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Chemguard Top Discharge Bladder Tanks - OM Manual PDF
Chemguard Top Discharge Bladder Tanks - OM Manual PDF
Manual
with Filling Instructions
TOP DISCHARGE
BLADDER TANK
PROPORTIONING SYSTEMS
Chemguard
204 South 6th Avenue
Mansfield, TX 76063
Phone: 817-473-9964
Toll Free: 800-222-3710
Fax: 817-473-0606
www.chemguard.com
Table of Contents
TABLE OF CONTENTS
Text Page
CHAPTER 2 - INSTALLA
INSTALLATION
ALLATION
7/09 -i-
Table of Contents
B. Refilling or Topping Off Using Motor Driven Foam Concentrate Pump ........................................... 3-5
Figure 3-3 Refilling or Topping-Off .................................................................................................. 3-5
C. Topping-Off Using Hand Pouring Method ........................................................................................ 3-6
Figure 3-4 Topping-Off Using Hand Pouring Method ...................................................................... 3-6
D. Topping-Off Using Hand Pumping Method ...................................................................................... 3-7
Figure 3-5 Topping-Off Using Hand Pumping Method .................................................................... 3-7
3-3. Vertical Bladder Tank Filling Instructions ................................................................................................ 3-8
A. Initial Fill or Empty Bladder Tank Using Motor Driven Foam Concentrate Pump ........................... 3-8
Figure 3-6 Tank Shell Filled With Water .......................................................................................... 3-8
Figure 3-7 Bladder Being Filled With Air ......................................................................................... 3-9
Figure 3-8 Bladder Filling With Foam Concentrate ...................................................................... 3-10
B. Refilling or Topping-Off Using Motor Driven Foam Concentrate Pump ........................................ 3-11
Figure 3-9 Bladder Filling With Foam Concentrate ...................................................................... 3-11
C. Topping-Off Using Hand Pouring Method ...................................................................................... 3-12
D. Topping-Off Using Hand Pumping Method .................................................................................... 3-12
3-4. Procedures for Checking Foam Concentrate Level ............................................................................. 3-13
CHAPTER 4 - OPERATING PR
OPERATING OCEDURES
PROCEDURES
CHAPTER 5 - INSPECTION
INSPECTION,, MAINTEN ANCE & REP
MAINTENANCE AIR
REPAIR
7/09 - ii -
Table of Contents
CHAPTER 7 - TR OUBLESHOO
TROUBLESHOO TING
OUBLESHOOTING
CHAPTER 8 - RATIO FL
RATIO FLOOW CONTR OLLER
CONTROLLER
STORA
STORA GE AND INST
ORAGE ALLA
INSTALLATION INSTR
ALLATION UCTIONS
INSTRUCTIONS
- RATIO FL
RATIO FLOOW CONTR OLLER SUPPLIED AS L
CONTROLLER OOSE COMPONENT -
LOOSE
8-1. 2-1/2" Threaded through 8" Between the Flange Style Units ................................................................ 8-1
A. Storage .............................................................................................................................................. 8-1
B. Installation ......................................................................................................................................... 8-1
Figure 8-1 Ratio Flow Controller Installation Illustration ........................................................................ 8-2
7/09 - iii -
Introduction
WARNING:
This manual has been prepared as an aid and guide for personnel involved in the installation, operation and
maintenance of a Chemguard Top Discharge Bladder Tank Proportioning System. All instructions must be read
and understood thoroughly before attempting any installation, operation or maintenance to this system. Failure
to follow any instructions could result in personal injury and/or damage to this equipment.
Various Danger, Warning, Caution and Note signal words appear in the Operating and Maintenance Manual text
which must be observed for safe personal and equipment operation.
A Safety Alert Symbol - - is used with each signal word to alert operating personnel to the potential for death,
personal injury or damage to equipment or property.
The following explains each signal word. Personnel operating and maintaining equipment must familiarize themselves
with each particular signal words intent.
DANGER: indicates an extremely hazardous situation which, if not avoided, will result in death or serious
injury to the operator or major property damage.
WARNING: indicates a potentially hazardous situation which, if not avoided, can result in serious injury, or
death to the operator or major property damage.
CAUTION: indicates a potentially hazardous situation which, if not avoided, can result in personal injury or
property damage.
NOTE: indicates special instructions which are very important and must be followed.
It is the responsibility and duty of all personnel involved in the operating and maintenance of this equipment to fully
understand the DANGER, WARNING, CAUTION and NOTE procedures by which hazards are to be reduced or
eliminated. Personnel must become thoroughly familiar with all aspects of safety and equipment prior to operation or
maintenance of the equipment.
Operating and Maintenance Instructions and layouts shall be posted at control equipment with a second copy on file.
All persons who may be expected to inspect, test, maintain or operate foam-generating apparatus shall be thoroughly
trained and kept thoroughly trained in the functions they are expected to perform.
7/09 1-1
Introduction
The Chemguard Balanced Pressure Bladder Tank Propor- centrate. Replenishment of the foam concentrate during
tioning System is designed to inject foam concentrate into system operation is not possible.
the water supply at the correct percentage. This system
will automatically and accurately proportion over a wide A separate section of this manual is devoted to tank fill-
range of flows and pressures. ing. It is very important to follow this procedure in order
to prevent damage to the tank bladder.
The Bladder Tank Proportioning System employs a sup-
plied water pressure and a bladder equipped tank in con- The bladder tank is the main component in the Chemguard
junction with a ratio flow controller (modified venturi Bladder Tank Proportioning System. The Chemguard Top
device) to make foam solution. The proportioning is ac- Discharge Bladder Tank Proportioning System is avail-
complished by using a water inlet orifice and a calibrated able in either horizontal or vertical configurations.
foam concentrate inlet orifice both discharging into a com- The main components of the Chemguard Top Discharge
mon reduced pressure area of the Ratio Flow Controller. Bladder Tank Proportioning System are:
The water supply simultaneously feeds the ratio flow con- 1. An ASME constructed carbon steel pressure vessel.
troller and pressurizes the foam concentrate in the blad-
der tank. A portion of the water supply is diverted up- 2. A J-22 modified PVC or flexible Buna-N rubber blad-
stream of the proportioner and is used to pressurize the der which holds the foam concentrate. The bladder pro-
foam concentrate through an elastomeric bladder in the vides a physical barrier which prevents the foam concen-
tank separating the foam concentrate from the water. trate from coming into contact with water or the inside of
the tank shell.
The water flowing through the ratio flow controller ven-
turi creates a low pressure area known as metered pres- 3. Perforated PVC Schedule 40 center discharge piping,
sure drop common to the foam concentrate inlet and sys- located within the bladder, terminating at the flanged con-
tem water supply. This pressure difference between the centrate connection points on the tank. The purpose of
tank and controller concentrate inlet forces foam concen- the center discharge piping is to insure that the foam con-
trate from the tank through the foam concentrate orifice centrate can be channeled to the outlet connection points
and into the ratio flow controller. Here it mixes with wa- regardless of the manner in which the bladder collapses.
ter to produce a constant predetermined percent solution
at various flow rates. The units have a low pressure drop 4. Internally installed section of 3/4" vinyl hose between
and connect directly to the solution discharge system. As the bladder and the tank shell, extending from the Tank
the flow increases so does the metered pressure drop. This Shell Water Vent Valve No. 4 to the Tank Shell Water
low pressure point is required to overcome the pressure Drain/Fill Valve No. 6. This hose prevents the bladder
loss between the bladder tank and the water supply, in- from sealing off the water vent and drain openings during
cluding piping and the bladder tank. At flows below the filling operation. NOTE: Refer to System Operating
approved minimum flows, the percent foam mixture is lean Drawing Fig. 4-1 for horizontal tanks or Fig. 4-2 for ver-
due to consideration of foam concentrate, piping losses tical tanks for Normal Stand-By Value position chart, valve
and distance of tank to the ratio flow controller. System locations and valve number/description references.
design for closed head sprinklers when applied to alcohol
resistant foams requires special consideration. 5. All necessary drain and vent valves, concentrate fill
piping and carbon steel tank supports.
During foam operation the water outside the bladder
gradually displaces the foam concentrate inside the blad- 6. Optional Sight Gauge Assembly with a 1" NPS
der causing the bladder to collapse until the supply is ex- I.D.clear PVC tube for all foam concentrates, and a 1"
hausted, at which time, the system must be shut down, NPT ball valve that serves as a shut-off and sight glass
the tank drained and the bladder refilled with foam con- drain.
7/09 1-2
Introduction
1. All correspondence relating to this system should re- allow for ease of testing.
fer to the Sales Order Number, file number and user
name and location. 7. In accordance with the requirements of NFPA 11,
Chemguard recommends that the system be inspected
2. Before installation is begun, the final plans and de- and tested by qualified personnel. Testing shall meet
sign data should be presented to the authorities hav- the approval of the authority having jurisdiction, and
ing jurisdiction. as a minimum, shall be as outlined in NFPA 11 to in-
sure that the system has been properly installed and
3. Chemguard recommends that those individuals will function as intended.
charged with designing, installing, operating, testing
and maintaining a foam fire protection system, or the Chemguard has qualified personnel available for the
replacement of equipment and /or components of an testing and inspection of your system. Please contact
existing system, refer to the appropriate authority hav- your Chemguard Sales Representative for additional
ing jurisdiction for compliance with applicable details. If initial start-up tests are carried out by per-
standard(s), code(s) and regulation(s) for that particu- sons not employed by Chemguard, please forward
lar type of system and its components. copies of the inspection test report to your Chemguard
Sales Representative.
4. Chemguard concentrates must be maintained and
stored within certain specified temperatures, contain- 8. Before filling the bladder tank, carefully read the
ers and conditions. Failure to follow Chemguard’s concentrate filling instructions to prevent damaging
guidelines regarding these concentrates can compro- the bladder.
mise their effectiveness. Refer to Chapter 6 - Foam
Concentrates, Sections 6-1 and 6-2 for Chemguard 9. All electrical installations and equipment must con-
recommendations. form to the provisions of the National Electric Code
and all local codes.
5. The foam system provided is based on specific de-
sign requirements, that is, product(s) being protected, 10. Interconnecting piping shall be designed to generate
storage arrangement, container type, and area(s) of the minimum friction loss as possible. Avoid tees and
coverage. The design requirements may or may not elbows wherever possible. Use full port valves only.
have been provided to Chemguard. Any changes to Swing check valves are recommended to prevent
the area(s) of coverage or additions of other products backflow to the bladder tank. Strainers shall not be
could exceed the design parameters of the system. installed to bladder tank inlets or outlets.
Contact your Chemguard Sales Representative for
questions regarding changes to design. 11. Residual water supply pressure and flow along with
location are critical factors in sizing the system and
6. At least annually, all foam systems shall be inspected ratio flow controller. Review the approved flow rates
and checked for proper operation. Consideration shall and the flow and friction loss characteristics elsewhere
be made for system isolation and test connections to in this manual.
7/09 1-3
Installation
CHAPTER 2 - INSTALLA
INSTALLATION
ALLATION
WARNING:
Chemguard recommends the system be inspected and tested in accordance with applicable NFPA standards.
CAUTION:
Install the bladder tank and piping in accordance with instructions in this manual. Variations may affect system
performance or cause system failure.
Customer modification or alteration of this equipment, or the use of replacement parts other than those as
specified by Chemguard may affect the performance of this equipment and may void the warranty.
Read all operating instructions before using this equipment. It is the responsibility and duty of all personnel
involved in the installation, operation, inspection, maintenance and refilling of this system to read and fully
understand this entire manual before using the equipment.
NOTE: 1. The following recommendations are for materials which will be in contact with the foam concentrates.
2. The following are Recommended Materials of Construction for Use With Synthetic Based Polar Sol-
vent/AFFF (AR-AFFF), Conventional AFFF and Protein-Based Foam Concentrates.
CAUTION:
Galvanized steel or other internal coatings must never be used in piping which will contain any foam concentrates.
A. Piping B. Valves
• Stainless Steel Type 304 or 316 * • Full Port. Brass or Bronze. Cast brass valves fit-
• Brass or Bronze ted with stainless steel (304 or 316 grades) or
• Black steel pipe and malleable iron fittings brass trim are acceptable. Teflon seats and pack-
ing are preferable for foam concentrate service.
EPT (EPDM), Buna-N or Viton are also accept-
CAUTION: able seal materials for use with Chemguard foam
* Exception: Do not use welded stainless steel with Pro- concentrates. Stainless Steel Type 304 or 316.
tein Based Foam Concentrates
• Check Valves. Swing type in cast brass with elas-
tomeric seats of EPDM, Buna-N or Viton are rec-
ommended. For Stainless Steel Type 304 or 316,
inline spring checks can be used with cracking
pressure of 1 psi or less.
7/09 2-1
Installation
NOTE: For Bladder Tank dimensions, refer to the 3. The tank must be securely bolted in place using the
Outline Assembly Drawing for your particular system. bolt holes provided on the tank tie-down pads.
1. The Bladder Tank must be located on a suitably sup- 4. The bladder tank must be placed in a temperature con-
ported flat and level surface. Shims and/or grout may trolled location above 40°F (4.5°C). Since water is
be used to obtain proper level. used to operate the proportioning system and is also
proportioned with foam concentrate, the system must
2. The recommended base is concrete. be protected from freezing temperatures.
NOTE: Refer to System Operating Drawing Fig. 4-1 for 3. All interconnecting piping must be self-supported.
horizontal tanks or Fig. 4-2 for vertical tanks for Normal
Stand-By Value position chart, valve locations and valve 4. Sufficient space above the tank must be allowed to
number/description references. permit filling of the tank with foam concentrate.
7/09 2-2
Installation
the bolts are fixed securely in place and have not been be closed. The manual valve will normally be open.
loosened during shipment. If tightening is required, a
crisscross pattern technique is recommended to in- 10. Because of the various types and brands of automatic
sure that the flange is secured completely and cor- valves and actuators which may be used in a bladder
rectly. Also, follow the recommended torque ratings tank system, refer to the manufacturer’s installation
when replacing an internal bladder. instructions when installing on the proportioning sys-
tem.
4 in. flange .......................... 50 ft. lbs.
6 and 8 in. flange ................ 60 ft. lbs. 11. If applicable, install the water powered ball valve.
10 and 12 in. flange ......... 120 ft. lbs. Refer to the manufacturer’s installation instructions
when installing on the proportioning system.
7. If applicable, install the ratio flow controller. Refer
to Chapter 8 - Ratio Flow Controller Storage and In- 12. A check valve must be installed on the foam concen-
stallation Instructions (ratio flow controller supplied trate supply line to prevent backflow of water into
as a loose component) for the proper installation of the foam concentrate supply line.
threaded or wafer style ratio flow controllers.
