TROUBLESHOOTING FOR CIRCUITS Página 1 de 40

TROUBLESHOOT

Contents
Error Code Description

F-01 Memory error

F-02 Battery voltage fault

F-03 VCM communication error

F-04 ECM communication error

F-05 DCM communication error

F-07 MP communication error

F-08 TMS communication error

F-10 Lift lever neutral

F-11 Tilt lever neutral

F-12 Att1 lever neutral

F-13 Att2 lever neutral

F-14 Att3 lever neutral

F-16 Shift Lever Abnormal Signal

F-17 Vehicle Speed Abnormal Signal

F-20 Lift lever error

F-22 Tilt lever error

F-24 Att1 lever error

F-26 Att2 lever error

F-28 Att3 lever error

F-30 Main oil pressure sensor error

F-32 Lift oil pressure sensor error

F-34 Vehicle Speed Sensor Abnormal Signal

F-36 Steering Sensor Abnormal Signal

F-38 Tilt sensor error

F-40 Steering Abnormal Signal

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F-50 Lift Up solenoid error

F-52 Lift Down solenoid error

F-54 Lift solenoid leak

F-55 Tilt Forward solenoid error

F-57 Tilt Backward solenoid error

F-59 Tilt solenoid leak

F-60 Att1A solenoid error

F-62 Att1B solenoid error

F-64 Att1 solenoid leak

F-65 Att2A solenoid error

F-67 Att2B solenoid error

F-69 Att2 solenoid leak

F-70 Att3A solenoid error

F-72 Att3B solenoid error

F-74 Att3 solenoid leak

F-75 Unload Solenoid Abnormal Signal

F-77 Lift Lock Valve Abnormal Signal

F-79 Unload Solenoid/Lift Lock Valve Leak Signal

F-80 Power Steering Correction Valve Solenoid Abnormal Signal

F-82 Tiltlock solenoid error

F-84 Power Steering Correction Solenoid/Tilt Lock Valve Leak Signal

F-85 T/M Forward Travel Solenoid Abnormal Signal

F-87 T/M Reverse Travel Solenoid Abnormal Signal

F-89 T/M Solenoid Leak Signal

D-51 Memory error

D-52 Battery voltage fault

D-53 VCM communication error

D-54 ECM communication error

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D-55 DCM communication error

D-57 MP communication error

D-58 TMS communication error

D-61 Engine overrun

D-62 Engine revolution pulse error

D-63 Over heat (STEP1)

D-64 Over heat (STEP2)

D-71 Accelerator sensor error

D-73 Engine revolution sensor error

D-75 Idle switch fault

D-76 Throttle min position error

D-77 Throttle max position error

D-78 Throttle origin position error

D-79 Throttle min switch fault

D-91 Throttle motor fault

E-03 VCM communication error

E-04 ECM communication error

E-05 DCM communication error

E-07 MP communication error

E-08 TMS communication error

E-21 Air flow meter fault

E-22 Water temperature sensor fault

E-23 Throttle sensor fault

E-24 Accelerator sensor fault

E-25 2
O sensor fault

E-26 2
O sensor heater fault

E-27 POS sensor fault

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E-28 Phase sensor fault

E-29 Self shutdown system fault

E-30 ECCS C/U System fault

E-31 Throttle control fault

E-32 Over heat (STEP1)

E-33 Over heat (STEP2)

E-34 Ignition system fault

E-35 F/Inj disconnection

E-36 Fuel pressure sensor fault

E-37 Fuel temperature sensor fault

E-38 LPG result signal fault

E-39 Mast height switch fault

E-40 Oil pressure sensor fault

E-41 Stop lamp switch fault

P-03 VCM communication error

P-04 ECM communication error

P-05 DCM communication error

P-07 MP communication error

P-08 TMS communication error

P-22 Shift lever error

L-03 VCM communication error

L-04 ECM communication error

L-05 DCM communication error

L-07 MP communication error

L-08 TMS communication error

Description Probable cause Check point

Error

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Code

F-01
Memory error 1.Controller bad
D-51

1.Connector connectio
1.Connector contact bad
check
F-02
Battery voltage fault 2.Harness connection
D-52 2.Harness bad
check

