Installation and Maintenance Manual

Series S, M & L Rotary Lobe Pumps

©2011 LobePro Inc.

2610 Sidney Lanier Drive, Brunswick, Georgia 31525

Toll Free: 1-888-997-PUMP (7867) · Tel(912) 466-0304 · Fax(912) 466-0086
For more info, visit us at www.lobepro.com Email at info@lobepro.com
Table of Contents
CERTIFICATE OF CONFORMANCE ........................................................................... 4

1.0 USER SAFETY—PLEASE READ CAREFULLY ....................................................... 5

1.1 SAFETY TERMINOLOGY & SYMBOLS ............................................................... 6

1.2 SAFETY WARNINGS ....................................................................................... 6

1.3 GENERAL SAFETY INSTRUCTIONS .................................................................. 6

1.4 ELECTRICAL PUMP DRIVES ............................................................................ 7

1.5 GAS/DIESEL ENGINE DRIVES ......................................................................... 7

1.6 EXPLOSION PROOF ENVIRONMENT ................................................................ 8

1.7 SCOPE OF COMPLIANCE ............................................................................... 8

1.8 PREVENTING BUILD-UP OF EXPLOSIVE MIXTURES IN THE PUMP...................... 9

1.9 PREVENTING SPARKS .................................................................................... 9

1.9.1 REQUIREMENTS FOR METAL PUMPS ON NON-METALLIC BASEPLATES ........... 9

2.0 EXAMPLE OF A LOBEPRO PUMP NAMEPLATE ................................................. 10

2.1 ENVIRONMENTAL SAFETY............................................................................ 10

2.2 USER SAFETY.............................................................................................. 10

3.0 GENERAL PUMP DESCRIPTION ..................................................................... 11

3.1 ROTARY LOBE PUMP MODELS ...................................................................... 11

3.2 LOBEPRO PUMP IDENTIFICATION/SERIAL NUMBER ....................................... 11

3.3 OPERATION ................................................................................................ 12

3.2 DIRECTION OF ROTATION / FLOW TOP SHAFT DRIVE ................................... 12

3.3 USES / APPLICATIONS ................................................................................. 13

4.0 TRANSPORTATION ...................................................................................... 13

4.1 PUMP MOUNTING DURING SHIPMENT .......................................................... 14

4.3 SPECIAL STORAGE REQUIREMENTS ............................................................. 14

5.0 ROTARY LOBE PUMP HANDLING .................................................................. 15

6.0 INSTALLATION............................................................................................ 16

7.0 TYPICAL PUMP DRIVE / SKID CONFIGURATIONS ........................................... 17

 7.1 NOTES ON LOBEPRO PUMPS ON PUMP SYSTEMS .......................................... 17

8.0 PIPING & PIPING SYSTEMS .......................................................................... 18

9.0 PRIMING .................................................................................................... 19

10.0 RECOMMENDATIONS/ADVISORIES FOR USING LOBEPRO ROTARY PUMPS .... 19

11.0 ROTARY LOBE PUMP SPECIFICATIONS........................................................ 20

12.0 SERVICE & MAINTENANCE ......................................................................... 20

12.1 LUBRICATING OIL INSPECTION .................................................................. 20

12.2 DRAINING, FLUSHING THE QUENCH CHAMBER & GEARBOX ......................... 21

12.3 OIL DRAIN QUICK DISCONNECT HOSES...................................................... 22

13.0 QUENCH CHAMBER LUBRICATION USING OIL BOTTLE / RESERVOIR. ........... 22

14.0 RECOMMENDED CHANGE OIL SCHEDULE .................................................... 24

15.0 REPAIR ..................................................................................................... 24

15.1 Opening the pump cover for S, M & L Series ................................................ 24

15.2 Removing the pressure disk assembly ......................................................... 25

15.3 Removing the lobes ................................................................................... 25

15.4 Lobe arrangements for S, M & L Series ........................................................ 26

15.5 Remove/ Replace Inner/Front Wear Plate .................................................... 26

15.6 Remove/Replace Mechanical Cartridge Seals ................................................ 27

15.7 Installing a new mechanical cartridge seal ................................................... 28

16.0 Adjusting of pump housing segments ......................................................... 29

17.0 SERVICE INSTRUCTIONS ........................................................................... 35

18.0 SERVICE PLAN .......................................................................................... 36

19.0 WARRANTY ............................................................................................... 39

20.0 TERMS AND CONDITIONS OF SALE............................................................. 39

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
CERTIFICATE OF CONFORMANCE

EU DECLARATION OF INCORPORATION
WITH
COUNCIL DIRECTIVE 2006/42/EC
Issue Details: Date: Place: DoI Number:

Directive: Machinery Safety Directive 2006/42/EC

Conforming Machinery: LOBEPRO - ROTARY LOBE PUMPS

Model Number:
Serial Number:
Manufacturer: LobePro, Inc.
2610 Sidney Lanier Drive
Brunswick GA 31525
USA
Authorised Representative, Mr. David Waite, 33 Denham Lane, Chalfont St. Peter
where appropriate: Gerrards Cross, Buckinghamshire SL9 0EP, England
Harmonised Standards & Other EN 809:1998 + A1:2009
Technical
Standards/Specifications
Applied or Referenced:
Essential Requirements of this Essential Health and Safety Requirements of Annex 1 of the
Directive Applied: Machinery Directive
Technical Documentation: The Technical Documentation is compiled in accordance with Part
B of Annex VII.
The manufacturer will transmit any relevant information on the
partly completed machinery requested by a national authority.
This information/documentation will be transmitted by the
following means: Insert Means Here e.g. CD/Data Disc
We hereby declare that the partly assembled machinery described above must not be put into
service until the final machinery into which it is to be incorporated has been declared in conformity
with the provisions of Council Directive 2006/42/EC on the approximation of the laws of the Member
States relating to the safety of machinery.
Signed:

Signatory: William Blodgett, President

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
1.0 USER SAFETY—PLEASE READ CAREFULLY

TO OUR VALUED CUSTOMERS:

NEVER operate this rotary lobe pump with the suction
User safety is the primary goal in the design, manufacture
and discharge ports blocked or closed. This is a positive
and assembly of all the LobePro rotary positive
displacement pumps. Your attention to the instructions, displacement pump. Always make sure that the pump
notes, precautions and warnings outlined in this manual ports are clear in all cases.
will assist you in avoiding and minimizing the risk of
personal injury, and equipment damage.

PLEASE READ CAREFULLY AND UNDERSTAND THIS

MANUAL PRIOR TO INSTALLING, OPERATING OR
Operation of the pump with blocked discharge piping
MAINTAINING THIS ROTARY LOBE PUMP. OBSERVE ALL
SAFETY NOTES, PRECAUTIONS, AND WARNINGS BEFORE can cause over pressure, overheating and may result in a
ANY PUMP STARTUP. PLEASE PAY ATTENTION TO THESE violent explosion resulting is serious injury or death.
MESSAGES TO AVOID SERIOUS INJURY AND OR Always ensure that necessary measures ARE taken to
POSSIBLE DAMAGE TO EQUIPMENT/S. SAFETY STICKERS prevent this condition.
PROVIDE QUICK REMINDERS FOR SAFE OPERATION AND
MAINTENANCE OF THIS PUMP. THEY MAY NOT BE
REMOVED, OBSTRUCTED OR TAMPERED WITH AT ANY
GIVEN TIME.

The Lobepro rotary lobe pumps will provide safe, reliable It is the responsibility of the end user to guard the
and efficient service when the pump is properly installed, hazards which are accessible to personnel in accordance
maintained and operated within the approved service with the machinery Directive 2006/42/EC.
conditions parameters.

This rotary pump may be operated ONLY according to

the approved service conditions as described on the
pump’s nameplate (section 2.0) and safety instructions
specified in the document. It is the responsibility of the end user to provide the
required protective personnel equipment depending of
This LobePro Rotary Lobe Positive Displacement pump the processed material.
Installation and Maintenance Manual provides specific
safety risks that every user must consider at all times.
Thorough understanding of these precautions and
warnings shall be implemented to ensure personnel and
property protection. Observance to these safety
precautions and warnings alone however is not sufficient.
The end user must also comply with the applicable
existing industry and corporate safety standards codes
and regulations. It is the responsibility of the end user
and all the individuals involved in the installation,
operation and maintenance of this equipment to
recognize and eliminate unsafe installation and
operational practices.

