Professional Documents
Culture Documents
S3219E
S3219E
MANUAL
Part Number 1501796
April 2015
Serial number 000000 and after
The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards.
If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical
conductor, the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
If an aerial platform is in contact with an energized conductor the platform operator must warn ground
personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, scissors structure, or any part of
the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate
danger of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
California
Proposition 65 Warning
Some callouts in the drawings may have a balloon with AC alternating current
two numbers. The top number is the item number and ANSI American National Standards Institute
the bottom number is the quantity of the item at that AR as required
location. CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interruptor
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
rpm revolutions per minute
While Snorkel has attempted in every way to confirm that UL Underwriters Laboratories Inc.
all information in this manual is correct, improvements
are being constantly made to the machine that may not Additional Information
be reflected in this manual. All correspondence relative to this machine, such as field
reports, discrepancy reports, requests for information,
If you find information in this manual that is not correct etc., should be directed to:
or is confusing, you are urged to report your findings to
Snorkel for our evaluation. Your input is important to us Snorkel North America
and will be used in future printings of this manual. P.O. Box 1160
St. Joseph, MO 64502-1160 USA
This machine is covered by a limited warranty that spe- Phone: 1-800-255-0317
cifically identifies items warrantied by Snorkel and those
items covered by original manufacturer's warranty. A Snorkel Europe
copy of the Snorkel Limited Warranty is located on the Vigo Centre
inside of the back cover of this manual. Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: +44 (0) 845 1550 058
http://www.snorkellifts.com
S3219E/S3226E – 1501796 i
Component Identification
Toeboards
Emergency Lowering
Lever – S3219E
Entry
Step Serial
Number
Drive and Steer
Groundstrap Wheels
Electrical
Upper Power Outlet
Controls Guardrails
Operator’s
Manual
Entry
Doors
Scissors
Structure
Emergency Lowering
Tie-Down/Lifting Handle – S3226E
Lugs
Chassis Forklift
Pockets Battery
Charger
Power to Platform Receptacle
Battery Tray Hydraulic Tray Receptacle Lower
Pump/Reservior/Fluid Filter Pothole Battery Charger
Protector Skid Controls LED Charge Indicators
ii S3219E/S3226E – 1501796
Service and Parts Information
The parts order form on the following page may be S3219E/S4732E Operator’s Manual Spanish
mailed or faxed to the attention of the Parts Department Snorkel part number – 1501480
at the following location:
S3219E/S3226E Repair Parts Manual
Snorkel North America Snorkel part number – 1501796
P.O. Box 1160
St. Joseph, MO 64502-1160 USA S3219E/S4732E CSA Inspection and Maintenance
Phone: 1-800-255-0317 Checklists
Parts Fax: 1-785-989-3077 Snorkel part number – 1500841
http://www.snorkellifts.com
Date of Purchase:
ANSI and OSHA Compliance
All owners and users of the aerial platform must read,
understand and comply with all applicable regulations.
Ultimate compliance to OSHA regulations is the respon- Purchased From:
sibility of the user and their employer.
Serial Number:
Ship To:
Contact Name:
Phone Number:
Fax Number:
Shipping Method:
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
iv S3219E/S3226E – 1501796
Repair Parts
Chassis, Steering and Brakes S3219E... CSB1
Chassis, Steering and Brakes S3226E... CSB2
Pothole Protectors S3219E/S3226E....... PHP1
Overtravel Assembly S3219E/S3226E....... PLA
Rear Tray.....................................................RT
Lower Control Panel
Battery Disconnect
Contactor
Block Fuse
Charger
Ezlift Controller
Control Tray................................................CT1
Manifold
LCD Screen
Hydraulic Tray............................................. HT1
Pump Unit
Reservior
Battery Trays.................................................BT
Scissor Stack S3219E.................................. SS
Scissor Stack S3226E................................ SS1
Lift Cylinder Mounting...............................LCMT
Platform S3219E ANSI.............................. PLT1
Platform S3219E CE................................. PLT2
Platform S3226E....................................... PLT3
Platform Deck Assembly S3226E............... PLD
Placards and Decals ANSI......................... PD1
Placards and Decals S3219E CE............... PD2
Placards and Decals S3219E Spanish.... PDES
Chassis, Steering and Brakes S3219E
Item Part No. Qty. Description
3 4
28
6 7
1
29
9 10
8 11
27
21
20
22 16
18 16
15 12
22
13 14
15
17
7 19 17
11
26
24
23 25
1500664 9 10 CSB1
3/15 Page 1 of 1
3 4 2
6
30
7 8
1
10 11
9 12
29
23
22
13
24 17
20 17 14 15
16 24
16
18 19 18
8 21 19
12
28
26
1501413 25 27 10 11 CSB2
3/15 Page 1 of 1
1500664 PHP1
3/15 Page 1 of 1
10 9
9
7
11
10
1
3
6
3 6
2
6
2
11
6
1
10 8 8
10 5
1501770 A PLA
3/15 Page 1 of 1
14 15 16
7 8 12 11
13 27
10 11 20 21 27
6
25 26 4 5
1 23 27 27
7 8
6 17
16 18
19
24 15 16
22 16
2 3
1500664 A RT1
3/15 Page 1 of 1
Rear Tray
Control Tray
Item Part No. Qty. Description
3 1
5 6 2
4
13
10
11 14 12
1501176 A CT1
3/15 Page 1 of 1
Control Tray
Hydraulic Tray
Item Part No. Qty. Description
1 2
8
10 9
12
13
11
14 15
1501009 HT1
3/15 Page 1 of 1
Hydraulic Tray
Battery Trays
Item Part No. Qty. Description
6
7
5
4
1 2 3
8
9
10
1501007 BT
3/15 Page 1 of 1
Battery Trays
Scissor Stack S3219E
Item Part No. Qty. Description
7
20
10
7
8
9
3 23
22
24
10 7
7
2 2
8
16 33 27 10 28 21 9
BOTH CYLINDERS
8
7
5
10
9
7
2
2
19
2
2X EACH CENTER PIN
18
1
2 19 1X BETWEEN
INNER AND 15
OUTER ARMS
25
13
17
25 2X EACH
CROSS TUBE 10
12
4
7
6
1501002 G
35 2X EACH
ROLLER
SS
3/15 Page 1 of 2
SS 1501002 G
Page 2 of 2 3/15
18 19 20 21 22 33 23
30
BOTH CYLINDERS ?
