Professional Documents
Culture Documents
July 2019
Silangan Project
July 2019
Chapter 2.0
Silangan Project
July 2019
Chapter 2 Page 1
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I, Eulalio B. Austin Jr., Bachelor of Science, and Professional Mining Engineer, with office
address at 2F LaunchPad, Reliance cor. Sheridan Sts, Mandaluyong City do hereby certify that:
I am President, Chief Operating Officer and a Director of Philex Mining Corporation and
Silangan Mindanao Mining Company Inc.
The title of this report is “Ore Reserve Estimation and Feasibility Study of Silangan” July
31, 2019.
I have practiced my profession as a mining engineer continually for the last 35 years as
an employee of Philex Mining Corporation.
The Technical Report has been prepared in compliance with Philippine Mineral
Reporting Code (PMRC).
I own and control securities in Philex Mining Corporation and I am not independent of the
issuer (Philex Mining Corporation).
I consent to the use of this Technical Report as a filing with the Philippine Stock
Exchange or Regulatory Authority.
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I, Venancio Gel A. Romero., Bachelor of Science, and Professional Mining Engineer, with
office address at 2F LaunchPad, Reliance cor. Sheridan Sts, Mandaluyong City, do hereby certify
that:
I am the Division Manager for Corporate Technical Services and Business Development,
of Philex Mining Corporation and the Project Coordinator for the Silangan Project.
The title of this report is “Ore Reserve Estimation and Feasibility Study of Silangan”
dated July 31, 2019.
I have practiced my profession as a mining engineer continually for the last 16 years as
an employee of Philex Mining Corporation.
I am responsible for all the technical reports done in my capacity as the Division
Manager for Corporate Technical Services and Business Development
The Technical Report has been prepared in compliance with Philippine Mineral
Reporting Code (PMRC).
I consent to the use of this Technical Report as a filing with the Philippine Stock
Exchange or Regulatory Authority.
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2.2 Scope of Work of each CP involved
Mr. Eulalio B. Austin Jr., a CP Mining Engineer for Copper and Gold Deposit, has the
primary role in this Technical Report. He reviewed the process of estimating the ore
reserve of the Boyongan orebody based on the mineral resource provided by the CP
Geologist.
He has verified the capital costs used in the financial analysis using his more than 25 years
of experience in the Padcal mine.
Mr. Venancio Gel A. Romero., a CP Mining Engineer for Mining Engineering, has the
primary role of preparing this Technical Report. He has worked and oversaw the works
done by employed technical experts relied to in this study. He managed the process of
estimating the ore reserve of the Boyongan orebody based on the mineral resource provided
by the CP Geologist.
He has verified the capital costs used in the financial analysis using his 10 years of
experience in the Padcal mine.
2.3 Reliance on Other Experts indicating therein objective, nature and coverage
A number of senior engineers and scientists employed in the Padcal mine have contributed
in this Technical Report and to this effect the term Experts apply. These Experts and their
coverage are identified below.
Mr. Ricardo S. Dolipas II, a Professional Mining Engineer, is currently the Mine Division
Manager whose functions includes the short and long term planning of the underground
operations and the mining engineering aspects. He is also an accredited CP by PSEM for
copper deposit under the PMRC guidelines.
At one time he held the position of senior geotechnical engineer to which he designed the
underground rock support systems for various geotechnical conditions.
His expertise was used to validate the efficiency of the current mining operations to attain
the mine development schedules, sustainable ore extraction rates, health and safety
parameters and the projected operating and capital costs in the technical and financial
assessment of the mining operation.
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Mr. Noel C. Oliveros., a Professional Geologist, is currently the OIC for Corporate
Exploration and Geology. He is tasked to verify and validate historical and current relevant
information; review of mining tenements rights, geology and mineralization, exploration
works undertaken and estimate the remaining mineral resource.
His findings are reported in a separate document, which will be referred to as the CP report
for mineral resource estimate.
The company employed international technical consultants as part of the feasibility study to
incorporate international standards. The output of the technical consultants are the primary
basis for the cost estimates used in this study. The identity of these group and individuals
along with their scope of work are summarized below.
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Chapter 3.0
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3.0 EXECUTIVE SUMMARY
The Competent Persons, in behalf of Philex Mining Corporation (PMC), is responsible for this
Philippine Mineral Reporting Code (PMRC) compliant technical report on the mineral reserve
estimates and feasibility study for the Silangan Project. The report was prepared by Venancio
Gel A. Romero, Professional Mining Engineer, Division Manager Corporate Technical Services
and Business Development; under the supervision of Eulalio B. Austin Jr., Professional Mining
Engineer, President and Chief Operating Officer of PMC and Silangan Mindanao Mining
Company Inc. (SMMCI). Both are acting as the Competent Persons for this report.
Under the articles of incorporation and the guidelines of the Security and Exchange Commission
(SEC), a publicly listed company is required to disclose any material information that will affect
its financial status. The completion of this feasibility study and ore reserve estimation is
considered material information for PMC. Following the guidelines of the Philippine Stock
Exchange (PSE), as provided under the PSE Memo on “Documentary Requirements for Mining
Companies” issued on October 2, 2007, the disclosure will be thru a Competent Person’s
Report that is compliant with the requirements of the Philippine Mineral Reporting Code (PMRC)
on public reporting in the country of exploration results, mineral resources and ore reserves,
including the economic viability, of the relevant mineral properties. The PMRC was founded on
the Australian’s Joint Ore Reserves Committee (JORC) standards.
The project is located in the mineral rich region of Surigao del Norte, which also hosts a number
of mining companies exploring, operating or under care and maintenance including Nickel Asia
Corporation, Siana Gold and Manila Mining Corporation. The Silangan project is owned and
being operated by SMMCI. PMC owns 100% stake in SMMCI.
Accessibility to the project site can be thru Surigao City using air and water means of
transportation. From the city, the project site is around 30 kilometers south via land. Butuan
City in the province of Agusan del Norte is another option and preferred for air travel. It is
around 120 kilometers Northeast and 3 hours of land travel following the AH26 highway.
Silangan has 2 major orebodies, Boyongan and Bayugo. Boyongan orebody is under Mineral
Production Sharing Agreement (MPSA) 149. A MPSA is a contract entered to by a mining
company with the government which gives the rights to undertake mining activities in a bounded
area. MPSA 149 was approved in December 1999 and is valid for 25 year, renewable for
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another 25 years. Bayugo on the other hand has some portions inside MPSA 149 and in
Exploration Permit (EP) 13. This feasibility study will only include Boyongan.
Boyongan shows all the characteristics of a copper-gold porphyry deposit, with distinct high
grade centers. Mineralogy-wise, it is described as complex, as both oxide minerals and sulfide
minerals are interlocked even at depth. Extensive geo-metallurgy evaluation has lead to the
application of the “catch-all” metallurgical process involving copper flotation, copper leaching
and gold leaching in series.
The geotechnical and hydrogeological environments for Boyongan present another challenge in
mining. The host rock units surrounding the deposit exhibits poorer quality, which can be
gauged by having a Mining Rock Mass Rating (MRMR) in the range of 20-30. This however
improves at deeper levels of the deposit. Avoiding some of the poorer rock units were prioritized
in the mining plan. The rock supports designed will cater to every geotechnical unit that wil be
encountered following established mining engineering principles.
Two major aquifers were discovered to affect any mining operation in Boyongan, separated by a
mudstone layer called Tugunan formation. The shallower aquifer is called the cover sequence
aquifer, this groundwater naturally drains to the stream and river systems in the area. To keep
water off the mine, the cover sequence aquifer will be pumped out thru surface boreholes. The
deeper aquifer is the basement aquifer. To manage water coming from this, a combination of
dewatering thru surface boreholes and an underground sump-pump systems. The combined
water inflow for both aquifers is estimated to be around 550 liters per second. The design of the
dewatering
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The run-of-mine ore will be crushed and ground at the surface using mineral sizer and SAG mill.
In Year 1-2, only the copper leaching and gold leaching sections will be available. From Year 3
onwards, the copper flotation section will be operational. The processing plant will produce a
LME grade (99.999%) copper cathode, gold-silver dore and copper concentrates with gold and
silver.
Waste from the processing plant will be stored and managed using a Tailings Storage Facility
(TSF) which is designed following the ANCOLD standard.
Adequate infrastructures were incorporated in the overall project development including, a jetty
port for abnormally large cargoes, power systems to accept power from the grid and distribute
throughout the site and administration buildings.
The recent mineral resource estimate in Table 3-1 was prepared by Noel C. Oliveros, a
Competent Persons under the Geological Society of the Philippines (GSP).
Tonnes, Au, g
Boyongan Classification Cu, % Cu M t Au M oz
MT Au/MT
908 ML Measured 143 0.61 0.93 0.9 4.3
Indicated 75 0.43 0.58 0.3 1.4
Sub-Total 217 0.55 0.81 1.2 5.7
Inferred 145 0.40 0.55 0.6 2.6
Total 363 0.49 0.71 1.8 8.2
Notes:
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The resulting mineable reserve estimate in Table 3-2 is the culmination of the study. After
applying appropriate modifiers to the mineral resource, the competent persons for this report
has delineated 81 Million tons as mineable.