3.Controller bad

1.Connector connectio
1.Connector contact bad
check
F-03
D-53 2.Harness connection
2.Harness bad
E-03 VCM communication error check
P-03 3.Communication line
L-03 3.VCM Controller bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check
F-04
D-54 2.Harness connection
2.Harness bad
E-04 ECM communication error check
P-04 3.Communication line
L-04 3.ECM Controller bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check
F-05
D-55 2.Harness connection
2.Harness bad
E-05 DCM communication error check
P-05 3.Communication line
L-05 3.DCM Controller bad
check

4.Controller bad

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1.Connector connectio
1.Connector contact bad
check
F-07
D-57 2.Harness connection
2.Harness bad
E-07 MP communication error check
P-07 3.Communication line
L-07 3.Meter panel bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check
F-08
D-58 2.Harness connection
2.Harness bad
E-08 TMS communication error check
P-08 3.Communication line
L-08 3.TMS Controller bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-10 Lift lever neutral check

3.Lever connection
3.Lift lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-11 Tilt lever neutral check

3.Lever connection
3.Tilt lever bad
check

4.Controller bad

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1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-12 Att1 lever neutral check

3.Lever connection
3.Att1 lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-13 Att2 lever neutral check

3.Lever connection
3.Att2 lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-14 Att3 lever neutral check

3.Lever connection
3.Att3 lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
F-16 Shift lever fault 2.Harness bad
check

3.Shift lever bad 3.Shift lever check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

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2.Harness connection
2.Harness bad
check

F-17 Speed error 3.Sensor connection

3.Speed sensor bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-20 Lift lever error check

3.Lever connection
3.Lift lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-22 Tilt lever error check

3.Lever connection
3.Tilt lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-24 Att1 lever error check

3.Lever connection
3.Att1 lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection

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2.Harness bad check

3.Lever connection
F-26 Att2 lever error 3.Att2 lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-28 Att3 lever error check

3.Lever connection
3.Att3 lever bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-30 Main oil pressure sensor error check

3.Main oil pressure 3.Sensor connection

sensor bad check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-32 Lift oil pressure sensor error check

3.Lift oil pressure sensor 3.Sensor connection

bad check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
check

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3.Sensor connection
3.Speed sensor bad
F-34 Speed sensor error check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
check
F-36 Wheel sensor error
3.Sensor connection
3.Wheel sensor bad
check

4.Joint and link bad 4.Joint and link check

5.Controller bad

1.Link comes and

damage check
1.Connector contact bad
2.Connector connectio
check

F-38 Tilt sensor error 3.Harness connection

2.Harness bad
check

4.Sensor connection
3.Tilt sensor bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
F-40 Steering fault check

3.Sensor connection
3.Wheel sensor bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

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2.Diode connection
2.Diode bad
check

3.Harness connection
3.Harness bad
F-50 Lift Up solenoid error check

4.Lift Up solenoid
4.Lift Up solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-52 Lift Down solenoid error 3.Harness connection

3.Harness bad
check

4.Lift Down solenoid

4.Lift Down solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-54 Lift solenoid leak 3.Harness connection

3.Harness bad
check

4.Lift solenoid
4.Lift solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

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3.Harness connection
3.Harness bad
check

F-55 Tilt Forward solenoid error 4.Tilt Forward solenoid 4.Tilt Forward solenoid
bad connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-57 Tilt Backward solenoid error 3.Harness connection

3.Harness bad
check

4.Tilt Backward solenoid 4.Tilt Backward soleno

bad connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-59 Tilt solenoid leak 3.Harness connection

3.Harness bad
check

4.Tilt solenoid
4.Tilt solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
F-60 Att1A solenoid error 2.Diode bad
check

3.Harness connection
3.Harness bad
check

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4.Att1A solenoid
4.Att1A solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-62 Att1B solenoid error 3.Harness connection

