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Department of Mechanical Engineering,
Gandhi Institute for Technological Advancement
(GITA),
Bhubaneswar, Odisha 752054, India
Contractions
Manmatha K. Roul1 The aim of the present study is to investigate fluid dynamics and pressure drop across
sudden contractions in a two-dimensional, axisymmetric pipe carrying a two-phase mix-
Department of Mechanical Engineering,
ture of air (secondary phase) and water (primary phase), using the Eulerian–Eulerian
Gandhi Institute for Technological Advancement
model of the multiphase flow physics to solve the mass, momentum, volume fraction and
(GITA),
turbulent quantities with relevant boundary conditions in a finite volume framework. The
Bhubaneswar, Odisha 752054, India
realizable per-phase k-e and Reynolds stress models have been used as the closure for
e-mail: mkroul@gmail.com
turbulent quantities along with enhanced wall function for the near-wall treatment. The
effects of various parameters such as mass flux, mass flow quality, area ratio
Prasanta K. Satapathy (0.056–0.619), flow directions (horizontal/vertical), and system pressure on the two-
Department of Mechanical Engineering, phase pressure drops due to a contraction in the pipe have been quantified. For both the
College of Engineering and Technology (CET), single and two-phase flows, it has been observed that the pressure drop decreases with
Bhubaneswar, Odisha 751029, India area ratio, and increases with mass flux and mass flow quality of two-phase flow. The
vena contracta for a single-phase flow was found. But for two-phase flow, neither the
Ashok K. Barik vena contracta nor the recirculation zone has been observed, as the mass quality exceeds
Department of Mechanical Engineering, above 50%. A higher pressure drop has been observed for vertical pipes as compared to
College of Engineering and Technology (CET), horizontal pipes. The present numerical results have also been validated with published
Bhubaneswar, Odisha 751029, India experimental results, believed to be one of the alternatives to the costly experimental
methods for predicting the flow dynamics and pressure drop. [DOI: 10.1115/1.4050962]
Keywords: two-phase flow, area ratio, pressure drop, mass flux, flow quality, sudden
contraction
1 Introduction estimate the pressure drop reliably for two-phase flow through a
sudden contraction as a function of primary parameters.
Flow of gas–liquid mixtures in pipe lines is encountered in a
A number of works have been done on flow of mixtures of two-
number of industrial appliances, such as power generation, heat-
phase fluids through pipes. Hwang and Pal [1] experimentally
ing, ventilation and air conditioning (HVAC), chemical, nuclear
investigated the flow of oil–water mixtures across sudden changes
reactors, and petroleum industries to name a few. As the nature of
in the area in pipes. They observed that the contraction and expan-
two-phase flow is very complex, it generally needs more attention
sion loss coefficients for the oil–water mixture were independent
for their thorough understanding. Flow modification as a result of
of the type and concentration of mixtures. Schmidt and Friedel [2]
sudden change in pipe area leads to supplementary pressure drop.
investigated the flow of two-phase fluids utilizing combinations of
Information about this supplementary drop in pressure is very
air and other fluids, for example, water, refrigerant R12, calcium
much essential so that the pumping power can be correctly
nitrate, and glycerol across sudden contractions. They concluded
assessed for the different applications. For the flow of two-phase
that further contraction in flow area beyond the minimum cross-
fluids, the nature of streamlines and pressure profiles in the region
sectional area of the pipe does not occur in case of two-phase
where the flow separates from the pipe wall across sudden con-
flow. They reported that in two-phase flow, contraction coefficient
traction have not yet been properly identified. Since the nature of
should not be used to estimate the pressure drop as it is not a perti-
flow of two-phase fluids is very complex, especially, through sec-
nent parameter.
tions where sudden changes in area are encountered, commonly
Several investigators [3,4] considered that the vena-contracta
relevant computational fluid dynamics (CFD) codes are not well
phenomenon of a two-phase flow was similar to that of a single-
established. The vast majority of the experiments on the multi-
phase flow. In these models, the location of the vena contracta
phase flow illustrated by the investigators in the recent past have
under similar conditions was assumed to be the same for both
been done with combination of steam and water. Therefore, the
two-phase and single-phase flows. Thus, same contraction ratio
various properties of the constituents are not considered in wide
has been considered for both single as well as two-phase flows.