LobePro Rotary Pumps

2610 Sidney Lanier Drive
Brunswick, GA. 31525
Tel/Fax. 912.466.0304/912.466.0086
info@lobepro.com
www.lobepro.com

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
1.1 SAFETY TERMINOLOGY & SYMBOLS
Observe all Safety Notes, Cautions, & Warnings
highlighted in this Installation & Operations &
Maintenance Manual.
Warning: Electrical Hazard
Indicates the possibility of electrical risks
or danger if directions are not followed
and any unsafe practices which COULD
result in severe personnel injury or
death.
Caution/Warning:
Indicates hazardous situation or unsafe
practices which COULD result personnel
injury or damage to product or
equipment.
Note:
Important information that pertains to a
specific topic, procedure or subject. This
information is to be aware of when
performing the task.
Explosive Atmospheres:
The instructions that follow the Ex
symbol or the specified Classification,
Division and Group must be followed
when the pump is installed in potentially
explosive atmospheres, environments.
Contact LobePro if there are any
questions regarding these requirements.
1.2 SAFETY WARNINGS
LobePro will not accept responsibility for physical injury,
equipment damage or delays caused by the end user’s failure
to observe and comply with the instructions for installation,
operation and maintenance contained in this Manual.
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
NEVER operate this rotary lobe pump with
the suction and discharge ports blocked or
closed. Always make sure that the pump
ports are clear in all cases. Operation of
the pump with blocked ports can cause
over pressure, overheating and may result
in a violent explosion. Always ensure that
necessary measures MUST be taken by the
end user/owner/operator to prevent this
condition.
This rotary lobe PD pump may handle
hazardous and or toxic fluids that could be
harmful. End user MUST identify the
contents of the fluid pumped to avoid the
possibility of exposure. Potential hazards
may include but NOT limited to; high
pressure, high temperature, flammable,
acidic, caustic, explosive, high level noise,
and other risks.
This manual will clearly and specifically
identify accepted methods for the LobePro
Positive Displacement pump assembly &
disassembly. DO NOT use heat to pump
lobes, shafts and other retaining parts to
aid in their removal. Any trapped liquid
inside the pump can rapidly expand and
may result in an explosion and
consequently personnel injury or death
and damage to equipment and
surrounding environment.
1.3 GENERAL SAFETY INSTRUCTIONS
BEFORE INSTALLATION & OPERATION
GENERAL
 Most accidents can be avoided by using COMMON
SENSE.
 Read the operation and Maintenance Manual supplied
with the rotary love pump.
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 Do not wear loose clothing that may become
entangled in any rotating or moving parts.
 Always wear appropriate safety gear such as safety
glasses, process fluid compatible gloves and clothing
when working on the pump.
 Do not substitute pump parts and fittings with other
materials without the approval of LobePro. Contact
the factory for materials compatibility.
PUMPS
 This rotary lobe pump requires wet priming on the
first startup and when it is put back to service after
maintenance.
 Never exceed the operating parameters shown on the
pump nameplate (see section 2.0)
 Do not operate this pump without guards and safety
devices in place.
 Do not operate the pump until all personnel are clear.
Never attempt to carry out or start maintenance
procedure while the pump is in motion.
 Do not run the pump with the end cover removed. Or
driveshaft guards (coupling, v-belt, etc.)
 Before any work is started on the pump, the electrical
power source to the prime mover must be isolated,
locked out with precautions and that power shall not
be restored until it is cleared and safe to do so.
 ONLY qualified or properly trained personnel shall
install, operate and perform maintenance on the
rotary lobe pump and system.
 Do not pump hazardous materials (flammable, acidic,
caustic, etc) without the approval of LobePro. See
Section 3.2.1 for the types of liquids approved for the
pump.
 Do not block or restrict the suction or discharge pipes.
Flexible hoses may whip under pressure and cause
personnel injury and equipment damage.
 Do not use the pump and gear-motor lift eye bolts to
handle and lift the pump skid. Use only skid base and
other skid provided lifting handles to lift the skid.
 Use the pump lift eye bolt to lift the pump ONLY.
 Use the gear-motor lift eye bolt to lift the gear-motor
ONLY.
 Ensure that all lifting devices are rated for pump or
skid weights and securely fastened each time before
lifting.
 Relieve all pump internal pressure before starting
any maintenance work.
1.4 ELECTRICAL PUMP DRIVES
 To reduce risk of electrical shock, motor and or pump
shall be properly grounded in accordance with
National Electrical Code (NEC) or Canadian Electrical
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
Code and all applicable state, province, local and
standard international codes.
 Any wiring and termination of electrical wires/cables
shall be performed by qualified or trained personnel.
 Always disconnect the pump from the power
supply/source before attempting to service or
perform maintenance.
 Use only wires that are rated and recommended by
the motor manufacturer. Do not operate the pump
with a power cord that has frayed or brittle insulation.
 Electrical shall be protected at all times to avoid
punctures, cut, bruises and abrasion. Perform
inspection frequently.
 Never operate a pump with a plug in type power cord
without a ground fault circuit interrupter.
 Never handle connected power cords with wet hands.
 Lock out driver power supply to the pump to prevent
electric shock, accidental startup and physical injury.
 Ensure that pump drive power supply is locked out
before attempting to perform any alignment
procedure.
 Electrical wiring requirements may vary depending on
the usage and location. Make sure that proper
voltage, phase and frequency and the current rating
are inspected and checked to avoid physical injury and
or equipment damage.
1.5 GAS/DIESEL ENGINE DRIVES
 Never operate in an enclosed building or area where
exhaust gases can accumulate.
 Do not breathe exhaust fumes when working in the
area of the engine. (Exhaust gases are odorless and
deadly poison)
 The engine may be noisy during operation. Use
appropriate ear plugs to minimize noise and hearing
loss/damage.
 Never operate near a building where exhaust gases
can seep inside.
 Never operate in a pit or sump without making
provisions for adequate ventilation.
 Allow exhaust system to cool before touching.
 Never add fuel to the tank while engine is running.
 Do not smoke while refueling the engine.
 Do not refuel near open flame.
 Carefully read instruction manuals supplied by the
engine manufacturer before attempting to assemble,
operate or service the engine or any engine part. The
WARNING, CAUTION and NOTES provided indicate
potential hazardous conditions for operator or
equipment.
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LobePro, Inc. is not responsible for losses, injury or
death resulting from a failure to observe these
safety precautions, misuse or abuse of the rotary
lobe pumps, its drive equipment and auxiliaries.
1.6 EXPLOSION PROOF ENVIRONMENT
 Never operate the pump without heat or
temperature automatic switch or shutdown
protection.
 Always lock out all power supply to the pump before
attempting to perform any maintenance work.
 Do not operate pump with the suction valve closed.
 Do not operate the pump with the discharge valve
closed.
 Always follow coupling recommended installation
and operating procedures.
 Never exceed the operating parameters shown on
the pump’s nameplate (see section 2.0)
 Do not exceed the LobePro allowed forces on the
pump fittings or nozzles. This may put dangerous
load and strain on the pump unit to cause
misalignment and vibration on the pump and drive.
Pipe stress may adversely affect the overall operation
of the pump and may result to premature damage to
the pump and connected equipment/s and injury to
personnel. Allowable pump nozzle forces and
moments are indicated on each pump models.
 Only use motor drives that are certified to explosion
proof classification.
 All pump directional flow valves, controls and
instrumentation shall be properly positioned and set
if reversible operation is desired.
 Only explosion proof coupling and guards shall be
used.
 LobePro rotary pumps and pump units including
coupling, seal, motor, base, coupling guard, fittings,
etc) certified for use in an explosion proof
environment, are marked by a name plate secured to
the pump or to the skid base.
ATEX EXPLOSION PROOF ENVIRONMENT USE
LobePro recommends that special care in the
operations and maintenance shall be taken into
consideration when the rotary pumps are operated in
potentially explosive environments. Proper care includes
the following but not limited to:
 Process fluid temperature and pressure monitoring
 Pump frame, Quench chamber and gearbox oil
temperature and pressure monitoring
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
 Gearbox and Quench chamber oil proper level
monitoring
 Making sure that the pump is operated within the
approved rated flow, speed, temperature and
pressure.
Installing, operating and performing maintenance on the
pump and or pump skid / unit in any manner that is not
covered nor mentioned in the Instruction and
Maintenance Manual can cause adverse or serious injury
to personnel or equipment damage. This includes any
changes or modifications to the pump recommended
parts or use of parts not provided by LobePro Rotary
Pumps.
Please email engineering@Lobepro.com with any
questions or comments before using these rotary lobe
positive displacement pumps on potentially explosive
environments.
The ATEX conformance is only applicable when the pump
or pump skid is installed, operated and maintained within
its intended use.
When the pump is handling hazardous liquids care must
be taken to avoid exposure to the liquid by appropriate
sitting of the pump, limiting personnel access and by
operator training. If the liquid is flammable and/or
explosive, strict safety procedures must be applied.
The terminology and procedures ensure that the installed
pump is in compliance with the European Directive
94/9/EC, known as the ATEX Directive, which is
mandatory in Europe and may also be specified in other
countries. Where applicable, both electrical and non-
electrical equipment must meet the requirements
94/9/EC.
Even if the installation is in a region where ATEX is not the
applicable regulation, the general measures described
shall be followed to ensure safe operation. The measures
are explained under the headings of:
 Avoiding excessive surface temperature
 Preventing build up of explosive mixtures
 Preventing the generation of sparks
 Preventing leakages
 Maintaining the pump to avoid hazard
1.7 SCOPE OF COMPLIANCE
Use this LobePro rotary pump ONLY in the zone for which
it is appropriate. Always check that the driver, drive
coupling assembly, seal and pump equipment are suitably
rated and/or certified for the classification of the specific
8|P a g e
atmosphere in which they are to be installed. Where
Lobepro has supplied only the bare shaft pump, the Ex
rating applies only to the pump. The party responsible for
assembling the pump set shall select the coupling, driver
and any additional equipment, with the necessary CE
Declaration of Conformity establishing it is suitable for
the area in which it is to be installed.
The output from a variable frequency drive (VFD) can
cause additional heating affects in the motor and so, for
pumps sets with a VFD, the ATEX Certification for the
motor must state that it is covers the situation where
electrical supply is from the VFD. This particular
requirement still applies even if the VFD is in a safe area.
Temperature classification “Tx” is used when the liquid
temperature varies and the pump could be installed in
different hazardous atmospheres. In this case the user is
responsible for ensuring that the pump surface
temperature does not exceed that permitted in the
particular hazardous atmosphere. The maximum
allowable operating temperature is indicated on the
LobePro rotary pump name plate.
If an explosive atmosphere exists during the installation,
do not attempt to check the direction of rotation by
starting the pump unfilled. Even a short run time may
give a high temperature resulting from contact between
rotating and stationary components. Furthermore,
confinement of liquid in the pump and pipes must be
avoided (valve closed). If the liquid heats up this may
cause excessive pressure or heat and lead to bursting of
pump components.
Where there is any risk of the pump being run against a
closed valve generating high liquid and casing external
surface temperatures it is recommended that users fit an
external surface temperature protection device.
Avoid mechanical, hydraulic or electrical overload by
using motor overload trips, temperature monitor or a
power monitor and make routine vibration monitoring
checks.
In dirty or dusty environments, regular checks must be
made and dirt removed from areas around close
clearances, bearing housings and motors.
1.8 PREVENTING BUILD-UP OF
EXPLOSIVE MIXTURES IN THE PUMP
ENSURE PUMP IS PROPERLY FILLED AND VENTED AND
DOES NOT RUN DRY IF PUMPING HAZARDOUS LIQUIDS
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
Ensure pump and relevant suction and discharge pipeline
system is totally filled with liquid at all times during the
pump operation, so that an explosive atmosphere is
prevented. In addition it is essential to make sure that
quench oil seal and gearbox oil chambers, are properly
filled at the LobePro recommended level.
If the operation of the rotary lobe pump system cannot
avoid the above condition, the fitting of an appropriate
dry run protection device is recommended (example;
liquid detection, flow or now flow sensors or power
monitor).
To avoid potential hazards from leaks or emissions of
vapor or gas to atmosphere the surrounding area must be
well ventilated.
1.9 PREVENTING SPARKS
To prevent a potential hazard from mechanical contact,
the coupling guard must be non-sparking. To avoid the
potential hazard from random induced current generating
a spark the ground contact on the baseplate must be
used. Avoid electrostatic charge: do not rub nonmetallic
surfaces with a dry cloth, ensure cloth is damp.
Where applicable the coupling must be selected to
comply with 94/9/EC and correct alignment must be
maintained.
1.9.1 REQUIREMENTS FOR METAL PUMPS ON
NON-METALLIC BASEPLATES
When metallic components are fitted on a nonmetallic
baseplate, the pump MUST be individually earthed
(grounded).
Preventing Leakage
The pump must only be used to handle liquids as
specified in Section 3.2.1. If you are uncertain whether a
liquid is approved for use with your pump, contact
engineering@lobepro.com for authorization and
consultation prior to use.
Avoid entrapment of liquid in the pump and associated
piping due to closing of suction and discharge valves,
which could cause dangerous excessive pressures to
occur if there is heat input to the liquid. This can occur if
the pump is stationary or running.
Bursting of liquid containing parts due to freezing must be
avoided by draining or protecting the pump and ancillary
systems.
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Where there is the potential hazard of a loss of a seal
barrier fluid or external flush, the fluid must be
monitored.
If leakage of liquid to atmosphere can result in a hazard,
the installation of a liquid detection device is
recommended.
Maintenance to Avoid the Hazard
CORRECT MAINTENANCE IS REQUIRED TO AVOID
POTENTIAL HAZARDS WHICH GIVE A RISK OF EXPLOSION
The responsibility for compliance with maintenance
instructions is with the plant operator.
To avoid potential explosion hazards during maintenance,
the tools, cleaning and painting materials used must not
give rise to sparking or adversely affect the ambient
conditions. Where there is a risk from such tools or
materials; maintenance must be conducted in a safe area.
It is recommended that a maintenance plan and schedule
is adopted.
2.0 EXAMPLE OF A LOBEPRO PUMP NAMEPLATE
The CE and Ex markings designate the ATEX compliance
with the following designations: (Example Only)
II : Zone for combustible gases, vapor, mists
3 : Category 3
G/D : Explosive gas and dust are present
T3 : Temperature class
Note: Please refer to ATEX Directive/CE Marking for
additional equipment group, category and temperature
classes.
Model/Size: LobePro published series model/size and
Serial Number. See separate description of the
pump on nameplate on Pump Description
SN : Serial Number
MAWP: Maximum Allowable working Pressure, psi/bar
MAWT: Maximum Allowable working Temperature,
Degree Fahrenheit or Celsius.
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
HYD. TEST: Hydrostatic test pressure, psi/bar
RPM, MAX: Maximum pump process application
operating speed.
Q : Pump rated flow rate, cfm, gpm
H : Total Dynamic Head, feet/meter
HP/KW: Recommended pump shaft input Power
PSI/BAR: Maximum process application pressure
The code classification marked on the pump, pump drive
and other equipment provided must be in accordance
with the specified area where the pump, pump drive and
other equipment provided will be installed.
It is the responsibility of the customer to provide to
LobePro the details of the explosive environment where
the pump and pump systems will be installed and
operated. Please contact LobePro for any questions
related to any explosion proof classifications.
2.1 ENVIRONMENTAL SAFETY
The work area: Always keep the station clean to avoid
and/or discover emissions.
Recycling guidelines:
Always recycle according to these guidelines:
 Follow all laws and regulations regarding recycling if
the unit or parts if accepted by an authorized
recycling company.
 If the first guideline is not applicable, contact
LobePro or its authorized representative
 Ask LobePro about its “core recycling” program.
Waste and emissions regulations:
 Appropriately dispose of all waste.
 Handle and dispose of the processed liquid in
compliance with applicable environmental
regulations.
 Clean up all spills in accordance with safety and
environmental procedures.
 Report all environmental emissions to the
appropriate authorities.
Electrical installation: For electrical installation recycling
requirements, consult your local electric utility.
2.2 USER SAFETY
General Safety Rules:
 Always ensure and verify that all safety devices and
control systems are functioning properly.
 Always keep the work area clean.
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 Pay attention to the risks presented by gas and 3.1 ROTARY LOBE PUMP MODELS
vapors in the work area.
 Avoid all electrical dangers. Pay attention to the S-Series (Small Frame)
risks of electric shock or arc flash hazards. Models:
 Always bear in mind the risk of drowning,  S08
electrical accidents, and burn injuries.  S16
Safety equipment:
 Helmet M-Series (Medium Frame)
 Safety goggles, preferably with side shields Models:
 Protective shoes  M34
 Protective gloves  M50
 Ga s ma s k  M68
 Hearing protection  M100
 First-aid kit
 Safety Devices L-Series (Large Frame)
Models:
 L133
3.0 GENERAL PUMP DESCRIPTION
 L133d
This manual contains general assembly, installation, basic  L266
operation, uses and applications, disassembly and service  L266d
 L399
repair instructions for the LobePro S, M & L series rotary
 L399d
lobe pumps.  L531d
LobePro series rotary lobe pumps are POSITIVE
3.2 LOBEPRO PUMP IDENTIFICATION/SERIAL
DISPLACEMENT PUMPS with non-contact rotors. The
NUMBER
rotary lobe pump’s multi lobe rotors provides smooth,
pulsation free pumping, dependable with easy handling LobePro rotary pumps are modeled and identified
and MIP, “Maintenance In Place” feature. This pump is according to its intended application or use. Standard
suitable to transfer fluids*** in any pumping system that pump assembly is for none to abrasive application. The
involves the listed below; nomenclature below describes the standard pump frame
size, capacity, pressure capability, drive shaft
 Fluids with high solids concentration arrangement, application and the serial number.
 Viscous and high viscous fluids
 Fluids with entrained gas
 Shear stress sensitive fluids
 Other free-flowing fluids***