3.Harness bad
check

4.Att1B solenoid
4.Att1B solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-64 Att1 solenoid leak 3.Harness connection

3.Harness bad
check

4.Att1 solenoid
4.Att1 solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check
F-65 Att2A solenoid error
3.Harness connection
3.Harness bad
check

4.Att2A solenoid
4.Att2A solenoid bad
connection check

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5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-67 Att2B solenoid error 3.Harness connection

3.Harness bad
check

4.Att2B solenoid
4.Att2B solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-69 Att2 solenoid leak 3.Harness connection

3.Harness bad
check

4.Att2 solenoid
4.Att2 solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-70 Att3A solenoid error 3.Harness connection

3.Harness bad
check

4.Att3A solenoid
4.Att3A solenoid bad
connection check

5.Controller bad

1.Connector connectio

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1.Connector contact bad check

2.Diode connection
2.Diode bad
check

3.Harness connection
F-72 Att3B solenoid error 3.Harness bad
check

4.Att3B solenoid
4.Att3B solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-74 Att3 solenoid leak 3.Harness connection

3.Harness bad
check

4.Att3 solenoid
4.Att3 solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-75 Unload solenoid error 3.Harness connection

3.Harness bad
check

4.Unload solenoid
4.Unload solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection

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2.Diode bad check

3.Harness connection
3.Harness bad
check
F-77 Liftlock solenoid error
4.Liftlock solenoid
4.Liftlock solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-79 Unload solenoid leak 3.Harness connection

3.Harness bad
check

4.Unload solenoid
4.Unload solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-80 Knob position solenoid error 3.Harness connection

3.Harness bad
check

4.Knob position solenoid 4.Knob position soleno

bad connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

F-82 Tiltlock solenoid error 2.Diode connection

2.Diode bad
check

3.Harness connection

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3.Harness bad check

4.Tiltlock solenoid
4.Tiltlock solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-84 Knob position solenoid leak 3.Harness connection

3.Harness bad
check

4.Knob position solenoid 4.Knob position soleno

bad connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

Transmission Forward solenoid 3.Harness connection

F-85 3.Harness bad
error check

4.Transmission Forwa
4.Transmission Forward
solenoid connection
solenoid bad
check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

Transmission Backward solenoid 2.Diode bad 2.Diode connection

F-87 check
error
3.Harness connection
3.Harness bad
check

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4.Transmission
4.Transmission
Backward solenoid
Backward solenoid bad
connection check

5.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Diode connection
2.Diode bad
check

F-89 Transmission solenoid leak 3.Harness connection

3.Harness bad
check

4.Transmission solenoid 4.Transmission soleno

bad connection check

5.Controller bad

Error
Description Probable cause Check point
Code

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-61 Engine overrun check

3.Engine revolution 3.Sensor connection

sensor bad check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-62 Engine revolution pulse error check

3.Engine revolution 3.Sensor connection

sensor bad check

4.Controller bad

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1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-63 Over heat (STEP1) check

3.Sensor connection
3.Temp sensor bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-64 Over heat (STEP2) check

3.Sensor connection
3.Temp sensor bad
check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-71 Accelerator sensor error check

3.Accelerator sensor 3.Sensor connection

bad check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-73 Engine revolution sensor error check

3.Engine revolution 3.Sensor connection

sensor bad check

4.Controller bad

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1.Connector connectio
1.Connector contact bad
check

2.Harness connection
D-75 Idle switch fault 2.Harness bad
check

3.Idle switch bad 3.Idle switch check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-76 Throttle min position error check

3.Throttle min switch 3.Throttle min switch

bad check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
D-77 Throttle max position error check

3.Throttle max switch 3.Throttle max switch

bad check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

D-78 Throttle origin position error 2.Harness connection

2.Harness bad
check

3.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
2.Harness bad
check

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3.Throttle min switch 3.Throttle min switch