Recoverable
Ore Cu, Recoverable Cu
Tonnes, MT Au, g Au/MT Au
Sources % (‘000 pounds)
(ounces)
East Cave 34 0.75 1.39 450,814 1,41,895
West Cave 38 0.56 1.10 391,023 1,301,085
Deeps 9 0.45 0.98 75,836 276,681
Total
81 0.63 1.20 917,673 2,995,661
Reserves
Notes:
1. Metal Prices:
a. Copper – 3.20 US Dollar per pound
b. Gold – 1,342 US Dollar per ounce
2. Metal Recoveries:
a. Copper – 82 percent
b. Gold – 95 percent
3. Forex: 53 Philippine Peso to 1 US Dollar
4. Cash operating Cost per Metric Ton: 31 US Dollar
5. Conversion Factor for Gold to Copper Equivalent: 0.700
6. Cut-off Grade (percent Copper Equivalent): 0.548
7. Category: Probable
Development will take 2.5 years and will cost $ 745 M, this will involve building the processing
plant, developing the initial production drift and TSF embankment.
The mineable reserve will be mined in 21 years at a rate of 4 Million tons per year. The cost
involved to mine and sustain mining is $ 3,349 M as detailed in Table 3.3.
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Table 3-4 summarizes the key cost and production input to the ensuing financial analysis.
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Average LoM operating cash costs, including royalties
$/oz Au eq
(C1) 600
Table 3-5 presents the results of the financial analysis, which indicates the project’s viability.
As part of PMC’s Corporate Social Responsibility, the following is incorporated to the financial
model appearing as costs.
In US $
Social Development and Management Program (SDMP) 71
Environmental Protection and Enhancement Program (EPEP) 23
Final Mine Rehabilitation and Decommissioning Program (FMRDP) 6
Total 100
Government’s share in the project is represented by taxes that goes to the local and national
coffers. This is tabulated in Table 3-7.
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Table 3-7: Government Proceeds
In US $
Income Tax 532
Excise Tax 277
Local Business Tax 34
Total 843
The government proceeds, social and environmental costs and the generation of more than
3,000 new jobs are the tangible beneficial effects that the project brings to the nation. There is a
cascading effect as well and should not be discounted, as seen in most of the operating mines
in the Philippines. particularly the growth of businesses in the community surrounding the mine
and improvement in the mining industry in general.
With the positive results, it is recommended that the next steps should move forward towards
the completion of the detailed designs of the processing plant and TSF as well as getting ahead
of the mine dewatering to prepare the mine underground for development.
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Chapter 4.0
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LIST OF FIGURES
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Figure 17-16: Example of Cave Subsidence Model- Subsidence Subzone West ................................ 34
Figure 17-17: Boyongan Subsidence Zones ......................................................................................... 35
Figure 17-18: Core Photographs from HGTDH14, 577.8 m to 585.15 m Showing Highly Fractured
Rock and Shearing Near and Around the Basalt/Diorite Contact ......................................................... 36
Figure 17-19: Boyongan Groundwater Section..................................................................................... 37
Figure 17-20: SLC Production Drifts Design ......................................................................................... 38
Figure 17-21: Sublevel Cave Spacing .................................................................................................. 39
Figure 17-22: Sublevel Cave Extraction Ellipsoid Dimensions by Ore Fragmentation ......................... 40
Figure 17-23: LHD Specifications ......................................................................................................... 43
Figure 17-24: Typical Grizzly Configuration in a SLC Level ................................................................. 44
Figure 17-25: Mine Truck Specifications ............................................................................................... 45
Figure 17-26: Ore Pass System ............................................................................................................ 46
Figure 17-27: Second Materials Handling Decline ............................................................................... 46
Figure 17-28: Mine Airflow Requirements............................................................................................. 48
Figure 17-29: Grundfos SP Series Performance Curves ...................................................................... 53
Figure 17-30: Underground Dewatering Setup ..................................................................................... 54
Figure 17-31: Concept on Draw Widths ................................................................................................ 55
Figure 17-32: Draw Column Widths vs. Mined Tonnages .................................................................... 56
Figure 17-33: Draw Principles ............................................................................................................... 56
Figure 17-34: Dilution and Recovery Principles .................................................................................... 57
Figure 17-35: Dilution and Recovery Principles .................................................................................... 58
Figure 17-36: Dilution Solid ................................................................................................................... 59
Figure 17-37: Heavy Equipment Fleet Schedule .................................................................................. 60
Figure 17-38: Support Equipment Fleet Schedule ................................................................................ 61
Figure 17-39: Typical Services Layout .................................................................................................. 63
Figure 17-40: Milestone Y0M0: Start of Decline ................................................................................... 65
Figure 17-41: Milestone Y1M3: Start of First Ore Drive in East Zone; Completion of Vent Return
Shaft ...................................................................................................................................................... 65
Figure 17-42: Milestone Y1M6: Start of First Ore Drive in West Zone; Completion of Fresh Vent
Shaft ...................................................................................................................................................... 66
Figure 17-43: Milestone Y2M0: First Stope in East Zone ..................................................................... 66
Figure 17-44: Milestone Y2M1: First Stope in West Zone .................................................................... 67
Figure 17-45: Milestone Y3M0: East Zone at Full Production; Mine at Full Production ....................... 67
Figure 17-46: Milestone Y6M0: West Zone at Full Production; East Zone Ramping Down ................. 68
Figure 17-47: Milestone Y15M8: First Stope in Deeps Zone ................................................................ 68
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LIST OF TABLES
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TABLE OF CONTENTS-CHAPTER 18
TABLE OF CONTENTS-CHAPTER 19
TABLE OF CONTENTS-CHAPTER 20
TABLE OF CONTENTS-CHAPTER 21
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Chapter 5.0
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5.0 INTRODUCTION
5.1 Who commissioned the report preparation and to whom it should be submitted
This Technical Report was commissioned by Silangan Mindanao Mining Company Inc.
(SMMCI) for submission to the Securities and Exchange Commission (SEC) and the Philippine
Stock Exchange (PSE).
The Company has completed a feasibility study and has identified mineable ore in its Boyongan
orebody. The materiality of this finding requires a public declaration, in this case thru the SEC,
as its parent company Philex Mining Corporation (PMC) is listed on the PSE. It is written under
PSE Memo on “Documentary Requirements for Mining Companies” Issued on October 2, 2007,
that mining companies making such declaration should submit a Competent Person’s Report
that is compliant with the requirements of the PMRC on public reporting in the country of
exploration results, mineral resources and ore reserves, including the economic viability, of the
relevant mineral properties
This report was prepared internally but used the results of studies done by third party
consultants. The scope of work of each the consultants was summarized in Chapter 2.
The preparation of the report took twelve months from June 2018 to July 2019. The preparers
are all personnel of PMC and SMMCI. They regularly verify information used in this report as
part of their job functions throughout the course of the study.
The following composed the technical preparation team for this Report.
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Table 5-1: List of Technical preparation team
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Chapter 6.0
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6.0 RELIANCE ON OTHER EXPERTS OR CPs
The competent persons for the report has relied on Experts to prepare the report. Except the
mineral resource estimation, all are under his direct guidance. He is responsible for the
correctness and truthfulness of this report with the aforementioned exception.
The resource estimate is contained in a separate CP report done by geologists. The resource
model is the basis in mine planning to estimate the remaining mineable reserve.
International technical experts were tapped to infuse global standards to the study and their
scope of work were indicated in Chapter 2.
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Chapter 7.0
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7.0 TENEMENT AND MINERAL RIGHTS
The Company solely owns the rights to the MPSA 149 which envelopes the Boyongan orebody.
MPSA 149 has a total area of 2,022 hectares
The Boyongan Cu-Au project lies within the Municipalities of Sison, Tagana-an, Mainit, Tubod
and Placer, Surigao del Norte as described in Figure 7-1. The barangay units where the key
components of the project will be built are tabulated in Table 7-1.
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Figure 7-1: Project Location Map
The four parcels of MPSA 149 as depicted in red shade in Figure 7-2 are bounded within the
coordinates 9.6501520 to the North, 125.51670 to the west, 9.5502990 to the south and
125.84340 to the east. Specific coordinates for each parcels are found below.
Parcel I Parcel II
7 9°37'30" 125°32'00"
8 9°37'00" 125°32'00"
9 9°37'00" 125°31'00"
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7.1.3 Number of claims and hectares covered by EP/MPSA/FTAA mode of agreement
The Company has ownership of a number of mining tenements in the province of Surigao del
Norte. MPSA 149 is where the Boyongan orebody lies on. Boyongan orebody is the subject of
this feasibility study report. EP 13 is in close proximity to MPSA 149 and bounds the Bayugo
orebody. EP14B is a joint venture between SMMCI and Manila Mining Corporation (MMC) and
is also in close proximity to MPSA 149 and EP 13. SMMCI’s parent company PMC owns the
Lascogon Project in MPSA 148. The details of these mining tenements are found in Table 7-2.
The mineral rights are controlled by SMMCI under MPSA implemented by the Philippine Mining
Act of 1995. Under the current system, SMMCI has entered into a mineral agreement with the
Philippine government wherein the Government grants to the company the exclusive rights to
conduct mining operations within the contract area for a term of 25 years that is renewable for
another 25 years, but does not transfer title to the minerals or surface to the company. Mining
operations allowed include exploration, development and utilization of mineral resources.Under
an MPSA, the government shares in the production of the contractor, in kind or in value, as
owner of the minerals. The company provides the necessary financing, technology,
management and personnel for the mining project. For the project, the government’s share is in
the form of a 4% excise tax on gross value (net refining costs) of the mineral produced.
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7.2 History of mineral rights
MPSA 149-99-XIII was granted to Philex Gold Philippines. Inc. (PGPI) on December 29, 1999.
On May 12, 2000 PGPI and SMMCI executed a Deed of Assignment that was approved by the
DENR Secretary on October 24, 2000 in favor of SMMCI. The term of the MPSA is twenty five
years effective from December 29, 1999 and may be further renewed thereafter for a period of
twenty five years.