22 31
4
15
27
13
24
13 22
27
13
14
29 2
2
4
34 22 21 20 19 32
4
2X EACH CENTER PIN
2 6 1X BETWEEN
INNER AND 6
OUTER ARMS
27 17
13 2
12 5
7
3 11
1
11 2X EACH
34 22 21 20 19 32 CROSS TUBE
16
1501282 F SS1
3/15 Page 1 of 2
SS1 1501282 F
Page 2 of 2 3/15
8
1 10 21
9
2
19 20
3
4 24 24
5 22
6
9 10
Top Cylinder
11 12 18
8
13
14 15 16
17
7 8
18 21
9 10
19 20
24 24
Bottom Cylinder 23
3 18
6
S3226E/S4726E/S4732E
5
Bottom of cylinder emergency lowering control
4
1501226
S3219E/S3219E CE
Bottom of cylinder emergency lowering control
6047135 A LCMT
Page 1 of 1
51 25 19 24
3
34 37 27
9
10
33 30
28 27 26
49
11 15 30
48
50 27
14 20 22
40
1 36 25
25 46 42 41 47
5 50 27
8 19 17 18
29
17 16 7
31 32 27 35
44 45 43
23 22 21 13
2
39 32
1501344 A PLT1
3/15 Page 1 of 2
PLT1 1501344 A
Page 2 of 2 3/15
53 26 50 52
30
6
41 50 51 42 13
15 43
39 29
41
12
50
56 43 55 51
19 46
42
18 32 46
33 36 38
14 43 45
45
21 43 45 11 1
43
9
26 25 24 23 17 29
28
10 48 43 49
8
58 57 31
16 51 50 42 54 41
37 38 35 34
2
44 48
1501628 B PLT2
3/15 Page 1 of 2
Platform S3219E CE
Platform S3219E CE
Item Part No. Qty. Description
PLT2 1501628 B
Page 2 of 2 3/15
Platform S3219E CE
Platform S3226E
Item Part No. Qty. Description
17 20 21 14 17 16 45 12
13 4 13
18 19 15
22
24 29 28 32
42
26 30 24 31 2
36
34 43 26
46
24 29 28 32 9
8
11
37 41
35 34
33
17 6 23 30 31 24
27 26 25
29
47
40 39 41
1
48
10
1501502 A PLT3
3/15 Page 1 of 2
Platform S3226E
Platform S3226E
Item Part No. Qty. Description
PLT3 1501502 A
Page 2 of 2 3/15
Platform S3226E
Platform Deck Assembly S3226E
Item Part No. Qty. Description
4 3 5
7 8 5
1501586 C
3/15
PLD
Page 1 of 1
Front
1501225 N PD1
3/15 Right Side Page 1 of 2
Rear
Left Side
PD1 1501225 N
Page 2 of 2 3/15
2 3
32 INSIDE OUTSIDE 32
12 32 27
21
11
SECTION A-A
11 6
SCALE 1 : 10
B B
16
14
22
13
22
8 8
20
15
24
SECTION B-B
SCALE 1 : 10
17
31
16
19
18 A
Front
Right Side
1501642 B PD2
3/15 Page 1 of 2
32 INSDE OUTSIDE 32
12
7
25
11
SECTION C-C
SCALE 1 : 10
29
29 30
F F
8
8
8
8
E
E E
E
SECTION D-D
9
9 SCALE 1 : 10
18
10
10
26
17
PD2 1501642 B
Page 2 of 2 3/15
1501479 PDES
Page 1 of 1
13 Relief Valve
11 12 3 4 5 6 7 10
(+) Terminal
“P” Port
14
(-) Terminal 2 8 9
1
6029678 B PMU
2/15 Page 1 of 1
Pump Unit
Hydraulic Brake/Hub
Item Part No. Qty. Description
2 3 4
6091501 A BRK/H
2/15 Page 1 of 1
Hydraulic Brake/Hub
Manifold Valve S3219E
Item Part No. Qty. Description
2 14 15 Test Port
3 12 Main System Pressure
5 System Relief Valve
7
1
10 19
8 16 18
13 19 17
11
6
6019273 C MV
2/15 Page 1 of 2
SL SR L B1 B2 RA RB LA LB
17 17
2
6
9
4 3
11
P
G 13
10
7
5 8
9
T
MV 6019273 C
Page 2 of 2 2/15
5 Test Port
3 12 Main System Pressure
2 13 14
4
7
System 1
12 20 Relief Valve
12 20
10 18
8 15 17
18 21
19 16
6 11
6019261 C MV1
2/15 Page 1 of 2
SL SR L B1 B2 RA RB LA LB
16 16
20
2
9
6 20
4
3
P 11 21
G 10 19
7
5 8
T 9
MV1 6019261 C
Page 2 of 2 2/15
6047139 B SCY
2/15 Page 1 of 1
6047135 E LCY
2/15 Page 1 of 1
6047137 C LCY1
2/15 Page 1 of 1
1501640 C LCYCE
4/15 Page 1 of 1
4 4
3
3
3 5
1501294 A HHL1
3/15 Page 1 of 1
8
9
1
1
7 7
7 7
1501360 A HHL
3/15 Page 1 of 1
1501687 A LCP2
3/15 Page 1 of 2
Control Select
Ground Operation
Platform Raise/Lower
Emergency Stop
LCP2 1501674 A
Page 2 of 2 2/15
1500662 C LCP1
2/15 Page 1 of 2
Control Select
Ground Operation
Platform Raise/Lower
LED
Emergency Stop
LCP1 1501674 A
Page 2 of 2 2/15
1501157 E UC1
3/15 Page 1 of 2
9 10
8
1 6
2 7
UC1 1501298 B
Page 2 of 2 2/15
12
11
9 8 6
4
5
14 15
9 17 5
16
10
1501641 A UC3
3/15 Page 1 of 2
UC3 1501641 A
Page 2 of 2 2/15
12 1
11
8 9 6
3
7
2 5
4
14 15
9 17
10
16
1501761 A UC4
3/15 Page 1 of 2
UC4 1501761 A
Page 2 of 2 3/15
3087801 B JSTK
Page 1 of 1
Joystick
