Size;
Please consult:
Efficiency;
● Parts manual;
Structure;
z Plant layout;
Dimension
Please consult:
Electrical Information ● Nameplate on control cabinet;
● Electric documents;

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Part Two Pack, Transport & Installation

In order to keep the full bottle conveyer runs normally, please install the
conveyer by professional personnel!
It is recommended to have service engineers from Tech-Long for this work.
2.1 Pack
Pack the conveyer in wooden container; connect it with bottom of the
container; parts in small volume, such as chain plate, supporting foot, and spare
parts, should be packed separately and fixed inside the container; wrap each parts
with transparent plastic film.
2.2 Transport
Do NOT incline or turn over the container during transport; take the bottom
of container as hoisting point, and the inclination should not be larger than 10°.
2.3 Installation
2.3.1 Housing
The full bottle conveyer is composed of several sections which includes
different quantity of standard housing. Before installation, read plant layout as
carefully as possible at first, and position each housing as indicated in the layout.
Keep the housing level and straight, and the connection part smooth. The deviation
should not overpass 0.3mm. Make sure height of each housing follows
requirements in layout. Fasten screw.
2.3.2 Plastic Guide

Usually, the guide is made of HMWPE. During installation, keep the guide in
line. If possible, use one strip only. In consideration of influence from heat, only
one end of the guide is fixed up by one (or two) screw, while the other end id

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flexible.
2.3.3 Chain Plate

Position chain in different models on floor at first, and then connect them one
by one. After that, install the chain plate onto housing. This can avoid chain plate
from twisting and ease connection work. Special attention should be paid that
installation of chains has specific direction: direction of arrow on back must be the
same with running direction. If there is bypass sections, (in standard design) the
conveyer speeds up from multilane to single lane. Or, the conveyer slows down
from single lane to multilane.
2.3.4 Guardrail
Guardrail is used to guide containers on the conveyer and prevent them from
falling down or dropping. During installation, keep the guardrail straight, and keep
the connection part smooth. Usually, connection part is located at clamp on
guardrail.
2.3.5 Drip Tray

There is central outlet between adjacent drip trays. Therefore, properly incline
the drip tray to the outlet. The waste water will flow into the outlet, and then drains
out to ditch or for recycle. After installation, the drip tray can also function to
prevent water from contacting return side of chain plate.

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Part Three Operation

3.1 Check before Operation
Before startup, make sure that the conveying system is ready to run.
If the conveying system is improperly positioned or not ready, it will cause:
z Problem during production;
z Damage to components on conveyer;
z Injury to operators;
Therefore, before startup, check the following items:

z Whether relative parameter (e.g., height, width, etc) has been set up
according to containers to be treated;
z Whether mark (e.g., identification number, colorful point, etc) on
driving parts is set up according to requirements of this system;
z Make sure that all driving parts are installed as required;
z Make sure that all regulation work have been done as required;
z Whether the conveying system is ready to run;
z Whether there is damage on surface of safety device, photoelectric tube
and reflector;
z Whether all guards have been installed as required;
z Whether all maintenance work have been done as required, and
lubrication follows;
z Whether there are odds and ends (e.g., tools, dirty cloth, etc) left on the
conveyer;
z Before production, clear all problems.

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3.2 Startup
z Make sure that equipments at upstream and downstream are all started;
z Open main valve of compressed air;
Check running pressure on manometer.
z Switch on power supply, and:
¾ Check whether power supply is on;
¾ Open lock on e-stop/maintenance switch;
¾ Press down e-stop/maintenance switch;
¾ Change broken lamps (work of electrician) to indicate problems and
running status;
¾ Press down “RESET” button;
¾ Check problem indicator;
z Switch on conveying system, and:
¾ Press down “Conveying System On” button;
¾ Check whether safety devices work normally;
z Stop the system when:
¾ E-stop button is pressed down;
¾ E-stop/Maintenance switch is pressed down;
¾ Safety door is opened;
z If there is any problem,
¾ Solve it before startup;
¾ Please consult information in “Problem Analyses and Solution”
section;

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3.3 Processing Flow

3.3.1 Safety
z Do NOT interfere in processing of conveyer with hand or other tools
(e.g., stick, etc), or injury may be caused;
z Do NOT interfere in relative movement between containers and
conveying belt/chain plate;
z Do NOT stay at driving point of shaft;
z Do NOT interfere in rotary parts on bottom;
z Do NOT stay at outer diameter line of curve chain;
z Do NOT touch pneumatic components (e.g., stopper, turnover device,
ejector, pneumatic guide rail, etc);
z Danger area of conveying system is protected by guarding (e.g., cover,
guard net, etc). Nevertheless, potential damage/injury cannot be solved
completely. Therefore, only when conveying system is stopped and
locked (i.e., it cannot be started by accidence), the operator can
interfere processing flow.
z Monitor conveying process regularly;
z Take off containers on ejection conveyer by hand according to stream
of containers;
Note: Prevent injury from broken container or odds and ends (e.g., glass, cap,
etc). Similarly, prevent injury from blocked container or container jam.
3.3.2 Downtime
z When there is any problem on production line, the control system will
stop the conveyer;
(Speed control depends on that of upstream and downstream equipments.)
z The conveying system is standby;
(If container supply is normal, the conveyer will start automatically.)
z Rest time;
In order to prevent accidental startup,
¾ Stop the conveyer during rest time;

