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ViaWall A
MultiPlate MP200 SuperCor ® Temporary Bridges Acrow ®
Let’s create a better future together
ul. Przemysłowa 6
64-130 Rydzyna
Phone: (+48) 65 / 525 45 45
Fax: (+48) 65 / 525 45 55
e-mail: office@viacon.pl
www.viacon.pl
Warsaw Branch Kielce Branch Kraków Branch Szczecin Branch Gdańsk Branch
ul. Gierdziejewskiego 7 ul. Przęsłowa 4/101-106 ul. Myśliwska 68 ul. Gdańska 16b ul. Budowlanych 46a
02-495 Warszawa 25-671 Kielce 30-718 Kraków 70-661 Szczecin 80-298 Gdańsk
Phone: (+48) 22 / 295 57 31 Phone: (+48) 41 / 366 16 66 Phone: (+48) 12 / 653 42 00 Phone: (+48) 91 / 434 50 51 Phone: (+48) 58 / 762 30 56
Fax: (+48) 22 / 397 87 83 Fax: (+48) 41 / 366 16 67 Fax: (+48) 12 / 653 41 80 Fax: (+48) 91 / 434 54 15 Fax: (+48) 58 / 762 30 55
e-mail: office-warszawa@viacon.pl e-mail: office-kielce@viacon.pl e-mail: office-krakow@viacon.pl e-mail: office-szczecin@viacon.pl e-mail: office-gdansk@viacon.pl
www.viacon.pl www.viacon.pl www.viacon.pl www.viacon.pl www.viacon.pl
Białystok Branch Bydgoszcz Branch Katowice Branch ViaCon Construction Sp. z o.o. Poznań Office
ul. Hetmańska 38 ul. Ołowiana 18 ul. Porcelanowa 60 ul. Przęsłowa 4/101-106 ul. Poznańska 86
15-727 Białystok 85-461 Bydgoszcz 40-246 Katowice 25-671 Kielce 60-185 Poznań-Skórzewo
Phone: (+48) 85 / 652 71 65 Phone: (+48) 52 / 320 47 04 Phone: (+48) 32 255 71 88 Phone: (+48) 41 / 366 16 66 Phone: (+48) 61 / 865 64 64
Fax: (+48) 85 / 652 71 65 Fax: (+48) 52 / 320 47 05 Fax: (+48) 41 / 366 16 67 Fax: (+48) 61 / 865 64 08
e-mail: office-bialystok@viacon.pl e-mail: office-bydgoszcz@viacon.pl e-mail: office-katowice@viacon.pl e-mail: office@viacon-construction.pl e-mail: office-poznan@viacon.pl
www.viacon.pl www.viacon.pl www.viacon.pl www.viacon-construction.pl www.viacon.pl
Edition: 02/2012
Table of contents About us
Spis treści O firmie
O firmie
Introduction page 1 ViaCon Polska Sp. z o.o. is a member of ViaCon Group established in Sweden
ViaCon Polska Sp. z o.o. należy do europejskiej grupy ViaCon Group
and Norway in 1986. At present ViaCon Group operates in a dozen or so
ViaWall type A założonej w 1986r. w Szwecji i Norwegii. Obecnie grupa ViaCon działa
ViaCon Polska
European Sp. z o.o.
countries andnależy do to
belongs europejskiej
SAFEROAD® Grupy ViaCon
Group. założonej
Thanks w 1986 r.
to the support
w kilkunastu krajach Europy.
Wstęp
Elements of the system page
str. 13 w Szwecji
from thei Norwegii. Obecnie
entire group Grupa
and the ViaConofdziałająca
possibility using thewshared
kilkunastu krajacheach
experience, Europy
1. Meshes
2. Zasypka page
str. 98 – sale of gabions,
- projektowanie, produkcja, sprzedaż i montaż rur i konstrukcji podatnych ze stali i tworzyw sztucznych do budowy oraz naprawy
Zalety stosowania systemu ViaWall B str. 9 – design, manufacture and sale of three retaining structure systems from reinforced soil.