LobePro rotary pumps provide a continuous, relatively

constant flow rate at any given pump process differential
pressure. Rotary lobe pumps may be operated
intermittently or continuously. They offer forward and
reverse flow direction and can be operated dry for some
brief periods of time. Legend:

LobePro rotary pumps offer self priming capability up to 7 1: Pump Series / Service
meters (25 feet) when initially wetted. This priming  G-General Use—for pumping non-abrasive, non-
ability of the pump however is very dependent on the corrosive liquids.
 S-Sludge & Slurry—for pumping abrasive, non-
fluid properties, suction and overall piping design.
corrosive liquids.
 C-Chemical/Corrosive—for pumping corrosive
liquids compatible Viton elastomers and
stainless steel wet end parts.

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
2: Pump Frame
 S-Small
 M-Medium
 L-Large

3: Rated Flow, Gallons per 100 Revolutions.

The multiple helical profiles of the lobes create a
 Example: 266 means 266 gallons per 100
revolutions (2.66 gal per pump revolution) at pulsation free pump operation. Pump shafts are
zero dynamic head. supported by bearings located in the gearbox and the
quench chamber, adjacent to the mechanical seals.
4: Pump Shaft Support
 None – Overhung shaft The location of the bearings along the pump shafts
 d – Fully supported shaft for higher pressure determines the maximum differential pressure allowed in
application the operation of the rotary lobe pump without lobes
contact and designed shafts deflection.

3.2 DIRECTION OF ROTATION / FLOW TOP SHAFT

5: Drive Shaft Configuration
 None – Top Drive DRIVE
 B – Bottom drive Rotary Lobe Pump with Top Shaft Drive viewed from the
pump cover.
6: Serial Number
 S-Small
 M-Medium
 L-Large

3.3 OPERATION

Rotary lobe pumps consist of two (2) intermeshing lobes.

The opposite rotation of the lobes creates an expanding
cavity at the suction side of the pump. The pumped
products flows into the cavity and is trapped between the
lobes and the pump housing as the lobes rotate. The
pumped material travels around the internals of the
pump casing. The pumped material does not pass
Fig. 3.2.1 Forward
between the lobes. Finally, the material is pushed out by
the meshing action of the lobes on the discharge side of
the pump.

The lobes do not contact each other because of the timed

position of the drive and driven gears on each shaft
located in the gearbox.