The MPSA encompasses an amended area of 2,202 hectares. The primary purpose of the
MPSA was to enable the commercial utilization of gold, copper and other mineral deposits
within the MPSA area. The MPSA allowed PGPI to undertake exploration and evaluation of the
property for a maximum of six years and three years for development and construction.
However, the Regional Director of the Mines and Geosciences Bureau can recommend
extensions to the duration of the exploration and development periods be granted.
On October 13, 2008, SMMCI requested the Mines and Geosciences Bureau (MGB) to grant an
additional two-year exploration period in order for SMMCI to complete the preliminary
assessment on the Boyongan and Bayugo deposits and complete the Declaration of Mining
Project Feasibility (DMPF). The last two year Exploration Period renewal for MPSA 149-99-XIII
was granted to SMMCI on December 15, 2008, with a requirement to submit the DMPF by
December 15, 2010.
On December 3, 2010, SMMCI requested a further two-year Exploration Period extension. The
extension was granted on February 28, 2011, valid until February 28, 2013.
While the exploration works and exploration decline was continuously developed, on May 24,
2013, the DENR Environment Management Bureau (EMB) granted an Environmental
Compliance Certificate (ECC) for an underground block cave mine in favor of SMMCI. The
DMPF was approved on April 13, 2015.
However, due to operational challenges during the exploration and per-mine development
phase of the Project, SMMCI shifted its mining method from underground to surface /open pit
and also included the production of pure metal as an end product. The DENR EMB granted the
amended ECC on March 15, 2016 and the amended DMPF on May 6, 2016.
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In 2017, the DENR issued Department Administrative Order (DAO) 2017-10 banning open pit
mining in the Philippines. Although, it is still being challenged to date, the order hasn’t been
recalled and still in effect. SMMCI began to reconsider an underground mining method and
completed a feasiblity study in 2018 for a sub level caving mining operations. It is now in the
process of ammending its existing ECC and DMPF to include the option of utilizing this mining
method to mine Boyongan orebody.
On September 2, 1999, Philex Gold Philippines, Inc. (PGPI), a 100% indirectly owned
subsidiary of Philex Mining Corporation (PMC), entered into a joint venture with Anglo American
Exploration Philippines Inc (AAEPI) to accelerate exploration of PGPI’s Surigao del Norte
mineral tenements, now referred to as the Silangan Copper-Gold Project (the Project). At this
time, Silangan Mindanao Exploration Co., Inc. (SMECI) was incorporated and a Shareholders
Agreement was executed, pursuant to which Anglo was to fund all exploration costs up to
feasibility studies, if warranted, in return for equity in the tenements.
On December 29, 1999, final government approval of PGPI’s respective mining tenements in
the form of an MPSA was granted.
In 2000, Silangan Mindanao Mining Co., Inc. (SMMCI) was incorporated, as a 100% subsidiary
of SMECI and PGPI transferred its rights and interest in the MPSA to SMMCI.
The exploration work of Anglo led to the discovery of the Boyongan copper-gold deposit in
August 2000.
In 2001, AAEPI exceeded the required threshold of expenditures and earned a 40% equity
interest in SMECI and also purchased a further 10% equity interest from PGPI.
AAEPI completed its pre-feasibility study of the Boyongan deposit in December 2007 which
concluded that a mining operation based on the then defined resources, proposed open pit
mining and processing methods, assumed long-term copper and gold prices, and estimated
capital and operating costs would not provide an acceptable rate of the return on the Project
investment. PMC, however, had differing points of view from Anglo on a number of assumptions
and conclusions made in the feasibility study.
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On February 6, 2009, PMC acquired AAEPI’s 50% equity interest in the Project under SMECI
and SMMCI. Subsequently in April 2010, PMC obtained 100% interest in the Project upon
acquisition of the 19% minority interest in Philex Gold Inc. (PGI), a Canadian company listed on
the TSX Venture. Exchange which was previously 81%-owned by PMC.
Under the Mining Act of 1995 or R.A. No. 7942, MPSA 149 have a 25 year term and renewable
for another 25 years. The first 25 years will end on 2024.
Aside from the MPSA with the Philippine government, SMMCI has no other obligations with
respect to the ownership of MPSA 149.
7.6 Royalties, taxes, advances and similar payments paid or to be paid by the company
to the mineral rights holder, joint venture partner(s), government, Indigenous People,
local government, and others
SMMCI owns the exclusive rights for MPSA 149 and is therefore not mandated to pay additional
royalties, taxes and advances other than what is stipulated in the MPSA.
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Chapter 8.0
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8.0 GEOGRAPHIC FEATURES
The Project is situated at the northeastern tip of Mindanao Island approximately 750 km
southeast of Manila. Main ports leading to the island are in Surigao City, approximately 30
km north of the Project area. Cities further south of Surigao del Norte, Butuan (100 km away)
and Cagayan de Oro City (250 km away), also serve as entry points to the prospect area
through air and sea ports and a combination of sealed national and provincial roads. Airlines
flying from Manila and Cebu operate daily in Surigao City, Butuan and Cagayan airports.
Passenger and cargo ships from Manila also dock in the above mentioned cities.
From Surigao City, the Project is accessed via the well-paved Philippine-Japan ‘Friendship’
Highway (Asian Highway) to the municipality of Tubod. Then, a network of unsealed private
roads connects the national highway to the Project area in Brgy. Timamana, Tubod. A
provincial road in the adjacent barangay, Brgy. San Isidro, Tubod is an alternative route. All
unsealed roads at the site are accessible by light vehicles during the dry season and 4x4
service trucks during the rainy season. A separate route for heavy equipment has been
made to avoid destruction of the service roads. Refer to Figure 8-1.
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Figure 8-1: Project Accessibility Map
Generally, rolling hills with karstic features and a central flatland characterise the topography
within the vicinity of the Boyongan orebody. The central flatland is bound to the east and
west by two prominent topographic highs forming the Mainit Graben. The Malimono Range
is a north-northwest structurally controlled mountain range that traverses the western coast
of the graben. The Eastern Highlands (Diwata Range) runs along the entire eastern
Mindanao seaboard from Surigao down south to Davao. Karstic features dominate on the
northern segment of the Diwata Range representing the underlying Timamana Limestone
unit. Internal drainage and steep to sub-vertical slopes descending into the adjacent non-
calcareous lithological units are also distinctive. The Mainit Graben functions as the catch
basin of the bounding highlands’ drainage systems flowing into Lake Mainit.
Major rivers trend in the north-south direction. Surigao River drains mostly the lowland areas
and Magpayang River flows southward into Lake Mainit draining most of the Eastern range.
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The Boyongan prospect is within a volcanic centre that rises within the Mainit Graben. Other
prominent peaks in the area are Mt. Maniayao, 644 m RL, located south of Bayugo and Mt.
Silop at 664 m RL, the highest point in the project area, located west of Bayugo.
8.3.1. Climate
The climate is classified as Type II based on the Modified Corona Classification of the
Philippine Atmospheric, Geophysical and Astronomical Services Administration (‘PAGASA’).
This climate type has no distinct dry season with a very pronounced maximum rain period
from December to February. The amount of rainfall starts to increase during the month of
October with maximum rain period from November to March then subsides during the month
of April. The monthly rainfall ranges from 133.9 mm to 609.4 mm at the PAGASA synoptic
weather station in Surigao City. The total annual rainfall amounts to 3,652 mm with annual
average number of rainy days of 220 days or approximately 60 percent of the year.
The monthly mean temperature shows a uniform pattern that ranges from a high of 32.7 C
in the months of May, August and September to a low of 23.3 C during the month of
January.
The average wind speed at the PAGASA synoptic weather station in Surigao City ranges
from 2 – 3 m/s. Southwesterly winds predominantly occur during the months of June until
August and shifts to a westerly direction in September and October. Easterly winds transpire
during the months of November and February to May; with northeasterly winds in December
and January.
Approximately one tropical cyclone passes the region in a year or 12 cyclones in 12 years.
Error! Reference source not found. lists the three climate stations that were used in
deriving baseline design climate estimates.
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Table 8-1: Rain Gauge Monitoring Stations
PAGASA/
Surigao City 9.79°N 125.49°E 39 17.0 km N Jan 1955 Nov 2014
RDA
Mainit 9.53°N 125.52°E 90 12.1 km S Jun 1980 Dec 2007 GHD
Bago Oshiro 7.04°N 125.52°E 9 288 km S Jan 1976 Jul 2013 PAGASA
In addition to the main climate stations, data from local rainfall gauges were used to assess
localised variations in precipitation.
During the rainy season between October until April the average rainfall is approximately
3,700 mm and can be as high as 600 mm in a single month. The dryer months’ record
approximately 125 mm of precipitation.
The climate is very warm and averages 28.4°C during months May to September. The
coldest and wettest month is January with an average temperature of 26.9°C. The average
temperature is 27°C during the remainder of the year.
The high temperature and the precipitation is a challenge to the underground mine
ventilation. The conditions will require strict underground and surface management and may
necessitate higher airflow or an underground cooler plant.
The project is located within the several government jurisdiction including one region and
province of the national government, four municipalities and 11 barangays as presented in
Table 8-2. Being located in a mineral reservation area, the primary industry for the province
is mining. The major mining corporations in the area are Taganito Mining Corporation,
Hinatuan Mining Coroporation, Cagdianao Corporation, PHILNCO Processing Corporation,
Manila Mining Corporation, Platinum Group Metals Corportation/Surigao Integrated Res.
Corporation and Greenstone Resources Corporation/RED 5 Asia Corporation and a mineral
processing plant – Taganito Hydrometallurgical Processing Plant of Nickel Asia Corporation.