13. A check valve is required in each water pressure feed
NOTE: A minimum of 4-5 pipe diameters of straight line if more than one ratio flow controller is installed.
and unobstructed pipe is required upstream and
downstream of each ratio flow controller. 14. If applicable, install foam concentrate supply piping
and valves from the Bladder Tank to the ratio flow
NOTE: Refer to Fig. 4-3 Ratio Flow Controller controller. Install water supply piping and valves to
Flow Range and Piping Size Chart on page 4-5 for Bladder Tank and foam solution piping and valves
standard water and foam concentrate line sizes. For from Bladder Tank to the discharge devices. All pip-
specific flow ranges for each Chemguard foam ing to and from the bladder tank shall be furnished by
concentrate refer to approvals. others.
9. If an Automated Foam Concentrate Isolation Valve 16. Test the Bladder Tank System before putting it into
No. 8 will be used on the system, it must be installed service. See Sect. 2-7, Testing after Installation, for
along with a Manual Foam Concentrate Shut-Off proper installation testing procedures.
Valve No. 1, and the automatic valve will normally
7/09 2-3
Installation
NOTE: Refer to System Operating Drawing Fig. 4-1 for horizontal tanks or Fig. 4-2 for vertical tanks for Normal
Stand-By Value position chart, valve locations, valve number/description references and for Sight Tube and
Sight Gauge Shut-Off Valve 3 location.
1. Remove the Sight Tube from the shipping carton. Take tanks or Fig. 4-2 for vertical tanks for Normal Stand-By
care not to damage the tube or adapter threads. Value position chart, valve locations and valve number/
description references.
2. Carefully hand thread the Sight Tube/Adapter into the
Sight Gauge Shut-Off Valve 3 until it is fully seated.
Securely tighten tube/adapter. NOTE: If desired, CAUTION:
Sight Tube threads can be Teflon Taped. All pressure shall be removed from the bladder tank
and water drained by opening Valves 4 & 6 prior to
CAUTION: checking foam level.
Over tightening the sight tube into the Sight Gauge
Shut-Off Valve 3 could result in damage to the valve When the valve is in the open position the concentrate
or adapter. level in the tank can be observed in the sight glass. When
the valve is in the closed position the sight gauge is
4. Secure the Sight Tube to tank mounting bracket with isolated from the foam system. Foam concentrate in the
the pipe clamp. Snug to Sight Tube, being careful not sight glass is drained out by closing the Line Master Shut-
to over tighten. Off Valve 9 and opening the Bladder Drain/Fill Valve 7.
CAUTION: CAUTION:
Over tightening the mounting pipe clamp could result The Sight Gauge Shut-Off Valve 3 shall be placed in
in damage to the site tube. the open position only when checking the tank foam
concentrate level. Normal Standby Operating Valve
NOTE: The Sight Gauge Shut-Off Valve 3, is a 2-Way Position is Closed. When in the closed position there is
valve which allows the foam concentrate tank level to be no foam concentrate supply to the sight gauge. If Valve
checked in the sight glass and also isolates the sight gauge 3 and Valve 9 are left in the open position during sys-
from the tank when the bladder tank system is operating. tem operation, foam concentrate will be discharged
Refer to System Operating Drawing Fig. 4-1 for horizontal through the top of the sight tube.
7/09 2-4
Installation
NOTE: Refer to System Operating Drawing Fig. 4-1 for horizontal tanks or Fig. 4-2 for vertical tanks for Normal
Stand-By Value position chart, valve locations and valve number/description references.
WARNING:
The customer shall be responsible to insure that the sprinklers or nozzles.
water supply pressure does not exceed the maximum
rated working pressure of the pressure vessel (foam 3. After flushing, remove all strainer baskets and clean.
concentrate tank). Refer to Fig. 2-1 Notes, Item 4 or to Then reinstall the baskets.
the appropriate outline drawing for your particular
tank(s) for the maximum working pressure of the pres- 4. Place all valves in their stand-by position.
sure vessel.
5. Fill the Bladder Tank and foam concentrate piping
1. Hydrostatically test the water and foam solution pip- with foam concentrate using the concentrate filling
ing before placing the bladder tank into service. procedure outlined in Chapter 3, Sect. 3-2 for Hori-
zontal Tanks and Sect. 3-3 for Vertical Tanks.
CAUTION:
The bladder tank must be completely isolated from CAUTION:
the water/foam solution piping (Close Valves 1 and Filling instructions described in Chapter 3 must
2) during all hydrostatic testing to prevent dam- be followed to prevent damage to the bladder.
age to the internal bladder.
6. Return all valves to stand-by position and proceed with
2. Flush the water lines and all foam solution lines. This full scale test as described in Sect. 2-7, Testing after
shall be done prior to installing any foam makers, Installation.
1. The completed system shall be tested by qualified 5. For Closed Wet, Dry Pipe, Preaction and multiple dis-
personnel to meet the approval of the AHJ. charge systems the minimum expected discharge flow
rate shall be used for verification of proper propor-
2. This test shall be used to determine that the system tioning. For Closed Sprinkler Systems it is recom-
has been properly installed, functions as intended and mended that (4) sprinkler flow rates at the most re-
use initial installation data as a benchmark for annual mote location be used for the test flow rate. The per-
testing as required by NFPA 25 to verify continued centage of foam to water shall be - 0% to +30% of the
performance. recommended percentage of foam to water ratio at
the minimum flow condition for Balanced Pressure
3. Operation of the proportioning equipment shall be Bladder Tank systems. For Positive Pressure ILBP
verified by full scale flow testing the system. Low Flow Bladder Tank systems the minimum flow
of the system should result in foam percentage of
4. For Deluge or open systems the minimum flow ex- +30% or greater at the minimum rated flow of the
pected based on the discharge devices on the system proportioner and or the system.
shall be applied for flow rates. If the proportioner size
has approvals at the minimum flow rate well below 6. A midrange flow is typically recommended but not
the expected normal discharge rate expected from the required to also verify foam mixture percentage also
system a midrange flow can be used or the expected in the range of -0% to +30% of the recommended foam
minimum which ever is less. mixture percentage.
7/09 2-5
Installation
7. To minimize flow test foam usage it is recommended 10. If a full flow system test is required it is recommended
that a supervised system isolation valve be installed that water only flow through the system, and be sure
downstream of the system proportioner, A discharge to isolate all foam and water lines to the bladder tank.
test connection with shut-off valve directly adjacent
to the upstream side of the system isolation valve ca- 11. After completion of the acceptance test the system
pable of the required test flow be located for diver- should be flushed and all valves placed in their auto-
sion to a location where foam solution can be prop- matic operational stand-by position.
erly collected for disposal. A sample spigot connec-
tor with small shut-off valve shall be located just * Chemguard Ranges of Acceptability
downstream of the proportioner or in the test discharge for
connection where the foam sample will be taken from Foam Solution Strength:
during the flow test. This will allow minimum run time
of the proportioning test at 30 to 60 seconds before Foam Solution Concentration Chemguard Standards
taking foam sample for measuring proportioning per- 1% 1.0 to 1.3%
centage. 2% 2.0 to 2.6%
3% 3.0 to 3.9%
8. Measure foam percentage using refractive index meter 6% 6.0 to 7.0%
or conductivity meter per NFPA 11 and 16 recom-
mended methods. NOTE: Chemguard standards conform to NFPA, UL
and FM standards.
9. If multiple proportioners are present in the system,
all must be test individually.
7/09 2-6
Figure 2-1
B
F o a m C o n c e n tr a te D is c h a r g e C
S e e N o te 7 B e lo w
D
W a te r In le t - S e e N o te 7 B e lo w E 5
4
O A
! W A R N IN G ! W A R N IN G
L iftin g lu g s d e s ig n e d fo r lif tin g v e s s e l w h e n e m p ty . D o n o t u s e L iftin g lu g s d e s ig n e d fo r lif tin g v e s s e l w h e n e m p ty . D o n o t u s e
to lift w h e n v e s s e l c o n ta in s liq u id . T h is m a y r e s u lt in b o d ily h a rm to lift w h e n v e s s e l c o n ta in s liq u id . T h is m a y r e s u lt in b o d ily h a rm
o r p ro p e rty d a m a g e . o r p ro p e rty d a m a g e .
H
G
F 9
3
I 7
J
O R
1 " N P T 6
O F o a m F ill M
N C o n n e c tio n L
Q P K
7. Regarding Dimension E, pages 2-8 & 2-9, 2-11 & 2-12: For tanks 500
VALVE DESCRIPTION gallons(1,893 Liters) and larger, Dimension E is 8 in. (203.2 mm) when brass
Valve No. Description Normal Position foam piping is used.
3 ......... Sight Gauge Shut-Off .................... Closed 8. Horizontal Tank foam concentrate discharge & water inlet pipe sizes:
4 ......... Tank Shell Vent .............................. Closed
5 ......... Bladder Vent .................................. Closed NOTE: Refer to page 2-10 for Vertical Tank foam concentrate discharge &
6 ......... Tank Shell Drain/Fill ...................... Closed water inlet pipe sizes.
7 ......... Bladder Drain/Fill ........................... Closed
Foam Concentrate discharge pipe sizes:
9 ......... Fill Line Master Shut-Off ............... Closed
• Tank sizes 50 - 450 gallon ................ 2" NPT(F).
• Tank sizes 500 - 4500 gallon .......... 3" Grooved.
NOTES FOR HORIZONTAL AND VERTICAL TANKS
Water inlet pipe sizes:
1. All dimensions are approximate and subject to change. • Tank sizes 50 - 450 gallon ................ 2" NPT(F).
• Tank sizes 500 - 4500 gallon ........... 3" NPT (F).
2. Carbon steel ASME Code Section VIII tanks supplied as standard.
9. Optional Sight Glass Tube will be packed and shipped with the bladder tank
3. For typical System Operating Drawings - Refer to Figure 4-1 page 4-3 for
but will not be installed. Refer to Sect. 2-5, Sight Tube Installation.
Horizontal Top Discharge Bladder Tank System or Figure 4-2 page 4-4 for Ver-
tical Top Discharge Bladder Tank System.
10. Each tank is supplied with a nameplate which has the foam type, model num-
ber, capacity in gallons, and year manufactured.
4. All tanks are designed for 175 psi (12 Bar) working pressure.
11. When designing a building to house bladder tanks, provisions must be made
5. All tank and valve openings will be plugged for shipping.
to remove the internal piping and bladder. These items are the full length (Hori-
zontal) or width (Vertical) and height of tank.
6. Optional Sight Glass Assembly includes:
12. For non-standard or special tanks, refer to the specific outline assembly draw-
• Clear PVC Sight Glass Tube, 1" NPS I.D., open to atmosphere (vented cap).
ing for that tank for details.
• Brass or Stainless Steel 1" NPT 2-Way Supply/Shutoff-Drain Ball Valve for
reading level and draining sight tube. Both brass or stainless steel options 13. Refer to page 2-8 & 2-9 (Horizontal) or page 2-11 & 2-12 (Vertical) for Tank
available. Dimension Chart.
FIGURE 2-1
OUTLINE ASSEMBLY - HORIZONTAL TOP DISCHARGE BLADDER TANK
STANDARD TANK with OPTIONAL SIGHT GLASS
7/09 2-7
Horizontal Top Discharge Bladder Tanks - Capacity, Dimensions & Weight Chart
Capacity Tank Dimensions - Inches Approx.
4/09
Gallons Liters A B C D E F G H I J K L M N O P Q R Wt. Lbs.