Chassis Harness
Item Part No. Qty. Description
4
5
Display 6
Drive
Forward Steer L Lift Speed 6 Contactor
Drive
Horn 4 Motion Reverse Steer R Speed 5
3
3 3 3 4
Display
S3226E/S4726E/S4732E Only 3 3 3 3
3
38
G LIFT CYL
CAV
1
CKT
P5-12B
2
2 P2-8B
7
1 Lift
Cylinder
Pressure
Sensor
2 7
Section 2 7
Control Module
2 2
Lower
Controls
8
Interlock
Pothole
Section 1
Refer to Page CH-A Section 3
Refer to Page CH-C
1500211 D CH
1501587 B Page 1 of 4
Chassis Harness
Chassis Harness
Section 1
Refer to Page CH
38
G LIFT CYL
CAV
1
CKT
P5-12B
2
2 P2-8B
S3226E/S4726E/S4732E Only
1 Lift
Cylinder
Pressure
Sensor
2
1 Lift
Cylinder
Angle Angle
Transducer 2 Transducer 1
2 2
Pothole
CH-A 1500211 D
Page 2 of 4 1501587 B
Chassis Harness
Chassis Harness
Section 2
Refer to Page CH
Display
Drive
Forward Steer L Lift Speed
Drive
Horn 4 Motion Reverse Steer R Speed
3
3 3 3
3 3 3 3
3
Stack
Harness
1500211 D CH-B
1501587 B Page 3 of 4
Chassis Harness
Chassis Harness
4
5
6
6 Contactor
Section 3
Refer to Page CH
5
4
Display
Control Module
7
Lower
Controls
8
Interlock
CH-C 1500211 D
Page 4 of 4 1501587 B
Chassis Harness
Chassis Harness – Electrical System Pin ID
P2 Connects to Sensors
Wire Description
P2-1 5V (low current, for sensors only)
P2-2 EZfit height sensor #1 input
P2-3 0V (low current, for sensors only)
P2-4 Pressure sensor input
P2-5 EZfit height sensor #2 input (optional)
P2-6 Spare analog input
P2-7 B+ feed (low current, for switches only)
P2-8 Lift down valve return (0V=active)
P2-9 Spare lamp output (0V=active)
P3 Upper Controls
Wire Description
P3-1 EMS Platform (B+ during platform mode)
Valve supply (high current B+ during platform mode,
P3-2
supplies all valve outputs)
P3-3 Torque/traction switch (B+=active)
P3-4 Reverse/Down joystick switch (B+=active)
P3-5 Forward/Up joystick switch (B+=active)
P3-6 Drive select switch (B+=active)
P3-7 Lift select switch (B+=active)
P3-8 Steer right switch (B+=active)
P3-9 Steer left switch (B+=active)
P3-10 Spare switch input (B+=active)
P3-11 Spare switch input (B+=active)
P3-12 Trigger switch (B+=active)
1500211 D CHID
1501587 B Page 1 of 2
P4 Lower Controls
Wire Description
P4-1 EMS Ground (B+ during ground mode)
P4-2 Spare switch input
P4-3 Loading Control – enable
P4-4 Lift down switch (B+=active in ground mode only)
P4-5 Lift up switch (B+=active in ground mode only)
P4-6 Elevation switch (B+=lowered, open=elevated)
P4-7 Spare switch input
P4-8 Loading Control – steer left
P4-9 Loading Control – steer right
P4-10 Spare switch input
P4-11 Loading Control – forward
P4-12 Loading Control – reverse
P5 Valve Outputs
Wire Description
P5-1 Line contactor output (B+ when active)
P5-2 Forward valve output (B+ when active)
P5-3 Reverse valve output (B+ when active)
P5-4 Brake Valve output (B+ when active)
P5-5 Motion light output (B+ when active)
P5-6 Steer left valve output (B+ when active)
P5-7 Down valve output (B+ when active)
P5-8 Steer right valve output (B+ when active)
P5-9 Torque valve output (B+ when active)
P5-10 Overload and motion alarm output (B+ when active)
P5-11 Up valve output (B+ when active)
P5-12 Spare valve output
CHID 1500211 D
Page 2 of 2 1501587 B
A50002A C SH1
2/15 Page 1 of 1
A50002A B SH
2/15 Page 1 of 1
1501294 A EWL
3/15 Page 1 of 1
1
1
1501360 A EWL2
3/15 Page 1 of 1
2
1
1501629 C RTEW
3/15 Page 1 of 1
7
8
1
2 9
5
3
6
1501489 B LDC
3/15 Page 1 of 2
Loading Control
Loading Control
P4-11
P4-12
LOAD
10
P4-3
P4-9
R6/
LDC 1501489 B
Page 2 of 2 3/15
Loading Control
Maintenance
Every person who maintains, inspects, tests, or repairs Repair all defects before returning the machine to
the aerial platform must be qualified to do so. Mainte- service.