Forward

Fig. 3.2.2 Reverse

Reverse

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
BOTTOM SHAFT DRIVE Rotary lobe pumps can generally handle relatively
soft/compressible up to 60mm diametric, and medium
Rotary Lobe Pump with Bottom Shaft Drive viewed from hard solids without damaging the pumped product.
the pump cover. However, careful selection of pump size, flow rate,
materials of construction, speed and overall pump
dynamic head and system requirements, and power
consumption shall be considered before specifying or
recommending the pump to be used.

LobePro rotary pumps are recommended to be used in

pumping viscous products. But because of the increased
resistance to flow, high viscosity products require
reduced lobe pump operating speeds to achieve
satisfactory performance. Viscous products or liquids can
be slurries of the different pumping applications found on
Fig. 3.2.3 Forward Item III.

PERFORMANCE

The overall efficiency of a LobePro rotary pump depends

greatly on the intelligent selection of the correct speed
and materials of construction for each type of application
to provide a reliable and efficient pump operation.

4.0 TRANSPORTATION

 Prior to shipment, all rotary lobe pumps shall be

properly protected for indoor storage within a
Fig. 3.2.4 Reverse temperature range of 32 degrees F to 110 Degrees F,
so that no damage or deterioration will occur during
3.3 USES / APPLICATIONS a prolonged delay from the time of shipment until
installation is completed and the units and
Rotary lobe pumps may be used in various pumping equipment are ready for operation.
applications in industries involving;
 Pump nozzles and other major installed components
 Water on the pump shall not be dismantled for shipment or
 Wastewater for installation unless permission is received in
 Pulp and paper writing from the factory.
 Chemical
 Food & Dairy  Finished surfaces of all exposed pump openings shall
 Beverage be properly protected. Finished iron or steel surfaces
 Pharmaceutical not painted shall be properly protected to prevent
 Oil and power/energy rust and corrosion.
 Bio-fuel
 Mining  After hydrostatic or other tests, all entrapped water
 Sugar shall be drained prior to shipment, and proper care
 General dewatering shall be taken to protect parts from the entrance of
water during shipment, storage and handling.
SOLIDS & VISCOSITY HANDLING

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
4.1 PUMP MOUNTING DURING SHIPMENT
All rotary lobe pumps shall be mounted and securely
bolted onto a rigid base or crate. Use the four (4)
mounting bolt holes of the pump legs located on the gear
box and quench chamber cast legs.
Do not mount, transport nor store the rotary lobe pumps
more than 10 degrees of slope to the horizontal plane as
shown below to prevent unwanted tripping or falling of
the pump and eventual damage.
DO NOT STACK PUMPS DURING TRANSPORTATION.
Fig.4.1.1
Fig.4.1.2
4.2 INSPECTION/RECEIVING
 Remove packing materials from the product.
 Dispose of all packing materials in accordance
with local regulations.
 Inspect the product to determine if any parts
have been damaged or are missing. Report any
shipping damages
 If applicable, unfasten the product by removing
any screws, bolts, or straps. For your personal
safety, be careful when you handle nails and
straps.
 Contact LobePro or your sales representative if
anything is out of order.
 If skids will be stored more than 30 days, it is
recommended to store the skids indoors where the
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
storage area is free from falling objects, heavy dust
accumulation, extreme heat / extremely low
temperatures. Refer to Section 4.3.
 The skids may be stored outdoors provided item no.
1 conditions are satisfied and if storage area is safe
from chemicals from the ground, flooding, and more
than 5 inches snow accumulation. Do not remove
shipping wood supports when storing the skids
outdoors.
 Remove the flange covers and skid plastic covers only
during inspection. Replace plastic flange and skid
covers prior to storing the pump skids.
 Do not remove flange covers and skid plastic covers
until skids are ready to be used.
 Follow lifting and handling instructions as shown on
lifting instructions.
 Do not remove shipping wood base supports if skids
are to be stored on the ground. Remove the wood
base support only prior to installation.
 Maintain a minimum of at least one (1) foot distance
apart between each skid outer parts. For multi-level
stocking, please observe recommended weight and
height limitations from shelf manufacturer. Always
secure the skids from sliding.
 Store only the skids on leveled ground or surfaces.
Manually and slowly rotate the pump
shaft either direction at least two (2)
revolutions if the skid is stored more than
30 days. The seals cartridges may contain silicon
carbide seals which tend to stick up together after a
prolonged storage period. Perform the same
procedure every after 30 days thereafter during
storage.
Read and observe instructions from the
pump quench and gear oil MSDS. Unless
otherwise specified, all rotary lobe pumps
are filled with ISO VG220 80w-90 lubricating oil.
 Contact LobePro if you have any questions.
4.3 SPECIAL STORAGE REQUIREMENTS
Storage requirements depend on the amount of time that
you store the pump. Unless otherwise noted, the normal
packaging is designed only to protect the pump
during shipping. If the pump is supplied with a drive,
please refer to the drive’s storage
recommendations.
Sufficient methods of storage are important to
ensure that no deterioration of the pump due to
moisture, dirt and dust. If it is not possible to
14 | P a g e
properly store the pump or pump skid to the  In damp or humid storage conditions the pump
recommended space or location, the risk of should be complete filled with rust inhibitor
deterioration increases and becomes the definite prior to prolonged storage.
purpose of the end user. If stored outdoors, ensure
that the pump or pump skid is on a palette, off the 4.3.3 REMOVAL FROM STORAGE
ground and properly covered to reduce the risk of
damage from the ground and surface humidity.  Prior to installation and placing the pump into
Always cover the pumps to prevent entry of water, service, inspect the quench and gear oil for any
dust, and dirt. Preferably use a protective barrier leaks, moisture ingress and or defects. Replace
between palette and the pump/skid. any suspected seals, bearings and other pump
parts.
Please note that any deterioration due to customer’s  Check the pump, motor or driver and coupling
storage, including that period of time when the for signs of damage.
pump is installed onsite but not placed into  Refer to Section 6.0 for installation
operation, is not covered by LobePro warranty. recommendation.

4.3.1 TEMPORARY, SHORT TERM STORAGE 5.0 ROTARY LOBE PUMP HANDLING
Short or temporary storage of LobePro shipment is
considered from few days to maximum of one (1)
month. The pump shall be stored in a clean, dry
place with slow, moderate changes in ambient
 All rotary lobe pumps and their installed
temperature. The storage temperature should not
components are heavy. Failure to properly lift
be less than 40 deg. F and no more than 100 deg. F.
and support this equipment can result in serious
physical injury and/or equipment damage. Lift
4.3.2 LONG TERM STORAGE
equipment only at the specifically identified
Long term storage is considered when the pump is
lifting points. Lifting devices such as eyebolts,
stored more than one (1) month.
slings, and spreaders must be rated, selected,
 Pump shall be stored indoors in a clean, dry
and used for the entire load being lifted.
place to protect equipment from dust, moisture
 Crush hazard. The unit and the components can
and dirt. The storage temperature shall not be
be heavy. Use proper lifting methods and wear
less than 40 deg. F and no more than 100 deg. F.
steel- toed shoes at all times.
 The pump or pump skid should be covered at all
 Do not attach sling ropes to shaft ends.
times.
 Pumps shall be lifted vertically as shown.
 Manually rotate the shaft at least two
revolutions every 30 days of storage to lubricate
the bearings, retard oxidation and prevent the
mechanical seal faces from seizing. Apply rust
inhibitors to pump and gear reducer drive shafts
every 30 days.
 Prior to startup, flush the old quench and gear
oil and fill the same with new lubricant at
recommended fill level.
 Mechanical seals should be pressure tested prior
to startup. Replace mechanical seals and
Fig. 5.0.1 Recommended lifting method for rotary lobe
elastomeric parts when necessary.
 If the pump is installed but not immediately pumps with single lifting eye bolt/lugs.
placed in operation, protective measures must
be considered.
 Cast Iron pumps require additional protection
during storage. All internal, unpainted or
otherwise unprotected surfaces should be
cleaned with industrial alcohol, properly dried
and coated with rust inhibitor.