50 189 24.0 45.5 22.8 7.5 2.3 40.0 47.2 53.2 27.0 6.9 19.0 12.0 4.5 23.0 20.0 13.3 33.6 0.56 470
75 284 24.0 60.5 30.3 15.0 2.3 40.0 47.2 53.2 27.0 6.9 27.0 20.0 4.5 23.0 20.0 16.8 33.6 0.56 600
100 379 24.0 75.5 37.8 20.0 2.3 40.0 47.2 53.2 27.0 6.9 27.0 20.0 4.5 23.0 20.0 24.3 33.6 0.56 720
150 568 36.0 58.5 29.3 9.5 2.3 52.0 59.2 65.2 33.0 6.9 33.0 29.5 3.5 34.0 28.0 12.8 45.6 0.56 1,050
200 757 36.0 72.5 36.3 16.5 2.3 52.0 59.2 65.2 33.0 6.9 30.0 25.0 5.0 34.0 28.0 25.3 45.6 0.56 1,320
250 946 36.0 85.5 42.8 23.0 2.3 52.0 59.2 65.2 33.0 6.9 35.0 30.0 5.0 34.0 28.0 25.3 45.6 0.56 1,480
300 1,136 36.0 99.5 49.8 30.0 2.3 52.0 59.2 65.2 33.0 6.9 48.0 43.0 5.0 34.0 28.0 25.8 45.6 0.56 1,600
350 1,325 36.0 112.5 56.3 36.5 2.3 52.0 59.2 65.2 33.0 6.9 61.0 56.0 5.0 34.0 28.0 25.8 45.6 0.56 1,800
400 1,514 36.0 126.5 63.3 43.5 2.3 52.0 59.2 65.2 33.0 6.9 74.0 69.0 5.0 34.0 28.0 26.3 45.6 0.56 2,000
450 1,703 36.0 139.5 69.8 50.0 2.3 52.0 59.2 65.2 33.0 6.9 87.0 82.0 5.0 34.0 28.0 26.3 45.6 0.56 2,175
500 1,893 48.0 95.5 47.8 24.0 5.9* 64.5 76.4 82.4 39.0 6.9 32.0 26.0 6.0 44.0 38.0 31.8 57.6 0.69 2,350
600 2,271 48.0 111.5 55.8 32.0 5.9* 64.5 76.4 82.4 39.0 6.9 40.0 34.0 6.0 44.0 38.0 35.8 57.6 0.69 2,800
700 2,650 48.0 126.5 63.3 39.5 5.9* 64.5 76.4 82.4 39.0 6.9 54.0 48.0 6.0 44.0 38.0 36.3 57.6 0.69 3,050
800 3,028 48.0 141.5 70.8 47.0 5.9* 64.5 76.4 82.4 39.0 6.9 68.0 62.0 6.0 44.0 38.0 36.8 57.6 0.69 3,400
900 3,407 48.0 156.5 78.3 54.5 5.9* 64.5 76.4 82.4 39.0 6.9 82.0 76.0 6.0 44.0 38.0 37.3 57.6 0.69 3,720
1,000 3,785 48.0 171.5 85.8 62.0 5.9* 64.5 76.4 82.4 39.0 6.9 96.0 90.0 6.0 44.0 38.0 37.8 57.6 0.69 3,900
1,100 4,164 60.0 125.0 62.5 34.5 5.9* 76.5 88.4 94.4 45.0 6.9 60.0 54.0 6.0 54.0 48.0 32.5 69.6 0.69 4,150
1,200 4,542 60.0 134.0 67.0 39.0 5.9* 76.5 88.4 94.4 45.0 6.9 69.0 63.0 6.0 54.0 48.0 32.5 69.6 0.69 4,370
1,300 4,921 60.0 143.0 71.5 43.5 5.9* 76.5 88.4 94.4 45.0 6.9 78.0 72.0 6.0 54.0 48.0 32.5 69.6 0.69 4,550
1,400 5,300 60.0 152.0 76.0 48.0 5.9* 76.5 88.4 94.4 45.0 6.9 87.0 81.0 6.0 54.0 48.0 32.5 69.6 0.69 4,760
1,500 5,678 60.0 162.0 81.0 53.0 5.9* 76.5 88.4 94.4 45.0 6.9 96.0 90.0 6.0 54.0 48.0 33.0 69.6 0.69 4,940
1,600 6,057 72.0 129.0 64.5 33.5 5.9* 88.5 100.4 106.4 51.0 6.9 51.0 43.0 8.0 65.0 59.0 39.0 81.6 0.81 5,130
1,700 6,435 72.0 135.0 67.5 36.5 5.9* 88.5 100.4 106.4 51.0 6.9 57.0 49.0 8.0 65.0 59.0 39.0 81.6 0.81 5,330
1,800 6,814 72.0 141.0 70.5 39.5 5.9* 88.5 100.4 106.4 51.0 6.9 63.0 55.0 8.0 65.0 59.0 39.0 81.6 0.81 5,510
1,900 7,192 72.0 148.0 74.0 43.0 5.9* 88.5 100.4 106.4 51.0 6.9 69.0 61.0 8.0 65.0 59.0 39.5 81.6 0.81 5,690
2,000 7,571 72.0 154.0 77.0 46.0 5.9* 88.5 100.4 106.4 51.0 6.9 75.0 67.0 8.0 65.0 59.0 39.5 81.6 0.81 6,030
2,100 7,949 84.0 124.0 62.0 28.0 5.9* 100.5 112.4 118.4 57.0 6.9 39.0 31.0 8.0 75.0 69.0 42.5 93.6 0.81 6,200
2,200 8,328 84.0 128.0 64.0 30.0 5.9* 100.5 112.4 118.4 57.0 6.9 44.0 36.0 8.0 75.0 69.0 42.0 93.6 0.81 6,400
2,300 8,706 84.0 133.0 66.5 32.5 5.9* 100.5 112.4 118.4 57.0 6.9 48.0 40.0 8.0 75.0 69.0 42.5 93.6 0.81 6,610
2,400 9,085 84.0 137.0 68.5 34.5 5.9* 100.5 112.4 118.4 57.0 6.9 54.0 46.0 8.0 75.0 69.0 41.5 93.6 0.81 6,780
2,500 9,464 84.0 142.0 71.0 37.0 5.9* 100.5 112.4 118.4 57.0 6.9 59.0 51.0 8.0 75.0 69.0 41.5 93.6 0.81 6,850
2,600 9,842 84.0 147.0 73.5 39.5 5.9* 100.5 112.4 118.4 57.0 6.9 65.0 55.0 10.0 75.0 67.0 41.0 93.6 1.06 7,200
2,700 10,221 84.0 151.0 75.5 41.5 5.9* 100.5 112.4 118.4 57.0 6.9 69.0 59.0 10.0 75.0 67.0 41.0 93.6 1.06 7,350
2,800 10,599 84.0 156.0 78.0 44.0 5.9* 100.5 112.4 118.4 57.0 6.9 74.0 64.0 10.0 75.0 67.0 41.0 93.6 1.06 7,500
2,900 10,978 84.0 161.0 80.5 46.5 5.9* 100.5 112.4 118.4 57.0 6.9 78.0 68.0 10.0 75.0 67.0 41.5 93.6 1.06 7,700
3,000 11,356 84.0 165.0 82.5 48.5 5.9* 100.5 112.4 118.4 57.0 6.9 81.0 71.0 10.0 75.0 67.0 42.0 93.6 1.06 7,900
3,100 11,735 84.0 170.0 85.0 51.0 5.9* 100.5 112.4 118.4 57.0 6.9 87.0 77.0 10.0 75.0 67.0 41.5 93.6 1.06 8,125
3,200 12,113 84.0 174.0 87.0 53.0 5.9* 100.5 112.4 118.4 57.0 6.9 92.0 82.0 10.0 75.0 67.0 41.0 93.6 1.06 8,350
3,300 12,492 84.0 179.0 89.5 55.5 5.9* 100.5 112.4 118.4 57.0 6.9 96.0 86.0 10.0 75.0 67.0 41.5 93.6 1.06 8,575
3,400 12,870 84.0 183.0 91.5 57.5 5.9* 100.5 112.4 118.4 57.0 6.9 101.0 91.0 10.0 75.0 67.0 41.0 93.6 1.06 8,800
3,500 13,249 84.0 188.0 94.0 60.0 5.9* 100.5 112.4 118.4 57.0 6.9 105.0 95.0 10.0 75.0 67.0 41.5 93.6 1.06 9,025
3,600 13,627 84.0 193.0 96.5 62.5 5.9* 100.5 112.4 118.4 57.0 6.9 111.0 99.0 12.0 75.0 67.0 41.0 93.6 1.06 9,250
3,700 14,006 84.0 197.0 98.5 64.5 5.9* 100.5 112.4 118.4 57.0 6.9 115.0 103.0 12.0 75.0 67.0 41.0 93.6 1.06 9,475
3,800 14,385 84.0 202.0 101.0 67.0 5.9* 100.5 112.4 118.4 57.0 6.9 120.0 108.0 12.0 75.0 67.0 41.0 93.6 1.06 9,700
3,900 14,763 84.0 206.0 103.0 69.0 5.9* 100.5 112.4 118.4 57.0 6.9 124.0 112.0 12.0 75.0 67.0 41.0 93.6 1.06 9,925
4,000 15,142 84.0 211.0 105.5 71.5 5.9* 100.5 112.4 118.4 57.0 6.9 129.0 117.0 12.0 75.0 67.0 41.0 93.6 1.06 10,150
4,100 15,520 84.0 216.0 108.0 74.0 5.9* 100.5 112.4 118.4 57.0 6.9 133.0 121.0 12.0 75.0 67.0 41.5 93.6 1.06 10,375
4,200 15,899 84.0 221.0 110.5 76.5 5.9* 100.5 112.4 118.4 57.0 6.9 138.0 126.0 12.0 75.0 67.0 41.5 93.6 1.06 10,500
4,300 16,277 84.0 225.0 112.5 78.5 5.9* 100.5 112.4 118.4 57.0 6.9 142.0 130.0 12.0 75.0 67.0 41.5 93.6 1.06 10,725
4,400 16,656 84.0 229.0 114.5 80.5 5.9* 100.5 112.4 118.4 57.0 6.9 147.0 135.0 12.0 75.0 67.0 41.0 93.6 1.06 10,925
4,500 17,034 84.0 234.0 117.0 83.0 5.9* 100.5 112.4 118.4 57.0 6.9 151.0 139.0 12.0 75.0 67.0 41.5 93.6 1.06 11,200
2-8
Horizontal Top Discharge Bladder Tank-Capacity, Dimensions & Weight Chart(Inches)
* NOTE: Dimension E - See Fig. 2-1 Notes, Item 7. HORIZONTAL TOP DISCHARGE BLADDER TANK - STANDARD ARRANGEMENT
Horizontal Top Discharge Bladder Tanks - Capacity, Dimensions & Weight Chart
Capacity Tank Dimensions - Millimeters Approx.
4/09
Gallons Liters A B C D E F G H I J K L M N O P Q R Wt. Kg.
50 189 609.6 1,155.7 577.9 190.5 58.4 1,016.0 1,198.9 1,351.3 685.8 175.3 482.6 304.8 114.3 584.2 508.0 336.6 853.4 14.3 213
75 284 609.6 1,536.7 768.4 381.0 58.4 1,016.0 1,198.9 1,351.3 685.8 175.3 685.8 508.0 114.3 584.2 508.0 425.5 853.4 14.3 272
100 379 609.6 1,917.7 958.9 508.0 58.4 1,016.0 1,198.9 1,351.3 685.8 175.3 685.8 508.0 114.3 584.2 508.0 616.0 853.4 14.3 327
150 568 914.4 1,485.9 743.0 241.3 58.4 1,320.8 1,503.7 1,656.1 838.2 175.3 838.2 749.3 88.9 863.6 711.2 323.9 1,158.2 14.3 476
200 757 914.4 1,841.5 920.8 419.1 58.4 1,320.8 1,503.7 1,656.1 838.2 175.3 762.0 635.0 127.0 863.6 711.2 641.4 1,158.2 14.3 599
250 946 914.4 2,171.7 1,085.9 584.2 58.4 1,320.8 1,503.7 1,656.1 838.2 175.3 889.0 762.0 127.0 863.6 711.2 641.4 1,158.2 14.3 671
300 1,136 914.4 2,527.3 1,263.7 762.0 58.4 1,320.8 1,503.7 1,656.1 838.2 175.3 1,219.2 1,092.2 127.0 863.6 711.2 654.1 1,158.2 14.3 726
350 1,325 914.4 2,857.5 1,428.8 927.1 58.4 1,320.8 1,503.7 1,656.1 838.2 175.3 1,549.4 1,422.4 127.0 863.6 711.2 654.1 1,158.2 14.3 816
400 1,514 914.4 3,213.1 1,606.6 1,104.9 58.4 1,320.8 1,503.7 1,656.1 838.2 175.3 1,879.6 1,752.6 127.0 863.6 711.2 666.8 1,158.2 14.3 907
450 1,703 914.4 3,543.3 1,771.7 1,270.0 58.4 1,320.8 1,503.7 1,656.1 838.2 175.3 2,209.8 2,082.8 127.0 863.6 711.2 666.8 1,158.2 14.3 987
500 1,893 1,219.2 2,425.7 1,212.9 609.6 149.9* 1,638.3 1,940.6 2,093.0 990.6 175.3 812.8 660.4 152.4 1,117.6 965.2 806.5 1,463.0 17.5 1,066
600 2,271 1,219.2 2,832.1 1,416.1 812.8 149.9* 1,638.3 1,940.6 2,093.0 990.6 175.3 1,016.0 863.6 152.4 1,117.6 965.2 908.1 1,463.0 17.5 1,270
700 2,650 1,219.2 3,213.1 1,606.6 1,003.3 149.9* 1,638.3 1,940.6 2,093.0 990.6 175.3 1,371.6 1,219.2 152.4 1,117.6 965.2 920.8 1,463.0 17.5 1,383
800 3,028 1,219.2 3,594.1 1,797.1 1,193.8 149.9* 1,638.3 1,940.6 2,093.0 990.6 175.3 1,727.2 1,574.8 152.4 1,117.6 965.2 933.5 1,463.0 17.5 1,542
900 3,407 1,219.2 3,975.1 1,987.6 1,384.3 149.9* 1,638.3 1,940.6 2,093.0 990.6 175.3 2,082.8 1,930.4 152.4 1,117.6 965.2 946.2 1,463.0 17.5 1,687
1,000 3,785 1,219.2 4,356.1 2,178.1 1,574.8 149.9* 1,638.3 1,940.6 2,093.0 990.6 175.3 2,438.4 2,286.0 152.4 1,117.6 965.2 958.9 1,463.0 17.5 1,769
1,100 4,164 1,524.0 3,175.0 1,587.5 876.3 149.9* 1,943.1 2,245.4 2,397.8 1,143.0 175.3 1,524.0 1,371.6 152.4 1,371.6 1,219.2 825.5 1,767.8 17.5 1,882
1,200 4,542 1,524.0 3,403.6 1,701.8 990.6 149.9* 1,943.1 2,245.4 2,397.8 1,143.0 175.3 1,752.6 1,600.2 152.4 1,371.6 1,219.2 825.5 1,767.8 17.5 1,982
1,300 4,921 1,524.0 3,632.2 1,816.1 1,104.9 149.9* 1,943.1 2,245.4 2,397.8 1,143.0 175.3 1,981.2 1,828.8 152.4 1,371.6 1,219.2 825.5 1,767.8 17.5 2,064
1,400 5,300 1,524.0 3,860.8 1,930.4 1,219.2 149.9* 1,943.1 2,245.4 2,397.8 1,143.0 175.3 2,209.8 2,057.4 152.4 1,371.6 1,219.2 825.5 1,767.8 17.5 2,159
1,500 5,678 1,524.0 4,114.8 2,057.4 1,346.2 149.9* 1,943.1 2,245.4 2,397.8 1,143.0 175.3 2,438.4 2,286.0 152.4 1,371.6 1,219.2 838.2 1,767.8 17.5 2,241
1,600 6,057 1,828.8 3,276.6 1,638.3 850.9 149.9* 2,247.9 2,550.2 2,702.6 1,295.4 175.3 1,295.4 1,092.2 203.2 1,651.0 1,498.6 990.6 2,072.6 20.6 2,327
1,700 6,435 1,828.8 3,429.0 1,714.5 927.1 149.9* 2,247.9 2,550.2 2,702.6 1,295.4 175.3 1,447.8 1,244.6 203.2 1,651.0 1,498.6 990.6 2,072.6 20.6 2,418
1,800 6,814 1,828.8 3,581.4 1,790.7 1,003.3 149.9* 2,247.9 2,550.2 2,702.6 1,295.4 175.3 1,600.2 1,397.0 203.2 1,651.0 1,498.6 990.6 2,072.6 20.6 2,499
1,900 7,192 1,828.8 3,759.2 1,879.6 1,092.2 149.9* 2,247.9 2,550.2 2,702.6 1,295.4 175.3 1,752.6 1,549.4 203.2 1,651.0 1,498.6 1,003.3 2,072.6 20.6 2,581
2,000 7,571 1,828.8 3,911.6 1,955.8 1,168.4 149.9* 2,247.9 2,550.2 2,702.6 1,295.4 175.3 1,905.0 1,701.8 203.2 1,651.0 1,498.6 1,003.3 2,072.6 20.6 2,735
2,100 7,949 2,133.6 3,149.6 1,574.8 711.2 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 990.6 787.4 203.2 1,905.0 1,752.6 1,079.5 2,377.4 20.6 2,812
2,200 8,328 2,133.6 3,251.2 1,625.6 762.0 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,117.6 914.4 203.2 1,905.0 1,752.6 1,066.8 2,377.4 20.6 2,903
2,300 8,706 2,133.6 3,378.2 1,689.1 825.5 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,219.2 1,016.0 203.2 1,905.0 1,752.6 1,079.5 2,377.4 20.6 2,998