nance functions must be performed by maintenance per-
sonnel who are qualified to work on the aerial platform. General Information
The parts drawings located in the repair parts sections,
are designed for use as a guide for proper disassembly
Caution of the machine and components as well as for parts
Welding current can be very intense. Damage to replacement.
electronic components can result. Connect the
ground clamp as close as possible to the area be-
ing welded. Disconnect battery cables and any mi- Danger
croprocessors and engine control modules before Hydraulic fluid escaping under pressure can have
welding on the machine. enough force to inject fluid into the flesh. Serious
infection or reaction will result if medical treatment
If it becomes necessary to weld aerial platform com- is not given immediately. In case of injury by escap-
ponents as a method of repair, take all precautions to ing hydraulic fluid, seek medical attention at once.
prevent damage to electronic circuitry and devices on
the machine. This includes, but may not be limited to, Always refer to the hydraulic system installation draw-
disconnecting battery cables and electronic devices. ings and the electrical wiring diagram before removing
or disassembling associated parts.
Do not modify this aerial platform without prior writ-
ten consent of the Snorkel Engineering Department. When disassembling or reassembling components,
Modification may void the warranty, adversely affect complete the procedural steps in sequence. Do not
stability, or affect the operational characteristics of the partially disassemble or assemble one part, then start on
aerial platform. another. Always check your work to assure that nothing
has been overlooked.
Maintenance Schedules
Snorkel has established a preventive maintenance Keep the following in mind when disassembling or as-
schedule to detect any defective, damaged or improperly sembling the machine.
secured parts and provide information regarding lubrica-
tion and other minor maintenance items. yy Always be conscious of weight.
This schedule includes the following: yy Never attempt to lift heavy objects without the aid
of a mechanical device.
yy Daily Prestart Inspection
yy Do not allow heavy objects to rest in an unstable
yy Frequent Inspection and Maintenance condition.
Every 90 Days or 150 Hours
yy Always make sure the work platform is in the
yy Annual Maintenance – Every 500 Hours stowed position, blocked or the weight removed by
a suitable lifting device before removing any com-
The Daily Prestart Inspection must be performed by a ponents from the scissor stack.
trained operator. All other maintenance and inspections
must be performed by a trained service technician only. yy When raising a portion of the machine, be sure
Retain a copy of these forms for your records. that adequate blocking is properly positioned. Do
not depend solely on the lifting device to hold and
All placards and decals on the machine must be in place secure weight.
and legible. Use the Placards and Decals parts page in
the Repair Parts section of this manual to check these yy If a part resists removal, check to see if all fasten-
placards and decals. ers, electrical wiring, hydraulic lines, etc., have
been removed or that other parts are not interfering.
Snorkel recommends that you make additional copies of
the Preventive Inspection Maintenance Checklist forms Parts should be thoroughly inspected before restoring
for your use in performing these inspections. to service at the time of reassembly. Burrs, nicks or
scratches may be removed from machined surfaces by
honing or polishing with #600 crocus cloth, followed by a
Warning thorough cleaning in an approved cleaning solvent, and
The potential for an accident increases when operat- blown dry with compressed air. Do not alter the contour
ing an aerial platform that is damaged or malfunc- of any part. If this operation does not restore the part to
tioning. Death or serious injury can result from such a serviceable condition, replace the part.
accidents. Do not operate the aerial platform if it is
damaged or malfunctioning. Replace all o-rings, seals, and gaskets at reassembly.
S3219E/S3226E/S4726E/S4732E 1
Use new roll pins or cotter pins. Dip all packing rings and Clearly mark or tag hydraulic lines and electrical wiring
seals in hydraulic oil before reassembling in cylinders and connections when disconnecting or removing them from
manifolds. Replace any part having imperfect threads. In the machine. This will assure that they are correctly
general, machines that have been disassembled can be reinstalled.
reassembled by reversing the order of disassembly.
Proper assembly is critical to the successful rebuilding
The service life of a machine can be increased by keep- of any machine. Carefully inspect any parts which are
ing dirt and foreign materials out of the vital components. to be reused. If in doubt, replace.