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Table 8-2: Project’s Host Province, Municipalities and Barangays
Anislagan
Boyongan
Placer Macalaya
San Isidro
Sta. Cruz
Region XIII
Surigao Del Norte San Pedro
(Caraga)
Sison Lower Patag
Upper Patag
Timamana
Tubod
San Isidro
The existing social setting for the host LGUs is characterized by predominantly rural lifestyle
and low standard of living. The main land use of the project site is forestry, agro-forestry for
coconut and falcate plantations, agriculture and grassland.
People from the host barangays have a high incidence of poverty line while 60% are also
below the food threshold. These findings keep them out of poverty. More than 80% of the
host communities have access to basic services like water source, electricity,
communication, and sanitation facilities. Burning is still the most common waste disposal
method available to the host barangays.
The most frequently mentioned source of income for the host barangays are employment in
the private sector and farming. Other sources of income available are self-employment,
contract labour, employment in public sector and pension/remittances and fishing. The
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household income for all host barangays is PHP 70,000 per annum at an average roughly
PHP 6,000 per month.
In terms of food security, food supplies of the host communities, such as vegetables and
spices, mostly come from the provinces of Cagayan de Oro, Davao, Agusan del Norte and
Agusan del Sur. Although there is adequate supply from the areas, the unpredictable
weather in the region causes unequal distribution of the supplies. Placer is noted for the
highest production of grain and Sison for vegetable production but both municipalities still
experience supply shortages.
The peace and order situation in the four host municipalities is relatively stable. Each
municipality has its own main police station and each host barangays have community
auxiliaries composed of Barangay safety officers and civilian volunteers who help promote
and maintain the safety of the community members.
The Philippine Land Classification is categorized into two groups namely Alienable and
Disposable (A&D) and Forestland/Timberland. The Lands Management Bureau of the
Department of Environment and Natural Resources has the mandate to classify land in the
Philippines. Present classifications were a result of a series of national forest resources
inventories and mapping efforts by the government in collaboration with private and
international agencies from 1969 to 2010. A&D lands can be titled and are open for public
disposition.
The entirety of project site is categorized as A&D. Figure 8-2 presents the land classification
map of the project site
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Figure 8-2: Land Classification
Majority of the land within the project site is utilized for regular viable agricultural activities.
Field verification on site shows occasional coconut and rice farming. At present, majority of
the lands where the mine footprint will be situated has been acquired. Coconut plantations
are maintained at the buffers. Figure 8-3 presents the regional land use map of the project
site based on the Provincial Development and Physical Framework Plan of Surigao del
Norte.
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Figure 8-3: Land Use Map
A number of large diameter forest trees within the project site were noted as remnant stands
of what is believed to be a lowland evergreen forest dominated by dipterocarps. Forest over
limestone was also observed particularly in the Municipality of Tubod. Indicator tree species
were not encountered in any of the other sampled quadrats except within the forest over
limestone quadrats. Moreover, intermediate brushed and shrubs associated with forest over
limestone were found to grow abundantly. Kaong or sugar palm, an economically important
palm, was also observed to thrive successfully on these limestone hills but was seldom
encountered in other parts of the project site.
Five vegetation communities were identified within the vicinity of the mine footprint based on
the Environmental Baseline studies conducted in 2012 to 2015. These are agroforest,
agricultural areas, brush/shrub lands, grasslands and open areas with built up portions.
Residual forests or secondary growth that thrived after the removal of the original forest
cover, are found within the province but in other municipalities significantly far from the
project site and the watershed encroaching it. Within the actual surface disturbace area fro
the underground mine and quarried, there are only four broad vegetation types namely:
1. Agricultural areas
2. Brush and shrub lands
3. Grasslands; and
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4. Open areas/built up areas
Agricultural areas are within the fairly flat areas within the project site near watercourses and
river embankments. The topography had been modified to support the cultivation of paddy
rice. Here, the native vegetation had entirely been cleared due largely to the intensive land
preparation necessary for rice production.
Brush and shrub lands cover majority of the project site. The vegetation community is
characterized by the dominance of woody vegetation that does not attain more than five
meters in height at maturity (FAO, 2001). The presence of this vegetation indicated a poor
ecological state that characterizes major portion of the project site. This is shown by past
and ongoing anthropogenic disturbance such as fuel wood gathering, catthel gazing and stie
clearing to give way to agriculture.
Grassland communities were recorded at the north-western part of Barangay, San Isidro in
the municipality of Tubod. This vegetation community represents the initial stage of
colonization succession, it is likely that these portions have been completely cleared by
previous anthropogenic activities (e.g. logging and agriculture) and then abandoned.
The open areas was noted mainly in the proposed TSF and mine infrastructure locations. It
is characterized as generally bare/open most likely as a result of previous logging activities
and slash and burn farming. Insignificant patches of shrubs which cover approximately 5%
of the open area and some undergrowth were recorded.
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Chapter 9.0
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9.0 PREVIOUS WORK
A number of feasibility studies have already been done for the project, the more recent ones
are the PFS for an underground mine and DFS open pit mine and peer reviewed DFS.
Relevant data from the underground mine PFS were used in this study.
This was completed in October 2014 with AECOM Australia in the lead. The highlight
includes a number of block caves on Boyongan and East Bayugo orebodies. Mine
development and ore extraction will be done with specialized mechanical equipment,
examples of which are Jumbos and LHD. The ore will be conveyed from underground to
surface and transition to surface conveying until it reached the ROM stockpile.
Owing to the complexity of the ore’s mineralogy, six metallurgical processes were evaluated
all aiming to maximize the recovery of copper and gold from sulphide, oxides and mixed ore
types. Later on, Process 4 (P4) was recommended which consists of:
Tailings will be stored at a facility north of the ore body. The TSF was designed as a water
retaining dam with a maximum tailings storage capacity of 200 Million metric tons.
Using 3 US Dollar per pound copper and 1,200 US Dollar per ounce gold prices and costs in
Table 9-1, the resulting IRR of the underground mine is 9.5%
Mining 3.24
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Operating Cost – LOM Average
G&A 2.65
Royalties 0.91
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9.2 Concept Study for Open Pit Mine
With the marginal financial result of the underground mine, a concept study for an open pit
was done to demonstrate the potential of this mining method for Boyongan only.
Using geotechnical and hydrological information and processing options identified from the
underground PFS as well as metal prices of 3 US Dollar per pound copper and 1,200 US
Dollar per ounce gold, a number of pit optimization were done and resulted to these staged
development scenarios.
Table 9-3: Optimization Parameters for Concept Study of Open Pit Mine
Development Stages
Process 2 (P2) was selected because of the slight advantage over P4. P2 uses copper
sulphide flotation to produce copper concentrate, followed by acid leaching of sulphide
flotation tailings, neutralization, and cyanide leaching of neutralized tailings. Copper cathode
production from the clarified pregnant leach solution is thru a solvent extraction then
electrowinning process. Gold bullion will be produced via elution, electrowinning and
smelting.
Tailings management will use the same storage facility north of the orebody.
The study then further evaluated 5 and 7 Million metric tons per year processing rates to see
if the project will benefit from a higher mill throughput which appears to be positive as shown
by Table 9-4.
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Table 9-4: Concept Study of Open Pit Mine
Project Life Y 34 37 27 37
Development &
Y 3 3 3 3
Construction
Production Y 31 44 24 34
Free Cashflow
(Undiscounted, Pre-Tax)
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Initial Capital $M (840) (840) (840) (840)
More trade off studies with regards to increasing pit limits and milling rates were done after
the concept study but only resulted to higher generated mine waste that increased cost. In
the end, starting small presented a better project value.
Milling will be at 5 Million metric tons per annum. Copper and gold are recovered by acid
leaching to produce copper cathode and cyanide leaching to come up with gold dore.
Economic runs used the same 3 US Dollar per pound copper price but lower gold price of
1,160 US Dollar per ounce. The NPV and IRR are leveraged.
Mining 9.58
G&A 2.42
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Operating Cost – LOM Average
Ore Mined Mt 52
Project Life Y 13
Production Y 10
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Operating Cash Flow $M 1,379
IRR % 26
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Chapter 10.0
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10.0 HISTORY OF PRODUCTION
The project is a greenfield project and therefore has not entered to full development phase
much more production. Start of commercial operations is targeted to be by year 2023.
The planned mining and milling rate as well as copper and gold production will be discussed
in Chapter 17.
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Chapter 11.0
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11.0 GEOLOGY
The Project is located in the CARAGA Region, of the Mindanao Island, and within the broader
physiographic framework of the Philippine archipelago. The Boyongan porphyry copper-gold
deposit is part of an emerging belt of intrusion-centred gold-rich deposits in the Surigao Mining
District. The diorite porphyry copper-gold systems occur within cylindrical composite stockworks
and are typical of island-arc style deposits.
The region occupies the northern most portion of the Eastern Mindanao Ridge or Mindanao,
Pacific Cordillera, a north-north-west to south-south-east trending orogenic belt that extends
more than 400 km. The Mindanao, Pacific Cordillera is bounded by two major structures that
played a key role in the neotectonic evolution of the Philippine Mobile Belt, namely the
Philippine Trench and the Philippine Fault Zone Figure 11-1.
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11.1 Geological Setting
The Project is located within the Circum-Pacific belt, a 40,000 km horseshoe-shaped basin that
is associated with a nearly continuous series of oceanic trenches, volcanic arcs, volcanic belts
and/or plate movements. Recognition of the belt is due to the large number of earthquakes and
volcanic eruptions that occur around the Pacific Ocean where activity is driven by plate tectonics
and the movement and collisions of lithospheric plates (Figure 11-2 and Figure 11-3).