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011

Fig. 5.0.2 Recommended lifting method for rotary lobe
pumps with two (2) lifting eye bolts/lugs
Use only recommended and rated lifting devices.
Please refer to rotary lobe pump specifications for the
corresponding weight of each pump model.
6.0 INSTALLATION
LOCATION
The pump should be located to allow room for access,
ventilation, maintenance and inspection with ample
headroom for lifting and should be as close as practicable
to the supply of Liquid to be pumped.
A minimum of three (3) feet or one (1) meter is
recommended space adjacent to the pump cover for
efficient service, maintenance and work area.
ALIGNMENT / MOUNTING
Inspect the rotary lobe pump shaft for any damage or
defects prior to alignment. All LobePro rotary pump
shafts are rectangular keyed for transmission. Before
connecting the couplings verify the motor rotation
direction. All couplings shall be guarded as described on
the Safety Instructions of this Manual (Section 1.0)
The pump and drive shaft will normally have to be aligned
at ambient temperature and should be corrected to allow
for thermal expansion at operating temperature. In pump
installations involving high liquid temperatures, the unit
should be run at the actual operating temperature, shut
down and the alignment checked immediately. All rotary
lobe pumps shaft alignment MUST be inspected before
initial startup or commissioning. This is also applicable
after installation of pump skids and after grouting.
The pumps must be bolted to a solid base (i.e.; concrete
foundation, steel plate, steel bracket, etc.). The base must
withstand all loads occurring during operation. The place,
where the pump is mounted must be prepared to the
required & specified dimensional drawings. The concrete
foundations should have sufficient firmness and meets
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
existing codes and standards to ensure a secure,
functional mounting.
Sufficient space must be provided for maintenance and
repair work, especially for replacing the drive motor or
the complete pump unit. Replacement of all wear parts
can be changed from the pump end cover opposite the
motor. The pump driver fan must be able to take in
enough cool air, and the intake grille must not be
constricted of space from any adjacent wall to provide
easy motor inspection and maintenance. Check with
motor manufacturer for proper distances
ALIGNMENT METHODS
The rotary lobe pump driver shall be isolated electrically
prior to alignment. Ensure that the pump pipework,
suction and discharge, is disconnected. Perform
alignment of rotary lobe pump and driver shafts as
approved and recommended by the transmission
manufacturer and according to existing applicable
standards and codes.
PUMP DRIVES
All pumps should be aligned, leveled and coupled with
the prime mover in accordance with the standard shop
practice and coupling/transmission manufacturer’s
specification or recommendation. The base frame of the
assembly units must not be out of alignment or under
stress by the mounting bolts to prevent noise, undue
vibration, wear of coupling and pump or bearing and
seals failure.
For belt driven pumps, make sure to follow the belt and
sheave or sprocket manufacturer’s recommendation and
standard procedures in installing, checking the belt
tension. All procedures should be in accordance with the
manufacturer’s specifications data sheet. Check the belt
tension and alignment after the first five (5) operating
hours and every five hundred (500) operating hours.
For engine driven pumps, the engine and the speed
reducer shall be mounted free of stress and excessive
vibration at any given load. Follow the engine
manufacturer’s recommended installation and operations
instructions.
For PTO, hydraulic motor or any other configurations,
please consult LobePro, Inc. for recommendations and
endorsements.
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For In-line skid base assembly, the pump must be
properly aligned with the driver on a rigid foundation,
adequately and securely supported. Couplings must be
sized suitable for its intended drive and pump application.

Coupling and belt guard must be installed as per existing

(OSHA) Occupational Safety and Health Administration
and all other relevant safety regulations to protect
operating personnel from injury or death. Additional
safety instructions on Section 1.0 of this Manual. Fig. 7.0.4 Hydraulic Motor Driven rotary lobe pump

Other drive configurations are available, i.e;

7.0 TYPICAL PUMP DRIVE / SKID
 Engine drive on a skid on sound enclosed panel
CONFIGURATIONS  Engine drive on a trailer
 Motor drive on a skid on sound enclosed panel
 Motor drive on a trailer
 Vertical motor on 90 degree angle drive

Pump position may be oriented for each above drive, i.e;

 Pump shaft horizontal with ports on vertical
position (pump is mounted sideways)
 Pump shaft vertical

Fig. 7.0.1 In-line configuration Please contact LobePro for more information on other
pump and drive configuration & orientation.
Other Assembly Configurations

LobePro rotary pumps may also be mounted with the

following drives:

 Inverter Duty Motors

 PTO as permanent or on trailer
 Mounted on Trucks for bulk tank filling and
discharging
 On a mobile hand trailer
 On process skids
 Complete skid unit with electric panel and pump
controls.
Fig. 7.0.2 Vertical (Piggyback) or Horizontal Belt Drive

7.1 NOTES ON LOBEPRO PUMPS ON PUMP

SYSTEMS

 Pump drives or prime movers such as engines,

electric motors, hydraulic motors, should be
installed by trained and authorized personnel
only. Installations must comply in accordance to
the latest applicable codes and standards.

 The suction and pressure piping system must be

mounted free from stresses. The pump may be
installed either vertically or horizontally. Check
Fig. 7.0.3 Engine Driven rotary lobe pump that piping and pump are clean and free from

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
 unwanted and foreign materials. Never use the
pump to flush clean the piping system. Check the
pump for any leaks.
 Please contact LobePro for all other pump
positions and orientation other than horizontal
mount position.
 LobePro rotary pump can be used as a suction
lift pump with wetted pump during priming.
Consult LobePro if the maximum suction lift is
more than 25 feet (7 meters). This is the distance
between the pump suction port centerline and
the surface level of the liquid to be pumped.
LobePro recommends using the “S’-shaped
SUCTION & DISCHARGE PIPING
suction and discharge fittings to maintain fluid
above the ports of the pump to prime itself
during re startups.
 After the prime mover is coupled to the pump,
check for the correct direction of pump rotation
by jogging the drive, where possible, start at low
speed. Before setting the pump into operation,
review the safety notes and instructions as
specified in Section 1..0
 For bi-directional pump setup and operation,
consult LobePro for recommended pipe fittings,
instrumentation, valves, and fixtures to be used.
 The pressure and suction sides are rigidly
defined by the rotation of the pumps
 Please contact LobePro for all other setups and
applications.
8.0 PIPING & PIPING SYSTEMS
 The performance of the pump and pump system
depend largely on the correct size, orientation,
wall thickness, material, fittings, valves and the
overall design of the pump system. LobePro
standard pipe sizes are listed on each pump
specifications. This is essential for ensuring that
the system functions safely and properly!
 Incorrect suction and discharge piping system
may cause the pump to perform inefficiently and
may result to premature wear and eventual
damage to the pump. Too small suction diameter
may restrict the suction capability of the rotary
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
pump. Too small discharge diameter may cause
undesirable increase in the discharge pressure.
Improper pipe sizing will result in pump
cavitation, noise, vibration and seals failure.
Consult LobePro for recommended pipe sizes.
 The user must verify that the equipment is
isolated from any external sources of vibration.
Protective covers are fitted to the pipe
connections to prevent foreign bodies entering
during transportation and installation. Ensure
that these covers are removed from the pump
before connecting any pipes.
 The pipes must be properly sized and designed
so that liquid can flow freely into the pump and
that the pump functions without problems.
Particular attention is to be paid to ensuring that
suction pipes are airtight and that the Net
Positive Inlet Pressure values are observed.
 When laying the pipes, make sure that the pump
is accessible for maintenance, installation and
disassembly. If expansion joints are used in the
pipes, they have to be supported in such a way
that the allowable forces on the pump nozzles
are not exceeded.
 Before connecting up to pump: remove
protective coverings from suction and discharge
branches.
 Before starting up, the pipe system, fittings and
equipment must be clean and free from foreign
objects or materials.
 If the pipe system is tested with the pump
installed, do not exceed the maximum permitted
allowable operating pressure of the pump
and/or shaft sealing (see rotary lobe pump
specifications sheet).
 When necessary after emptying the pipe after a
pressure test, make sure that the pump and
piping are completely drained or treated to
prevent rust and problems when starting up.
 Never use pump as a support for piping. Do not
mount expansion joints in such a way that their
force, due to internal pressure, may act on the
pump flange.
18 | P a g e
  Allowable and maximum forces and moments
allowed on the pump flanges vary with the pump
size and type. These external strains may cause
misalignment, hot bearings, worn couplings,
vibrations and the possible failure of the pump
casing. When designing the pipes take necessary
precautions in order not to exceed maximum
allowed strains.
 Forces and moments applied to the pump
flanges must never exceed the values shown in
the pump specifications and data sheet.
 Please refer to each rotary lobe pump model
specifications for allowable pump nozzle forces
and moments.
9.0 PRIMING
LobePro rotary pumps require wet priming the first time
it is put in service. For flooded suction, opening the pump
suction valve or nozzle will provide immediate priming of
the lobe pump. For pump setup where the pump requires
suction lift, LobePro recommends using the “S” style
suction and discharge fittings. Suction lift applications
require flooded pump ports at all times prior to starting
the pump and putting in service. Pump speed maybe
controlled or adjusted to higher speed to maintain
priming when the lobe pump is used for suction lift
application.
10.0 RECOMMENDATIONS/ADVISORIES FOR
USING LOBEPRO ROTARY PUMPS
Solids and other foreign materials in the fluid
LobePro rotary pumps can accommodate up to 2.5 inches
(65mm) compressible solids. Rocks, wood residues, high
concentration of sand, incompressible solids, etc., larger
than the above mentioned sizes may cause increased
wear of lobes, housing segments, and may cause the
pump to fail. Provide a reliable filter system for a specific
application to keep unwanted objects or solids from the
pump.
Thick and viscous fluids
When using the pump for viscous sludge or slurries,
depending on the liquid / sludge being pumped, the
pump speed must be reduced according to the fluid’s
viscosity in order to prevent cavitation from occurring.
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
Also consider the temperature and pressure of the fluid
and its recommended allowable change or operating
temperature and pressure range.
Winter operation and shutdown
If there is a risk of frost or freezing, the pump must be
drained by dry running the pump in either direction, until
all liquid is drained out of pump. You may use the drain
valves in the connectors, if supplied. To fully drain the
pump, you must remove the pump end cover. It is also
recommended to wash or rinse the internals of the pump
from any solids entrained especially when the pump is
intended to be shutdown during the wintertime.
Before start-up fill in liquid again, especially when the
suction side of the pump is not flooded. Make sure to
conduct safety notes and precautions as mentioned in
Section 1.0.
Hot & High Humidity Operation
During hot weather, the fluid being pumped may form
vapor inside the pump or pipe systems. Vapor formation
in the system may increase pressure; this may damage
the pump or pumping systems. Make sure to open up,
where possible, all valves and ventilation taps in the
piping system. Ensure that the any of the installed pump
and pump system controls mentioned above are
operational and reliable. Make sure to conduct safety
notes and precautions as mentioned in Section 1.0.
Removing from service
It is recommended to drain the pump by opening the
cover and flush if necessary. For special or critical
pumping applications, flush the pump system until it is
free of solids then drain pump. Safety notes and
precautions as mentioned in Section 1.0.
Wellpoint Application
Air and water mixture may be pumped in wellpointing
application. Ensure that the suction line of the pump is
sealed properly to avoid losing vacuum pressure in the
system. Losing suction pressure in the wellpoint system
may cause the pump to overheat. Ensure that low
vacuum and high temperature shutdown, if fitted, is
working properly. Please refer to Section 5.0 for
temperature and pressure controls.
19 | P a g e
Compressible Solids Quench Chamber: SAE 80W-90
Gearbox: SAE 80W-90
Solids that can be compressed, reduced or changed in
size. LobePro rotary pumps can accommodate
compressible solids up to 2.5 inches (65mm). Because of
the action of the rotors in the suction side of the pump,
these solids may create noise and undue vibration while
they go through the pump depending on the kind of
solids. Please consult the factory for pump size, model
and speed recommendations
Incompressible Solids