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¾ Press down e-stop button for safety;
3.3.3 Problem during Production

z If there is any problem, the conveyer should stop automatically;
z If the conveyer has not stopped even when there is obvious problem,
stop it and solve the problem;
z Order of problem searching:
¾ Find out where is the problem and reason for that;
¾ Use the following way: control panel, information on HMI, test
device to find out problem;
¾ If in need, ask professional personnel for help;
¾ Analyze;
¾ Solve the problem;
3.4 End of Production

z Take off containers on conveyer;
z Cut off energy supply to power system;
z Stop control system and lock up;
z Press down e-stop/maintenance switch;
z Lock up (take with the key);
z Close main valve of compressed air;

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Part Four Maintenance

4.1 Mechanical Maintenance
4.1.1 Adaptation Period
Usually, the adaptation period is only two or three days. During this period,
maintain the conveyer as follows:
z Check flexibility of chain plate, especially when the conveyer runs
under heavy load and high speed. If the conveyer is too long,
disassemble one or some chain.
z Clean the conveyer to remove dust and potential particles, which can
reduce damage.
4.1.2 Working Days

z Lubricate the conveyer at the beginning of each shift;
z If there is any chain cannot be lubricated, add water and lubricant in
time; if the lubrication nozzle is blocked, clear it;
z If there is any fastener loose, fasten it;
z Clear odds and ends on chain plate or drip tray.
4.1.3 Regular Interval

z Completely clean the conveyer, and disassemble drip trays for cleaning;
z Check whether there is any part deformed, if so, regulate it;
z Check tension of chain plate, and keep it at 3 ~ 5bar with about 30mm
suspending;
z Add lubrication oil to bearings and parts needed lubricating;
z Check oil level in gearbox, and change the oil if necessary;
z Disassemble all lubrication nozzles to clean;
z Check abrasion situation of chain plate, guardrail, driving wheels, idle
wheels as well as sprockets; change with new one if necessary;

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4.2 Electrical Maintenance

The situation of pneumatic components (e.g. cylinder, solenoid valve, airway
plate, and speed control valve) and their reliability can be checked by manual
adjustments.
PLC and the frequency inverter are the main electrical parts. The check and
maintenance conducted to the input/output signal of other switches, such as
whether there is any breach of them; whether the circuit breaks, whether the output
components (e.g., relay, indicative lamp, the coil of solenoid, etc.) function well,
can carry out according to the PLC input/output signal indicative lamp.
PLC and frequency inverter are stationary device with semiconductor
components as the center. Routinely check should be conducted to preclude the
impact from the utility environment (temperature, humidity, dust, vibration, etc), as
well as aging of parts.
A. Notice for Check and Maintenance

a) The operator should check whether the power supply is on or off to
preclude mal-operation;
b) The voltage in the capacitor is still high after the frequency inverter has just
been cut off. Thus, only when the load indicative lamp on the printed panel
is off as well as the voltage between P and N (the two terminals of the
major loop of the frequency inverter) is lower than DC 30V, can the check
be conducted.
B. Check Items
PLC and the general used frequency inverter have power indicator and
problem indicator during the running, which should be informed at first. What’s
more, the operator should also get familiar with the setup of the electron thermal
relay and speed up/down time listed in the parameters of the frequency inverter, as
well as write down these data.

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C. Routine Inspection
Check the following item when the machine is running:
a) Whether the motor runs as expected; whether the procedure runs normally;
b) Whether the installation environment is normal;
c) Whether the cooling system runs normally;
d) Whether there is unusual vibration or noise;
e) Whether there is unusual heat or discolor;
Generally, the measure of the input/output voltage during manipulation is
conducted with multi-meter.
D. Periodic Inspection
Inspection of some places can only be conducted when the machine completely
stops. Check these places and those need periodic inspection.
a) Whether the cooling system runs normally; clean the air filter;
b) The fasteners such as the screw, bolts will turn loose under the impact of
vibration and/or change of temperature. Thus, it is necessary to check the
fastening situation frequently. Fasten them if necessary.
c) Conductor and insulation resistance;
d) Inspection and replacement of fan, capacitor, and relay.
Note: conduct items mentioned above when the conveyer is completely stopped
(i.e., it cannot be started by accidence).