The Circum-Pacific belt contains 452 active volcanoes and is home to more than 75 percent of
the world's active and dormant volcanoes while about 90 percent of the world's earthquakes,
including 81 percent of the world's largest earthquakes occur along the boundaries. The plate
tectonics in the Philippines is complex and includes plate boundaries that change rapidly.
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Figure 11-3: Subduction in the Circum-Pacific Belt
Arc terranes that underwent compressive tectonism and consequent high rates of uplift and
exhumation during mantle-derived magmatic activity host the largest and highest hypogene
grade porphyry copper deposits worldwide (Figure 5). In the context of the Philippines, the
Luzon Central Cordillera and the Eastern Mindanao, Pacific Cordillera are regarded as two main
porphyry copper-gold belts that were generated under these tectonic conditions (Anglo 2008a).
The Pacific Cordillera underwent compressive tectonism as a result of its accretion to the rest of
Mindanao. These tectonic events were initiated less than 6 Ma ago and the resulting porphyry
copper deposits are dated at less than3 Ma (Anglo 2008a).
The Surigao Mining District within the CARAGA Region occupies the northern most portion of
the Eastern Mindanao Ridge or Eastern Mindanao, Pacific Cordillera, a more than 400 km,
north-north-west to south-south-east trending orogenic belt. The Eastern Mindanao, Pacific
Cordillera is bounded by two major structures that played a key role in the neotectonic evolution
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of the Philippine Mobile Belt, namely the Philippine Trench and the Philippine Fault Zone Figure
11-4.
The north-north-west trending, transcurrent Philippine Fault Zone runs most of the length of the
Philippines. It extends from Davao Gulf in the south, bisecting the Caraga region in northeast
Mindanao at the Agusan River basin. It crosses to Leyte and Masbate islands and traverses
Quezon province in eastern Luzon before passing through Nueva Ecija and up to the Ilocos
region in north-west Luzon. The Philippine Fault Zone is actively moving and is related to the
subduction of the oceanic Philippines Sea Plate under the Eurasian Continental Margin and is
an inter-related system of faults, primarily caused by tectonic forces compressing the Philippine
Mobile Belt.
Aurelio (2001) assessed the annual displacement of the Surigao block due to movement both at
the Philippines subduction zone and movement along the Philippines Fault. This work
determined motion vectors computed from GPS observations of the GEODYSSEA network and
concluded that the Surigao block of north-east Mindanao was moving at an average of 2.6 cm
per year in a north-west direction.
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Later work by Aurelio, et al. (2012) assessed the regional tectonic-structural regime and
associated volcanism as well as the association with the Boyongan and Bayugo copper-gold
deposits. Unlike Quebral, et al. (1996) who concluded that the Surigao Valley is within a
compressional regime from the Pliocene to the Present, Aurelio emphasised a dilatational
regime in the Surigao Valley. This has regional implications for understanding both the
magnitude and direction of displacement for the major structures for the Project.
Located north-west of the Diwata Range in the northern tip of the Pacific Cordillera, the Surigao
Mining District is known for high-grade epithermal gold in veins (e.g. Mabuhay Deposit, Placer
epithermal vein system) and sediments (e.g. Siana Deposit). Similar occurrences of gold
mineralisation can be observed further south in the provinces of Agusan del Sur, Surigao del
Sur and Compostela Valley.
Gold-silver and associated minor base-metal mineralisation in the Surigao Mining District is
intimately related to pervasively hydrothermally altered Pliocene sub-volcanic andesite
porphyries. Mineralisation is of a low-sulphidation epithermal affinity dominantly, though spatially
and genetically related to andesitic intrusives. The gold mineralisation is manifested as
auriferous quartz veins, veinlet-arrays, stockworks, and stratiform replacements within
calcareous units and within hydrothermal breccias.
The Boyongan Deposit contains high grade copper and gold values and is hosted by a complex
of composite diorite porphyry stocks and diatreme breccias, emplaced into volcanic and
sedimentary rocks of late Pliocene age. The deposit shows typical porphyry system alteration
patterns. Potassic alteration is pervasive. Illitesmectite-pyrite alteration usually associated with
argillic alteration overprints the potassic zone to various degrees. Skarn alteration is observed
along the contacts between carbonate-rich units and intrusive rocks. Propylitic alteration is well
developed along the periphery of the diorite stocks and dissipates outwards.
Boyongan porphyry copper-gold deposit is part of the belt of gold-rich copper deposits in the
Surigao Mining District of north-east Mindanao Island, Philippines. The district lies within a well-
defined, transtensional segment of a Pliocene-Quaternary volcano-plutonic arc related to
subduction of the oceanic Philippine Sea Plate at the Philippine Trench.
The 1,200 km long, sinistral, north-north-west trending, transcurrent Philippine Fault Zone is
located approximately eight kilometres to the east of the Boyongan Deposit. District-wide
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structures related to mineralisation consist of north-east to south-west and north-west to south-
east fault sets.
Whilst most mineral deposits are located fewer than 10 km east of the Philippine Fault, there is
evidence that intrusions in Surigao del Norte were emplaced along other structures. North-
north-west, easterly and north-east trending faults localise mineralisation, particularly where
jogs, flexures and dilational zones occur along north north-west to north-west trending faults.
Where dated, gold and copper-gold mineralisation is seemingly of mid to late Pliocene in age
(Braxton 2007).
The eastern portion of Mindanao is divided into two terranes separated by the Philippine Fault
Zone, the Agusan-Davao Basin to the west and the 700 km long Pacific Cordillera mountain
range to the east, which includes the Surigao Mining District (Figure 7). The east-facing Pacific
Cordillera is composed of Neogene volcanic arcs overlying Cretaceous-Paleogene ophiolite,
arc-volcanic and metamorphic basement rocks forming part of the Philippine Arc System.
The Agusan-Davao Basin is a north-south trending sedimentary basin comprising basal Late
Oligocene limestones overlying Paleogene arcvolcanic basement. The Basin comprises
approximately 12,000 m of sedimentary fill and includes gently folded Miocene clastic
sequences as well as Pliocene to Recent conglomerates, sands, marls and limestones. The
origin of the Basin is enigmatic, although it has been interpreted as a fore-arc basin formed
during subduction beneath the Central or Pacific Cordilleras ((Mitchell and Leach (1991) in
Anglo (2008a).
In the Pacific Cordillera, arc magmatism was active during the mid-Miocene to Pliocene,
generating monzonitic and dioritic stocks as well as plutons and hornblende andesite porphyry
intrusions. In areas away from paleovolcanic centres, thick sedimentary clastic rocks with
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sporadic limestone horizons and intercalated calcareous sediments, marls and/or coal seams
were formed during the Miocene to Pliocene. The limestone, some of which is in dubious
stratigraphic position and may represent exhalative deposits, have been age dated to occur
between the Miocene to Plio-Pleistocene (5.4 Ma to 3.3 Ma). The Paco-Maniayao volcanic
complex, (Maniayao Highlands) north of Lake Mainit represents the latest Quaternary volcanism
in the region.
In the Silangan region, intrusions of andesite porphyry and dioritic plutons are widespread.
Dating by ANU-PRISE (ANU-Prise is an externally funded group within the Research School of
Earth Sciences at the Australian National University) for Anglo returned mid to late-Pliocene
ages for most altered or mineralised intrusions (Anglo 2008a). The majority of intrusions from
the Pacific Cordillera exhibit andesitic to trachyandesitic compositions, but also include a
relatively minor component of basaltic andesites, dacites and monzonites of calc-alkaline and
high-K calc-alkaline affinity.
Porphyry intrusions commonly occur as plugs, dykes and sills of hornblende andesite porphyry,
generally within a 20 km wide belt, which includes the majority of the known epithermal gold and
copper-gold porphyry deposits and prospects. The igneous activity is closely related to splays
off the Philippine Fault, probably because the fault exploited hotter rocks along the axial zone of
the magmatic arc (Anglo 2008a).
Intrusive clusters occur along major structural lineaments and at the intersection of lineaments.
The Maniayao Highlands immediately north of Lake Mainit forms the largest igneous complex in
the Surigao District and is situated in an area of maximum extension within a pull-apart basin.
Other clusters of intrusive rocks in the area tend to comprise of five to ten individual intrusions
occurring as individual conical hills. There are several such clusters in the Surigao District, each
covering an area of 20 – 40 km2. Each cluster of intrusives is thought to represent a single
magmatic plumbing system that converges at depth on a common magma chamber. The
mineralogy of most intrusive rocks in the Surigao District suggests that they crystallised from
andesitic to dacitic melts.
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11.1.3 Boyongan Orebody Geology
The blind porphyry deposits carry high-grade copper and gold values and are hosted by a
complex of composite diorite porphyry stocks and diatreme breccias. The composite diorite
porphyry stocks and diatreme breccias were emplaced into volcanic and sedimentary rocks of
the Bacuag Formation (Upper Oligocene – Lower Miocene age basalts, volcanic breccias and
limestones) and the Motherlode Turbidite Formation (Upper Miocene age, silty mudstones).
Intense quartz stockwork veining developed within the stocks and the adjacent breccia
wallrocks.
The Boyongan and Bayugo deposits are centred on two related early-mineralisation cylindrical
composite diorite porphyry stocks and are typical of island-arc style deposits. Emplacement
appears to have taken place in conjunction with the earliest phase of mineralising fluids. Since
their late Pliocene emplacement (2.3–2.1 Ma; sensitive high resolution ion microprobe uranium-
lead-zircon dating) at depths of 1.2 – 2 km, these deposits were exhumed, deeply weathered
and buried (Braxton et al, 2009).