D-79 Throttle min switch fault bad check

4.Controller bad

1.Connector connectio
1.Connector contact bad
check

2.Harness connection
D-91 Throttle motor fault 2.Harness bad
check

3.Throttle motor bad 3.Throttle motor check

4.Controller bad

Error
Description Probable cause Check point
Code

Refer to a service Refer to a service

E-21 Air flow meter fault
manual manual

Refer to a service Refer to a service

E-22 Water temperature sensor fault
manual manual

Refer to a service Refer to a service

E-23 Throttle sensor fault
manual manual

Refer to a service Refer to a service

E-24 Accelerator sensor fault
manual manual

2 Refer to a service Refer to a service

E-25 O sensor fault
manual manual

2 Refer to a service Refer to a service

E-26 O sensor heater fault
manual manual

Refer to a service Refer to a service

E-27 POS sensor fault
manual manual

Refer to a service Refer to a service

E-28 Phase sensor fault
manual manual

Refer to a service Refer to a service

E-29 Self shutdown system fault
manual manual

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Refer to a service Refer to a service

E-30 ECCS C/U System fault
manual manual

Refer to a service Refer to a service

E-31 Throttle control fault
manual manual

Refer to a service Refer to a service

E-32 Over heat (STEP1)
manual manual

Refer to a service Refer to a service

E-33 Over heat (STEP2)
manual manual

Refer to a service Refer to a service

E-34 Ignition system fault
manual manual

Refer to a service Refer to a service

E-35 F/Inj disconnection
manual manual

Refer to a service Refer to a service

E-36 Fuel pressure sensor fault
manual manual

Refer to a service Refer to a service

E-37 Fuel temperature sensor fault
manual manual

Refer to a service Refer to a service

E-38 LPG result signal fault
manual manual

Refer to a service Refer to a service

E-39 Mast height switch fault
manual manual

Refer to a service Refer to a service

E-40 Oil pressure sensor fault
manual manual

Refer to a service Refer to a service

E-41 Stop lamp switch fault
manual manual

Error
Description Probable cause Check point
Code

1.Connector connectio
1.Connector contact bad
check

2.Harness bad
2.Harness connection

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check

P-22 Shift lever error 3.Shift lever bad 3.Shift lever check

4.Controller bad

Error code F-16 Error name Shift Lever Abnormal Signal

Error criteria ・Multiple shift lever contact signals are on simultaneously.

Threshold ... Check: Multiple shift lever inputs Duration: 400 ms or more

Error cause 1．Abnormal installation of shift lever 4．Abnormal controller

2．Abnormal shift lever contact 5．Abnormal panel meter
3．Abnormal harness
Processing flow

F-16

Connect the service tool and change the shift lever

to F/N/R to check the position switch for ON or OFF
on the I/O monitor

Is only one of
Y
shift lever positions
F, N, and R ON?

Does the
shift lever need to Check the installation state of the shift
be replaced or lever (such as connector engagement)
adjusted?

Remove the FR switch section, and change the lever

to F/N/R to check contact continuity with a tester

Is continuity of each N
Abnormal shift lever switch
signal normal?*1

Does
Y
replacement of panel meter Abnormal panel meter
solve the problem?

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Does
replacement of VCM Y
Abnormal VCM controller
controller solve the
problem?

*1 Status of shift lever contact signal

F: 2-30N
Abnormal harness
N: 1-40N
R: 2-50N

Error code F-17 Error name Vehicle Speed Abnormal Signal

Error criteria ・Abnormal vehicle speed (30 km/h or more) is detected.

Threshold Check: Outside of range from 0 to 30 km/h
Duration: 400 ms or more
Error cause 1．Abnormal installation of vehicle speed sensor 4．Abnormal controller
2．Abnormal vehicle speed sensor 5．Abnormal parameter setting
3．Abnormal harness
Processing flow

F-17

Check the parameter settings

(automobile rank, gear ratio, etc.)

Are parameter
N
settings Set parameters again
normal?

Check the installation state of the

vehicle speed sensor (such as sensorgap)

N Install the vehicle speed

Is installation normal?
sensor normally

Replace the vehicle speed sensor

Does
replacement of vehicle Y Abnormal vehicle
speed sensor solve the speed sensor
problem?