ranges and parameters like mass flux and contraction areas have
Attou and Bolle [3] endeavored to formulate a theoretical model
not been altered appreciably. Furthermore, the correlation for pre-
for pressure drop in two-phase flow through a sudden contraction.
diction of pressure variation with orientation of flow under similar
They also considered the occurrence of the phenomenon of vena-
situations is not available. The effect of the gravity force is not
contracta similar to the single-phase flow, assuming dispersed
well established. Now, it can be considered that the recalculation
flow pattern in the separated flow region. Empirical correlation
of pressure drops will lead to erroneous results by using available
has been developed by Abdelall et al. [5] to predict the pressure
models. So, with the existing information, it is not feasible to
drop across contraction sections in small channels. It has been
reported by them that a considerable amount of slip occurs in a
1
Corresponding author. region where cross-sectional area changes.
Contributed by the Fluids Engineering Division of ASME for publication in the Santana et al. [6] evaluated the pressure drops associated with
JOURNAL OF FLUIDS ENGINEERING. Manuscript received July 16, 2020; final manuscript
received April 17, 2021; published online May 27, 2021. Assoc. Editor: Praveen liquid–gas slug flow in horizontal corrugated pipes considering
Ramaprabhu. the effect of internal diameters and cavity widths. They observed
Downloaded from http://asmedigitalcollection.asme.org/fluidsengineering/article-pdf/143/9/091401/6701058/fe_143_09_091401.pdf by College of Engineering & Technology- Bhubaneswar, mkroul@gmail.com on 07 June 2021
cluded that turbulence should be suitably damped near the inter- mental data of Schmidt and Friedel [2] as the benchmark refer-
face so as to acquire conformity with the experimental data for ence. Our computational results are found to be in excellent
drop in pressure. Otaru and Kennedy [8] studied the effect of both conformity with the experimental data as could be seen from dif-
particle size and void fraction to envisage the pressure drop across ferent figures that are given in latter sections.
packed spheres of various diameters having different porosities. The schematic diagram for single-phase pressure drop across a
From the predicted pressure drop values they calculated the coeffi- pipe section with a sudden decrease in its cross-sectional area has
cients a and b in the Ergun equation which was found to be in been shown in Fig. 1. The boundary streamlines are depicted in
conformity with experimental data. Fig. 1(a), while the evolution of the axial pressure across the
Annus et al. [9] analyzed numerically and experimentally the entire length of the pipe (including the contraction region) carry-
two-sudden change in phase flow in pipes with a sudden change in ing a steady and incompressible fluid has been illustrated in
cross-sectional area. They used the particle image velocimetry Fig. 1(b). This perception corresponds to the experimental calcu-
method to examine the flow development in those sections. They lation by Schmidt and Friedel [2] taking water as the fluid. The
found that RANS k-e model is appropriate for the investigation of flow is found to be separated from the wall before the contraction
fluid flow trough pipes with abrupt variation in diameter. Nasrfard section. The distance between the point of flow separation and
et al. [10] simulated the intermittent two-phase flow to examine contraction section is around 1.5D1, where D1 is the inlet pipe
the commencement and propagation of slug in horizontal pipes. diameter. Just after the contraction section the flow cross section
They used the volume of fluid model to capture the interface. reaches the minimum value which is called vena contracta.
They also investigated the effect of superficial velocities of air Thereafter, the flow enlarges and is reattached to the wall of the
and water on slug and shape of bubbles and found that their model pipe within a distance of around 14D2 from the contraction sec-
can overcome the shortcomings of experiment and can predict tion, where D2 is the outlet pipe diameter. In the region of contrac-
accurately the various aspects of intermittent two-phase flow in tion, the static pressure falls rapidly as compared to that of the
pipes. Zeghloul et al. [11] explored experimentally the two-phase region of fully developed flow. The local minimum value of the
flow pressure drop across valves in vertical pipes for various valve static pressure is reached at the vena contracta, and thereafter it
opening areas and with different flow conditions. They observed increases and mingles with the frictional pressure profile in the
that pressure drop increases significantly by decreasing the valve outlet pipe. Eddies are formed in the region adjacent to the con-
opening area. Chahed and Masbernat [12] numerically simulated traction section where separation of flow occurs.