2,400 9,085 2,133.6 3,479.8 1,739.9 876.3 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,371.6 1,168.4 203.2 1,905.0 1,752.6 1,054.1 2,377.4 20.6 3,075
2,500 9,464 2,133.6 3,606.8 1,803.4 939.8 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,498.6 1,295.4 203.2 1,905.0 1,752.6 1,054.1 2,377.4 20.6 3,107
2,600 9,842 2,133.6 3,733.8 1,866.9 1,003.3 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,651.0 1,397.0 254.0 1,905.0 1,701.8 1,041.4 2,377.4 27.0 3,266
2,700 10,221 2,133.6 3,835.4 1,917.7 1,054.1 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,752.6 1,498.6 254.0 1,905.0 1,701.8 1,041.4 2,377.4 27.0 3,334
2,800 10,599 2,133.6 3,962.4 1,981.2 1,117.6 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,879.6 1,625.6 254.0 1,905.0 1,701.8 1,041.4 2,377.4 27.0 3,402
2,900 10,978 2,133.6 4,089.4 2,044.7 1,181.1 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 1,981.2 1,727.2 254.0 1,905.0 1,701.8 1,054.1 2,377.4 27.0 3,493
3,000 11,356 2,133.6 4,191.0 2,095.5 1,231.9 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,057.4 1,803.4 254.0 1,905.0 1,701.8 1,066.8 2,377.4 27.0 3,583
3,100 11,735 2,133.6 4,318.0 2,159.0 1,295.4 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,209.8 1,955.8 254.0 1,905.0 1,701.8 1,054.1 2,377.4 27.0 3,685
3,200 12,113 2,133.6 4,419.6 2,209.8 1,346.2 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,336.8 2,082.8 254.0 1,905.0 1,701.8 1,041.4 2,377.4 27.0 3,787
3,300 12,492 2,133.6 4,546.6 2,273.3 1,409.7 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,438.4 2,184.4 254.0 1,905.0 1,701.8 1,054.1 2,377.4 27.0 3,890
3,400 12,870 2,133.6 4,648.2 2,324.1 1,460.5 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,565.4 2,311.4 254.0 1,905.0 1,701.8 1,041.4 2,377.4 27.0 3,992
3,500 13,249 2,133.6 4,775.2 2,387.6 1,524.0 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,667.0 2,413.0 254.0 1,905.0 1,701.8 1,054.1 2,377.4 27.0 4,094
3,600 13,627 2,133.6 4,902.2 2,451.1 1,587.5 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,819.4 2,514.6 304.8 1,905.0 1,701.8 1,041.4 2,377.4 27.0 4,196
3,700 14,006 2,133.6 5,003.8 2,501.9 1,638.3 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 2,921.0 2,616.2 304.8 1,905.0 1,701.8 1,041.4 2,377.4 27.0 4,298
3,800 14,385 2,133.6 5,130.8 2,565.4 1,701.8 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,048.0 2,743.2 304.8 1,905.0 1,701.8 1,041.4 2,377.4 27.0 4,400
3,900 14,763 2,133.6 5,232.4 2,616.2 1,752.6 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,149.6 2,844.8 304.8 1,905.0 1,701.8 1,041.4 2,377.4 27.0 4,502
4,000 15,142 2,133.6 5,359.4 2,679.7 1,816.1 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,276.6 2,971.8 304.8 1,905.0 1,701.8 1,041.4 2,377.4 27.0 4,604
4,100 15,520 2,133.6 5,486.4 2,743.2 1,879.6 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,378.2 3,073.4 304.8 1,905.0 1,701.8 1,054.1 2,377.4 27.0 4,706
4,200 15,899 2,133.6 5,613.4 2,806.7 1,943.1 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,505.2 3,200.4 304.8 1,905.0 1,701.8 1,054.1 2,377.4 27.0 4,763
4,300 16,277 2,133.6 5,715.0 2,857.5 1,993.9 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,606.8 3,302.0 304.8 1,905.0 1,701.8 1,054.1 2,377.4 27.0 4,865
4,400 16,656 2,133.6 5,816.6 2,908.3 2,044.7 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,733.8 3,429.0 304.8 1,905.0 1,701.8 1,041.4 2,377.4 27.0 4,955
4,500 17,034 2,133.6 5,943.6 2,971.8 2,108.2 149.9* 2,552.7 2,855.0 3,007.4 1,447.8 175.3 3,835.4 3,530.6 304.8 1,905.0 1,701.8 1,054.1 2,377.4 27.0 5,080
2-9
Horizontal Top Discharge Bladder Tank-Capacity, Dimensions & Weight Chart(Millimeters)
* NOTE: Dimension E - See Fig. 2-1 Notes, Item 7. HORIZONTAL TOP DISCHARGE BLADDER TANK - STANDARD ARRANGEMENT
Figure 2-2
5 E
4 F o a m C o n c e n tr a te D is c h a r g e
(S e e N o te 7 P a g e 2 -6 )
W a te r In le t
C o n n e c tio n
G
IN
G
R N
A
W
1 8 0 D e g . A p a rt
(S e e N o te 7 P a g e 2 -6 )
G
IN
R N
A
W
B
O A C T O P V IE W
D K - B o lt C ir c le
J
9
3 J
6
L - T Y P
7
H
F I
1 " N P T
F o a m F ill C o n n e c tio n
VALVE DESCRIPTION NOTE: Vertical Tank foam concentrate discharge & water inlet pipe sizes:
Valve No. Description Normal Position Foam Concentrate discharge pipe sizes:
3 ......... Sight Gauge Shut-Off .................... Closed • Tank sizes 25 - 450 gallon ................ 2" NPT(F).
4 ......... Tank Shell Vent .............................. Closed • Tank sizes 500 - 4500 gallon .......... 3" Grooved.
5 ......... Bladder Vent .................................. Closed
6 ......... Tank Shell Drain/Fill ...................... Closed Water inlet pipe sizes:
7 ......... Bladder Drain/Fill ........................... Closed • Tank sizes 25 - 450 gallon ................ 2" NPT(F).
9 ......... Fill Line Master Shut-Off ............... Closed • Tank sizes 500 - 4500 gallon ........... 3" NPT (F).
FIGURE 2-2
OUTLINE ASSEMBLY - VERTICAL TOP DISCHARGE BLADDER TANK
STANDARD TANK with OPTIONAL SIGHT GLASS
7/09 2-10
Vertical Top Discharge Bladder Tank-Capacity, Dimensions & Weight Chart(Inches)
Vertical Top Discharge Bladder Tanks - Capacity, Dimensions & Weight Chart
Capacity Tank Dimensions - Inches Approx.
Gallons Liters A B C D E F G H I J K L Wt. Lbs.
25 95 24.0 51.1 45.1 26.0 2.3 33.6 26.0 6.9 16.2 3.0 22.9 0.56 300
36 136 24.0 57.1 51.1 30.0 2.3 33.6 26.0 6.9 16.2 3.0 22.9 0.56 390
50 189 24.0 65.1 59.1 38.0 2.3 33.6 26.0 6.9 16.2 3.0 22.9 0.56 470
75 284 24.0 80.1 74.1 53.0 2.3 33.6 26.0 6.9 16.2 3.0 22.9 0.56 600
100 379 24.0 95.1 89.1 68.0 2.3 33.6 26.0 6.9 16.2 3.0 22.9 0.56 720
150 568 36.0 76.1 70.1 47.0 2.3 45.6 38.0 6.9 24.1 4.0 34.0 0.56 1,050
200 757 36.0 90.1 84.1 61.0 2.3 45.6 38.0 6.9 24.1 4.0 34.0 0.56 1,320
250 946 36.0 103.1 97.1 74.0 2.3 45.6 38.0 6.9 24.1 4.0 34.0 0.56 1,480
300 1,136 36.0 117.1 111.1 88.0 2.3 45.6 38.0 6.9 24.1 4.0 34.0 0.56 1,600
350 1,325 36.0 130.1 124.1 101.0 2.3 45.6 38.0 6.9 24.1 4.0 34.0 0.56 1,800
400 1,514 36.0 144.1 138.1 115.0 2.3 45.6 38.0 6.9 24.1 4.0 34.0 0.56 2,000
450 1,703 36.0 157.1 151.1 128.0 2.3 45.6 38.0 6.9 24.1 4.0 34.0 0.56 2,175
500 1,893 48.0 118.5 112.5 80.0 5.9* 57.6 51.0 6.9 32.5 4.5 46.0 0.56 2,350
600 2,271 48.0 134.5 128.5 96.0 5.9* 57.6 51.0 6.9 32.5 4.5 46.0 0.56 2,800
700 2,650 48.0 149.5 143.5 111.0 5.9* 57.6 51.0 6.9 32.5 4.5 46.0 0.56 3,050
800 3,028 48.0 164.5 158.5 126.0 5.9* 57.6 51.0 6.9 32.5 4.5 46.0 0.56 3,400
900 3,407 48.0 179.5 173.5 141.0 5.9* 57.6 51.0 6.9 32.5 4.5 46.0 0.56 3,720
1,000 3,785 48.0 194.5 188.5 156.0 5.9* 57.6 51.0 6.9 32.5 4.5 46.0 0.56 3,900
1,100 4,164 60.0 149.5 143.5 107.0 5.9* 69.6 63.0 5.9 39.6 5.0 56.0 0.56 4,150
1,200 4,542 60.0 158.5 152.5 116.0 5.9* 69.6 63.0 5.9 39.6 5.0 56.0 0.56 4,370
1,300 4,921 60.0 167.5 161.5 125.0 5.9* 69.6 63.0 5.9 39.6 5.0 56.0 0.56 4,550
1,400 5,300 60.0 176.5 170.5 134.0 5.9* 69.6 63.0 5.9 39.6 5.0 56.0 0.56 4,760
1,500 5,678 60.0 186.5 180.5 144.0 5.9* 69.6 63.0 5.9 39.6 5.0 56.0 0.56 4,940
1,600 6,057 72.0 153.5 147.5 108.0 5.9* 81.6 75.0 5.9 48.6 5.0 68.8 0.56 5,130
1,700 6,435 72.0 159.5 153.5 114.0 5.9* 81.6 75.0 5.9 48.6 5.0 68.8 0.56 5,330
1,800 6,814 72.0 165.5 159.5 120.0 5.9* 81.6 75.0 5.9 48.6 5.0 68.8 0.56 5,510
1,900 7,192 72.0 172.5 166.5 127.0 5.9* 81.6 75.0 5.9 48.6 5.0 68.8 0.56 5,690
2,000 7,571 72.0 178.5 172.5 133.0 5.9* 81.6 75.0 5.9 48.6 5.0 68.8 0.56 6,030
2,100 7,949 84.0 148.5 142.5 100.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 6,200
2,200 8,328 84.0 152.5 146.5 104.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 6,400
2,300 8,706 84.0 157.5 151.5 109.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 6,610
2,400 9,085 84.0 161.5 155.5 113.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 6,780
2,500 9,464 84.0 166.5 160.5 118.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 6,850
2,600 9,842 84.0 171.5 165.5 123.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 7,200
2,700 10,221 84.0 175.5 169.5 127.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 7,350
2,800 10,599 84.0 180.5 174.5 132.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 7,500
2,900 10,978 84.0 185.5 179.5 137.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 7,700
3,000 11,356 84.0 189.5 183.5 141.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 7,900
3,100 11,735 84.0 194.5 188.5 146.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 8,125
3,200 12,113 84.0 198.5 192.5 150.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 8,350
3,300 12,492 84.0 203.5 197.5 155.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 8,575
3,400 12,870 84.0 207.5 201.5 159.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 8,800
3,500 13,249 84.0 212.5 206.5 164.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 9,025
3,600 13,627 84.0 217.5 211.5 169.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 9,250
3,700 14,006 84.0 221.5 215.5 173.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 9,475
3,800 14,385 84.0 226.5 220.5 178.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.56 9,700
3,900 14,763 84.0 230.5 224.5 182.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.69 9,925
4,000 15,142 84.0 235.5 229.5 187.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.69 10,150
4,100 15,520 84.0 240.5 234.5 192.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.69 10,375
4,200 15,899 84.0 245.5 239.5 197.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.69 10,500
4,300 16,277 84.0 249.5 243.5 201.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.69 10,725
4,400 16,656 84.0 253.5 247.5 205.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.69 10,925
4,500 17,034 84.0 258.5 252.5 210.0 5.9* 93.6 87.0 5.9 55.5 7.0 78.5 0.69 11,200
* NOTE: Dimension E: - For tanks 500 gallons(1,893 Liters) and larger, Dimension E is 8 in. (203.2 mm) when brass foam piping is used.
7/09 2-11
Vertical Top Discharge Bladder Tank-Capacity, Dimensions & Weight Chart(Millimeters)
Vertical Top Discharge Bladder Tanks - Capacity, Dimensions & Weight Chart
Capacity Tank Dimensions - Millimeters Approx.
Gallons Liters A B C D E F G H I J K L Wt. Kg.