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Replace the VCM controller

Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?

Abnormal harness

Error code F-34 Error name Vehicle Speed Sensor Abnormal Signal

Error criteria ・The vehicle speed sensor is open-circuited or short-circuited.

Threshold Check: 1.3 V or less, or 4.9 V or more
Duration: 400 ms or more
Error cause 1．Abnormal installation of vehicle speed sensor 4．Abnormal controller
2．Abnormal vehicle speed sensor
3．Abnormal harness
Processing flow

F-34

Check the installation state of the vehicle

speed sensor (such as sensor gap)

N Install the vehicle speed

Is installation normal?
sensor normally

Replace the vehicle speed sensor

Does
replacement of vehicle Y Abnormal vehicle
speed sensor solve the speed sensor
problem?

Replace the VCM controller

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Does Y
replacement of VCM Abnormal VCM
controller solve the controller
problem?

Abnormal harness

Error code F-36 Error name Steering Sensor Abnormal Signal

Error criteria The steering angle sensor level is outside the specified range.
Threshold: 0.27 V or less, or 4.86 V or more
Duration: 400 ms or more
Error cause 1. Abnormal installation of steering sensor 4. Abnormal controller
2. Abnormal steering sensor
3. Abnormal harness
Processing flow

F-36

Connect the service tool and display I/O

monitor page [3] (VCM1) or [4] (VCM2)

Turn on the key to start the engine.

Steer the wheel to straight

Check the steering angle at the straight position

Is the angle value N

near 2.2V?

Turn the steering wheel to left to check that the

steering sensor continuously changes to 1V or less
(two left turns)

N
Continuous change to 1V?

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Return the wheel to straight

N Is the angle value

near 2.2V?

As with left turn, turn the steering wheel to right to

check that the steering sensor continuously changes
to 4V or more (two right turns)

N
Continuous change to 4V?

Return the wheel to straight

N Is the angle value

near 2.2V?

Error code F-36 Error name Steering Sensor Abnormal Signal

(Continued)

Check whether the steering sensor is

installed normally

Is it installed N Abnormal installation of

normally? steering sensor

Replace the steering sensor

Normal after Y Abnormal steering

replacement? sensor

Replace the VCM controller

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Normal after Abnormal VCM

controller
replacement?

Abnormal harness

Error code F-40 Error name Steering Abnormal Signal

Error criteria 1. The steering wheel angle does not change even though the steering angle has changed.
2. When the current steering wheel angle is corrected while the steering wheel angle neutral
switch is input, the difference between and after correction is 330 degrees or more.
3. The neutral switch is not input while the steering rotation is 380 degrees or more.
Error cause 1. Abnormal installation of steering angle sensor 4. Abnormal steering sensor
2. Abnormal steering angle sensor 5. Abnormal harness
3. Abnormal installation of steering sensor 6. Abnormal controller
Processing flow

F-40

Connect the service tool and display I/O

monitor page [3] (VCM1) or [4] (VCM2)

Turn on the key to start engine with the

Note:
knob set to straight (neat 8 o'clock)
*1 -720 degrees is displayed
when two left turns are
*1
Turn the steering wheel to left to check that the made.
current steering angle display changes -180 degrees *2 720 degrees is displayed

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each time a half turn is made when two right turns are
made.

N
Does the current
steering angle change?

Return steering to straight position

As with left turn, turn the steering wheel to right to *2

check that the current steering angle display
changes 180 degrees each time a half turn is made

Does the current N

steering angle change?

Slowly turn the steering wheel to right and left to

check that the steering angle neutral switch turns on

N
Does the neutral
switch turn on?

Turn the steering wheel to check that the

steering angle sensor value changes

Does the steering angle

value change?