2. Backfill page 9 Działalność firmy tuneli, przejazdów gospodarczych, przejść dla zwierząt
przepustów, mostów,
Przekrój ViaWall B str. 10
Advantages of using the ViaWall B system page 9 -- projektowanie, produkcja
produkcja, projektowanie, i sprzedaż
sprzedaż systemów
i montaż kanalizacji
rur i konstrukcji deszczowej
podatnych i zbiorników
ze stali i tworzyw retencyjnych
sztucznych stosowanych do budowy oraz naprawy przepustów,
ViaBlock Our goal is to improve products and to cooperate closely with customers, scientific and
- projektowanie, sprzedaż
mostów, wiaduktów, i montaż geosyntetyków:
tuneli, przejazdów geowłóknin,
gospodarczych, przejść geotkanin,
dla zwierząt geosiatek,
i innych obiektów geomembran,
inżynierskich oraz jakomat bentonitowych
obudowy przenośników taśmowych
ViaWall B:systemu
Elementy cross-section page 10
str. 11 research centres, public administration and suppliers.
-- sprzedaż i dzierżawa mostów
produkcja, projektowanie i sprzedażtymczasowych Acrow
systemu kanalizacji
® 700 XS
deszczowej i zbiorników retencyjnych
1. Bloczki
ViaBlock str. 11
-- sprzedaż gabionów
projektowanie, sprzedaż i montaż geosyntetyków takich jak: geowłókniny, geotkaniny, geosiatki, geomembrany i maty bentonitowe
That's why our motto is:
2. Geosyntetyk str. 12
Elements of the system page 11 -- sprzedaż i budowamostów
sprzedaż i dzierżawa murówtymczasowych
oporowych ViaWall
Elementy dodatkowe str. 13
- sprzedaż gabionów, „Let’s create a better future together”
1. Blocks
Zalety stosowania systemu ViaWall B
page 11
str. 13 Certyfikaty
- projektowanie, produkcja, sprzedaż trzech systemów konstrukcji oporowych z gruntu zbrojonego.
Przekrój ViaBlock
2. Geosynthetic page 12
str. 14
W trosce o naszych klientów oraz środowisko naturalne wdrożyliśmy Zintegrowany System Zapewnienia Jakości zgodny z normami
Montaż ścian oporowych str. 15 Certyfikaty
Additional elements page 13 ISO 9001:2000 i ISO 14001:2004
O firmie str. 17 W trosce o naszych klientów oraz środowisko naturalne wdrożyliśmy Zintegrowany System Zapewnienia Jakości zgodny z normami ISO 9001:2000
Advantages of using the ViaWall B system page 13
i ISO 14001:2004. Oferowane produkty MultiPlate MP200, HelCor® i HelCor PA®, SuperCor® oraz geosyntetyki posiadają znak CE.
W celu ścisłego dopasowania naszej oferty do potrzeb klientów i oferowania im najnowocześniejszych rozwiązań technicznych
ViaBlock: cross-section page 14
aktywnie współpracujemy z ośrodkami naukowymi i badawczymi z kraju i zagranicy m.in.: Instytutem Badawczym Dróg i Mostów,
Installation of retaining walls page 15 W celu ścisłego dopasowania naszej oferty do potrzeb klientów i oferowania im najnowocześniejszych rozwiązań technicznych aktywnie współpracujemy
Poltechnikami: Krakowską, Opolską, Poznańską, Śląską i Wrocławską. Efektem tej współpracy jest realizacja kilkunastu programów
z ośrodkami naukowymi i badawczymi z kraju i zagranicy m.in.: Instytutem Badawczym Dróg i Mostów, Poltechnikami: Krakowską, Opolską, Poznańską,
About us page 17 badawczych nt. rur i konstrukcji podatnych oraz geosyntetyków, a także cykle wykładów dla studentów.
Śląską i Wrocławską. Efektem tej współpracy jest realizacja kilkunastu programów badawczych nt. rur i konstrukcji podatnych oraz geosyntetyków, a także
Naszym celem jest doskonalenie produktów oraz ścisła współpraca z klientami, ośrodkami naukowo badawczymi a także administracją
cykle wykładów dla studentów.
i dostawcami. Dlatego kierujemy się dewizą:
Naszym celem jest doskonalenie produktów oraz ścisła współpraca z klientami, ośrodkami naukowymi i badawczymi a także administracją państwową
17.
www.viacon.pl 17.
Introduction
Retaining structures
ViaCon Poland Sp. z o.o. is a manufacturer of three Mechanically Stabilized Earth (MSE) systems:
ViaWall A – a retaining wall with the face from a reinforced concrete panel
1.
