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User’s manual
10/2016
Phone: +33 1 41 47 50 33
Fax: +33 1 47 47 17 13 (SAV)
E-mail: service@chopin.fr
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IMPORTANT
The technical elements that constitute this manual (text and illustrations) are not contractual,
their only target being to bring assistance for using the Quatuor.
Use, duplication or disclosure of subject data, for any purpose other than relating to the use or
servicing of the equipment, is strictly prohibited without the written authorisation of Chopin
Technologies.
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DECLARATION OF CONFORMITY
Quatuor
When installed and used in accordance with the instructions in the Product Manual,
is in conformity with the following standards :
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Table of contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
1. Periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2. Problem solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3. Changing fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4. Calibrating the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5. Calibrating the scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6. Replacement recommended frequency of parts having
an influence on the result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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INTRODUCTION
■ Principle :
■ The test cycle starts with a debearding (optional module), and the
sample weighing (scale B1).
■ The rest of the sample falls then into cylindrical sieves and is
sorted into 3 categories:
❏ broken grain,
❏ good grain,
❏ big impurities.
weighing
hopper B1 blower
sieves
scale B3
light impurities
big
scale B2 impurities
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■ Overall characteristics:
❏ Dimensions:
❏ Net weight: 50 kg
■ Environment:
❏ Inside use.
❏ Utilisation area (dust hazard risk): all areas except areas rated
20, 21 and 22.
■ Fuse :
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6 2
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3. Push the second spring with the hand and insert the brush on
the second spring.
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or
■ The keyboard
■ A computer
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For the connection to the network, use the power cord provided with
the QUATUOR.
The mains plug and the I/O switch are located at back of the appa-
ratus.
6. Powering up the unit ■ Turn the On/Off switch to ON. The QUATUOR runs a self-test
sequence, checking most of its functions (memories, INIT parame-
ters, motors, scales, etc.); during this sequence, which lasts 1 min
approx., all commands (by means of the touch screen or a key-
board) are inactive.
B1 blower
M1
B2
sieve control
B3 M4
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Phase Meaning
1 Tare on scale B1
3 Functional test of M2
5 Tare on scale B1
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1. Precautions ■ Switch off the electrical power before moving the apparatus.
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■ From the start screen, the user can select the grain to be tested
by using arrows and .
Verify that the sieves are adapted to the grain being tested ("Choos-
ing the sieves", page 51).
Take a special care not to drop any object inside the Quatuor (the
unit would be damaged).
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light impurities
broken grain
good grain
big impurities
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■ During the test cycle, the unit goes through different phases (dis-
played at screen bottom) described in table below.
phase
15 Weighing B1 36 Weighing B3
21 Blower OK?
(**) : The phases 16 ant 17 are performed during the test only when
the emptying option is selected.
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■ Meaning of abbreviations:
❏ IMP: impurities
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5. Comments This function allows, before starting a test, to enter a comment (by
mean of a keyboard) which will be printed on the ticket.
This comment will be valid for each test (delivery person, sample
reference, variety delivered, etc.).
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■ The cycle starts as soon as the icon TEST of the touch screen is
selected.
■ The cycle begins with the weighing of the sample (scale B1).
B1
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■ Grains fall then on a worm screw which drive them to the cylindri-
cal sieves:
❏ broken grain and small impurities go through the first sieve’s ori-
fices,
❏ big impurities that did not go through any of the sieves exit at the
extremity of the drum.
■ Good grain and broken grain are collected into two hoppers in
which they are weighed respectively by scales B2 and B3.
They are then dropped into drawer compartments.
B3 B2
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way by using the standard keyboard arrows, then validate with keys
F1 Shift F1 or quit without saving by using key Esc.
➍
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➍
The user can then use navigation arrows , , and to
set the date. Select icon to save, or select to return to the
main menu without saving.
➞ The user can choose the keyboard and adjust the date the same
➞ ➞
➞
way by using the standard keyboard arrows, then validate with keys
F2 Shift F2 or quit without saving by using key Esc.
➍
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F3
Enter in this menu by pressing F3.
Esc
Keying Esc. allows to save and exit from this menu.
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■ Results menu
The user can however choose to display results of the previous test
F10
by pressing F10 on the keyboard.
The user can then either choose to re-print the results by selecting
Note The results are the last ones calculated by the apparatus.
F11
■ Access to this menu needs the use of a keyboard. Press key F11.
❏ date, hour,
❏ grain name,
❏ debearding time,
❏ blowing power,
❏ sieve power,
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centre of the
debearder ■ The maintenance menu can be reached either:
changing print
grain name
out
■ Signification of pictograms:
blower
flow control
trap door
good grain
sieve (B2)
broken grain
sieve (B3) scale B2
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Sieve B3 Sieve B2
Note To return to the maintenance menu without saving, press either on:
Sieve Icon
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■ Abbreviations used:
❏ IMP: impurities
Note To return to the maintenance menu without saving, press either on:
Note This menu does not allows the printing of the results, it allows only
to define the results that will be printed at the end of test sequences.