Shields, covers, seals, and filters help to keep air and oil
supplies clean. However, these items must be maintained “Safety First” is a good slogan.
on a scheduled basis in order to function properly.
Replace any guards and protective devices that have
Clean surrounding areas as well as the opening and fit- been removed to carry out maintenance and repair
tings before disconnecting air or oil lines. As soon as a work.
line or component is disconnected, cap or cover all open-
ings to prevent the entry of dirt or foreign materials.
Maintenance – 2 S3219E/S3226E/S4726E/S4732E
Daily Prestart Inspection
Item Inspect For OK
Operator’s Manual In manual holder, all pages readable and intact
Electrical System
Battery fluid level Proper level
Battery terminals Clean, connectors tight
Battery charger Proper operation
Cables and wiring harness No wear or physical damage
Hydraulic System
Fluid level Visible on dipstick with platform stowed
Hoses, tubes and fittings No leaks, all fittings tight
Free-wheeling valve Fully closed – clockwise
Diagnostic Center Display Displays operating time/battery power
Tires and Wheels Good condition, wheel fasteners tight, retainer pin installed
Ground Strap In place and securely fastened
Lower Control Station
Operating controls Proper operation
Emergency stop Shuts off lower controls/proper operation
Lowering alarm – if equipped Sounds when platform lowers
Pothole Protection Interlock Proper operation
Emergency Lowering Proper operation
Safety Prop No damage or deformation
Flashing Light – if equipped Proper operation, no damage or deformation
Structures
Weldments – Chassis, scissors, platform, etc. Welds intact, no damage or deformation
Platform slide pads/blocks/rollers/spacers In place, no damage or deformation
Fasteners In place, tight, and no damage
Upper Control Station
Guardrail system Welds intact, no damage or deformation
All fasteners in place, no loose or missing parts
Platform floor No damage or deformation
Clean to prevent slip and fall hazards
Platform extension/latch handles Proper operation, no damage or deformation
Swing-down rails Fasteners in place, proper operation
Lanyard anchors In place, no deformation or damage
Entry doors In place, no deformation or damage, proper operation
Brakes Proper operation
Operating controls Proper operation
Emergency stop Shuts off upper controls
Lowering alarm – if equipped Sounds when platform lowers
Drive motion alarm – if equipped Sounds when aerial platform drive function is operated
Electrical power outlet Proper operation
Battery condition indicator – LED Proper operation
Horn Sounds when activated
Placards and Decals In place and readable
S3219E/S3226E/S4726E/S4732E Maintenance – 3
Maintenance – 4 S3219E/S3226E/S4726E/S4732E
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
S3219E/S3226E/S4726E/S4732E Maintenance – 5
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Maintenance – 6 S3219E/S3226E/S4726E/S4732E
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
S3219E/S3226E/S4726E/S4732E Maintenance – 7
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Hydraulic System
Hydraulic fluid condition Drain, flush, and clean hydraulic system. Above 10°F (-12°C)
Refill with new fluid. Mobil DTE-13M, ISO VG32
S3219E/S3226E/S4726E/S4732E Maintenance – 9
Annual Maintenance – Every 500 Hours
Maintenance – 10 S3219E/S3226E/S4726E/S4732E
Major Repairs
Date Part Number Part Description Repair Performed
S3219E/S3226E/S4726E/S4732E Maintenance – 11
Maintenance – 12 S3219E/S3226E/S4726E/S4732E
10
9 10
4 2
8 4
1,3
8 5 11 5 5 11 8 6,7 5
Right Side Left Side
Lubrication Points
The filter element is a throwaway type filter and should Battery Care and Maintenance
be changed after the initial break-in period (approxi- The following information about battery care and main-
mately 50 hours operation time). tenance was supplied by Interstate Batteries and is
reprinted here with their permission.
Check the filter condition during the Frequent Inspec-
tion and Maintenance or more frequently under extreme 1. New batteries need to be cycled several times before
working conditions. reaching full capacity (20-50 cycles, depending on
type). Usage should be limited during this period.
When changing the filter element, the oil inside of the
filter element, should be examined for deposits of metal 2. Always recharge batteries fully, immediately after
cuttings, which if present, could indicate excessive wear use. Batteries perform best when they are fully
in some of the system components. charged. More capacity and longer life will result
from this practice.
Tray Hinges and Latches – Item 7
Tray hinges bearings are self lubricating. Check bearings 3. The deeper the discharge, the fewer number of
for signs of damage and excessive wear as outlined in cycles a lead-acid battery will deliver. Deep dis-
the maintenance schedule. Do not lubricate tray hinge charges deteriorate the battery quicker than lighter
bearings. shallow cycles.
Slide Pads/Rollers – Item 8 4. Battery cables should be intact and connectors kept
Check slide pads and rollers for excessive wear and tight at all times. Systematic inspection is recom-
replace as required. The slide pads and rollers do not mended.
require lubrication.