At both deposits, hypogene copper and gold are concentrated in two distinct eastern and
western zones flanking discrete, high-aspect ratio ('pencil-shaped') stocks. Intense quartz
stockwork veining has developed within the stocks and the adjacent breccia wallrocks.
The porphyry hosts underwent pervasive potassium-silicate alteration and have been affected
by a weakly developed illite-chlorite-smectite alteration event and by localised zones of illite-
pyrite and vuggy quartz related to phyllic and advanced argillic overprints, respectively.
In the Boyongan Deposit, the deep supergene profile contains malachite, azurite, chysocolla
and cuprite as the principal copper phases, and importantly, copper in silicates such as
kaolinite, dickite, biotite and phlogopite. Chalcopyrite and bornite are the dominant hypogene
sulphides and pyrite is minimal. The Boyongan Deposit is hosted by potassic altered diorite
porphyry. Copper and gold mineralisation occurs as quartz veins disseminated within porphyritic
intrusions. The sulphide zone is dominated by chalcopyrite and weak bornite, whilst the main
gold species are pure gold, electrum, gold and silver tellurides locked in pyrite, bornite and on
rare occasions within chalcopyrite.
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An early middle Pleistocene supergene event followed a period of rapid uplift and exhumation in
north-east Mindanao at a rate of 2.5 km/Ma. Rapid subsidence and burial followed at a rate of
≥3.4 km/Ma (Braxton 2007). During this period, debris flows, volcanic material and fluvio-
lacustrine sediments accumulating in the actively extending Mainit Graben covered the
weathered deposits, which preserved the supergene profiles beneath 50 – 500 m of cover.
The Boyongan diorite porphyry copper-gold system occurs in cylindrical composite stockworks,
typical of islandarc style deposits. The narrow, sub vertical composite stocks (a series of early
mineralisation, inter-mineralisation and late-mineralisation intrusions) are centred on two early-
mineralisation porphyry stocks, which are interpreted to have been emplaced in conjunction with
the mineralising fluids.
The Boyongan Deposit is unusually deeply oxidised, particularly on its western side where
oxidation is recorded to a depth below the top of bedrock of about 600 m (TSD-24). Boyongan is
approximately 600 m wide on its northeast to south-west axis and 500 m wide on its north-west
to south-east axis. The eastern high grade zone is approximately 100 m from the western high
grade zone. The thickness of the defined ore body ranges from 400 m to 600 m (AECOM 2014).
The Boyongan Quaternary cover sequence includes recent fluvio-laucustrine sediments, the
Maniayao Andesite and associated hillslope debris colluvium as well as the underlying
unconsolidated sediments of the Tugunan Clastics Formation, which includes volcaniclastics,
debris flow materials and lake sediments.
The diorite complex hosting the deposit is situated below the defined Quaternary paleosurface.
It intrudes basement lithologies including basalts and limestone hosts assigned to the
Oligocene-Miocene Bacuag Formation, mudstones of the Miocene Motherlode Turbidite
Formation, volcano sedimentary sequences including andesite-dacite volcanoclastic breccias,
wackes and conglomerates of the Mabuhay Clastics as well as carbonates of the Pliocene
Timamana Limestone.
At least seven intrusive lithologies have been identified: three pre-mineralisation diorite
porphyries; three mineralisation phases (two early mineralisation porphyries and an
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intermineralisation porphyry) related to the intense K-silicate alteration and mineralisation; and
the late-mineralisation diorite dykes.
The deposit shows typical porphyry system alteration patterns. Potassic alteration is pervasive.
Illite-smectitepyrite alteration usually associated with argillic alteration overprints the potassic
zone to various degrees. Skarn alteration is observed along the contacts between carbonate-
rich units and intrusive rocks. Propylitic alteration is well developed along the periphery of the
diorite stocks and dissipates outwards.
The local pre-mineralisation basement rocks consist of late Oligocene to late Pliocene volcano-
sedimentary sequences of the following formations:
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The Motherlode Turbidite Formation contains a thick marl sequence variably termed
the Taganaan Marl, or the Libas Marl. (Mitchell and Leach (1991) in Anglo (2008a)).
The Boyongan Deposit is centered on a complex of composite diorite stocks and diatreme
breccias emplaced into volcanic and sedimentary rocks. The intrusions share a common
phenocryst assemblage containing plagioclase and hornblende locally with minor (fewer than
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two percent volume) biotite and/or clinopyroxene. They lack igneous quartz. The diorite complex
at the Boyongan Deposit contains at least seven discrete diorite phases, distinguished on the
basis of texture and timing relationships to veining, alteration and brecciation. Mineralising and
brecciation events serve to subdivide diorite emplacement into temporally distinct episodes.
Initial magmatism formed an early diorite complex consisting of at least three intrusive phases:
bird’s-eye diorite porphyry, medium-grained diorite porphyry, and fine grained diorite. These
intrusive events pre-dated copper-gold mineralisation.
A large, pre-mineralisation silt-sand-matrix breccia complex partially fragmented the early diorite
complex and surrounding wallrock. A series of ECD then intruded the silt-sand-matrix breccia
complex. These intrusions bear a spatial relationship to elevated copper-gold grades and
quartz-vein stockworks. Quartz-magnetite-cemented breccias formed in spatial and temporal
relation to the ECD-series intrusions.
The following intrusive descriptions draw on Anglo geology experience between 2002 and 2008.
Braxton’s (2007) description of the individual composite diorite stocks and diatreme breccias are
detailed below:
1. Early Diorite Complex: Three texturally distinctive diorite porphyry stocks characterise
the earliest phases of magmatism in the Boyongan-Bayugo complex. They all intruded
prior to the emplacement of the silt-sand matrix breccia complex and include the bird’s-
eye diorite porphyry, medium-grained diorite porphyry, and fine-grained diorite porphyry.
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2. Bird’s-Eye Diorite Porphyry: This porphyry is a coarse-grained, plagioclase- phyric
and hornblende-phyric diorite stock named for its distinctive feldspar megacrysts
resembling bird eyes. This intrusive has been used as a marker for determining source
of clasts in the debris mass flow units of the cover sequence.
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Most of the facies within the complex contain two or more clast types and five breccia
facies were distinguished on the basis of the volumetrically dominant clast type:
basalt-dominated breccia
mudstone-dominated breccia
medium-grained diorite porphyry-dominated breccia
fine-grained diorite porphyry-dominated breccia
polymict breccia.
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within the fine-grained-diorite-clast-rich breccia facies is fine-grained diorite with clasts of
medium-grained diorite porphyry representing a significant clast sub-population. The
breccia matrix is silt-sand sized and leucocratic.
10. Polymict Breccia: Clasts of basalt and early diorite complex intrusions are present in
roughly equal proportions. Marginal and deeper phases contain more basalt clasts while
the clast proportion of medium and fine grained diorite increases relative to basalt
toward the centre of the breccia complex. The matrix is sand-silt-sized and leucocratic
with clast-matrix proportions varying between 50 percent in matrix-supported intervals
and 90 percent in clast-supported zones.
11. Early- Inter- and Late-Mineralisation Diorite Porphyry Intrusions: At Boyongan copper-
gold grades are highest in and around two phases of plagioclase-hornblende-phyric
diorite intrusions emplaced into the silt-sand matrix breccia complex. Individual ECD
phases are distinguished on the basis of texture, cross-cutting relationships, internal
chilled contacts, abrupt changes in quartz vein density, copper or gold grades and by the
presence and type of refractory vein-quartz xenoliths. The two principal intrusive phases,
termed the early mineralisation diorite porphyries (ECD1-ECD2), were emplaced in two
roughly cylindrical composite stocks measuring 100 m to 200 m in diameter. The two
intrusive centres and associated copper-gold grades define two distinct mineralised
zones termed the eastern and western high-grade zones.
12. Progenitor Intrusions in the Western High-grade Zone (ECD1-ECD2): Two phases of
crowded plagioclase-hornblende-phyric early-mineralisation diorite (ECD1 and ECD2)
occur in the western high grade zone. A distinctive ribbon-textured quartz-vein stockwork
(average 23 percent quartz, cuts ECD1bodies and extends out into the adjacent silt-
sand matrix breccia. A large body of ECD2 subsequently intruded the western high-
grade zone, truncating the ECD1 intrusion and associated stockwork. Subsequently, the
ECD1 and ECD2 intrusions and surrounding host rock of the western high-grade zone
were cut by a lower density quartz-vein stockwork (average 15 percent quartz) and lack
the distinctive ribbon-textured veins. The ECD2 stock is the most significant intrusion in
the western high-grade zone in terms of volume and spatial relationship to elevated
copper-gold grades.
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13. Progenitor Intrusions in the Eastern High-Grade Zone (ECD1-ECD2): At least two early-
mineralisation diorite porphyry intrusions (ECD1 and ECD2) occur in the eastern high-
grade zone. The intrusions are texturally similar to, and display the same spatial
relationship to, copper-gold mineralisation as those of the western high-grade zone. The
earliest recognised phase (ECD1) has a crowded texture, displays an intense quartz-
stockwork. It occurs as roof pendants and stope blocks in the cupola and on the margin
of the younger ECD2 stock. The ECD2 stock also has a crowded texture and is
volumetrically the most significant intrusion in the eastern high-grade zone. Both ECD1
and ECD2 host significant quartz-vein stockworks (average 42 percent and 14 percent
quartz respectively).