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Part Five Analyses and Solution of Problems

5.1 Common Problems
1) “Common Problem” indicator lamp keeps lighting up;
2) “RESET” button keeps lighting up;
3) Emergency stop;
4) Driving devices are overloaded;
5) The chain plate is broken apart;
6) Chain plate and plastic parts are abraded abnormally;

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5.2 Analyses and Solution

Problem Analyses Solution
“Common
z Check relative driving
Problem”
z Some safety device of motor is device and solve the problem;
indicator lamp
tripped; z Press “RESET” button
keeps lighting
on control cabinet;
up.
z Press down “RESET” button
“RESET” when problem is solved;
device and solve the problem;
button keeps z Problem is solved, but
z Press “RESET” button
lighting up. “RESET” button has not been
on control cabinet;
pressed for confirmation.
z Check the conveyer and
problem area;
z Make sure that the
Emergency z There is problem and the e-stop
problem is solved and there is
stop button is pressed sown;
no people staying within
problem area, and then loosen
e-stop button;
z Run under permissible
condition;
Driving z Runs overloaded (e.g., block); device and solve the problem;
devices (e.g., z There is oil leaking from gearbox; z Check and change oil
motor) are z Runs in high/low frequency for a tight; top it up;
overloaded. long time; z Frequency deviation
should not be large; if
necessary, regulate the speed
ratio;

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Problem Analyses Solution

z Power supply stops suddenly,
z Clear containers on
and the conveyer start fully loaded;
conveyer and repair; after
z There is foreign things between
that, start the motor again;
housing and chain plate (e.g., bolt,
The chain plate z Clear foreign things and
spacer, etc), which causes destructive
is broken apart. regulate clearance between
strain;
chain plate and housing;
z Fixing pin of chain plate is
z Change broken parts and
deviated, which causes chain plate
fix the pin up;
and housing to break apart;
z There is angle deviation during z Adjust the housing;
Chain plate and connection of housing; z Clean the chain plate and
plastic parts are z There is foreign things (e.g., remove foreign things;
abraded particles) blocking; z Clear burr on housing;
abnormally. z There is sharp burr on housing; z Run the conveyer under
z The conveyer runs overloaded; permissible condition;

02 Conveyor-Operation Manual

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02 Conveyor-Operation Manual

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Operation Manual

Filled Bottle Conveyor

GUANGZHOU TECH-LONG PACKAGING

Filled Bottle Conveyor I

Specially point out:

Operate the machine only within the framework of its permissible

Filled Bottle Conveyor 1

Instruction (specification, basic data, schematic drawings, etc.) applied in

Tech-Long is keeping on improving their techniques as well as machines.

The information provided in this manual must not be duplicated, misused

Filled Bottle Conveyor 2

Before release the pressed emergency button:

Filled Bottle Conveyor 3

Operation on this machine, such as assemble and disassemble,

z Supply power to this machine as required;

Specially point out:

Filled Bottle Conveyor 4

B.2 Safety Mark and Instruction

Filled Bottle Conveyor 5

J Drain Off! Drain off the water

Filled Bottle Conveyor 6

Filled Bottle Conveyor 7

B.3 Personnel Contacting with Machine

Filled Bottle Conveyor 8

9 Ear protection cover;

Filled Bottle Conveyor 9

B.4 Safety Rules during Operation

z Warning: Operation on the machine should be conducted by a

Filled Bottle Conveyor 10

B.5 Safety Check

z Check before Operation

Filled Bottle Conveyor 11

z Six (6)-Month Check

z One (1)-Year Check

z Ten (10)-Year Check

Filled Bottle Conveyor 12

Tech-Long Packaging Co., LTD

Filled Bottle Conveyor 13

C.2 Purchase of Spare Parts

Filled Bottle Conveyor 14

Part One General Information

Fig. 2 Schematic Diagram of Full Bottle Conveyer

Filled Bottle Conveyor 15

1.2 Full Bottle Conveyer

1.3 Technical Data

Filled Bottle Conveyor 16

Part Two Pack, Transport & Installation

2.3.2 Plastic Guide

Filled Bottle Conveyor 17

2.3.3 Chain Plate

2.3.5 Drip Tray

Filled Bottle Conveyor 18

Part Three Operation

Therefore, before startup, check the following items:

Filled Bottle Conveyor 19

Filled Bottle Conveyor 20

3.3 Processing Flow

Filled Bottle Conveyor 21

¾ Press down e-stop button for safety;

3.3.3 Problem during Production

3.4 End of Production

Filled Bottle Conveyor 22

Part Four Maintenance