Y N

Error code F-40 Error name Steering Abnormal Signal

(Continued)

Check whether the steering

angle sensor is installed normally

Is it installed N Abnormal installation of

normally? steering angle sensor

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Replace the steering angle sensor

Normal after Y Abnormal steering

replacement? angle sensor

Check whether the steering

sensor is installed normally

Is it installed N Abnormal installation of

normally? steering sensor

Replace the steering sensor

Normal after Y Abnormal steering

replacement? sensor

Replace the VCM controller

Normal after Y Abnormal VCM

replacement? controller

Abnormal harness

Error code F-75 Error name Unload Solenoid Abnormal Signal

Error criteria ・Unload solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 160 mA or less, or (2) 2.4 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1．Abnormal unload solenoid
2．Abnormal harness
3．Abnormal controller
Processing flow

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F-75

Using a tester, check unload solenoid resistance at

the CN1 terminal of the VCM controller

Y
Is installation normal?

Y
Is resistance near 0 ohm?

Disconnect the unload

solenoid connector

Does resistance remain Y Abnormal harness

Replace the VCM controller
near 0 ohm? (short circuit)

Does
Y
replacement of VCM Abnormal VCM
controller solve the controller
problem?

Replace the unload solenoid

Does
replacement of unload Y Abnormal unload
solenoid solve the solenoid
problem?

Abnormal harness

Error code F-77 Error name Lift Lock Valve Abnormal Signal

Error criteria ・Lift lock solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 160 mA or less, or (2) 3.4 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1．Abnormal lift lock solenoid

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2．Abnormal harness
3．Abnormal controller
Processing flow
Note) This error occurs only in VCM-I.
F-77

Using a tester, check lift lock solenoid resistance at

the CN1 terminal of the VCM I controller

Y
Is resistance normal?

Y
Is resistance near 0 ohm?

Disconnect the lift lock

solenoid connector

Does resistance remain Y Abnormal harness

Replace the VCM controller
near 0 ohm? (short circuit)

Does
Y
replacement of VCM Abnormal VCM
controller solve the controller
problem?

Replace the lift lock solenoid

Does
replacement of lift Y Abnormal lift lock
lock solenoid solve solenoid
the problem?

Abnormal harness

Error code F-79 Error name Unload Solenoid/Lift Lock Valve Leak Signal

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Error criteria ・Current is not 0 when the solenoid output is off.

Threshold Check: 180 mA or more when output is off.
Duration: 600 ms or more
Error cause 1．Abnormal unload or lift lock solenoid
2．Abnormal harness
3．Abnormal controller
Processing flow
* This lift lock solenoid is VCM- I only.
F-79

Using a tester, check lift lock solenoid resistance at

the CN1 terminal of the VCM controller

N
Is resistance normal?

Using a tester, check unload solenoid resistance at Disconnect the lift lock
the CN1 terminal of the VCM controller solenoid connector

Y Abnormal lift lock

Is F-79 removed?
solenoid

N
N
Is resistance normal?

Y Disconnect the lift lock

solenoid connector

Y Abnormal unload
Is F-79 removed?
solenoid

Replace the VCM controller

Does
N
replacement of VCM controller solve the Abnormal harness
problem?

Abnormal VCM controller

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Error code F-80 Error name Power Steering Correction Valve Solenoid Abnormal Signal

Error criteria Solenoid current is outside the specified range when the solenoid is on.
Threshold: 0.16 A or less, or 2.6 A or more
Duration: 400 ms or more
Error cause 1. Abnormal power steering correction solenoid
2. Abnormal harness
3. Abnormal controller
Processing flow
Note) *1
F-80 ・Active test setting method
1) Click "Active Test" from the "View" menu
Connect the service tool and turn on the key in the service tool window to display the
(do not start the engine) Active Test window.

Set the VCM controller in active test mode and

2) Select the active test flag and power
set the power steering correction solenoid to on (*1) steering correction solenoid check box.