14. Boyongan Intermineralisation Diorite Porphyry: This porphyry stock is a larger (greater
than 250 m diameter) crowded plagioclase-phyric and hornblende-phyric diorite stock
truncating the ECD series at depth. The stock represents the deepest intrusion
encountered in the Boyongan intrusive complex. Quartz veining and copper-gold
mineralisation affected this intrusion, albeit with a lower grade and abundance of quartz
veining (average two percent quartz) than the ECD series. Internal fine-grained contacts
are present locally and may suggest more than one phase of magma emplacement.
Textural similarities between discrete intermineralisation diorite porphyry intrusions away
from contacts precluded the mapping of individual phases.
15. Boyongan Late-Mineralisation Diorite Porphyry Dykes: The latest phase of magmatism
in the Boyongan intrusive complex takes the form of narrow (less than one metre to 15
m), sub-vertical, late-mineralisation plagioclase-phyric and hornblende-phyric diorite
dykes. The greater abundance of groundmass, lower density of quartz veining (average
0.6 percent quartz), flow-banded contacts and clear cross-cutting relationships
distinguish this phase from earlier intrusions at Boyongan.
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The presence of hydrothermal quartz and/or magnetite cement in the infill distinguishes
these breccias from the silt-sand-matrix breccias of the diatreme breccia complex. The
largest hydrothermally cemented breccia body developed in the cupola of the ECD2
stock in the eastern high-grade zone. This breccia body is roughly cylindrical, measures
90 m in diameter and has a minimum vertical extent of 150 m. Contacts with the wallrock
are sub-vertical and sharp with narrow (one metre to two metres) crackled margins. The
breccia is texturally massive, unsorted, clast-supported and contains dominantly sub-
angular fragments derived from quartz veins, ECD1, ECD2 and the diatreme breccia
complex. Most clasts range between 2 millimeters and 64 mm, with generally less than
10 percent of clasts coarser than 64 mm. The characterisation of breccias exclusively in
drill core has probably precluded identification of boulder sized clasts. The infill ranges
between 20 percent and 30 percent of the rock and consists of a matrix of silt-sized
fragments cemented by quartz and subordinate hematite after magnetite.
In the eastern high-grade zone below -300 mRL, a quartz-magnetite cemented breccia
body is present along the margin of the ECD2 stock. This breccia contains fragments of
vein quartz, ECD2, and basalt in varying proportions and the matrix and clast grain size
distribution is similar to that of the shallow breccia body. The deeper breccia is generally
clast supported, although narrow (0.1 m to one metre) intervals of infill-supported breccia
occur. Clasts are dominantly sub-angular, although marginal facies commonly show a
higher degree of rounding.
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matrix material (other than vein quartz fragments) in the quartz-magnetite-cemented and
magnetite-cemented breccias, locally giving the impression of Kfeldspar cement.
The Boyongan Deposit is entirely covered above the Quaternary paleosurface by post-
mineralisation rocks of at least 50 m thickness, which thickens towards the west to greater than
600 m. Cover rocks consist of Quaternary andesitic lava flows and mass debris flow deposits,
Maniayao Andesite and sediments of the Tugunan Formation, which now underlie the present
surface. These rocks are collectively referred to as the cover sequence.
The cover sequence formations were subject to significant evaluation during the DFS as the
lithology units have significant impact on the hydrogeology and geotechnical engineering
properties of the Boyongan open pit slope design. The Maniayao Andesite has two primary units
that were the focus of investigation including the Hill Slope Colluvium and andesite lava
subunits separated by thin sandy interbeds. The Maniayao overlies the sediments of the
Tugunan Formation.
Surface diamond drilling over a 40 km2 region around the Boyongan and Bayugo deposits
enabled definition of the following lithofacies:
1. Recent Fluvio-Lacustrine Sediments: Unconsolidated gravel, sand, silt, and mud cover
much of the lowlying areas of the Surigao Peninsula. In the Bagacay and Magpayang
areas, clasts of quartz-veinstockworked diorite porphyry are a common component of
the gravels due to the reworking of debris flows and conglomerates by active streams.
The sediments are similar in composition and depositional patterns to the fluvial and
lacustrine facies of the Tugunan Formation.
2. Hill Slope Colluvium: This unit was initially defined as part of the AMC evaluation of the
Boyongan cover sequence and is characterised as coarse-grained sequences of
unstratified, chaotic, generally matrix supported debris flows in which sub-rounded
andesite plus occasional pyrite-altered clasts of intrusions and associated pre-
Quaternary host rocks occur (AMC 2015c). Clasts are generally supported in a brown
orange to white clay-rich (illite ± smectite ± chlorite ± kaolinite ± pyrophyllite) matrix.
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Drilling intersections range from thin veneers of fewer than 10 m to locally exceeding
100 m in apparent thickness. SRK (2015) noted that the Hill Slope Colluvium tends to be
clay rich and of low water transmissivity. Re-evaluation of drillhole and water bore data
indicates that the Hill Slope Colluvium is host to the upper aquifer above the Boyongan
Deposit. This unit is laterally extensive across the Boyongan Deposit.
3. Volcanic Facies: Clastic and coherent andesitic rocks of the Maniayao Andesite form the
prominent volcanic landforms in the Maniayao volcanic complex north of Lake Mainit.
Although exposures are poor, several positive topographic features within the Maniayao
complex suggest that there are multiple vent locations or sub-volcanic plugs.
The most prominent structure is the large (two kilometre) circular depression near the
centre of the complex, cored by a rounded hill. These two features appear to be an
eruptive crater and resurgent dome, respectively, and based on their high degree of
preservation have an estimated age not exceeding 0.1 Ma. A broad apron of
volcaniclastic material surrounds the volcanic hills covering much of the area between
Lake Mainit and the Surigao Lowlands. Extensive drilling on the eastern margin of the
Maniayao complex revealed that the volcanic package thickens to more than 700 m
westward.
4. Tugunan Formation: The sediments of the Tugunan Formation are regionally extensive
across both the Boyongan and Bayugo deposits. Thickness ranges from 10 m and 20 m
to more than 100 m on both the eastern and western edges of the Boyongan Deposit.
The sediments consist of lahar, mudstones, poorly consolidated gravels and sands as
well as a basal mass debris flow deposit along the flanks of the paleosurface topography
highs.
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5. Fluvial Facies: The fluvial facies includes poorly consolidated to unconsolidated gravels,
sands and silts. The gravels commonly occur as five metre to 10 m thick lenses within
massive sands and silty sands and
are well rounded, moderately well-sorted and clast-supported with a sandy matrix. Clasts
of pre-Quaternary rock units dominate the gravel composition near the base of the
Tugunan Formation including mineralized and/or altered intrusive rocks most likely
derived from the Boyongan and Bayugo deposits.
Andesite clasts occur at higher stratigraphic intervals and are the dominant clast type in
the uppermost gravels. Sands and silts are most abundant east of Boyongan and
Bayugo and gravel accumulations are greatest to the north-west and the south of the
deposits. In addition to bedding structures, the clast types, rounding and distribution
relative to inferred principal source areas (Boyongan/Bayugo and Maniayao) are
consistent with transport and deposition within a fluvial setting.
Wood and leaf fragments commonly occur within the fluvial facies, particularly near the
pre-Quaternary unconformity. Radio isotopic Carbon14 dating of leaves (30,080 ± 1,270
years before present) has shown that the final stages of burial of the Boyongan Deposit
occurred in the latest Pleistocene to Holocene.
6. Lacustrine Facies: The lacustrine facies contain silty carbonaceous and locally
bioturbated mud characteristic of a low-energy depositional setting. The muds vary from
well laminated to massive and commonly contain shells of gastropods (high and low-
spire) and bivalves. The muds thicken southward toward Lake Mainit. However, in the
vicinity of Bayugo, local thick accumulations suggest isolated, structurally-controlled
basins. Because of the region’s low elevation and proximity to the ocean, deposition in
an estuarine environment is a possibility for some of these fine-grained sediments.
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lithocap that is inferred to have overlain and/or occurred adjacent to the
Boyongan/Bayugo mineralised complex. The thick sequences of mass-wasting deposits
attest to catastrophic slope failure in environments of high relief. The high reliefprobably
reflects rapid surface displacement along normal faults associated with the Mainit
surface inflation related to shallow magma movement beneath the Maniayao volcanic
complex may also have played a role.
The evaluation of the structural geology of the Project region is immature by nature of the
independent and largely uncoordinated phases of evaluation completed since the late 1960s.
This study has compiled each of the structural geology evaluation phases to enable sufficient
regional to district scale structural data to be available for use by the studies package
consultants. The compilation of an evaluation for the major known structural domains
has also resulted in an evaluation of the structural setting related to infrastructure including
waste and tailings storage land forms.
AECOM (2014) reported that there has been no complete and systematic structural geology
study related to the occurrence of mineralisation in the Project area. Broadly, deformation
features within the deposit area are grouped into the tectonic structures associated with older
west-verging thrust faults with marginal slips (mid Miocene to late Miocene) and the younger
strike slip faulting and related structures triggered by the Philippine Fault (starting since late
Miocene-early Pliocene). In addition to the tectonic deformation features, structures
associated with volcanism are also evident, with multiple caldera events and shear faulting
affecting the Quaternary deposits.
As part of the DFS, a Geology and Structure working group was assembled in August 2015 to
assess and compile the structural information associated with the Boyongan Deposit and local
infrastructure.
The DFS Geology and structure working group compiled all of the structural data for the Project
area into a single composite GIS file and Identified areas of common structures that could be
grouped into similar structural groups (Figure 83). This was the first time that all MGB, Philex,
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SMMCI, Anglo, Aurelio, et al. (2012), Quebral, et al. (1996) and SRK structural data had been
compiled into a single layer.