5. Vent caps should be kept in place and tight during
Machines with the platform overload system – lubricate vehicle operation and battery charging.
the slide pads with a spray dry-film lubricant as required
for smooth operation before overload calibration. 6. Batteries should be kept clean – free of dirt and cor-
rosion – at all times. Always keep the top of batteries
Scissor Arm Bearings – Item 9 clean. A film on top of the battery can cause the
Scissor arm bearings are self lubricating. Check bear- current to migrate between the posts, accelerating
ings for signs of damage and excessive wear as outlined self discharge.
in the maintenance schedule. Do not lubricate scissor
arm bearings. 7. Never let the electrolyte level of a lead-acid battery fall
below the plates. Lack of maintaining the electrolyte
Batteries – Item 10 in a lead-acid battery causes damage to the exposed
The batteries and battery cables should be checked to portion of the plate which reduces capacity.
assure that the connections are tight and free of corro-
sion. Fluid level should be maintained to assure that the 8. Always check electrolyte level before charging. Do
batteries will maintain proper charge. not add water to individual cells unless plates are
exposed. Batteries should be watered after charg-
Check the batteries specific gravity per the maintenance ing unless the plates are exposed before charging.
schedule. If exposed before charging, the plates should be
covered by approximately 1/8″ of water. Check water
The batteries are enclosed within a tray located on the level after charging. Water should be kept 1/4″ below
side of the machine. For access to the batteries when the bottom of the fill tube in the cell cover.
the machine is lowered, position the machine on a hard
level surface, unlatch and open tray. 9. Water used to replenish batteries should be distilled
or treated to not exceed 200 T.D.S. (total dissolved
solids... parts per million). Particular care should be
Warning taken to avoid metallic solids (iron).
Battery acid can damage the skin and eyes. Serious
infection or reaction can result if medical treatment 10. A fully charged battery will give you the best and
is not given immediately. Wear face and eye protec- longest service. Be sure the batteries are fully
tion when working near the batteries. charged before testing or using. A fully charged bat-
tery, without a drain or load, after the surface charge
Wear rubber gloves and protective clothing to keep acid has dissipated, is 6.35 volts for a 6 volt battery.
off skin, if acid contacts skin, wash off immediately with
clear water.
Maintenance – 14 S3219E/S3226E/S4726E/S4732E
11. Batteries should not be discharged below 20% of will cause premature failure of companion cells or
capacity (approximately 1.8 volts per cell under batteries respectively.
normal operating load; 1.98 volts open circuit; 1.145
specific gravity). Proper battery sizing will help avoid 19. As batteries age, their maintenance requirements
excessive discharge. change, Generally their specific gravity is higher and
gassing voltage goes up. This means longer charging
12. Battery chargers should be sized to fully charge time and/or higher finish rate (higher amperage at the
batteries in an eight hour period. Chargers should end of charge). Usually, older batteries need to be
be kept in proper operating condition. watered more often and their capacity decreases.
13. Do not use a mismatched charger of any type; i.e., 20. “Opportunity charging”, a short partial charge during
a 12 volt charger on a 24 volt pack or a 24 volt an extended duty cycle, is a controversial subject.
charger on a 12 volt pack. An undersized charger Generally, the practice is a “crutch” to make up for
will never get the job done, no matter how long it undersized batteries. The correct approach is to
tries. An oversized charger will cause excess gas- install adequate battery capacity. If this is impossible
sing and heat that could possibly result in a battery because of lack of space in the battery compartment
meltdown and/or explosion. or extreme operating conditions (24 hour intermit-
tent use, as an example), “opportunity charging” is
14. Never charge a lead-acid battery with a sealed (gel better than excessive battery discharging. However,
cell) battery charger. The lead-acid battery needs the practice can cause batteries to overheat, require
higher voltage to finish its charge. Without it the more watering and usually will shorten battery life.
battery will never come back to 100% and sulfation “Opportunity charging” is a trade off; something to
can occur. avoid if possible. One charging cycle per day is
preferable.
15. Always allow batteries to cool off after charging.
The cooling time is very important because heat 21. Extreme temperatures can substantially affect bat-
is generated during the recharge and discharge tery performance and charging. Cold reduces bat-
cycles. Without the cooling time the heat grows, tery capacity and retards charging. Heat increases
accelerating grid corrosion which is one of the major water usage and can result in overcharging. Very
causes of battery failure. Charging practice should high temperature can cause “thermal run away”
enable batteries to cool before use. which may lead to an explosion or fire. If extreme
temperature is an unavoidable part of an application,
16. Deep cycle batteries need to be equalized peri- consult a battery/charger specialist about ways to
odically. Equalizing is an extended, low current deal with the problem.
charge performed after the normal charge cycle. It
helps keep cells in balance. Actively used batteries 22. An overly discharged battery might need to be cycled
should be equalized once per week. Manually timed a few times before it can recover fully. If a battery
chargers should have the charge time extended begins to heat before coming up to a full charge,
approximately 3 hours. Automatically controlled it might be necessary to discharge the battery and
chargers should be unplugged and reconnected recharge it a few times. The charge and discharge
after completing a charge cycle. cycle might help the current acceptance of the battery
and facilitate its recovery to a usable condition.
17. In situations where multiple batteries are connected
in series, parallel or series-parallel, a replacement 23. Inactivity can be harmful to deep cycle batteries. If
battery's should be of the same size, age and usage they sit for several months, a “boost” charge should
level as the companion batteries. Do not put a new be given – more frequently in warm climate (about
battery in a pack that has 50 or more cycles. Either once a month) than in cold (every 2-3 months).
replace all the batteries with new batteries or install
a good used battery's in place of the bad. New bat- 24. Never store a battery in a discharged state. The
teries should be given a full charge before use. sulfate that forms during discharge can make the
battery impossible to recharge fully.
