®@ — SENB8237- 7-04 CATERPILLAR Wren ans Specifications Systems Operation Testing & Adjusting 2.0 Liter (XN1P) Gasoline EngineImportant Safety Information Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards, This person should also have the necessary traning, skils and tools to perform these functions properly Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodiy injury or death could occur to you or other persons. ‘The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word! such as 'WARNING’ as shown below, The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved. ‘The message that appears under the warning, explaining the hazard, can be either wrtten or pictorially Presented. Operations that may cause product damage are identified by NOTICE labels on the product and in this, publication Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are therefore not all inclusive. Ifa tool, procedure, work ‘method or operating technique not specifically recommended by Caterpilar is used, you must satisty yourself that itis safe for you and others. You should also ensure that the product will not be damaged ‘or made unsafe by the operation, lubrication, maintenance or repair procedures you choose. The information, specifications, and ilustrations in this publication are on the basis of information available at the time it was written, The specifications, torques, pressures, measurements, adjustments, ilustrations, and other iteris can change at any time. These changes can affect the service given to the product. Obtain the complete and most current information before starting any job. Caterpilar dealers have the most current information available. For a list of the most current publication form numbers avallable, see the Service Manual Contents Microfiche, REG1 139F.Index Fuel System 60 Accelerator Control Linkage Adjustment 6 Converter Pressure Test 68 Systems Operation © Engine RPM Check 68 High idle Speed Adjustment (Velocity Governor Air Inlet And Exhaust System oe 84 Adjustments) 63 Idle Mixture Adjustment - Gasoline 64 Cooling System 28 Idle Mixture Adjustment - LP 64 Transaxle Oil Cooier 30 Low Ide Speed Adjustment 62 Power Mixture Adjustment 67 Dual Fuel System 2 Current System 26 Ignition System 55 Earlier System 23 Ignition Component Checks 56 Ignition System Test 57 Electrical System 35 Ignition Timing Check And Adjustment 58 Charging Circuit Operation 37 Electrical System Components 39 Lubrication System 73 Starting Circuit Operation 36 Lubrication System Probiems 73 Gasoline Fuel System 8 C Test Equipment 43 Carburetor 9” Troubleshooting 3 General Information Teubesnoing chem Lis: Gascine Foc system Ignition System 6 Troubleshooting Problem List: Liquid Petroleum Liquid Petroleum Fuel Syster a ea 8 iqui um m1 roubleshooting Problems: Gasoline Fuel ‘Current System With Gas/LP Carouretor 19 een See v 44 Current System With LP Carburetor 2 Troubleshooting Problems: Liquid Petroleum Fuel Eater System ‘2 Sytem 53 Lubrication System 2 : — ificati Testing And Adjusting Soenenons Alternators 102 Air Inlet And Exhaust System 73 elt Tension joe Camshaft Lobe Measurement 78 c ‘Cylinder Leakage Test 4 Camshaft 93 Restriction OF Air inlet And Exhaust 74 Connecting Rod 99 Valve Clearance Adjustment 75 Grankshatt 94 ‘Cylinder Block 92 Cooling System 8 Cylinder Head 88 Belt Adjustment 72 c Head Bolt Tightening Procedure 89 © Coolant Water 69 Valve Clearance 90 Cooling System Heat Probiems 72 cyinder Lines 7 © Cooling System Information and Maintenance ‘Cylinder Liner Projection Procedure 97 Requirements 6 Cooling System Tesis 70 Engine Mounting Groups 100 Cooling System Visual inspection. 6 Engine Timing 99 Exhaust Manifold 88 Electrical System 7 Alternators 3 Fue! Filterlock 85 Battery 78 Fuel Pump a7 c Electrical System Test Equipment 7 Fuelock 85 Starting Motors 78 Gas/LP Carburetor 85 Ignition Sequence (Firing Order) aa © Ignition Timing 86 Intake Manifold 8B LP Fuel Converter 86 2.0 Liter (XN1P) Gasoline Engine IndexOil Fiter Oil Pan Oil Pump Pistons Radiator Cap Spark Plug Starting Motors Valves Water Temperature Regulator (Thermostat) NOTE: A ‘C"in the left margin is an indication of a cchange from the former issue, 7 eg 96 101 4 104 20 102 2.0 Liter (XN1P) Gasoline EngineSystems Operation General Information Engine Design © wntaxe vacves © exeausr vives: Type Four Cylinder, Four Stroke Combustion System Spark ignition Bore 88 mm (3.465 in) Stroke 81mm (3.189in) Displacement 1.971 liter (120,28 cuin) Compression Ratio Btot Number and Arrangement of Cylinders 14 Firing Order 1342 Rotation of Crankshaft (when seen from front) Clockwise Rotation of Camshaft (when seen from front) Clockwise NOTE: Front end of engine is opposite the flywheel end. Left side and right side of engine are as seen from flywheel end, No. 1 oylinder is the rear cylinder of the engine. 2.0 Liter (XN1P) Gasoline Engine ‘Systems Operation