Structural elements of retaining wall systems
ViaWall A type 1 reinforced concrete panel C30/37 galvanized steel reinforcing mesh
ViaWall B galvanized steel reinforcing mesh, stone 80/250 galvanized steel reinforcing mesh
The systems offered by ViaCon Polska Sp. z o.o. are easy to install, economical and durable thanks to the use of appropriate materials.
The anticipated service life of MSE structures, in accordance with the Polish Standards and the Regulation of the Minister of Transport
and Maritime Economy on technical requirements to be met by road engineering structures and their location, is min. 100 years of use
for the galvanized steel reinforcing mesh, taking into account the loss of steel due to corrosion.
2.
ViaWall A
The system has obtained Technical Approval of the Road and Bridge Research Institute, No 1. AT/2011-02-2611/1
ViaWall A is a retaining wall system, in which reinforced concrete panels form the facing part of the wall, while galvanised steel reinforcing
mesh or uniaxial PEHD geogrid forms the reinforcing part in the embankment.
Panel properties
Concrete Absorbability Frost resistance
C30/37 ≤ 5% F150
www.viacon.pl 3.
2. Reinforcing meshes
Reinforcing meshes are made of steel bars (class A-III or higher), ribbed or smooth, with diameters from 6 to 12 mm. Reinforcing meshes
consist of longitudinal bars spaced 250 mm from each other and transverse bars with a variable spacing of 300 mm, 600 mm or 900 mm.
Mesh is protected against corrosion by a zinc layer with a coating weight of min. 600 g/m2.
3. U-bolts
Inseparable elements of the system are U-bolts that fasten
4.
Additional elements
– EPDM rubber bearing pads (Shore hardness of 60-65 acc. to PN ISO 868: 2005) are placed between rows of panels; the thickness of pads
is approx. 20 mm
– filter cloth (non-woven geotextile): belts with a width of min. 305 mm are laid from the side of the backfill in such a way as to cover all
panel joints; its function is to prevent fine particles from being washed out from the embankment material.
– alignment rods - galvanized steel rods threaded at one side, which align the panels of the upper layer in relation to the bottom layer
and facilitate proper installation of panels.
www.viacon.pl 5.
Backfill
Non-cohesive soil with the following parameters is used as backfill:
– min. internal friction angle φ = 34°,
– cohesion c = 0 kPa,
– bulk density γ = 20.0 kN/m3
– coefficient of uniformity Cu ≥ 4 (according to PN-86/B-02480),
– coefficient of curvature 1 ≤ Cc ≤ 3 (according to PN-86/B-02480).
6.
ViaWall A: cross-section
mesh type 2
mesh type 3
www.viacon.pl 7.
ViaWall B
The system has obtained Technical Approval of the Road and Bridge Research Institute, No 2. AT/2011-02-2729/1
ViaWall B is a retaining wall system, in which steel reinforcing meshes form the face and reinforcement part of the embankment.
Main and auxiliary meshes are made of welded steel bars (class A-III and higher) with bar diameters ranging from 6 to 12 mm. The length,
spacing and diameter of the main mesh bars are variable and depend, among other things, on the height of the wall, loads, type
of backfill and subsoil.
In order to protect the mesh against corrosion, all elements of the system are covered with a zinc layer with a coating weight
of min. 600 g/m2.
8.
2. Backfill
Backfill is an integral part of the system. Natural or crushed aggregate with a grain size of 80/250 is used in the facing part.
In€the€remaining part, along the€length of the mesh anchorage, there is used natural or crushed aggregate with a grain size of 0/80,
coefficient of uniformity: Cu ≥ 4, and coefficient of€curvature: 1 <Cc <3 (according to PN-86/B-02480), compacted to the degree
of€compaction Is ≥ 0.97 according to the standard Proctor test.
A separating geotextile is used between the backfill in the facing part of the wall with a grain size of 80/250 and the backfill
in€the€reinforcing part with€a€grain size of 0/80.
9.
ViaWall B: cross-section
Soil reinforcement
Detail B
Detail A Detail B
10.
ViaBlock
The system has obtained Technical Approval of the Road and Bridge Research Institute, No 3. AT/2010-02-2666
ViaBlock is a retaining wall system, in which the face of the wall is made from ViaBlock
concrete blocks combined with a geosynthetic reinforcing the embankment. Blocks
constitute an integral part of the system and can be used with other elements
of€the€system, e.g. uniaxial polyethylene geogrid and polyethylene connectors (T-clip).