25 95 609.6 1298.6 1146.2 660.4 58.4 853.4 660.4 175.3 411.5 76.2 581.7 14.3 136
36 136 609.6 1451.0 1298.6 762.0 58.4 853.4 660.4 175.3 411.5 76.2 581.7 14.3 177
50 189 609.6 1654.2 1501.8 965.2 58.4 853.4 660.4 175.3 411.5 76.2 581.7 14.3 213
75 284 609.6 2035.2 1882.8 1346.2 58.4 853.4 660.4 175.3 411.5 76.2 581.7 14.3 272
100 379 609.6 2416.2 2263.8 1727.2 58.4 853.4 660.4 175.3 411.5 76.2 581.7 14.3 327
150 568 914.4 1933.6 1781.2 1193.8 58.4 1158.2 965.2 175.3 612.1 101.6 863.6 14.3 476
200 757 914.4 2289.2 2136.8 1549.4 58.4 1158.2 965.2 175.3 612.1 101.6 863.6 14.3 599
250 946 914.4 2619.4 2467.0 1879.6 58.4 1158.2 965.2 175.3 612.1 101.6 863.6 14.3 671
300 1,136 914.4 2975.0 2822.6 2235.2 58.4 1158.2 965.2 175.3 612.1 101.6 863.6 14.3 726
350 1,325 914.4 3305.2 3152.8 2565.4 58.4 1158.2 965.2 175.3 612.1 101.6 863.6 14.3 816
400 1,514 914.4 3660.8 3508.4 2921.0 58.4 1158.2 965.2 175.3 612.1 101.6 863.6 14.3 907
450 1,703 914.4 3991.0 3838.6 3251.2 58.4 1158.2 965.2 175.3 612.1 101.6 863.6 14.3 987
500 1,893 1219.2 3009.9 2857.5 2032.0 149.9* 1463.0 1295.4 175.3 825.5 114.3 1168.4 14.3 1,066
600 2,271 1219.2 3416.3 3263.9 2438.4 149.9* 1463.0 1295.4 175.3 825.5 114.3 1168.4 14.3 1,270
700 2,650 1219.2 3797.3 3644.9 2819.4 149.9* 1463.0 1295.4 175.3 825.5 114.3 1168.4 14.3 1,383
800 3,028 1219.2 4178.3 4025.9 3200.4 149.9* 1463.0 1295.4 175.3 825.5 114.3 1168.4 14.3 1,542
900 3,407 1219.2 4559.3 4406.9 3581.4 149.9* 1463.0 1295.4 175.3 825.5 114.3 1168.4 14.3 1,687
1,000 3,785 1219.2 4940.3 4787.9 3962.4 149.9* 1463.0 1295.4 175.3 825.5 114.3 1168.4 14.3 1,769
1,100 4,164 1524.0 3797.3 3644.9 2717.8 149.9* 1767.8 1600.2 149.9 1005.8 127.0 1422.4 14.3 1,882
1,200 4,542 1524.0 4025.9 3873.5 2946.4 149.9* 1767.8 1600.2 149.9 1005.8 127.0 1422.4 14.3 1,982
1,300 4,921 1524.0 4254.5 4102.1 3175.0 149.9* 1767.8 1600.2 149.9 1005.8 127.0 1422.4 14.3 2,064
1,400 5,300 1524.0 4483.1 4330.7 3403.6 149.9* 1767.8 1600.2 149.9 1005.8 127.0 1422.4 14.3 2,159
1,500 5,678 1524.0 4737.1 4584.7 3657.6 149.9* 1767.8 1600.2 149.9 1005.8 127.0 1422.4 14.3 2,241
1,600 6,057 1828.8 3898.9 3746.5 2743.2 149.9* 2072.6 1905.0 149.9 1234.4 127.0 1747.5 14.3 2,327
1,700 6,435 1828.8 4051.3 3898.9 2895.6 149.9* 2072.6 1905.0 149.9 1234.4 127.0 1747.5 14.3 2,418
1,800 6,814 1828.8 4203.7 4051.3 3048.0 149.9* 2072.6 1905.0 149.9 1234.4 127.0 1747.5 14.3 2,499
1,900 7,192 1828.8 4381.5 4229.1 3225.8 149.9* 2072.6 1905.0 149.9 1234.4 127.0 1747.5 14.3 2,581
2,000 7,571 1828.8 4533.9 4381.5 3378.2 149.9* 2072.6 1905.0 149.9 1234.4 127.0 1747.5 14.3 2,735
2,100 7,949 2133.6 3771.9 3619.5 2540.0 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 2,812
2,200 8,328 2133.6 3873.5 3721.1 2641.6 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 2,903
2,300 8,706 2133.6 4000.5 3848.1 2768.6 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 2,998
2,400 9,085 2133.6 4102.1 3949.7 2870.2 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,075
2,500 9,464 2133.6 4229.1 4076.7 2997.2 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,107
2,600 9,842 2133.6 4356.1 4203.7 3124.2 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,266
2,700 10,221 2133.6 4457.7 4305.3 3225.8 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,334
2,800 10,599 2133.6 4584.7 4432.3 3352.8 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,402
2,900 10,978 2133.6 4711.7 4559.3 3479.8 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,493
3,000 11,356 2133.6 4813.3 4660.9 3581.4 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,583
3,100 11,735 2133.6 4940.3 4787.9 3708.4 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,685
3,200 12,113 2133.6 5041.9 4889.5 3810.0 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,787
3,300 12,492 2133.6 5168.9 5016.5 3937.0 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,890
3,400 12,870 2133.6 5270.5 5118.1 4038.6 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 3,992
3,500 13,249 2133.6 5397.5 5245.1 4165.6 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 4,094
3,600 13,627 2133.6 5524.5 5372.1 4292.6 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 4,196
3,700 14,006 2133.6 5626.1 5473.7 4394.2 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 4,298
3,800 14,385 2133.6 5753.1 5600.7 4521.2 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 14.3 4,400
3,900 14,763 2133.6 5854.7 5702.3 4622.8 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 17.5 4,502
4,000 15,142 2133.6 5981.7 5829.3 4749.8 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 17.5 4,604
4,100 15,520 2133.6 6108.7 5956.3 4876.8 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 17.5 4,706
4,200 15,899 2133.6 6235.7 6083.3 5003.8 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 17.5 4,763
4,300 16,277 2133.6 6337.3 6184.9 5105.4 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 17.5 4,865
4,400 16,656 2133.6 6438.9 6286.5 5207.0 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 17.5 4,955
4,500 17,034 2133.6 6565.9 6413.5 5334.0 149.9* 2377.4 2209.8 149.9 1409.7 177.8 1993.9 17.5 5,080
* NOTE: Dimension E: - For tanks 500 gallons(1,893 Liters) and larger, Dimension E is 8 in. (203.2 mm) when brass foam piping is used.
7/09 2-12
Appendix A
APPENDIX A
TYPICAL INSTALLA
INSTALLATIONS
ALLATIONS
7/09 A-1
Figure A-1 Balanced Pressure Bladder System-Wet Pipe Closed Type
7/09 A-2
Figure A-2 Wet Pipe Low Flow Foam System
FIGURE A-2 *** Full Port Bronze Body with 316 Stainless Steel
WET PIPE LOW FLOW FOAM SYSTEM Trim and Ball (2" and under).
Cast Iron Body OS&Y with Bronze Trim and seats
(over 2").
7/09 A-3
Filling Procedures
CHAPTER 3
CONCENTRATE
CONCENTRATE FILLING PR OCEDURE FOR BLADDER TANKS
PROCEDURE
WARNING:
Incorrect filling procedures can damage the internal bladder. Chemguard products have a limited warranty for
one year from date of purchase. Customer incorrect fill procedure will void the warranty.
NOTE: Chemguard recommends the bladder tank be kept completely full to its rated capacity at all times to insure
maximum fire fighting capability of the system. The bladder tank shall be refilled or topped off any time the
system has been activated and foam concentrate has been discharged from the tank.
3-1. INTRODUCTION
The following describes the recommended method for fill- The following equipment is required for proper bladder
ing bladder tanks. To assure that the bladder is positioned tank fill in cases of initial fill/empty tank or large volume
so as to be fully supported by the tank shelf, it is abso- refill:
lutely imperative that this procedure be followed.
1. An open top 55 gallon drum (208 L), or appropriate
The fill procedure is divided into two sections: The first sized container (approx. 3 ft. high x 2 ft. dia.), to be
section (3-2) covers Horizontal Bladder Tanks and the completely filled with clean fresh water.
second section (3-3) covers Vertical Bladder Tanks.
2. An appropriate length (20 ft.) of 1" clear air/foam con-
Each fill section is further divided into: centrate vent hose with a male 1" NPT swivel for con-
nection to Bladder Foam Concentrate Vent Valve 5,
A. Initial Fill or Empty Bladder Tank using motor driven and a weighted end piece to hold and maintain the
foam concentrate pump. clear hose at the bottom of the 55 gal. drum. This
length of clear hose connects Valve 5 to the 55 gallon
drum allowing bladder air discharge thru the water in
B. Refilling or Topping-Off using motor driven foam
the drum, and also allows foam concentrate discharge
concentrate pump because of: (1) the type of foam
indicating that the bladder is completely filled.
concentrate, i.e., an Alcohol Resistant, or (2) the vol-
ume to be replenished. 3. A Bladder Tank Fill Manifold which includes the re-
quired valves, fittings and pressure gauge. See Fill
C. Topping-Off by hand pouring foam concentrate from Manifold Illustration, page 3-2, for parts and descrip-
containers directly into the fill funnel. tion.
CAUTION: NOTE: Chemguard recommends a pressure gauge
The method described In Section C can be used in the manifold type setup as an additional safeguard
only when less than 30% of tank volume needs to when filling. If unreasonably high pressure is shown
be replenished and must not be used when on the gauge (10 psi or higher), shutdown the fill
topping-off with Alcohol Resistant foam concen- operation and check the setup to see that it conforms
trates due to the viscosity characteristics of alco- to Chemguard instructions, and to insure that all
hol type AR-AFFF agents. valves are in the correct position at that point in the
procedure.
D. Hand pumping foam concentrate thru the Bladder
Foam Concentrate Drain/Fill Valve No. 7. 4 A clean air or nitrogen supply (25 psi to 35 psi capac-
ity) along with approximately 25 ft. of heavy duty
NOTE: The pump fill/refill method only is to be compressor hose and fittings required for connection
used when filling the bladder tank with Alcohol to the 1/4" NPT Valve on the Bladder Tank Fill Mani-
Resistant foam concentrate. fold.
7/09 3-1
Filling Procedures
6. *2 lengths of rubber garden hose (3/4" x 25 ft.) which: Contact your Chemguard Sales Representative for further
information.
a. Are used to add water, when required, to the shell
side of the bladder thru the Tank Shell Drain/Fill CAUTION:
Valve No. 6. Before starting the Bladder Tank Fill Procedure, care-
fully review the valve description chart and diagrams.
b. Allows water discharged from the Tank Shell Vent Read all fill instructions before attempting Bladder
Valve 4 to be directed to a drain. Tank fill.
Refer to Valve Description and Position Chart, Fig. 4-1 Failure to follow these filling instructions may result
for Horizontal Tanks or Fig. 4-2 for Vertical Tanks for in a ruptured internal bladder.
normal valve stand-by position, valve locations and valve
6
2 3 1 4
C o n n e c tio n
T o
F o a m C o n c e n tra te /W a te r
B la d d e r F o a m C o n c e n tr a te D r a in /F ill
S h u to ff V a lv e
&
T a n k S h e ll W a te r D r a in /F ill
3 3
8
6
5
9
A ir S u p p ly
S h u to ff V a lv e
Item Description Quantity
1 ............... Pipe Cross, Std MI, 1" ........................................................................... 1
2 ............... Pipe Union, Std MI, 1" ........................................................................... 1
3 ............... Pipe Nipple, Std Stl, 1" x 2" .................................................................. 3
4 ............... Ball Valve, 1" Brass Full Port ............................................................... 1
5 ............... Ball Valve, 1/4" Brass Full Port ............................................................ 1
6 ............... Pipe Bushing, Hex Std MI, 1/4" x 1" .................................................... 2
7 ............... Pressure Gauge, 2", 0-60 psi, 1/4" MNPT Btm. Conn ....................... 1
8 ............... Pipe Nipple, X-Hvy Stl, 1/4 " x Close .............................................. 1
9 .............. Pipe Plug, Std MI, 1/4" ............................................................... 1
7/09 3-2
Horizontal Bladder Tank Filling Procedures
A. Initial Fill or Empty Bladder Tank Using Motor Driven Foam Concentrate Pump
NOTE: Be sure all valves are in their normal stand-by Fill Valve 6 and the Tank Shell Water Vent Valve 4.
position. Refer to System Operating Drawing Fig. 4-1,
Horizontal Bladder Tanks, for Normal Stand-By Valve 3. Attach the Fill Manifold to the Bladder Foam Con-
Position Chart, valve locations and valve number/ centrate Drain/Fill Valve 7. Make sure the manifold
description references. See Figures 3-1 and 3-2 for set-up Concentrate/Water Shutoff Valve is closed. Connect
illustrations. the air supply to the Fill Manifold Air Supply Shutoff
Valve. Open Valve 5. Open the Air Supply Shutoff
1. Make sure Valves 1, 8 if appropriate, 2, 3 and 7 are closed Valve. Start the air source, at a pressure between 5-10
and Valve 9 is open. Connect the air/foam concentrate psi, and slowly open Valve 7. The bladder will begin
vent hose to the Bladder Foam Concentrate Vent Valve to fill with air. See Figure 3-1.
5. Fill the 55 gallon drum completely with water and
place the vent hose discharge end at the bottom of the 4. The bladder is filled with air when air bubbles are
drum. The vent hose must be positioned and main- expelled from the vent hose at the bottom of the drum.
tained at the bottom of the drum using a weighted Let the vent hose expel air for approximately 30 sec-
device. Attach one end of overflow hose to Valve 4 onds to insure complete inflation of the bladder.
and place the other end of the hose into a drain or
container. 5. Close Fill Manifold Air Supply Shutoff Valve and
Valve 7. Shutdown and disconnect air supply from
2. If desired, attach a drain hose to Valve 6 and run it to Fill Manifold.
a drain or drain area. Open the Tank Shell Water Drain/
5 1 8
2
B L A D D E R 4
A IR D IS C H A R G E
T H R U W A T E R O P T IO N A L
IN D R U M S IG H T
G A U G E A IR
O V E R F L O W
V A L V E 3 T U B E
5 5 G A L L O N C L O S E D 3
D R U M F IL L E D A IR T O D R A IN
W IT H W A T E R
7
0 - 6 0 P S I 9 16
P R E S S U R E G A U G E
C O N C E N T R A T E /W A T E R
S H U T O F F V A L V E B L A D D E R
F IL L M A N IF O L D (C L O S E D ) F IL L E D
W IT H A IR A IR
N IT R O G E N O R A IR S U P P L Y
C O M P R E S S E D A IR S H U T O F F V A L V E
S U P P L Y (O P E N )
F IG U R E 3 -1 B L A D D E R F IL L E D W IT H A IR E N D V IE W
7/09 3-3
Horizontal Bladder Tank Filling Procedures
NOTE: Air bubbles will be expelled thru the clear NOTE: Flush the Fill Manifold and foam concentrate
Vent Hose (from Bladder Foam Concentrate Vent pump (following manufacturer’s instructions) after
Valve 5) and drum as foam concentrate displaces the filling bladder tank.
air and fills the bladder.
10. If the system is not equipped with a sight glass level
CAUTION: indicator, return all valves to normal stand-by posi-
If appropriate, when the bladder is almost full re- tions as shown on the System Operating Drawing Fig.
duce the foam concentrate fill rate. 4-1. Record date of refill/top-off and notify appropri-
ate personnel that system is back in service.
8. Continue filling until the required amount of foam 11. If the system is equipped with a sight glass level indi-
concentrate to meet the nominal tank capacity is seen cator, refer to Section 3-4, Procedures for Checking
in the clear Air/Foam Concentrate Vent Hose or is de- Foam Concentrate Level.
tected coming from the Vent Hose discharge end.