the bubbly boundary layer on a flat plate with vertical orientation Eight pipe sections having area ratios varying from 0.0568 to
and analyzed the effect of bubbles on turbulence and void fraction 0.619 have been considered for the present computation as shown
near the wall. They analyzed the interfacial forces and devised the in Table 1. In order to achieve fully developed flow before the
lift force adjacent to the wall as a function of dimensionless dis- flow reaches the reduction section, the length of the pipe from
tance from the wall. inlet to contraction is taken as 2 m. Similarly, the length of the
He et al. [13] explored both theoretically and experimentally outlet pipe is also selected as 2 m so that outflow boundary condi-
the performance of centrifugal pump with two-phase flow of air tions can be assigned at the outlet. For computations of flow of
and water. They considered the effect of various parameters such air–water mixtures, the flow qualities are varied from 0 (only
as flowrate, head, volume fraction, efficiency, and speed of the water) to 100% (only air) and mass fluxes are varied from 500 to
pump and observed that the performance of the pump can be 4000 kg/m2/s. The pressure loss due to contraction is determined
enhanced under two-phase flow condition by increasing the flow- by extrapolating the calculated pressure plots at upstream and
rate of water and peed of the pump up to a certain extent. Gudala downstream to the contraction section.
et al. [14] studied the effect of the addition of water and surfactant
in crude oil on viscosity, pressure drop, and hydrodynamic entry
length during its transportation through pipes. They observed that
pressure drop and viscosity were reduced; hydrodynamic entry
length was increased when water and surfactant were added up to
a certain extent to crude oil. Zeghloul et al. [15] experimented on
various orifices and observed that when area ratio was decreased
pressure drop across the orifice was increased for air–water to
phase flow in vertical pipes. They also concluded that flow pattern
has strong influence on two-phase pressure drop and pressure drop
enhances with the superficial velocity of air up to a critical value
of superficial velocity and beyond which it decreases.
In the present work, our prime objective is to carry out a thor-
ough numerical investigation on the fluid flow and pressure drop
characteristics of a two-phase mixture consisting of air and water
flowing through pipe sections where its diameter abruptly reduces.
The numerical simulation has been accomplished by incorporating
the Eulerian–Eulerian model of ANSYS FLUENT software for a two-
dimensional and axisymmetric computational domain. The fluid
dynamics and the evolution of the flow field near the abrupt con-
traction region have been illustrated in terms of velocity vectors
for different area ratios. Also, the effects of other parameters (i.e.,
the mass flow quality, area ratio, flow orientation, mass flux, sys-
tem pressures, etc.) on pressure drop for two-phase flow are quan- Fig. 1 (a) Boundary streamline and (b) static pressure at con-
tified. We, first, deploy different turbulence models to test their traction (not to scale)
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Reynolds number for phase q relative to phase p can be expressed
as
2.1 Governing Equations. The assumptions, which are real-
istic for our present study, are given as follows: qq jvq vp jdp
(1) Both the fluids (i.e., primary and secondary) are considered Re ¼ (9)
lq
incompressible Newtonian fluids.
(2) The pressure is considered to be the same for both fluids. The force due to virtual mass effect as a result of acceleration of
(3) The realizable per-phase k-e turbulence model is employed secondary phase is given by [19]
to predict the effect of turbulence.
(4) The thermo-physical properties of the primary and second-
VM VM dq vq dp vp
ary fluids are considered as constant, and independent of Mq ¼ Mp ¼ CVM ap qq (10)
the temperature due to isothermal condition of the flow. dt dt
(5) The effect of surface tension is not considered.
where; CVM ¼ virtual mass coefficient ¼ 0:5; for a spherical bubble
Considering the aforementioned assumptions, the governing [19]
equations for phase ‘q’ is given by [16–19] The lift force can be expressed as
Continuity equation
MqL ¼ MpL ¼ CL ap qq ðvp vq Þ ðr vq Þ (11)
@
aq q þ r:ðaq qq vq Þ ¼ 0 (1)
@t ð q Þ where; CL ¼ lift coefficient ¼ 0:5; for a spherical bubble ½19
The sum of the volume fractions of both the phases in any compu-
2.2 Turbulence Modeling. For turbulence modeling, realiz-
tational cell is one
able per phase k-e turbulence model is considered.