3) Click "Write"
Check the power steering correction solenoid
current on the service tool I/O monitor
4) When the write confirmation dialog box
appears, click"Yes".
Y
Is current near 2.2 A?
5) When the write complete dialog box
N appears, click "OK" to complete setting.
Note)
Turn off the key
*2 Solenoid short circuit ... Resistance: Near
0 ohm
Using a tester, check power steering correction *3 Solenoid open circuit ... Resistance:
solenoid resistance at the CN1 terminal of the Several kilo ohms
VCM controller

Y
Solenoid short circuit?*2

Disconnect the power

N Solenoid open circuit?*3 steering correction
solenoid connector

Replace the power steering correction N

Solenoid open circuit?
solenoid

Y Y

Abnormal power
Normal after Y
steering correction
replacement?
solenoid

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Error code F-80 Error name Power Steering Correction Valve Solenoid Abnormal Signal

(Continued)

Replace the VCM controller

Normal after Y
Abnormal VCM controller
replacement?

Abnormal harness

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Error code F-84 Error name Power Steering Correction Solenoid/Tilt Lock Valve Leak Signal

Error criteria Solenoid current is not 0 when the solenoid is off.

Threshold: Solenoid current: 0.18 A or more
Duration: 600 ms or more
Error cause 1. Abnormal power steering correction solenoid
2. Abnormal harness
3. Abnormal controller
Processing flow

F-84

Using a tester, check power steering correction

solenoid resistance at the CN1 terminal of the VCM
controller

Y
Is resistance normal?

Disconnect the power steering

correction solenoid connector

Y Abnormal power steering

Is F-84 removed?
correction solenoid

Replace the VCM controller

Normal after N
Abnormal harness
replacement?

Abnormal VCM controller

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Error code F-85 Error name T/M Forward Travel Solenoid Abnormal Signal

Error criteria ・T/M forward solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 250 mA or less, or (2) 3.8 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1．Abnormal T/M forward solenoid
2．Abnormal harness
3．Abnormal controller
Processing flow

F-85

Using a tester, check lift lock solenoid resistance at

the CN1 terminal of the VCM I controller

Y
Is resistance normal?

Y
Is resistance near 0 ohm?

Disconnect the T/M

forward solenoid
connector

Does resistance remain Y Abnormal harness

Replace the VCM controller
near 0 ohm? (short circuit)

Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?

Replace the T/M forward solenoid

Does
replacement of T/M Y Abnormal T/M
forward solenoid solve the forward solenoid
problem?

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Abnormal harness

Error code F-87 Error name T/M Reverse Travel Solenoid Abnormal Signal

Error criteria ・T/M reverse solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 250 mA or less, or (2) 3.8 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1．Abnormal T/M reverse solenoid
2．Abnormal harness
3．Abnormal controller
Processing flow

F-87

Using a tester, check lift lock solenoid resistance at

the CN1 terminal of the VCM I controller

Y
Is resistance normal?

Y
Is resistance near 0 ohm?

Disconnect the T/M

reverse solenoid
connector

Does resistance remain Y Abnormal harness

Replace the VCM controller
near 0 ohm? (short circuit)

Does
Y
replacement of VCM Abnormal VCM
controller solve the controller
problem?

Replace the T/M reverse solenoid

Does

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replacement of T/M Y Abnormal T/M

forward solenoid solve the reverse solenoid
problem?

Abnormal harness

Error code F-89 Error name T/M Solenoid Leak Signal

Error criteria ・Current is not 0 when the solenoid output is off.

Threshold Check: 280 mA or more when output is off.
Duration: 600 ms or more
Error cause 1．Abnormal T/M forward or reverse solenoid
2．Abnormal harness
3．Abnormal controller
Processing flow

F-89

Using a tester, check lift lock solenoid resistance at

the CN1 terminal of the VCM controller

N
Is resistance normal?

Disconnect the T/M

Using a tester, check unload solenoid resistance at
forward solenoid
the CN1 terminal of the VCM controller
connector

Y Abnormal T/M
Is F-89 removed?
forward solenoid

N
N
Is resistance normal?

Y Disconnect the T/M

reverse solenoid
connector

Y Abnormal T/M
Is F-89 removed?
reverse solenoid

Replace the VCM controller

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Does
N
replacement of VCM controller solve the Abnormal harness
problem?

Abnormal VCM controller

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