5 1 8
A IR B U B B L E S 2
T H E N L IQ U ID
F O A M C O N C E N T R A T E
D IS C H A R G E 4
T H R U O P T IO N A L
W A T E R IN D R U M S IG H T
G A U G E A IR
O V E R F L O W
V A L V E 3 T U B E
5 5 G A L L O N C L O S E D 3 F O A M
D R U M F IL L E D A IR T O D R A IN
W IT H W A T E R C O N C E N T R A T E
7
F O A M
C O N C E N T R A T E
S U P P L Y T O 0 - 6 0 P S I 9 16 A IR
F IL L P U M P P R E S S U R E
G A U G E
F IL L P U M P
B L A D D E R
F IL L IN G W IT H F O A M
F IL L M A N IF O L D F O A M C O N C E N T R A T E . C O N C E N T R A T E
B L A D D E R A IR V E N T E D
C O N C E N T R A T E /W A T E R A IR S U P P L Y S H U T O F F V A L V E T H R U V A L V E 5 .
S H U T O F F V A L V E (O P E N ) (C L O S E D )
E N D V IE W
F IG U R E 3 -2 B L A D D E R F IL L IN G W IT H F O A M C O N C E N T R A T E
7/09 3-4
Horizontal Bladder Tank Filling Procedures
N O T E : 4
Q u a n tity o f fo a m c o n c e n tra t e a n d O P T IO N A L
w a te r s h o w n a re fo r illu s tr a t io n
p u rp o s e s o n ly . A c tu a l a m o u n t o f
S IG H T
G A U G E W A T E R
fo a m c o n c e n tr a te /w a te r w ill v a ry
d e p e n d in g o n in d iv id u a l s y s te m
O V E R F L O W
c ir c u m s ta n c e s . V A L V E 3 T U B E
C L O S E D 3 F O A M T O D R A IN
A IR
C O N C E N T R A T E
7
F O A M
C O N C E N T R A T E
S U P P L Y T O 0 - 6 0 P S I
F IL L P U M P P R E S S U R E 9 6 W A T E R
G A U G E
F IL L P U M P
W A T E R IN S H E L L ;
F IL L M A N IF O L D A Q U A N T IT Y O F F O A M
U N D IS C H A R G E D C O N C E N T R A T E
F O A M C O N C E N T R A T E
C O N C E N T R A T E /W A T E R A IR S U P P L Y S H U T O F F V A L V E IN B L A D D E R
S H U T O F F V A L V E (O P E N ) (C L O S E D )
F IG U R E 3 -3 R E F IL L IN G O R T O P P IN G O F F
E N D V IE W
7/09 3-5
Horizontal Bladder Tank Filling Procedures
CAUTION: WARNING:
To be used only when less than 30% of tank volume The Bladder Tank may be under pressure when
needs to be replenished. Do not use this method for opening Valves 4 and 5. Do not put face or body in
empty tanks or when topping off with Alcohol Resis- front of valves until pressure has been vented.
tant foam concentrate.
5. Hand pour foam concentrate into fill funnel. Fill tank
NOTE: Be sure all valves are in their normal stand-by to capacity.
position. Refer to System Operating Drawing Fig. 4-1,
Horizontal Bladder Tanks, for Normal Stand-By Valve NOTE: Foam concentrate must be poured into the
Position Chart, valve locations and valve number/description fill funnel slowly. The fill funnel must be kept full at
references. all times to prevent air from entering fill connection
and causing frothing of the foam concentrate.
1. See Figure 3-4 below. Attach a fill funnel to Valve 5.
6. If the system is not equipped with a sight glass level
2. If desired, attach a drain hose to Valve 6 and run it to indicator, return all valves to normal stand-by posi-
a drain or drain area. Open Valve 6 and slowly re- tions as shown on the System Operating Drawing Fig.
move water from the shell until pressure inside the 4-1, Horizontal Tanks or Fig. 4-2, Vertical Tanks.
bladder drops enough to allow foam concentrate to Record date of refill/top-off and notify appropriate
be added thru the fill funnel. personnel that system is back in service.
3. Attach one end of overflow tubing to Valve 4 and place 7. If the system is equipped with a sight glass level indi-
other end of hose into a drain or container. cator, refer to Section 3-4, Procedures for Checking
Foam Concentrate Level.
4. Make sure Valves 1, 8 if appropriate, 2, 3 and 7 are
closed. Slowly open Valves 4 and 5.
H A N D P O U R IN G
M E T H O D
C H
E M
G U
A R
D
5 1 8
2
B L A D D E R
4 B L A D D E R
O P T IO N A L
S IG H T W A T E R D R A IN E D F R O M S H E L L
G A U G E
O V E R F L O W
V A L V E 3 T U B E F O A M
C L O S E D 3 F O A M T O D R A IN C O N C E N T R A T E
C O N C E N T R A T E
7
N O T E : V A L V E S 7 & 9 9 6
C L O S E D F O R H A N D P O U R
F IG U R E 3 -4 T O P P IN G -O F F U S IN G H A N D P O U R IN G M E T H O D
7/09 3-6
Horizontal Bladder Tank Filling Procedures
CAUTION:
To be used only when less than 30% of tank volume 5. Open Valve 5, Valve 4, and Valve 9. Open Valve 7. Slowly
needs to be replenished. open the Fill Manifold Foam Concentrate/Water Shutoff
Valve and start hand pumping foam concentrate into the
NOTE: Be sure all valves are in their normal stand-by bladder.
position. Refer to System Operating Drawing Fig. 4-1,
Horizontal Bladder Tanks, for Normal Stand-By Valve 6. Fill the bladder until foam concentrate is discharged from
Position Chart, valve locations and valve number/description Valve 5 and no water is being discharged from Valve 4.
references. When water begins to flow from Valve 4 close this valve
and wait for foam to discharge from Valve 5. This will
1. Make sure Valves 1, 8 if appropriate, 2, 3 and 7 are closed indicate the proper amount of foam to fill tank and the
and Valve 9 is open. Attach one end of overflow tubing correct amount of water are in place.
to Valve 4 and place other end into a drain or container.
See Figure 3-5 below. 7. Close the Fill Manifold Concentrate/Water Shutoff Valve.
2. Attach one end of overflow tubing to Valve 4 and place 8. Return all tank valves to their normal stand-by position.
other end into a drain or container. If desired, attach a Refer to System Operating Drawing Fig. 4-1, Horizontal
drain hose to Valve 6 and run it to a drain or drain area. Bladder Tanks, for Normal Stand-By Valve Position Chart
Drain all water from tank by opening Valve 4 and Valve and valve location.
6. Add water in the amount of 5% of the nominal tank
volume capacity marked on the tank, pump in through 9. Disconnect foam concentrate hand pump at the Fill Mani-
Valve 6. Use the fill pump and 5 gallon bucket or 55 fold and flush pump following manufacturer’s instruc-
gallon drums to gage the approximate amount of water tions. Close valves 7 and 9. Remove the Fill Manifold
being added. from Valve 7. Thoroughly flush Fill Manifold.
3. Close Valve 6 and leave Valve 4 open. Drain all water 10. If the system is not equipped with a sight glass level in-
from the fill tube piping of the fill pump. dicator, return all valves to normal stand-by positions as
shown on the System Operating Drawing Fig. 4-1. Record
4. Attach the Fill Manifold to the Bladder Foam Concen- date of refill/top-off and notify appropriate personnel that
trate Drain/Fill Valve 7. Make sure that the Manifold Air system is back in service. If the system is equipped with
Supply Shutoff Valve is closed. Connect the foam con- a sight glass level indicator, refer to Section 3-4, Proce-
centrate hand pump to the Fill Manifold Concentrate/ dures for Checking Foam Concentrate Level.
Water Shutoff Valve.Connect the pump to the foam
concentrate source.
5 1 8
B L A D D E R
2
B L A D D E R
4
O P T IO N A L
S IG H T W A T E R D R A IN E D F R O M S H E L L
G A U G E
F O A M
C O N C E N T R A T E
O V E R F L O W
V A L V E 3 T U B E
C L O S E D 3 F O A M T O D R A IN
C O N C E N T R A T E
7
0 - 6 0 P S I
P R E S S U R E
G A U G E 9 6
F IL L M A N IF O L D
H A N D C H E M G U A R D
P U M P IN G F O A M
C O N C E N T R A T E A IR S U P P L Y S H U T O F F V A L V E
M E T H O D (C L O S E D )
C O N C E N T R A T E /W A T E R
S H U T O F F V A L V E (O P E N )
F IG U R E 3 -5 T O P P IN G -O F F U S IN G H A N D P U M P IN G M E T H O D
7/09 3-7
Vertical Bladder Tank Filling Procedures
A. Initial Fill or Empty Bladder Tank Using Motor Driven Foam Concentrate Pump
S T E P S 1 - 3
vent hose to the Bladder Foam Con-
centrate Vent Valve 5. Fill the 55 gal- 0 - 6 0 P S I
lon drum completely with water and C O N C E N T R A T E /W A T E R P R E S S U R E G A U G E
S H U T O F F V A L V E
place the vent hose discharge end at (O P E N )
the bottom of the drum. The vent hose
must be positioned and maintained at W A T E R S U P P L Y F IL L M A N IF O L D
T O T A N K S H E L L
the bottom of the drum using A IR S U P P L Y S H U T O F F V A L V E
weighted device. (C L O S E D )
F IG U R E 3 -6 T A N K S H E L L F IL L E D W IT H W A T E R
7/09 3-8
Vertical Bladder Tank Filling Procedures
Figure 3-7.
N IT R O G E N O R A IR S U P P L Y
C O M P R E S S E D A IR S H U T O F F V A L V E
S U P P L Y (O P E N )
F IG U R E 3 -7 B L A D D E R B E IN G F IL L E D W IT H A IR
7/09 3-9
Vertical Bladder Tank Filling Procedures
7. Connect the foam concentrate fill pump to the Fill 11. If the system is not equipped with a sight glass level
Manifold Foam Concentrate/Water Shutoff Valve. indicator, return all valves to normal stand-by posi-
Connect the pump to the foam concentrate source. See tions as shown on the System Operating Drawing Fig.
Figure 3-8. 4-2. Record date of refill/top-off and notify appropri-
ate personnel that system is back in service.
8. Open the Foam Concentrate/Water Shutoff Valve.
Start the foam concentrate pump and slowly open 12. If the system is equipped with a sight glass level indi-
Valve 7. Be sure to start the pump then open Valve 7. cator, refer to Section 3-4, Procedures for Checking
Foam Concentrate Level. Mark the level gauge with
CAUTION: a paint pen at the proper level.
Make certain that vent hose remains se-
curely positioned at bottom of 55 gallon
drum.
A IR /F O A M C O N C E N T R A T E
V E N T H O S E
NOTE: Air bubbles will be
A IR B U B B L E S
expelled thru the vent hose and T H E N L IQ U ID
drum as foam concentrate displaces F O A M C O N C E N T R A T E
5 1 8
D IS C H A R G E T H R U
the air and fills the bladder. W A T E R IN D R U M
0 - 6 0 P S I C O N C E N T R A T E /W A T E R
P R E S S U R E G A U G E S H U T O F F V A L V E
(O P E N )
F O A M
C O N C E N T R A T E
F IL L M A N IF O L D S U P P L Y T O
F IL L P U M P
A IR S U P P L Y
F IL L P U M P
S H U T O F F V A L V E
(C L O S E D )
F IG U R E 3 -8 B L A D D E R F IL L IN G W IT H F O A M C O N C E N T R A T E
7/09 3-10
Vertical Bladder Tank Filling Procedures
NOTE: The following procedure assumes that the system shut down the foam concentrate pump.
has been operated, and there is some foam concentrate in the
bladder and water occupies the remaining area in tank shell. 8. Return all tank valves to their normal stand-by position.
If the system is equipped with a sight glass level indicator, Refer to System Operating Drawing Fig. 4-2, Vertical
refer to Section 3-4, Procedures for Checking Foam Bladder Tanks, for Normal Stand-By Valve Position Chart
Concentrate Level. and valve location.
7/09 3-11
Vertical Bladder Tank Filling Procedures
CAUTION:
To be used only when less than 30% of tank volume
needs to be replenished. Do not use this method for
empty tanks or when filling with Alcohol Resistant
foam concentrates.
CAUTION:
To be used only when less than 30% of tank volume
needs to be replenished. Do not use this method for
empty tanks or when filling with Alcohol Resistant
foam concentrates.
7/09 3-12
Checking Foam Concentrate Level
NOTE: Be sure all valves are in their normal stand-by 3. To drain the sight glass: Close Valve 9 and open Valve
position. Refer to System Operating Drawing Fig.4-1 for 7. Return all valves to their normal stand-by position
Horizontal Bladder Tanks or Fig. 4-2 for Vertical Bladder as shown on the System Operating Drawing Fig.4-1,
Tanks, for Normal Stand-By Valve Position Chart, valve Horizontal Tanks, or Fig. 4-2, Vertical Tanks.
locations and valve number/description references.
4. If the bladder tank has been completely filled with
foam concentrate, no water has to be replaced in the
CAUTION: tank shell to return the tank to full stand-by condi-
It may be necessary to remove and clean the sight glass tion.
and then re-install after checking the level.
However, if the system has been operated and there
The foam concentrate level cannot be checked while is foam concentrate in the bladder and water occu-
the tank is pressurized. To determine the concentrate pied the remaining area in the tank shell before check-
level, follow the procedures below. ing the foam level, water must be replaced in the tank
shell to return the tank to full stand-by condition:
1. Depressurize tank.
a. Attach a water supply to Valve 6.
a. Make sure Valves 1, 2, 3, 7, and 8, if appropriate,
are closed b. Open Valves 5 & 6. Slowly add water thru Valve
6.
b. Slowly open the following valves: Valve 4 (allow
pressure to vent before opening remaining valves), c. When foam concentrate is discharged from Valve
5, and 6. Make sure Valve 9 is open. 5, shut off the water supply and close Valve 6.
c. Open the Sight Gauge Shut-Off Valve 3. d. Open Valve 4 and slowly add water thru Valve 6
until water flows from Valve 4. Close Valves 4 &
6.
CAUTION:
The tank will still contain some residual pres- e. Return all valves to normal stand-by position as
sure which will be released. shown on the System Operating Drawing, Fig. 4-1
or Fig.4-2. Tank is now in its stand-by condition.
2. When water stops flowing from Tank Shell Water
Drain/Fill Valve 6, observe the concentrate level in 5. If appropriate, record date of fill and notify appropri-
the sight glass. ate personnel that system is back in service.
7/09 3-13
Operating Procedures
CHAPTER 4 - OPERATING PR
OPERATING OCEDURES
PROCEDURES
NOTE: Before operation, verify that all valves on the proportioning system are in their normal stand-by position.
Refer to System Operating Drawing Fig. 4-1 for Horizontal Bladder Tanks or Fig. 4-2 for Vertical Bladder Tanks, for
Normal Stand-By Valve Position Chart and valve location.