18. Periodic battery testing is an important preventa-
tive maintenance procedure. Hydrometer readings Battery Charger
of each cell (fully charged) give an indication of The aerial platform is equipped with an onboard auto-
balance and true charge level. Imbalance could matic battery charger. This charger has an electronic
mean the need for equalizing and is often a sign circuit that will completely recharge the batteries and
of improper charging or a bad cell. Voltage checks automatically turn off after the charge cycle is com-
(open circuit, charged and discharged) can locate pleted.
a bad cell or weak battery. Load testing will pick
out a bad cell when other methods fail. The point The charging cycle may last 1 1/2 to 18 hours depending
is to look for the abnormal. A weak cell or battery on the state of charge of the batteries. If the charging
S3219E/S3226E/S4726E/S4732E Maintenance – 15
cycle should exceed 18 hours without the batteries be-
ing fully recharged, the charger should be shut off and
the batteries should be checked.
Warning
Batteries give off hydrogen and oxygen that can
combine explosively. Death or serious injury can
result from a chemical explosion. Charge the batter-
ies only in a well ventilated area away from sparks
or flame.
Maintenance – 16 S3219E/S3226E/S4726E/S4732E
Fastener Torque Chart – Standard System
Marking
Minimum Medium
Indeterminate
Definition Commercial Commercial
Quality
Quality Quality
1/4 5 7 10 10.5
5/16 9 14 19 22
3/8 15 25 34 37
7/16 24 40 55 60
1/2 37 60 85 92
yy The chart may be used with both coarse and fine thread fasteners lightly lubricated.
yy Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.
S3219E/S3226E/S4726E/S4732E Maintenance – 17
Fastener Torque Chart – Metric System
In-LBS In-LBS FT-LBS FT-LBS Clamp In-LBS In-LBS FT-LBS FT-LBS Clamp
Size Dry Lubed Dry Lubed Load (lb) Dry Lubed Dry Lubed Load (lb)
M4 - 0.7 27 20 861 36 24 1,173
M5 - 0.8 55 41 1,394 72 60 1,895
M6 - 1.0 93 70 1,971 132 96 2,686
M8 - 1.25 228 168 19 14 3,591 312 228 4,889
M8 - 1.0 240 180 20 15 3,844 336 252 5,232
M10 - 1.5 37 28 5,693 51 38 7,744
M10 - 1.25 39 30 6,008 54 41 8,171
M12 - 1.75 65 49 8,273 89 66 11,257
M12 - 1.25 71 53 9,037 96 72 12,297
M14 - 2.0 103 77 11,285 140 107 15,354
M14 - 1.5 114 85 12,263 155 114 16,691
M16 - 2.0 162 122 15,404 221 166 20,963
M16 - 1.5 173 129 16,388 236 177 22,311
M18 - 2.5 222 167 19,423 235 176
M18 - 1.5
M20 - 2.5 317 236 24,042 428 321 32,720
M20 - 1.5 350 262 26,695 479 358 36,316
M22 - 2.5 428 321 30,651 452 339
M22 - 1.5
M24 - 3.0 546 409 34,642 745 557 47,141
M24 - 2.0 594 446 37,676 811 605 51,277
M27 - 3.0 796 597 45,039 1,084 811 61,292
M27 - 2.0 863 645 58,785 1,173 848 66,226
M30 - 3.5 1084 811 55,054 1,475 1106 74,915
M30 - 3.0 1121 841 56,908 1,527 1143 77,444
M30 - 2.0 1202 900 60,932 1,630 1224 82,917
Rev D
yy The chart may be used with both coarse and fine thread fasteners lightly lubricated.
yy Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.
Maintenance – 18 S3219E/S3226E/S4726E/S4732E
Appendix
Hydraulic Schematic S3219E.......................HS
Hydraulic Schematic
S3226E/S4726E/S4732E........................HS1
Electrical Schematic...................................ELS
Hydraulic Schematic S3219E
1501591 A HS
Page 1 of 1
.055 .055
A B A B
STEER CYLINDER
LEFT RIGHT
DISC BRAKE DISC BRAKE
SL SR
GAGE PORT
MAIN SYSTEM PRESSURE
M
4.3 CC/R
REFER TO DRAWING NO. 6019261
FOR VALVE BREAKDOWN
RETURN FILTER
10 MICRON
TANK
HS1
Page 1 of 1
Electrical Schematic
A50001 D ELS
3/15 Page 1 of 1
Electrical Schematic
Product Warranty
1. Snorkel warrants each new machine manufactured and sold by it to be free from defects in material
and workmanship for a period of one (1) year from date of delivery to a Customer. The warranty will
apply subject to the machine being operated in accordance with the rules, precautions, instructions
and maintenance requirements outlined in the Snorkel Operator's and Repair Parts Manuals.
2. Snorkel further warrants the structural components, specifically the mainframe chassis, turntable,
booms and/or scissor arms of each new machine manufactured by it to be free from defects in
material and workmanship for an additional period of four (4) years. Any such part or parts which,
upon examination by the Snorkel Warranty Department, are found to be defective will be replaced or
repaired by Snorkel through its local Authorised Dealer. The structural warranty specifically excludes
adverse affects on the machine structure arising from damage, abuse or misuse of the equipment.
3. Machines may be held in an authorised Distributor stock for a maximum of six (6) months from the
date of shipment from Snorkel, before the warranty period is automatically initiated.
5. The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have
no obligations here under unless the “Predelivery and Inspection Record” has been properly com-
pleted and returned to the Snorkel Warranty department within fifteen (15) days after delivery of the
Snorkel product to the Customer or Dealer’s demonstration/rental fleet. Snorkel must be notified, in
writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during
the warranty period.