aq þ ap ¼ 1 (2) Transport equations for k [20,22–24]:
@
Momentum equation aq q kq þ r: aq qq Uq kq
@t q
@ lt;q
aq q vq þ r:ðaq qq vq vq Þ ¼ aq rp þ r: s q þ aq qq g þ Mq ¼ r: aq lq þ rkq þ aq Gk;q aq qq eq
@t ð q Þ rk
(12)
(3) lt;p
þKpq ðCpq kp Cqp kq Þ Kpq ðUp Uq Þ: rap
ap rp
where s q , is the qth phase stress tensor lt;q
þ Kpq ðUp Uq Þ: raq
aq rq
s q ¼ aq leff
q rvq þ rvTq (4)
Transport equations for e
leff
q ¼ lq þ lt;q (5)
@
Momentum at the interface between the phases can be expressed aq q eq þ r: aq qq Uq eq
as @t ð q Þ
lt;q e2q
Mq ¼ Mqd þ MqVM þ MqL (6) ¼ r: aq lq þ req þ aq qq C1 Seq C2 aq qq pffiffiffiffiffiffiffiffiffiffi
re kq þ vt;q eq
eq lt;p
where; Mqd ¼ drag force; MqVM ¼ virtual mass force and MqL ¼ lift þC1e Kpq ðCpq kp Cqp kq Þ Kpq ðUp Uq Þ: rap
kq ap rp
force
lt;q
þKpq ðUp Uq Þ: raq
3 a q rq
Mqd ¼ ap qq CD vp vq ðvp vq Þ (7)
4dp (13)
Table 1 Area ratios and inner diameters of inlet and outlet pipe with other details
Area ratio A2/A1 Inner pipe diameter Mass flux (kg/m2/sec) Mixture quality
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1
Cl ¼ (23)
kq2 A0 þ As kUe
lt;q ¼ q q Cl (14)
ep
here
The terms Cpq and Cqp can be given by qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
g U ¼ Sij Sij þ X ~ ij X~ ij (24)
pq
Cpq ¼ 2; Cqp ¼ 2 (15)
1 þ gpq ~ ij ¼ Xij 2eijk xk
X
(25)
Xij ¼ X ij eijk xk
where gpq is defined as
st; pq where X ij denotes mean rate of rotation tensor. A0 and As are con-
gpq ¼ (16)
sF; pq stants and are expressed as
pffiffiffi
where the Langrangian integral time scale (st; pq ), is given by A0 ¼ 4:04; As ¼ 6cos/
st; q here
st; pq ¼ rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
(17)
1 þ Cb n 2 1 pffiffiffi Sij Sjk Ski pffiffiffiffiffiffiffiffiffiffi
/ ¼ cos1 6W ; W¼ ; S~ ¼ Sij Sij ;
3 S3
(26)
where 1 @uj @ui
Sij ¼ þ
2 @xi @xj
jvpq jst; q
n¼ (18)
Lt; q The values of the various constants are taken as
where characteristic time st; q is given by rk ¼ 1:0; re ¼ 1:2; C1e ¼ 1:44; C2 ¼ 1:9
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increased the time-step size to 0.001 s so as to speed up the solu-
tion procedure. For any time-step greater than 0.001 s, we found
that solution does not converge. Thus, the time-step size 0.001 s is
Fig. 2 Computational domain with grid layout, boundary declared as the time-step independent solution. The solution was
conditions considered to be converged when the residuals of all the variables
fall below the convergence criteria. The user-specified conver-
Moreover, in two-layer model, the entire computational domain gence criteria for all the solution variables were taken as 106. At
is divided into two different regions: the viscosity-affected region three locations near transition section (one before the section and
and the fully turbulent region. This demarcation of regions is two points after the section) velocity and pressure were moni-
dependent on the Reynolds number based on the vertical distance tored. The iterations were continued till there was any observable
from the wall to the cell centroid of the first cell near the wall. For change in different properties at any location.
high Reynolds number flows, the blending of these two regions is
achieved by using the enhanced wall function, which relates the 3 Results and Discussion
turbulent viscosity to other quantities as follows:
A grid independence test has been executed for a circular pipe
lt;en ¼ ke lt þ ð1 ke Þlt;2layer with sudden contraction for two different area ratios (inlet area to
the contraction area) of 0.115 and 0.18, respectively. The mass
flux of the water flowing through the pipe was 3000 kgm2s1.