A. Manual Operation (No Automated Valves): 1. The appropriate foam solution discharge valve(s)
to the discharge device(s) in the required hazard
1. Open the appropriate foam solution discharge area(s) will open.
valve(s) to the discharge devices(s) in the required
hazard area(s). 2. Water flow through the ratio flow controller(s) will
start.
2. Start water flow through the ratio flow
controller(s). 3. The appropriate Automatic Foam Concentrate Iso-
lation Valve(s) No. 8 for the required hazard
3. Open the appropriate Manual Foam Concentrate area(s) will open.
Shut-Off Valve(s) No. 1 for the required hazard
area(s). NOTE: The above is representative of a fully automated
system. Since certain systems have both manually and
B. Automatic Operation (Automated Systems Only): automatic actuated valves, personnel operating the system
must actuate only manual valves in conjunction with the
Upon initiation of the automatic start sequence, the automatic sequence above.
following should occur:
1. Close Manual Foam Concentrate Shut-Off 5. Return all valves to their normal stand-by posi-
Valve(s) No. 1 for the appropriate hazard area(s). tion. Refer to Fig. 4-1 for Horizontal Tanks or
Fig. 4-2 for Vertical Tanks for valve position.
WARNING: 6. Replenish supply of foam concentrate. Refer to
Only after the fire is out and the danger of re-igni-
Bladder Tank Filling Instructions, Chapter 3.
tion has passed, shall consideration be given to
flushing and draining the system.
CAUTION:
2. Flush the system by allowing the water to flow Only foam concentrate of the type listed on the tank
until clear water issues from devices being oper- nameplate should be used to replenish the tank.
ated. Mixing of different types or brands of foam con-
centrate could cause deterioration of foam concen-
3. Stop the water flow to the ratio flow controller(s) trates or failure of the system.
by closing the main control valve.
7. Replace all breakable components such as glass
4. Close the appropriate Foam Solution Discharge diaphragms, rupture discs, etc. in foam lines or
Valve(s) to the hazard area(s). foam making devices.
7/09 4-1
Operating Procedures
Reset the automatic system. Upon system shutdown and system reset, the following sequence should occur:
1. The appropriate foam solution discharge valve(s) to 4. Return all valves to their normal stand-by position.
the discharge device(s) in the hazard area(s) require Refer to Fig. 4-1 for Horizontal Tanks or Fig. 4-2 for
being reset. Vertical Tanks for valve position.
2. Water flow to the ratio flow controller(s) will stop. 5. Replenish supply of foam concentrate. Refer to Blad-
der Tank Filling Instructions, Chapter 3.
3. The appropriate Automatic Foam Concentrate Isola-
tion Valve(s) No. 8 for the required hazard area(s)
require being reset. CAUTION:
Only foam concentrate of the type listed on the tank
NOTE: Hydraulic Actuated Automatic Foam nameplate should be used to replenish the tank.
Concentrate Isolation Valve(s) 8 do not reset Mixing of different types or brands of foam con-
automatically and must be reset manually. centrate could cause deterioration of foam concen-
trates or failure of the system.
NOTE: The above is representative of a fully
automated system. Since certain systems have both 6. Replace all breakable components such as glass dia-
manually and automatic actuated valves, personnel phragms, rupture discs, etc., in foam lines or foam
operating the system must close only manual valves making devices.
in conjunction with the automatic sequence above.
NOTE: If the system has a water powered foam concentrate valve, the cylinder water pressure supply valve in the
water line supplying pressure to the water powered ball valve operating cylinder must be closed before any flushing
operation.
The proportioning system must be flushed and drained after operation. Flushing may be done by control system or
manual override on automated valve(s) or a combination of the two. Allow clear water to flow until clear water issues
from devices operated. Reset automatic system and return all valves to their normal stand-by position. Refer to System
Operating Drawing Fig. 4-1 for Horizontal Bladder Tanks or Fig. 4-2 for Vertical Bladder Tanks, for Normal Stand-By
Valve Position Chart and valve location.
7/09 4-2
Figure 4-1 - Horizontal System Operating Drawing
NOTE:
H
N.O. - Normally Open =
N.C. - Normally Closed =
5 8
2 G E D
K
B
A I
J 1 4
3
7
C
9 6
COMPONENT DESCRIPTION
A - Bladder Tank G - Fill Cup (Optional)
B - Bladder H - Water Supply Piping
C - Center Tube I - Solution Discharge Piping
D - Ratio Flow Controller J - Thermal Relief Valve (Optional)
E - Automatic Valve (Optional) K - Swing Check Valve
F - Sight Gauge
FIGURE 4-1
SYSTEM OPERATING DRAWING
HORIZONTAL TOP DISCHARGE BLADDER TANK - VALVE DESCRIPTION & POSITION CHART
7/09 4-3
Figure 4-2 - Vertical System Operating Drawing
I
NOTE:
5 8
N.O. - Normally Open =
G E
K
N.C. - Normally Closed = D
J 1
COMPONENT DESCRIPTION
4
A - Bladder Tank H
2
B - Bladder
C - Center Tube
D - Ratio Flow Controller F
E - Automatic Valve (Optional)
F - Sight Gauge
G - Fill Cup (Optional) A
H - Water Supply Piping
I - Solution Discharge Piping B
C
J - Thermal Relief Valve (Optional)
K - Swing Check Valve
3
7
6
9
FIGURE 4-2
SYSTEM OPERATING DRAWING
VERTICAL TOP DISCHARGE BLADDER TANK - VALVE DESCRIPTION & POSITION CHART
7/09 4-4
Ratio Flow Controller Charts
FIGURE 4-3
RATIO FLOW CONTROLLER FLOW RANGE and PIPING SIZE CHART
2 0 0
1 9 0
1 8 0
1 7 0
1 6 0
1 5 0
W A T E R IN L E T P R E S S U R E (P S I)
8 5 1 0 0 2 0 0 3 0 0 4 0 0 5 0 0 6 0 0 8 0 0 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 0 0 0 6 0 0 0
S O L U T IO N F L O W (G P M )
NOTE: The curves in Fig. 4-4 indicate the minimum inlet pressure required relative to the anticipated flow rate of the
system. These curves apply to all proportioning systems which utilize Chemguard ratio flow controllers.
FIGURE 4-4
FLOW AND FRICTION LOSS CHARACTERISTICS
RATIO FLOW CONTROLLER MINIMUM INLET PRESSURE VS. SOLUTION FLOW CHART
7/09 4-5
Flow and Friction Loss Characteristics
P S I
1 8
1 7 8 "
1 6
1 5
2 -1 /2 "
1 4
1 3
1 2 6 "
4 "
1 1
3 "
1 0
P R E S S U R E L O S S
9
8
7
6
5
4
3
2 .5
2
1 .5
1
8 5 1 0 0 2 0 0 3 0 0 4 0 0 5 0 0 6 0 0 8 0 0 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 0 0 0 6 0 0 0 G P M
F L O W R A T E
FIGURE 4-5
FLOW AND FRICTION LOSS CHARACTERISTICS
FRICTION LOSS CURVES
7/09 4-6
Inspection and Maintenance
CHAPTER 5 - INSPECTION
INSPECTION,, MAINTEN ANCE & REP
MAINTENANCE AIR
REPAIR
See Table 5-1 for Recommended Inspection and Maintenance Procedures. These procedures and recommended inter-
vals are based on normal operating conditions and may have to be modified to meet the existing conditions. Refer to
NFPA 11, 16 and 25 for proper maintenance and repair cycles.
CAUTION:
When cycling automated valves, make sure that the Water Supply Shut-Off Valve 2 and the Manual Foam
Concentrate Shut-Off Valve 1 are closed. After cycling, return all valves to their normal stand-by position.
WARNING:
The intervals in this chapter are a general recommendation; some environmental conditions may dictate such
inspections be performed at more frequent intervals.
If during the course of normal system maintenance it becomes necessary to replace, repair or modify system compo-
nents, component parts, operating devices or equipment, the system must be tested to insure proper operation before
being placed back into service. Refer to Section 2-7. System Performance Testing.
At least annually, all foam systems shall be thoroughly inspected and checked for proper operation. This shall include
performance evaluation of the foam concentrate or premix solution quality or both. Deviation of results exceeding 10
percent from those recorded in acceptance testing or outside of the required range shall be discussed immediately with
the manufacturer. Regular service contracts are recommended.
The goal of this inspection and testing shall be to ensure that the system is in full operating condition, and that it will
remain in that condition until the next inspection. The inspection report, with recommendations, shall be filed with the
owner. Between the regular service contract inspections or tests, the system shall be inspected by competent personnel
following an approved schedule.Refer to NFPA 25 for proper maintenance cycles and records.
7/09 5-1
Inspection and Maintenance Schedule
NOTE: The following recommendations are based on normal operating conditions. Due to
environmental or other conditions unique to your system, the frequency of some inspecton
and maintenance procedures may need to be adjusted. Additional inspection and
maintenance procedures may also be required.
CAUTION:
Make sure that cycling of valves does not take
the bladder system out of the in-service status.
10. Check flange bolts for tightness. l l
11. Check system for any external damage to the paint l l
surfaces.
7/09 5-2
Inspection and Maintenance Schedule
7/09 5-3
Inspection and Maintenance
7/09 5-4
Foam Concentrates
Chemguard foam concentrates are designed to provide Excessive temperatures either above or below storage lim-
years of service and reliability when properly stored and its may cause deterioration in any foam concentrate.
maintained. Properly constructed large capacity tanks of-
fer the optimum conditions for prolonged storage. Storage in shipping containers is acceptable, but care shall
be exercised with metal pails and 55 gallon drums to pro-
Maximum and minimum recommended storage tempera- tect them from external corrosion. Properly constructed
tures for Chemguard foam concentrates should not be ex- large capacity tanks offer the optimum conditions for pro-
ceeded. longed storage.
The foam concentrates are to be maintained within the minimum and maximum storage temperatures listed as follows:
NOTE: The minimum usable temperature of a foam concentrate is not its freezing point. This minimum tem-
perature is the point at which the concentrate will proportion properly through venturi-type devices.
Quality foam concentrates are not adversely affected by excessively low temperatures, but they may
become too viscous to proportion properly.
1. Avoid long-term storage at temperatures above the 5. Valves, couplings or piping that will be in continual
maximum recommended. contact with the foam concentrate shall not be con-
structed of dissimilar metals. The use of dissimilar
2. Never mix different foam concentrates in common metals may cause galvanic corrosion.
storage tanks.
6. Annual inspection of foam concentrates is recom-
3. Avoid dilution of foam concentrates with water. mended. This inspection should include a sample of
the foam concentrate being submitted to Chemguard’s
4. Avoid contamination with foreign ingredients, chemi- Technical Service Department for analysis. Refer to
cals or oils. Sect. 6-3. for additional information.
7/09 6-1
Foam Concentrates
At least annual inspection shall be made of foam concen- One pint samples shall be drawn from the top and bottom
trates and their tanks or storage containers for evidence of the tank annually and sent to Chemguard laboratories
of excessive sludging or deterioration. Samples of con- for testing. These samples will be examined for contami-
centrates shall be referred to the manufacturer or quali- nation, dilution and suitably for use. See Sections 6-6.
fied laboratory for quality condition testing. Quantity of and 6-7. for the correct procedure in obtaining and sub-
concentrate in storage shall meet design requirements, and mitting the samples.
tanks or containers shall normally be kept full with ad-
equate space allowed for expansion.
1. Collect all spilled concentrate with absorbent ma- 1. Flush with water.
terial.
2. Dispose of diluted material according to State and
2. Flush area with water until it no longer foams. Local regulations.
Chemguard’s Material Safety Data Sheets, which cover A specific Chemguard foam product may or may not have
our foam products, have been designed in accordance with been tested as a whole for acute oral and inhalation toxic-
OSHA’s Toxic and Hazardous Substances Hazard Com- ity, primary eye irritation or primary skin irritation, and
munication Standard (CFR-29, Section 1910.1200). may or may not be considered toxic. For specific infor-
mation, consult the Material Safety Data Sheet of the ap-
plicable Chemguard foam product.
WARNING:
Foam is a conductor and shall not be used on energized electrical equipment fires.
Foams are not suitable extinguishing agents for fires involving gases, liquefied gases with boiling points below
ambient temperatures such as butane, butadiene, propane, etc., or cryogenic liquids.
Judgment must be used in applying foams to hot oils, burning asphalts or burning liquids which are above the
boiling point of water. Intermittent foam operation shall be used to prevent violent frothing and “slop-over” of
the tank contents
7/09 6-2
Foam Concentrates
6-7. DOCUMENTATION
1. Fill in all the information required on the “Request 4. Be specific with storage container identification.
for Analysis of Foam Concentrates Form” provided
or make a clean, clear copy of sample form provided For example: 1000 gallon foam storage tank located
on page 6-4 of this manual. in South Tank Farm.
2. If the sample is a Chemguard foam concentrate, indi- NOTE: Drain lines may contain materials that are not
cate type of foam and lot number. If the sample is representative of the contents of the storage tank. If a drain
from another manufacturer, indicate the manufacturer, connection is used for sampling, draw off and discard two
type of foam and lot number. gallons of concentrate before taking the sample.
3. Note any special conditions or problems. See page 6-4 for sample “Request for Analysis of Foam
Concentrates Form”.
7/09 6-3
Ref: D60F03002
Rev. Date:12/12/07
SUBMITTED BY:
Date: __________________
Company Name: ______________________________________________________________________________
Requestor Name: ______________________________________________________________________________
Address: _____________________________________________________________________________________
City: _______________________________________________ State: ______________ Zip: __________________
Phone: _________________________________________ Fax: ________________________________________
Email: _______________________________________________________________________________________
P.O. Number: _________________________________________________________________________________
Credit Card Number: ________________________________________________ ( Visa / Master Card)
Name on Card: ___________________________________ Signature: ___________________________________
*This information is required for processing. The samples will be analyzed as identified by the requestor. The reported
results are valid for the sample as submitted. Assuring that the sample is representative of the storage container is the
responsibility of the sampler.
A standard Foam Analysis will be conducted, which includes: refractive index, specific gravity, pH, foam quality, viscosity
and film formation (as applicable). An 8 oz. (250 ml) sample is usually sufficient. Standard analysis cost is $100 per
sample. All reports will be returned via email unless otherwise requested.
Check here if a Proportioning Test is required. Send 1 qt. (1L) of system water and 8 oz. (250 ml) of foam
concentrate in addition to the proportioned (premixed) sample above.
Other services are available. If required, please select from the following:
Surface Tension and Spreading Coefficient (quality & film formation indicators): 20% surcharge
Full Scale UL Fire Test (call for sample requirements and scheduling): $250 min.