Incompressible solids can potentially damage the rotors,

seals, clogged the piping system, damage piping
instruments and cause undesirable damage to the pump
and pump system. Ensure to provide an efficient filtering
system to avoid this problem. Fig. 12.0.1

Recommended rotary lobe pump controls
LobePro rotary lobe pumps may be equipped with
optional temperature and pressure automatic shutdowns.
Any of the following listed pump controls may be
necessary to protect the pump and pump equipment
connected to any systems before start up and during the
operations of the pump.
 Low & High pressure switch
 In-line fluid detection system
 Low & High Temperature switch
 Pressure relief valves
 Vibration monitoring system
 Differential pressure controls
 Automatic by-pass valves
 Other controls necessary for the safe and
reliable operations of the pump & pump
systems.
11.0 ROTARY LOBE PUMP SPECIFICATIONS
Please consult LobePro for all pump operational speed
above the rated RPM and where application is over 300
F (150 C). Approximate quench and gearbox make up oil
for each pump series are as follows:
S Series
Quench Chamber: 0.07 gallons / 0.25 liters
Gearbox: 0.50 gallons / 1.90 liters
M Series
Quench Chamber: 0.37 gallons / 1.40 liters
Gearbox: 0.45 gallons / 1.70 liters
L Series
Quench Chamber: 0.85 gallons / 3.20 liters
Gearbox: 0.75 gallons / 2.85 liters
For pump and pump that are installed in a harsh,
corrosive, chemical and explosive environments, please
consult LobePro for proper quench and gear oil
recommendations.

Please refer to the specifications data sheets provided. Contact LobePro for acceptable substitute and
alternative oils to be used for the quench chamber and
gearbox.
12.0 SERVICE & MAINTENANCE

Quench Chamber & Gearbox 12.1 LUBRICATING OIL INSPECTION

Inspect the quench and gearbox after the first 24

Unless otherwise specified, all rotary lobe pump
operating hours then every after 200 operating hours
quench and gear box are pre-filled with ISO VG220
80W-90 gear oil prior to shipment. Recommended thereafter.
quench and gear box make up oil level is specified
below. The quenching oil and gearbox oil should be inspected
and filled up or changed if necessary:

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
  Make sure that the oil level is visible at the sight
glass provided.
 Inspect the quenching and gearbox oil for
contamination.
 The quench oil level may rise or fall after the
pump is started for the first time or every time it
 In case of heavy contamination, clean the
is put into service after maintenance. This may
be due to air pockets trapped inside the quench
chamber or the hydrodynamic effect of the lube
oil being used.
 Drain excess oil and fill up as needed. Use clean
and brand new, unused oil only.
 Do not overfill the quench chamber. Provide an
air gap as shown below in the quench chamber.
This will provide a buffer space for expansion
when the quench oil temperature rises.
 Drain the gearbox and quench chamber oil first
before attempting to perform any maintenance
work on the pump. Remove the pump quench
chamber and gear box top plugs as shown on Fig.
12.0.3 & 4. Remove the corresponding drain
plugs at the bottom of the quench chamber and
gear box.
quench chamber with water, preferably warm
water to flush the contaminated oil. Use the
drain port at the bottom of the casting. After
thoroughly washing the chamber, inspect the
casting for any defects. Ensure to flush the
chamber with the recommended oil. Fill the
quench chamber with the gear oil recommended
and hold it for at least 15 minutes. Then flush
the oil and refill it at the desired oil level. Make
sure that there is no trace of water in the quench
chamber before putting the pump back in
service.

Fig. 12.0.3

Fig. 12.0.2

12.2 DRAINING, FLUSHING THE QUENCH

CHAMBER & GEARBOX

 Each time a mechanical seal is replaced; the

buffer chamber must be drained and flushed
beforehand. In applications where the quench
chamber is pressurized, isolate the pressure
source by closing off valves or other fittings
before draining or flushing. Then unscrew all
possible quench chamber connections and the
lower screw plug to allow the quenching oil to Fig. 12.0.4
drain out of the quench or buffer chamber.

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
12.3 OIL DRAIN QUICK DISCONNECT HOSES 13.0 QUENCH CHAMBER LUBRICATION USING OIL
BOTTLE / RESERVOIR.
For rotary lobe pumps supplied with oil drain quick
disconnect hoses, remove the pump plugs as shown in
Fig. 12.0.3 and then attach the hose adapter to the
provided drain hose fittings. The drain hose adapter
comes on a standard 3/8 inches (10 mm).
Read this instruction before installing this pump
accessory.

Fig. 12.0.5
Notes:
 The drain hoses provided may be used to drain
and fill the quench chamber and gear box.
Lubricating oil may be filled using the oil bottles
on top of each quench chamber if provided. Fig. 13.0.1 Oil Bottle Assembly

 d – Series rotary lobe pumps come with two (2)

quenching seal chambers.

 The gearbox oil is completely isolated from the

quenching oil chamber by series of secondary
seals incorporated on the mechanical cartridge
seal. Drain the gearbox oil only if the gearbox oil
is the only contaminated.

 Drain both quench oil and gearbox oil first every

time the mechanical seals are to be replaced.
Fig. 13.0.2 Hand Pump
 Fill up the quench oil and gear box oil to the
Notes:
specified level as shown in Fig. 12.0.1.
 Oil bottles are provided for applications over 100
 Ensure that all the pump plugs and drain plugs
are tightened prior to putting the pump back in psi (7 Bar) only or where required because of the
service. special nature of the application.

 Ensure that all oil level, temperature, moisture  Only L-Series rotary lobe pumps are equipped
sensors or switches, if provided are functioning with d-high pressure cover.
before returning the pump back in operation.

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011

Fig. 13.0.3
Notes:
The following installation instruction will
assist the assigned and responsible qualified
personnel to install the pressurizing reservoir/bottle
without damage to the pump and or other equipment.
Please make sure to follow all safety instructions and
procedures as discussed on Section 2.0 of this Manual.
This procedure applies to:
1. In Fig. 13.0.3, Remove the top plugs (items 1 & 2)
on the quench chambers (ONLY)as shown. Set
aside the plugs for future use. Discard the plugs
if necessary.
2. Brand new pumps are pre-filled with quenching
oil in the quench chamber/s. It is not necessary
to change the oil prior to installing the
pressurizing bottles. Otherwise, follow the
instructions to install and drain hose assembly.
The drain hose assembly may or may not be
installed with the pump. Consult LobePro for
options.
3. Inspect the pressurizing bottle in Fig. 13.0.1 for
defects and leaks. Make sure the pressure gauge,
oil bottle and the whole assembly are not
defective or broken.
4. Install the bottle in the tapped M16 holes of the
front quench chamber. If the pump is a series
“d”, install another pressurizing bottle on the
high pressure quench chamber as shown in Fig.
12.0.5
5. Remove the eyebolt from the front quench
chamber if necessary to clear the oil bottle or
container. Retain the eyebolt for future use.
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
6. Tighten the pressurizing bottle carefully and
position the bottle where the gauge is facing at
the most convenient direction.
7. Loosen the oil container cap to open. The cap
can also be opened before installing the
pressurizing assembly on the quench chambers
but be careful to do this to not break the
container.
8. With the drain plugs or drain hose assembly
installed, slowly fill the oil bottle until the level of
the oil is half full. See above figure. When filling
an empty quench chamber, wait for at least 5
minutes until you put back the oil bottle or
container cap. This will allow any trapped air in
the quench chamber to escape. You can also
loosen or remove the upper side plugs of the
quench chamber while filling. Replace the plugs
when oil starts to flow out from the tapped
holes.
Fig. 13.0.4
1. Fill all pressurizing bottles installed. Use only the
recommended oil specified in the Section 12.0 in
this Manual.
2. After filling the bottles to their correct levels,
remove the pressurized air cap of the container
and begin pressurizing the bottle by using the
manual air pump in Fig. 13.0.2
3. Oil bottle may not be pressurized and will only be
used for oil visual checkup and inspection
4. For pumping application 50 psig and over, it is
necessary to pressurize the oil bottle to provide
buffer pressure. Consult LOBEPRO for
23 | P a g e
 recommended oil bottle pressure for all glasses or filling ports. Overfilling the gear
applications over 50 psig. housing may result to higher than normal
5. After putting pressure in the oil bottle, inspect pressure accumulation inside the housing.
and observe the level of the oil. A slight decrease
in the oil level is the result of the pressure in the  Make sure the gear oil level in the housing is
bottle. A steady oil level after 10 minutes implies followed and properly maintained under this
the system is leak free. Otherwise, check for the section.
cause of the leak. Slowly rotate the drive shaft at
least two revolutions to further test the pump
15.0 REPAIR
for other possible leaks as discussed in the
Maintenance Manual. Also, refer to 15.1 Opening the pump cover for S, M & L Series
Troubleshooting guide.
The maintenance-in-place feature of the LobePro rotary
pumps provides easy access and service to the rotary lobe
14.0 RECOMMENDED CHANGE OIL SCHEDULE pumps. Service or maintenance can be made on site.
Since repair of the RL and RM pump can be done on site,
the procedure below covers basic repairs and
 Change the quench oil and gear oil every 1000
operating hours. maintenance when the pump is decoupled or isolated
 Change the quench and gear oil as from the drive.
necessary. Changing the quench oil has to
carried out after changing the gear oil.Use Please follow the safety notes and instructions
only the recommended quench and gear oil specified on Section 1.0
ISO VG 220 SAE 80W-90. Contact LobePro for
any questions related to rotary lobe pump If repair requires disassembling the lobes, depressurize
quench and gear oil change. first the bearing/gear housing and the quench chamber
by loosening or completely removing the plug on top of
14.1 Immediate causes of oil contamination in
the the gearbox and quench chamber (Fig. 12.0.3).
following chambers:
Ensure that all safety instructions are followed prior to
Quench Chamber: removing the pump cover. Refer to Section 1.0.
 Mechanical seal failure. This may be caused by:
axial face seal failure itself or due to
contaminants, defects, high temperature,
excessive vibration & improper seals alignment
or assembly and not recommended application.
 Secondary seal such as o-rings, out of seat,
higher than normal temperature and pressure
application, seals alignment, incorrect seal
material.
 In well point application where an external gear
oil reservoir is used, an excess increase of the
reservoir level is primarily caused by the failure
of mechanical seals or the secondary seals, o-
ring and lip seal that separate the gear housing
oil and the quench chamber. Overheating due to Fig. 15.0.1
prolonged dry running.
Remove the four (4) pump cover bolts, item 1.
Gear Housing
 Gear housing contamination is mainly caused by 1. Pull pump cover, item 2. Items 3,4 & 5 are part of
the failure of the o-ring that seals the shaft and
the cover. If wear plates need replacement, loosen
the cartridge seal assembly. Other
wear plate bolts (5) and remove plate.
contaminations may be caused by any possible
ingress of moisture in any of the plugs, sight