There are two types of concrete blocks in the ViaBlock retaining wall system:
– wall blocks (active, passive),
– blocks crowning the wall.
Wall blocks are available in two types - active and passive. At the top part of an active block,
a connector connecting the geogrid with the block is placed and covered with a passive block. PASSIVE BLOCK
An active block is placed every few layers of passive blocks. The number of active block layers
depends on the number of layers of the geogrids reinforcing the embankment.
The retaining wall can be finished at the top with a crowning precast element, a monolithic cover or a ACTIVE BLOCK
concrete rim.
Block properties
Concrete Absorbability Frost resistance
ViaBlock - (vertical wall) ViaBlock - (slope wall - from 82 to 90°) ViaBlock - (terrace wall - from 82 to 90°)
www.viacon.pl 11.
ViaBlock crowning element is fastened to a concrete crowning using
anchors (rods with a diameter of 10 mm). Dimensions of the
ViaBlock system cornice are presented in the figure below.
2.2. Geosynthetic
Tensile strength EN ISO 10319 kN/m 57,0 73,0 109,0 145,0 165,0
Relative elongation at the maximum load EN ISO 10319 % 11,5 13,0 13,0 13,0 13,0
Tensile force at the relative elongation of 2% EN ISO 10319 kN/m 15,0 22,0 31,0 41,0 50,0
Tensile force at the relative elongation of 5% EN ISO 10319 kN/m 30,0 38,0 56,0 79,0 95,0
Node strength GRI -GG2 kN/m 37,0 51,0 81,0 111,0 131,0
12.
Additional elements
– polyethylene connector (T-Clip) for connecting blocks with the mesh;
the€connector has a€specifically designed shape and therefore it should not be
replaced with other elements
– bodkins (HDPE rods - 6x40x1050 mm) are used to transversely connect two
geogrids.
B1 B2 B3 B4 B5
www.viacon.pl 13.
ViaBlock: cross-section
passive block
connector
active block
anchorage length L
break boundary
active block
connector
aggregate 8/16
aggregate 16/31.5
Cement mortar
14.
Installation of retaining walls
The next stage of installation for the ViaWall A and ViaBlock systems is
construction of a levelling concrete footing (grade C20/25).
The€maximum deviation for the wall foundation level is ± 3 mm.
ViaWall B system does not require the use of a levelling concrete footing.
Aggregate foundation should be made under retaining walls of this type
to level subsoil.
In ViaWall A and ViaBlock systems, the first layer of the facing elements
should be placed on a levelling concrete footing. The size of footings for
the ViaWall A system is 30x15 cm and for the ViaBlock system - 60x15 cm.
In the ViaWall A system, the first layer of panels should be placed directly
on the footing, secured against displacing or tipping, and then
backfilled. Support and clamps, which position the facing parts of panels
in relation to each other, are used for this purpose.
www.viacon.pl 15.
ViaWall A panels should be placed horizontally and should be tilted vertically by 1%
in the direction of the reinforcement (backfill).
Backfilling should be carried out in layers every 30 cm, which should be compacted
to€a€degree of compaction not higher than Is = 0.97 acc. to the standard Proctor test.
In the facing part, at a distance of approx. 1 m from the face of the retaining wall,
the€backfill should be compacted using light compaction equipment, e.g. plate
compactors. Outside this area, heavier compaction equipment can be used, e.g. rollers.
Tamping rollers should not be used for compaction.
Once the reinforcement is levelled, meshes should be laid and tensioned with the use
of€wooden wedges. Then, the backfilling and compacting operations should be continued.
The above steps should be repeated until the designed height has been obtained.
Levelling footing First layer of panels The first layer of panels Steel mesh fastening
from the side of the backfill
Steel meshes Alignment rods Non-woven geotextile belts Monolithic cornice crowning
from the side of the backfill the wall
16.
ViaCon Sp. z o.o.
SuperCor® Acrow® 700XS® - temporary bridges Woven and non-woven geotextiles Geogrids
Gabions HelCor® TC holding tanks HelCor® wells Pecor Quattro sewage system
PECOR OPTIMA® M wells ViaWall A retaining walls ViaWall B retaining walls ViaBlock retaining walls
www.viacon.pl