Rush Analysis & Report Delivery (2 day turnaround following sample receipt): 50% surcharge
When completed, send this request form, an MSDS, Certificate of Analysis or Technical Datasheet, and the sample(s) to the
address below. Insure that all sample containers are (1) permanently labeled and (2) securely packaged to prevent leaks.
Chemguard
204 S. 6th Ave.
Mansfield, TX 76063
Attn: FOAM ANALYSIS
Phone: 817-473-9964 / Fax: 817-473-0606
A complete Foam Sample Analysis Kit can be requested from the website below, free of charge.
www.chemguard.com 6-4
Troubleshooting
CHAPTER 7 - TROUBLESHOO
TROUBLESHOO TING
OUBLESHOOTING
7-1. TROUBLESHOOTING
See Table 7-1 for troubleshooting problems, possible causes and corrective actions.
These procedures cover problems that may be experienced during normal operations. Although these recommenda-
tions cover most problems that are experienced, there are some situations that may occur which are not covered in
these instructions. Please contact your Chemguard Sales Representative for problems that cannot be resolved through
the use of this manual.
NOTE: Refer to individual instruction manuals for additional information on system components and discharge devices.
7-2. NO PROPORTIONING
1. Water Supply Shut-Off Valve 2 not open. ...................... Check valve position. Fully open valve(s) if closed.
2. Manual Foam Concentrate Shut-Off Valve 1 not open. ..... Fully open valve.
4. Automatic Foam Concentrate Isolation Valve 8 ............. Check that wiring is installed to actuator.
closed. (Electrically actuated)
Check that signal from control system is available at
valve actuator. If voltage is not present, check control
system.
5. Automatic Foam Concentrate Isolation Valve 8 ............. Check that actuator water pressure supply valve is fully
closed or not functioning properly.(Water open. Check 1/4" Bleeder/Vent valve on strainer for
Powered Ball Valve) clogging which shuts off water supply to cylinder. Open
Bleeder/Vent valve on strainer, vent and flush any de-
bris blocking water supply.
7/09 7-1
Troubleshooting
6. Valve or valves not in proper standby position. ............. Place valve(s) in normal standby position as shown on
System Operating Drawing Fig. 4-1. for Horizontal Tanks
or Fig. 4-2. for Vertical Tanks.
7. Blockage in piping between tank and ratio .................... Determine location of blockage, drain concentrate from
flow controller or the water feed line. from tank, remove appropriate run of piping and remove
blockage.
8. System operating below minimum proportioner ............ Refer to system outline drawing, proportioner data sheet,
inlet pressure. or contact your Chemguard Sales Representative for
proper inlet pressure.
9. Ratio flow controller flow below minimum flow ........... Refer to Fig. 4-3. Ratio Controller Flow Range and
range of proportioner. Piping Size Chart for proper flow range of proportioners.
10. Control system not functioning properly. ....................... Check wiring for correct interconnection and proper
connections. See control system manual.
11. Foam concentrate incompatible with the system ............ Use correct concentrate. Drain and clean tank before
design. filling with new concentrate.
12. Bladder tank empty. .......................................................... Refer to Sect. 3-4., Checking Foam Concentrate Level.
If empty, follow appropriate fill procedures in
Chapter 3.
13. Strainer (if installed) blocked. ......................................... Remove all strainer screens and clean. Reinstall after
cleaning. Check for strainer screen perforation size -
strainer mesh shall have 1/8" openings for all
Chemguard foam concentrates.
1. Water Supply Shut-Off Valve 2 partially open. .............. Check valve position. Fully open valve.
2. Manual Foam Concentrate Shut-Off Valve(s) 1 ............. Fully open valve. If system has dual proportioners
partially open. be sure second supply valve for proportioner not being
used is closed.
3. Automatic Foam Concentrate Isolation Valve(s) 8 ........ Valve blocked from fully opening or control system
not fully open. problem. Determine cause and correct.
4. Automatic Foam Concentrate Isolation Valve 8 ............. Actuator water pressure supply valve partially open.
opens slowly. (Water Powered Ball Valve) Fully open valve.
7/09 7-2
Troubleshooting
5. Flow rate below minimum rate of ratio controller. ........ Refer to Fig. 4-3. Ratio Flow Controller Flow Range and
Piping Size Chart for proper flow range of proportioners.
6. Reduced port valve(s) being used instead of full ........... Replace reduced port valve(s) with full port valve(s).
port type.
7. Piping too small or excessive run between tank and ..... The total friction loss in the water and foam concentrate
ratio flow controller causing excessive friction loss lines between the tank and ratio flow controller shall not
in water and/or foam concentrate piping. exceed 2 psi. or 50 equivalent ft. of pipe the same size
as the ratio flow controller foam connection. Eliminate
elbows, increase pipe diameter. Redesign piping accord-
ingly. Refer to Figure 4-3.
8. Water pressure too high causing excessive flow ............ Adjust pressure to proportioner to be within the flow
thus exceeding the design limits of the system. and pressure limits of the system.
9. Drain valve(s) or vent valve(s) open or partially ........... Fully close all drain and vent valve(s).
open.
10. Incorrect orifice diameter. ................................................ Contact your Chemguard Sales Representative for
instructions on checking orifice.
11. Control system not functioning properly. ....................... See control system manual. Check wiring for correct
interconnection and proper connections.
12. Strainer (if installed) blocked. ......................................... Remove all strainer screens and clean. Reinstall after
cleaning.
13. System operating below minimum proportioner ............ Refer to system outline drawing, proportioner data sheet,
inlet pressure. or contact your Chemguard Sales Representative for
proper inlet pressure.
14. Foam concentrate incompatible with system design. ..... Drain and clean tank. Fill with correct concentrate.
1. Incorrect orifice diameter. ................................................ Contact your Chemguard Sales Representative for
instructions on checking orifice.
7/09 7-3
Troubleshooting
2. Water pressure source to tank, other than water ............ Contact your Chemguard Sales Representative for
main supplying ratio flow controller, supplies instructions on locating water pressure source
higher water pressure to tank than does water properly on water main.
main to ratio flow controller.
1. Zone discharge valve closed or will not open. ............... Open valve. If automated, find problem and correct.
2. Blockage in foam solution discharge line or .................. Find the cause of the blockage and correct.
discharge device.
1. System pressure too low. .................................................. Check inlet pressure and correct for proper operation.
7-7. NO OPERATION
1. Water supply source failure. ............................................ Check source and correct problem.
2. Control system not functioning properly. ....................... Check wiring for correct interconnection and proper
(Automated system) connections. See control system manual.
3. Foam tank empty. .............................................................. Fill tank with proper type foam concentrate.
7/09 7-4
Ratio Flow Controller Storage & Installation
CHAPTER 8 - RA
RATIO FLO
TIO FL CONTROLLER
OW CONTR OLLER
STORA
STORA GE
ORAGE AND INST ALLA
INSTALLA TION INSTR UCTIONS
ALLATION INSTRUCTIONS
– RATIO FL
RATIO FLOOW CONTR OLLER SUPPLIED AS L
CONTROLLER OOSE COMPONENT –
LOOSE
8-1. 21/2" THREADED THROUGH 8" BETWEEN THE FLANGE STYLE UNITS
A. Storage:
Ratio Flow Controllers are machined brass cast- flow controller shall be kept in its shipping crate un-
ings and contain no moving parts. til time of installation. Protective wrapping or pack-
ing materials shall not be removed until just preced-
For protection against physical damage, a ratio ing installation into the piping line.
B. Installation:
1. Remove ratio flow controller from shipping crate 6. A concentrate shutoff valve must be installed on the
and remove plastic protectors. foam concentrate supply line.
2. Observe flow arrow on body for proper flow di- 7. A check valve must be installed on the foam concen-
rection. Ratio flow controller and water inlet spool trate supply line to prevent back flow of water into
piece (if provided) can be installed in the pipe the foam concentrate supply line.
line in any orientation.
8. A water pressure shutoff valve shall be installed on
3. A minimum of 5 pipe diameters of straight unob- the water pressure supply line to the bladder tank.
structed pipe is required upstream and down-
stream of each ratio flow controller. 9. A check valve is required on the water pressure sup-
ply line of each ratio flow controller when 2 or more
4. Water supply and foam concentrate piping be- ratio flow controllers are supplied from a common
tween the ratio flow controller and the bladder bladder tank.
tank must be designed and installed so that the
total pressure differential between the ratio flow 10. Install the Ratio Flow Controller in system piping as
controller water inlet and the foam concentrate shown in Fig. 8-1, Ratio Flow Controller Installation
inlet does not exceed 2 psi. Refer to page 8-2, Illustration.
Fig. 8-1, Ratio Flow Controller Installation Illus-
tration. 11. For between the flange style ratio flow controllers:
Install a 150# non-asbestos ring or full face gasket on
A rule of thumb for design is to design 50 equiva- the water inlet side and the foam solution side of the
lent ft. of pipe using the recommended foam con- ratio flow controller.
centrate inlet pipe size for each ratio flow con-
troller, including water supply to tank plus foam NOTE: When multiple ratio flow controllers (more than
concentrate piping and fittings. 1) are used in the proportioning system, the above
installation instructions apply to each ratio flow controller
5. Piping connected to the ratio flow controller must on the system.
be self-supporting so that no strain is imposed on
the ratio flow controller body.
7/09 8-1
Ratio Flow Controller Storage & Installation
C H E C K V A L V E
( R e q u ir e d o n ly if 2 o r m o r e
R a tio F lo w C o n tr o lle r s a r e in s ta lle d ) )
W A T E R P R E S S U R E S U P P L Y
T O B L A D D E R T A N K
W A T E R S U P P L Y
S H U T -O F F V A L V E N O . 2
R A T IO F L O W
S P O O L P IE C E C O N T R O L L E R
( If P r o v id e d )
W A T E R F O A M
S U P P L Y S O L U T IO N
W A T E R
P R E S S U R E D IF F E R E N T IA L
S U P P L Y
B E T W E E N T H E S E T W O P O IN T S
V A L V E S W IN G C H E C K V A L V E
S H A L L N O T E X C E E D 2 P S I
M A N U A L
F O A M C O N C E N T R A T E
S H U T -O F F V A L V E N O . 1
N O T E : O P T IO N A L A U T O M A T IC F O A M
C O N C E N T R A T E IS O L A T IO N
V A L V E N O . 8 N O T S H O W N .
F O A M C O N C E N T R A T E S U P P L Y
F R O M B L A D D E R T A N K
CAUTION: CAUTION:
Failure to follow these installation instructions A Between the Flange Type ratio flow controller
will prevent proper operation and/or cause fail- is shown for illustration purposes only. These in-
ure of the bladder tank foam system. structions and requirements apply to both
Chemguard threaded and between the flange
type ratio flow controllers and must be observed
for proper system operation.
FIGURE 8-1
THREADED AND BETWEEN THE FLANGE STYLE RATIO FLOW CONTROLLERS
INSTALLATION ILLUSTRATION
7/09 8-2
Tank Bladder Integrity Test
9-1. PURPOSE
The purpose of the bladder integrity test is to insure that lar tank(s) to check for possible damage that may have
there are no holes or tears in the bladder prior to filling occurred to the bladder during shipping, handling or in-
the tank with foam concentrate. stallation.
The following equipment is required to properly test trate vent hose, with a male NPT swivel, for connec-
the integrity of a Chemguard tank bladder: tion to Bladder Foam Concentrate Vent Valve 5, a pail
or water tight container, large enough to hold at least
1. An open top 55 gallon drum completely filled with 6" of water and a weighted end piece to hold and main-
clean fresh water. The 55 gallon drum described in tain the hose at the bottom of the pail. This arrange-
the bladder tank filling procedures page 3-1, Sect. ment allows any air inside the bladder to be discharged
3-1., Item 1 will be appropriate for this requirement. to the water pail/container. The hose described in the
bladder tank filling procedures page 3-1, Sect. 3-1.,
2. A length of 3/4" rubber garden hose which allows the Item 2 will be appropriate for this requirement.
air used to compress the bladder and discharged
through the Tank Shell Water Vent Valve 4, to be di- 4. A clean air or nitrogen supply and heavy duty com-
rected to the 55 gallon drum. A weighted end piece to pressor hose. The air supply/hose arrangement at-
hold and maintain the hose at the bottom of the drum taches to the Tank Shell Water Drain/Fill Valve 6 and
is required. The rubber hose described in the bladder provides air, used to compress the bladder, to the in-
tank filling procedures page 3-2, Sect. 3-1., Item 6 side of the tank shell. The hose and air supply as de-
will be appropriate for this requirement. scribed in the bladder tank filling procedures page
3-1, Sect. 3-1., Item 4 will be appropriate for this re-
3. An appropriate length of 1" clear air/foam concen- quirement.
7/09 9-1
Tank Bladder Integrity Test
N O T E : O p e n V a lv e s 4 , 5 , & 6 . M a k e s u r e a ll o th e r v a lv e s o n th e b la d d e r ta n k a r e c lo s e d .
IF N O A IR B U B B L E S
A R E D E T E C T E D : IN D IC A T E S
P O S IT IV E B L A D D E R IN T E G R IT Y
1 8
A IR U S E D T O 2 5
C O M P R E S S T H E
B L A D D E R
D IS C H A R G E D 4
T H R U W A T E R
IN D R U M O P T IO N A L
S IG H T
IF S T E A D Y S T R E A M O F
B U B B L E S A R E D E T E C T E D :
G A U G E A IR A IR
A H O L E O R T E A R IS IN D IC A T E D
5 5 G A L L O N
D R U M F IL L E D 3
W IT H W A T E R B L A D D E R B L A D D E R
7 16
T A N K S H E L L
F IL L E D V A L V E 3
C L O S E D
9 0 - 6 0 P S I
W IT H A IR P R E S S U R E G A U G E
C O N C E N T R A T E /W A T E R
S H U T O F F V A L V E
A IR N O T E : T h e illu s tr a tio n o n th is p a g e (C L O S E D )
F IL L
s h o w s a h o r iz o n ta l b la d d e r ta n k o n ly ,
B L A D D E R h o w e v e r , th e e q u ip m e n t r e q u ir e d a n d M A N IF O L D
A IR S U P P L Y (S E E P A G E 3 -2 )
C O M P R E S S E D th e te s tin g p r o c e d u r e s a re th e s a m e S H U T O F F V A L V E
fo r b o th h o r iz o n ta l a n d v e r tic a l b la d d e r (O P E N )
ta n k s .
N IT R O G E N O R
C O M P R E S S E D A IR S U P P L Y
E N D V IE W
F IG U R E 9 -1 B L A D D E R IN T E G R IT Y T E S T S E T U P
7/09 9-2