24 | P a g e
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
 2. Pump cover o-ring seal (3) may be removed if
needed.
3. S, M & L series pump use M8, M10 & M12 bolts
respectively on the pump cover.
15.2 Removing the pressure disk assembly
Fig. 15.2.1
After removing the cover, remove the pressure disk
assembly as shown above (Fig. 15.2.1)
1. Loosen the two strain bolt M16 socket hex head
(item 1) until the threads catch the pressure
disks (item 3). Engage the strain bolt threads to
the pressure disk while loosening the bolt.
Loosen the strain bolt until the first thread of the
bolt visually appears.
2. Gently pull the strain bolt. The strain bolt should
come out along with the pressure disk, strain
bolt head o-ring (item 2), pressure disk o-ring
seal (item 4) and washer springs (item 5).
Perform the same action on the other shaft
pressure disk assembly.
15.3 Removing the lobes
Fig. 15.3.1
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
From Fig.15.3.1, use the lobe pullers as shown to remove
and pull the lobes from the shafts.
1. The lobe puller consists of a hub, puller arms, puller
arm bolts and a thru threaded stud bolt.
2. Loosen the puller arm bolts in such a way that the
arms can be adjusted to fit and freely rotates inside
the bore of the lobe.
3. Adjust the stud bolt so that the end of the stud is
about 1”-3” (25-75mm) longer than tip of the puller
arms.
4. Insert the lobe puller so that the tip of each puller
arm is flushed against the face of the lobe core
counter bore.
5. Slowly tighten the arm puller bolts. Tightening the
bolts will spread out the puller arms and the lobe tip
catches the internal clearance provided at the end of
the lobe counter bore. After tightening the bolts,
manually pull the lobe puller. The puller should stay if
the puller arm tips are engaged into the internal
clearance. Perform the same action on the other
shaft.
6. Slowly tighten the lobe puller threaded stud until the
stud end catches and rests on the shaft. Continue to
tighten the stud as the lobe slides out of the shaft.
7. Perform action steps 6 simultaneously with the other
lobe puller to pull the lobe on the other shaft.
8. For multiple lobe pairs, perform the same action as
the first set of lobes.
Fig. 15.3.2
25 | P a g e
 Fig. 15.3.3 Lobe Puller

9. After all the lobes are removed, prepare new sets of

pairing lobes as shown on Fig. 15.3.2. R is right hand
lobe and L is marked as left hand lobe. Three Sets Four Sets

Notes: LobePro Rotary Pump Lobe Sets:

Ensure that the mechanical cartridge seal washer and o- One Set: S08, M34, M50, M68, L133, L133d
ring for each shaft are in-place after removing the lobes.
Two Sets: S16, M68, M100, L266, L266d
Pulling the lobes closest to the mechanical seals may pull
along the washer protecting the shaft o-ring on each Three Sets: L399, L399d
shaft. Put in place the washer if necessary. Clean and
make sure the shafts are clean and the shaft keys are in Four Sets: L531d
place prior to installing the new lobes. Do NOT attempt to
15.5 Remove/ Replace Inner/Front Wear Plate
rotate the pump shafts at this point.
Remove the inner wear plate just as removing the
10. Insert the new sets of lobes as shown for each shaft.
back/cover wear plate. Loosen and remove the two hex
One pair of alternating lobes (one lobe for each top
head bolts (item 1) as shown. Pull the wear plate (item 2).
and bottom shafts). See. Fig. 15.3.2

15.4 Lobe arrangements for S, M & L Series

Fig. 15.5.1

One Set Two Sets Before replacing the wear plate, ensure that the quench
chamber face is clean. Inspect the quench chamber face
for any sign of material deterioration. Insert a new wear
plate, tighten with the two wear plate mounting bolts as
shown on Fig. 15.5.1.

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
15.6 Remove/Replace Mechanical Cartridge
Seals.

If the mechanical cartridge seals need to be replaced,

continue and perform the following after removing the
inner wear plate. See Fig. 15.6.1

1. Remove the shaft keys (item 1)

2. Remove the washers on top of the mechanical

seal cartridges (item 2)

3. Remove the shaft o-rings (item 3) Fig. 15.6.3 Preparing to align the seal puller

4. Remove the set screws from the mechanical

cartridge seals stationary carrier. See Fig. 15.6.2

5. Insert the seal puller onto the shaft. Position the

seal puller so that the set screw threaded hole
aligns with the two provided hex head set screw
bolts (item 2). Tighten the set screw bolts. See
Fig. 15.6.3

6. Insert and evenly tighten the three jacking bolts Fig. 15.6.4 Seal puller fully engaged
(item 1) to the provided threaded holes.
Tightening the jacking bolts will pull the
mechanical seal cartridge assembly (Fig.15.6.4 &
5).

Fig. 15.6.5
7. Evenly tighten the jacking bolts. As soon as the
mechanical seals slide out of the shaft, the seals
may be manually pulled and slide out of the
Fig. 15.6.1 Remove the shaft keys shaft. Continue to evenly tighten the jacking
bolts until the seals are loose or until it comes
out of the seal bore and freely slide out of the
shaft.

8. Perform the same procedure on the other shaft

to remove the other mechanical cartridge seal.

Fig. 15.6.2 Remove the set screws

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
 Fig. 15.6.6
15.7 Installing a new mechanical cartridge seal
1. Make sure that the quench chamber face and
bore are clean and free of foreign objects.
2. Installing a new cartridge seal must be done only
after making sure the quench chamber, gear box
and shaft assemblies are all in place. The seal
cartridge bores must be clean and edges filleted.
Prepare a new mechanical cartridge seal assembly.
Ensure that all the parts in the cartridge assembly are in
place and ready to be used. (Fig. 15.7.1)
Fig. 15.7.1
3. Make sure that all the mechanical cartridge seal
assembly parts above are complete. All parts
except items 3 & 4 (Fig. 15.7.1) shall be in place
as shown on Fig. 15.7.2.
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
Fig.15.7.2
4. Insert the semi-assembled cartridge seal (see Fig.
15.7.2) onto the shaft until the first o-ring
around the cartridge touches the bore. Do not
install items 3 & 4 yet.
5. Use the seal aligner (item 2) on Fig. 15.7.3 below
to align and hold the mechanical seal assembly
in place prior to pushing the seal assembly all the
way into the seal bore.
Fig. 15.7.3
6. Use the seal pusher (item 1) above to push the
seal aligner. Do NOT push the cartridge seal
(item 3) without the seal aligner.
7. Gently slide the seal pusher onto the shaft using
a minimal amount of force. Do NOT use
excessive force to push the seal aligner. The
cartridge seal will easily slide into the bore
without too much force. Normally it takes just
one or two slides of the pusher to fully seat the
cartridge seals.
28 | P a g e
 8. The cartridge seal is fully positioned and seated
when the face of the seal aligner is flushed
against the face of the quench chamber. See Fig.
15.7.4 below.
16.0 Adjusting of pump housing segments
The pump housing segments are designed so that they
can be re-adjusted radially in any event the gap between
the lobes and the housing segments is wont out. Before
performing this process, follow the safety instructions
and notes stated in Section 1.0. When all the required
safety procedure are met, the following can be done:

1. Remove the suction and discharge piping.

2. Remove the pump cover. See Section 15.1

3. Unscrew the bolts that hold the top housing

Fig. 15.7.4
4.
9. Remove the seal aligner and pusher. Inspect the
cartridge seal. Make sure that the outer o-ring
around the seal outside diameter (item 1 on Fig.
15.7.1) is also seated properly and flushed to the
quench chamber face.
segment from the quench chamber and the
flange ring.
Remove the roll pins from the initial four (4) bolt
holes. See below. Remove the other four (4) roll
pins that are used to align the housing segments
with the quench chamber. See Fig. 16.0.1 below.

