MOTHBALLING COMPLETION CHECKLIST

PLANT NAME : DATE :

ITEM NO DESCRIPTION YES NO REMARKS

1 Verified details of the full scope of assets which have been shutdown, mothballed

2 Verified details of shutdown, mothballing procedure, including preservation and ongoing maintenance activities.

3 Provided an inventory of flammable materials and other hazardous materials stored or processed on the facilities.
Provided details of the security, maintenance and inspection procedures for the facilities during the period of the plant being
4 shutdown, mothballed
Verified temporary or permanent modifications are expected to be made during the period that the plant(s) are shutdown,
5 mothballed

Have/will all temporary modifications made as part of the shutdown, mothballing procedure been/be reinstated?
6

7 Have/will all equipment internal compents been/be removed?

8 Provide details of any permanent changes made during the period of mothballing

9 Will any parts of the plant remain shutdown, mothballed?

10 Provide details of planned inspection and testing of equipment

11 Will a formal Pre Startup Safety Review be completed for the recommissioning prior to the introduction of hazardous materials?

12 All scaffolding removed

13 Nitrogen of quality > 95% purity shall be used for mothballing as per SAEP-43

Nitrogen is supplied to deaerator through FCV-0333.

14

15 The Deaerator will be purged with nitrogen continuously (50 SCFM).

The filter skid and discharge CBP piping will be purged with nitrogen with keeping vents open until remove all oxygen.
16
Nitrogen will be supplied to the filters by flexible hose from the nitrogen vent point to the filters’ inlet blind. (Blind should be
fabricated with inlet pipe and isolation valve same as the hydrotest connection) and should be plugged after filter filling and flexible
17 hose disconnected.
Nitrogen will be supplied to the CBP piping/ FFP piping/ USW inlet header/ USW outlet header by flexible hose at the discharge
18 line through the vent connection.
Pressure gauges shall be installed at different locations in the deaerator, filters and piping to monitor the nitrogen positive pressure of
5 PSIG. The Pressure shall be tested daily for 7 days, then weekly for the next three weeks and monthly for the remaining duration
19 of the lay-up.
Quarterly monitoring shall be done to check if there is any water accumulation/condensation.
20
Necessary relief valves shall be provided as per the system requirement as per HAZOP study carried out for the mothballing
21 procedure.
READINESS CONFIRMED BY CONTRACTOR MAINTENANCE ENGINEER PLANT ENGINEER

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