whereh ke is the blending
i function and defined as: ke
As the computational domain is axisymmetric about its axis, we
1 Rey Rey
¼ 2 1 þ tanh A . The Reynolds number based on the nor- considered only the upper half of the domain for the grid sensitiv-
mal distance pffiffifrom the wall to centroid of first cell is ity test. Initially, a fewer number of rectangular cells have been
Rey ¼ qyl k . p Inffiffiffi viscosity affected region (Rey < Rey ¼ 200), incorporated in the entire computational domain, and then the
lt;2layer ¼ qCl ll k; where ll ¼ ycl ð1 eRey =Al Þ, and Al ¼ 70. number of cells are progressively increased to make them fine.
yjDRe j The pressure drop (DP) is computed for two different area ratios
The values of A, cl , and y are computed as: A ¼ tanhð0:98 Þ; (i.e., 0.115 and 0.18) by varying the number of cells at a particular
=4
3
Reynolds number. For areas ratio of 0.18, we considered the pipe
cl ¼ kCl , and y ¼ minkr rw k, respectively. The position
vectors at a point in flow domain and on the wall are denoted as r diameters at inlet and outlet sections as 0.565 and 0.24 m,
and rw . respectively.
It has been observed from Fig. 3 that the pressure drops signifi-
cantly as more cells are inserted into the domain, and the pressure
2.4 Numerical Solution Procedures. The governing equa- drop remains invariant with the number of cells in the domain
tions of continuity, momentum, turbulent quantities with the after 115 200 cells. Therefore, we considered the domain with 115
numerical boundary conditions are solved numerically using 200 cells as the grid-independent domain, and we carried out our
Eulerian two-phase flow model. The convective and viscous terms further investigation with this cell size in the domain. Figure 4
are discretized using second-order upwind and central difference illustrates the variation of axial static pressure across the contrac-
schemes, which are of second-order accurate. For better accuracy, tion region of the pipe for different turbulence models. Five differ-
the quadratic upstream interpolation for convective kinematics ent turbulent models (the k-x, standard k-e, renormalization group
scheme has been deployed to discretize all the transport equations. k-e, realizable k-e, and Reynolds stress model) have been tested to
The quadratic upstream interpolation for convective kinematics is compute the axial static pressure across the contraction region of
generally suitable for structured meshes aligned along with the the pipe. As it could be seen from Fig. 4 the axial static pressure
flow directions and typically based on a weighted average of the predicted by all of these models is almost same in the upstream of
second-order upwind scheme and the central interpolation scheme the contraction region, and it matches quite well with the experi-
mental result of Ref. [2]. Both the k-x model and standard k-e
model over predict the pressure in the contraction region, whereas
the Reynolds stress model and realizable k-e model predict the
pressure drop accurately. However, the k-x and standard k-e mod-
els under-predict the pressure drop as compared to the experimen-
tal values. As the k-e model is an isotropic model, it expects the
turbulence to be the same anywhere in the flow domain. But in
our case, the flow is separated at the contraction region, and then
it reattaches to the pipe wall in the downstream to generate a recir-
culation zone. As a result of these recirculation zones, the turbu-
lence is not necessarily the isotropic in nature, and hence the
pressure predicted by an isotopic model such as k-e model, is dif-
ferent from the experimental prediction. It is found that the realiz-
able k-e model and Reynolds stress model give nearly identical
results that are very close to the experimental results.
The Reynolds stress model is computationally expensive as it
solves number equations compared to eddy-viscosity-based mod-
els. As the realizable k-e turbulence model predicts the pressure
drop quite well, and at the same time the model is computationally
inexpensive, so we prefer to adopt the realizable k-e turbulence
Fig. 3 Grid independence study for area ratio 0.115 and 0.180 model in our investigation. The variation of the pressure profile
Fig. 10 Velocity vectors with r 5 0.18 for water flow with mass Fig. 12 Velocity vectors and stream lines with r 5 0.18 for two-
flux 5 5000 kg/m2/s sphase flow with flow quality 5 0.8
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