10. From Fig. 15.7.3, install items 3 & 4. Insert the

two shaft o-rings first. Use the o-ring washer
(item 3) to push the o-rings. The outer o-ring
seats and is flushed with the rotating seal face.

11. After the shaft o-rings are seated, insert the o-

ring washer (item 3 ) on Fig. 15.7.2. Perform the
same procedure to install the other mechanical
cartridge seal onto the other shaft.

Notes:

 Install the wear plate according to

instructions in Section 15.5 Fig. 16.0.1

 Install the required lobes according to the
lobe arrangements shown on Section 15.4.
ensure that the lobes shall be inserted with
the counter bore profile facing the end of
the shafts. See Fig. 15.3.2
 Install the cover wear plate, cover, o-ring
seal one after the other and as shown on
Fig. 15.0.1
 Contact LobePro for any questions.
5. Move the upper housing segment down so that
the roll pins will be inserted in the next bolt
holes marked as “first” just above the original
position.
6. Move the lower housing segment and insert in
the next lower bolt holes marked as “first”.
7. Perform step 5 and 6 on the four (4) other roll
pins used to align the housing segments and the
quench chamber.

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
 8. For S, M and L pumps with multiple or housing
segments in series, perform the same instruction
as in step 5, 6 and 7 and all the roll pins that
initially align the housing segments.

9. The housing segments can be repositioned or re-

adjusted for the second time in the event that
the pump housings worn out after the initial
adjustment. Perform the same procedure but
this time the roll pins will be repositioned or
inserted to the two (2) topmost bolt holes for
the upper segment and the two (2) lower most
bolt holes for the bottom pump housing.

10. Reassemble the pump cover, wear plate, o-rings.

Put back all the bolts to tighten the housings
with the quench chamber and flange ring.

11. Replace the bolts and gaskets as needed.

12. Reconnect all piping, controls, gauges or

instrumentations and perform testing as
required and follow all safety instructions as
explained in Section 2.0 before setting the pump
back in service.
Notes:

Repositioning or readjusting the housing segments may

increase the volumetric efficiency of the pump to a
certain extent after the initial wearing of the segments
and lobes. When the gap is more than 2 mm after the
second readjustment, it is recommended to replace the
rotors and the pump housings if your application requires
a certain operating pressure and capacity. Loss of
volumetric efficiency due to slippage from the increased
wear or gap between the segments and the rotors can
adversely affect the performance of the pump and the
pump system. Please note that the wear rate between
the rotor tips and the housing segments is directly
proportional to the percentage of solids, size of abrasive
contents and the pump operating speed and differential
pressure across the pump. Contact LobePro, Inc. for
recommended pump speed based on your setup and
application.

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
17.0 SERVICE INSTRUCTIONS

Before and after prolonged out of service periods

When pump is stocked. Perform every month

1,000 hours after start-up & every 1,000

10 hours after start-up

24 hours after start-up

Every after 200 hours

Contaminated oil
operating hours
First Start-up
New Pump with ▲

Duronit Seals

New Pump with

Silicon Carbide Seals ▲

Remove protective covers

plugs, breathers, if existing ▲

Tighten mounting bolts ▲

to the pump

Tighten mounting bolts, ▲

belt tension to the pump drive

Check Quench/Buffer Oil ▲ ▲

Change Quench/Buffer Oil ▲ ▲ ▲

Check Gear Oil ▲ ▲

Change Gear Oil ▲ ▲ ▲

Drain, clean chamber

from pumped material ▲

Manually rotate pump drive

drive shaft at least 2 rev a month ▲

35 | P a g e
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
18.0 SERVICE PLAN

Lobepro warranty is valid only when the service intervals and records are followed and performed as per Section 17.0
and 18.0

Date

Name

Signature

Remove pump cover, plugs,

breathers

if existing during unpacking

Check and tighten mounting

bolts

Check Quench Chamber Oil

Change Quench Chamber Oil

Check Gear Oil

Change Gear Oil

Operating Hours

Pump discharge Pressure

Pump Suction Pressure

Pump Speed

Other Remarks or Notes

36 | P a g e
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
19.0 TROUBLESHOOTING GUIDE
Problem
Pump does not rotate
(No flow from pump)
Pump shuts down right
away after start-up
Pump Housing overheat
(heats very fast)
Pump is noisy
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
Probable Cause
Prime Mover Fault
Transmission/ Coupling Defective
Pump shutdown Shutdown controls
Loss of prime mover power-engine
Loss of prime mover power-AC motor
Prolonged dry running
Higher than normal pumped fluid
temperature
Higher than normal discharge
pressure
Excessive vibration
Cavitation
Corrective Actions
Check prime mover faults (Lock out reset all shutdown
parameters)
Check/inspect coupling / NO power supply
Incompressible/large solid/s between the rotor & pump housing
Check gearbox if installed
Check pump settings of tripping/shutdown parameters and values
Check/reset all engine shutdown parameters
Check /reset all AC motor/VFD controls shutdown parameters
Check & maintain pump flow
If pump speed control is a function of flow, check control
instruments, cables
control settings. Adjust/lower pump speed
Check proper temperature application. If pump is temperature
controlled,
check temperature settings, cables, instruments.
Check if over pressure protection is defective.
Discharge piping partly blocked
Lower the pump speed
Check if solids content is bigger than the allowed going thru the
pump
Tighten the pump mounting bolts, pump fittings, pipings, base
supports
Check alignment of the pump and prime mover or drive
Check for ragging if used in waste water application
Adjust pump speed. Check for pump flow
Adjust vacuum pressure in the suction side of pump
Control pump discharge flow
Check if correct piping size is used
Shutdown pump and perform a thorough inspection
37 | P a g e
 Pump Cover/wear plate assembly loose Tighten the cover to correct torque/secure wear plate to end cover

Stop the pump, tag & lock out control and removepump cover for
Pump is noisy Strain bolt failure quick
inspection. If bolt is good, retighten the bolt to the specified
torque.

Gear Housing Oil

contamination Shaft o-ring seal leak Replace mechanical seal shaft o-ring/s
Check tightness of plugs/sight glasses, drive shaft lip seal, bolts
Moisture ingress tightness

Cartridge seal fluid separating lip seals Replace cartridge seal lip seals
(Losing oil in the gear
housing) Drain hose assembly defective Check or replace drain hose. Tighten fittings and drain plugs

Cartridge Seal quench & gear housing Remove cartridge seal and replace o-ring

partition o-ring leak

Gear Housing oil

foaming Too High gear oil level Drain extra oil until level is half way visible through the sight glass

Gear oil used incorrect Use the recommended HPM gear oil

Possible contaminated/dirty oil used Drain clean flush oil and use HPM recommended type of oil

Gear Housing High

Temperature Low gear oil level/incorrect oil used Check if gear oil is at the corret level/use recommended oil

Pump is running dry too long Stop the pump check flow problems/maintain pump flow

Gear Housing oil contaminated Replace shaft seals

Quench Chamber Oil

contamination Axial face seal leak/defective Replace seals
(visible in oil
bottle/sight glass) Cartridge seals seat o-rings leak Replace -o-rings

Buffer quench pressure too low Check leaks and correct pressurizing bottle for correct pressure

Quench Chamber Oil

Low Low Level Insuficient oil in the chamber Top up chamber to recommended oil level
(Losing Oil in the
chamber) Drain hose assembly defective Check/replace drain hose.Tighten fittings and drain plugs

Cartridge seals defective Replace cartridge seals/axial face seals

Pump discharge flow carry-over Stop the pump and replace seals/cartridge seals

Pump periphery oil leak Inspect loose bolts, plugs, drain assembly

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Installation & Maintenance Instruction Manual—Rev4 July 11, 2011

Quench Chamber oil foaming
Quench Chamber High
Temperature
Quench Chamber oil bottle
level
overflow/excess increase in
level
Pressure in discharge too low
(Not getting the correct
pressure)
19.0 WARRANTY
Please see attached LobePro Warranty
20.0 TERMS AND CONDITIONS OF SALE
Please see attached Terms and conditions of Sale
Installation & Maintenance Instruction Manual—Rev4 July 11, 2011
Oil is contaminated/seals
defective
Oil used incorrect
Dirty oil/chamber
Insufficient oil in the chamber
Contamination in the oil
Pump running dry too long
Incorrect oil used
Axial face seals defective
Secondary seals defective
Cartridge seals separating lip
seal leak
Filled gear oil too much
Entrained air in the quench
chamber
Pump is not running
Pump speed too low
Leak in the discharge piping
Over pressure relief valve
defective
Pressure Gauge/Instrument
defective
Loss of vacuum pressure in
suction
Pump running dry
Rotor to housing gap/wear
excessive
Replace cartridge seal/seacondary seals
Drain and use HPM recommended oil type
Drain/flush/fill chamberand use recommended oil only
Top up oil to its correct level
Replace cartridge seal/seacondary seals
Stop the pump,check for flow problems,maintain pump flow
Change oil and use only the recommended oil type
Replace seals/cartridge seals
Replace o-rings,lip seals
Replace lip seal/s, replace cartridge seals
Drain excess gear oil. Maintain correct oil level
Open oil bottle cap and vent/open side plugs
Check and run the pump
Check proper operating speed
Inspect piping system for leaks
Inspect the relief valve for clogs,defects.Replace if necessary
Replace the gauge
Check piping system in the suction for leaks
Maintain pump flow. Stop the pump if necessary
Adjust the pump housings. Replace rotors. Replace housings
39 | P a g e