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■ Results menu
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blower
flow control
trap door
sieves
element Shortcut
blower Shift F4
sieves Shift F5
emptying trap doors Shift F6
flow control trap door Shift F7
Note This allows to check the good condition of the apparatus constitutive
parts, and may be used to better isolate an eventual failure with the
Chopin technologies agent.
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❏ a first one (small drilling) through which are passing broken or too
small grains,
❏ a second one (bigger drilling) which lets good grain pass through.
■ Type of drilling
Two types are existing: with long holes and with round holes.
Type spe
Round holes
Long holes
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■ Sieves available
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2. Position the entry of the sieve on the driving shaft. Make the flat
part on the shaft and the flat part on the sieve meet exactly as
indicated on the image below and insert completely the sieve.
Locking ball
The sieve is properly installed when the top of the sieve is sup-
ported by the wheels as shown on the picture below.
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1. Check that the flat part on the driving shaft is turned to the top.
If not turn on the sieve so as to position properly the shaft (see
"Activating elements of the QUATUOR", page 48).
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If there are no screws on the cover, it’s necessary to drill the cover.
Contact a CHOPIN Technologies entitled agent.
Screws
Spring
Plain washer
Serrated washer
Nut
The 2 springs are fixed the same way as the springs of the top.
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Adjust the position of the springs so that the brush touches the
drilled part of the sunflower sieve.
❏ "Editing the blower power (in percentage)" page 43. Enter the
value 50 %.
1. When using a sieve with cover, remove the standard brush (the
long brush) and install the small brush.
The 2 springs are fixed the same way as the springs of the top.
When using a sieve without cover (FADT-VT1 to FADT-VT13), it is
necessary to remove the small brush and to install the standard
brush.
Small brush
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Note To suppress a calibration, select it, then clear its name by using the
keyboard (it then disappears from the list), and save.
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Note When you have no idea on the adjustments, select first a blowing
power of 75% and a sieve’s speed of 60%.
■ Recommended adjustments:
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Section 5 MAINTENANCE
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Section 5. Maintenance
❏ Regularly, make sure the sieve holes are not obstructed. In case
the holes are clogged with grains, please clean the sieve.
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2. Problem solving ■ In any failure case, before any intervention, restart the apparatus
in order to re-confirm the failure.
■ If the screen does not light up, check the fuse ("Changing fuses",
page 65).
■ If the touch screen does not work properly, try to re-calibrate the
screen ("Calibrating the screen", page 66).
❏ if the printer power-on light remains off, check power supply con-
nections,
■ Abnormal results:
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■ Error messages:
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3. Changing fuses If the apparatus does not light up, and after having verified that the
electrical supply is correct, replace the fuse of the QUATUOR.
The fuse is located at back of the unit, nearby the On/Off switch.
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4. Calibrating the If the touch screen does not work properly, it must be recalibrated.
screen 1. Switch off the apparatus.
Note If the screen still does not work properly, contact your Chopin Tech-
nologies agent.
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5. Calibrating the The adjustment is carried out from the maintenance menu, either :
scales ❏ on the touch screen, by clicking on the corresponding scale icon,
or
scale B1
scale B3 scale B2
F8
❏ on a keyboard by pressing simultaneously keys Shift and F8.
➍
up/down arrows et .
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Procedure 1. Remove the sieve (see "Withdrawal of the sieve", page 54).
4. Weigh the reference sample (about 500 g for B1 and B2, 200 g
for B3).
5. Check that the reference weight has the same value than the
one indicated in the menu. As needed, enter the exact value
➞
with the keyboard (arrow keys
➞
and ).
8. If this is not the case, press lower left icon: the scale is cali-
brated.
9. Verify the displayed value, and exit from this menu by selecting
F8
➍
10. Pour the scale by opening the corresponding trap door : flow
control trap door for B1, emptying trap doors for B2 and B3
scales
(see "Activating elements of the QUATUOR", page 48).
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■ Shortcuts summary
Exchange hh:mm:ss
F1 Editing a grain name F1 Modifying the time Inlet trap door control
➍
<–> am/pm
➍
<–> mm/jj/aaaa debearding time
F3
Modification of ticket F3
Debearder trap door
➍
lines control
Modification of
F4 Editing % blower F4 Blower control
➍
language
F6 F6
Emptying trap doors
➍
control
door
Selection of Selection of
F12 F12 keyboard type keyboard type
➍
(AZERTY/QWERTY) (AZERTY/QWERTY)
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