6. Any part or parts which upon examination by the Snorkel Product Support Department are found to
be defective within the specified warranty period, will be replaced or repaired at the sole discretion of
Snorkel, through Snorkel directly or an authorised Distributor, at no charge. Any parts replaced under
warranty must be original Snorkel parts obtained through Snorkel directly or an authorised Distribu-
tor, unless expressly agreed otherwise in writing and in advance by Snorkel’s Warranty Department.
7. All parts being claimed under warranty must be held available for return and inspection upon request
for a period of 90 days from date of claim submission, it is necessary that all parts are individually
tagged or marked with their part number and the warranty claim number. After 90 days all parts
replaced under warranty which have not been returned to Snorkel should be destroyed. Failure to
produce parts requested by the Warranty Administrator for inspection within a period of 14 days will
result in the claim being automatically rejected in full. Materials returned for warranty inspection
must have the following procedure:
© Snorkel 2014
9. All warranty replacement parts will be shipped freight prepaid (standard charge) from the Snorkel
Parts/Service Department or from the Vendor to Dealer or Customer.
10. All warranty claims are subject to approval by Snorkel Service Department. Snorkel reserves the right
to limit or adjust claims with regard to defective parts, labor or travel time based on usual and cus-
tomary guidelines.
REPLACEMENT PARTS WARRANTY
Any part replaced under this limited warranty is not subject to further warranty cover beyond the normal
warranty period of the machine upon which the part was installed.
Any replacement parts sold (not delivered under a warranty claim) will be subject to a warranty period of
(6) six months from the date of invoice.
Parts held by a Distributor are covered under warranty for a period of (12) twelve months from the date
of invoice, provided that those parts have been subject to appropriate storage to prevent damage and
deterioration.
CLAIM PROCEDURE
The Snorkel Warranty Department must be notified within (48) forty-eight hours of any possible warranty situation
during the applicable warranty period. Personnel performing major warranty repair or parts replacement must obtain
specific approval by the Snorkel Warranty Department prior to performing the warranty repair or replacement.
When a Distributor/Customer perceive a warranty issue to exist the following steps must be adhered to:
All warranty claims must be submitted within 30 days of the date of the machine repair
All correspondence in respect of the claim to be on an official Snorkel warranty claim form as supplied by
Snorkel’s Warranty Department
Allocate a warranty claim number to the repair
Place a purchase order for genuine Snorkel replacement parts
Snorkel to dispatch parts via the requested method (in line with the required response time)
Confirmation that a qualified technician is available to replace the part and that this person has been ac-
cepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify
the warranty.
FREIGHT DAMAGE
If a machine is received in a damaged condition, then the damage must be noted on the bill of lading and/or delivery
documents and if possible photographs taken, prior to signing acceptance of the consignment. The freight company
must be contacted by the Distributor and a damage claim registered immediately.
1. Engines, motors, tires and batteries are manufactured by suppliers to Snorkel, who furnish their own
warranty. Snorkel will, however, to the extent permitted; pass through any such warranty protection
to the Distributor/Customer.
2. Any Snorkel product which has been modified or altered outside Snorkel factory without Snorkel writ-
ten approval, if such modification or alteration, in the sole judgment of Snorkel Engineering and/or
Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or
any component thereof.
© Snorkel 2014
Product Warranty
3. Any Snorkel product which has been subject to misuse and abuse, improper maintenance or accident.
“Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds.
“Improper maintenance” includes but is not limited to failure to follow the recommendations con-
tained in the Snorkel Operator's and Repair Parts Manuals.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the
type, application or type of environment in which the machine may be used; such as, but not limited
to sandblasting applications.
5. Routine maintenance, routine maintenance items and minor adjustments are not covered by this war-
ranty, including but not limited to hydraulic fluid, filters and lubrication, paint and decals.
6. Any Snorkel product that has come into direct contact with any chemical or abrasive material.
7. Incidental or consequential expenses, losses, or damages related to any part or equipment failure,
including but not limited to freight cost to transport the machine to a repair facility, downtime of the
machine, lost time for workers, lost orders, lost rental revenue, lost profits, expenses or increased
cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel,
either expressed or implied, unless otherwise amended in writing by Snorkel.
8. Snorkel Warranty policy does not cover any duties, taxes, environmental fees including without limita-
tion, disposal or handling of tires, batteries and petrochemical items.
9. Item specifically excluded are, fuel injectors, motor brushes, glow plugs, contactor tips and springs, oil
filters, lamp bulbs, lamp lenses, O-rings, coolants, lubricants and cleaning material.
10. Failure of replacement parts due to fault misdiagnosis or incorrect fitting by the Distributor/Customer.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY
The Customer shall make all warranty claims through Snorkel directly or an Authorised Distributor. If unable to contact
the Distributor, contact the Snorkel Service Department for further assistance.
© Snorkel 2014
Product Warranty
APPEAL
The buyer may appeal in writing against a rejected or adjusted claim to Snorkel Warranty Department within a period
of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and
supported by relevant evidence. Appeals received outside of this time limit will not be considered.
WARRANTY SCHEDULE
© Snorkel 2014
Local Distributor / Lokaler Vertiebshändler / Distributeur local
El Distribuidor local / ll Distributore locale
AUSTRALIA
PHONE: +61 1300 700 450
FAX: +61 2 9609 3057
NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164