The working group identified and compiled information from the key data sets compiled since
the early 1970s for the Project area. The earliest work in the area was completed by the
Philippines MGB Mainit Quadrangle Geological Map. The work was completed as a series of
1:50,000 scale mapping quadrants and included desktop and field mapping programs
completed by 1986. This work was rudimentary, however, major regional structures
including the Philippines Fault and a regional scale structure through the present day TSF site
were identified. A tectonic-structural study work was completed in 1992 by Pubellier et al and
reported in the 1985 to 1992 Neotectonic map of Mindanao (1:250,000). Pubellier et al (1992)
defined seismic activity, scale, movement rates and sense of rotation along regional structures,
This work confirmed the location of the major regional structures, and identified the relationship
of earthquake epicentres, with respect to the Project area. This work also identified some of the
regional faults displacement attributes.
In 2001, Aurelio published work including an assessment of the annual displacement of the
Project area due to movement both at the Philippines subduction zone and movement along the
Philippines Fault. This work consisted of determination of motion vectors computed from GPS
observations of the GEODYSSEA network.
Data was collected continuously for seven days every year for five years. The Surigao block of
north-eastern Mindanao is cited as moving 2.6 cm/year in a north-west direction.
Quebral notes that the Pre-Quaternary tectonic environment underwent compression to the east
of Silangan with thrusting forming the Northern Pacific Cordillera. This thrust front is several
kilometres to the east of the study area. The regional fault pattern was later refined by Aurelio
(2010). The sinistral north-south Philippine Fault system borders a Riedel fault system (R), with
sinistral northwest-striking R faults dominating over dextral eastnorth-east to north-east-striking
R faults.
A structural model was prepared by SRK in 2011. Using limited drilling data, the model was
revised and extended in 2013 to cover the entire Bayugo and Boyongan deposits using new
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Boyongan drilling data and new structural logs derived from photographic logging. The
information gathered from photographic logging from the Boyongan area core was crucial in
identifying the orientation and persistence of smaller scale faulting.
The SRK (2013) final 3D geological interpretation produced a total of 43 fault surfaces. The
surfaces were named genetically, in terms of both orientation groups and whether or not they
were considered major through-going structures. Those labelled as ‘major’ were interpreted as
likely being sub-regionally persistent fault systems.
These ‘major’ fault systems are generally through-going, with a persistence of 3,500 m to more
than 4,000 m and extend across the entire study area. SRK (2013) noted that the systems may
not consist of one continuous fault plane (as modelled), however, these are more likely to be a
more complex network of linked fault segments. The smaller second and third order faults
generally had a persistence of 200 m to 500 m with a few exceeding 500 m.
The faults interpreted in the study area were divided into four main groups:
The north-west trending faults are likely to be sub-regionally represented and are expected to
be continuous where located beyond limits of the current model.
Second-order and third-order east-west and north-south faults have the same trend as major
faults, however, these are truncated against other structures. These faults control deformation
within the blocks bounded by major faults.
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Figure 11-5: Structural Model
The analysis shows a strong north-east trending data set with a regional strike continuity greater
than two kilometres transecting the Boyongan open pit area. The structural analysis has a high
confidence in the Boyongan open pit area, based on the SRK (2013) assessment.
North-east and north-west trending faults are mapped along the mountains east of the Mainit
Graben. The northeast trending faults are believed to be complementary to the Philippine Fault
Zone. North-west trending faults are believed to be younger and are relaxation structures in
reaction to the movements in the Philippine Fault Zone.
Locally, around the Silangan Deposit, the most-prominent controlling faults, within the SRK
study area, were interpreted to be the east-north-east to east--west striking R’ faults. These
faults defined the boundaries of several fault blocks and truncated the majority of the faults
within the area. They were interpreted to be pre to synsedimentation, normal-oblique-dextral
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strike-slip faults and SRK (2013) noted that this would explain the juxtaposition of the broadly
contemporaneous sediments and andesite in the Bayugo area.
The north-west to north-north-west striking faults (or Caldera faults) are interpreted to be local
reactivated R- and P-Riedel faults. These faults accommodate the majority of the vertical offset
and may have been reactivated by the caldera formation processes (SRK, 2013).
No evidence was found during the SRK (2013) analysis to support the existence of large scale,
low angle faults and analysis of stereonet data showed that the dominant structural orientations
are sub-vertical, with only a minor population of low angle structures. In 2013, Philex completed
an in-house evaluation of available structural data and included underground mapping data from
their Boyongan Decline Project. This work included mapping that identified the existence of low
angle thrust faulting.
SRK (2013) interpreted fault network was aligned with the current structural understanding of
the area following the predicted Riedel fault patterns and showed strong evidence of re-
activation by the adjacent volcanic system.
11.4 Hydrogeology
From 2010 to 2015, SRK conducted hydrogeological investigations at the Boyongan Project.
Early investigations focused on deep basement aquifers as mine planning anticipated deep
block-cave mining at the site.
In mid-2014, SMMCI considered open pit methods for the development of the Boyongan
Deposit, resulting in groundwater flow through the cover-sequence rocks as being more directly
relevant to mine dewatering.
In August 2015, AECOM, SRK, SMMCI, and Right Solutions reviewed existing geologic and
hydrogeologic data. Around the Boyongan Project area, drillhole data along with lithology was
combined with spring and structural geology information. The evaluation enabled the
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development of a first pass estimate of water table depths in the vicinity of the Boyongan
Deposit along with an interim conceptual model of the hydrogeology within the cover sequence
rocks.
At Boyongan, the overlying cover sequence includes clastic sedimentary deposits of the
Tugunan Formation, overlain by the Maniayao Andesites, which consists of andesite flows,
interbedded tuffs and clastic sediments. Both units represent a sequence of basin filling,
following uplift and deep erosion of the Silangan mineralized system. In general, the Maniayao
Formation hosts a relatively transmissive aquifer, whereas the Tugunan and underlying
weathered basement represents an aquitard between the surface aquifer and a deep basement
aquifer. These units generally form a barrier to recharge to the basement rocks.
At least three zones related to the hydrogeology may be present in the cover sequence:
1. A weathered and mass-wasted cap (Hill Slope Colluvium), up to 50 m thick that covers
much of the hillsides and valleys.
2. An intermediate zone of rocky, fractured Maniayao Andesites that extends to 300 m but
may be deeper beneath volcanic promontories. This zone includes “sandy” interbeds
representing flow boundaries, interbedded fluvial sediments or weathered zones.
3. A saturated zone of mixed rocky, clay-altered, and inter-volcanic muds occurring in the
deeper volcanic basins, which may include interbedded lacustrine and fluvial sediments
and extensive debris flow material. This zone is located to the west of the deposit
(MW13-1 and MW13-14A).
1. An upper aquifer associated within the Hill Slope Colluvium domain, defined as mass
debris flow, supported by matrix dominated clay. The base of this unit has a higher clay
content that reduces the permeability of the unit. The unit is typically less than 40 m thick
and hosts the important perched aquifer community water sources.
2. A regionally extensive aquifer hosted in the cover sequence and fractured and highly
permeable Maniayao Andesites above the Tugunan Formation.
3. The basement aquifer below the base of the proposed Boyongan open cut mine and the
focus of past dewatering studies associated with underground mining.
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1. The Hill Slope Colluvium from surface to about 50 m below surface is dominated by
weathering to claymatrix debris flow and rubble deposits, and is relatively impermeable.
Water levels range from about 10 mbgs to approximately30 mbgs. Groundwater
gradients show a general eastward flow and follow topography.
2. Below the rubble zones, the Maniayao Andesites is “stoney” and brittle, and tends to
show high permeability. The vertical hydraulic conductivity of the Maniayao Andesites is
uncertain, however interbedded zones in the close vicinity of the Boyongan open pit tend
to be sandy and may enhance the transmissivity.
3. Deeper Maniayao Andesites west of the mineralised area generally indicates a higher
concentration of clay alteration, possibly because the Maniayao Andesites, inter-volcanic
muds and debris flow material was deposited sub-aqueously.
4. Water levels in the Maniayao Andesites are approximately 225 mRL with a relatively flat
gradient. A review of existing spring locations indicates a correlation between the
discharge points of the Maniayao Andesites water table where the highly permeable
Maniayao Andesites intersects relatively thin zones of Hill Slope Colluvium, at the toe of
most slopes.
5. The areas of the Maniayao Andesites not overlain with Hill Slope Colluvium are likely
receiving 30 to 40 percent of meteoric recharge (1,620 mm/year) and feed surrounding
springs. Areas covered in thick Hill Slope Colluvium receive less recharge from
precipitation.
6. The cover sequence rocks will outcrop significantly in the western and southern high-
walls of an open pit at Boyongan. Highwall exposures of the cover sequence may be
500 m thick in the west and approximately 40 m thick in the east. The north and south
highwalls may each have 200 m to 250 m of cover sequence.
7. The eastern boundary of the Maniayao Andesites is related to a topographic high of the
low permeable Tugunan/weathered basement surface.
8. The incorporation of structures specifically to the west and south of the Project area are
being evaluated and may be incorporated into the hydrogeological conceptual model.
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11.5 Alteration
The Boyongan Deposit displays typical porphyry system alteration patterns. Pervasive potassic
alteration is observed within the parent intrusive rocks with illite-smectite-pyrite alteration usually
associated with argillic alteration overprinting the potassic zone in various degrees. Skarn
alteration is observed along the contacts between carbonate-rich units and intrusive rocks.
Propylitic alteration is well developed along the periphery of the diorite stocks and dissipates
outwards.
The Boyongan Deposit shows typical porphyry style mineralisation with a characteristic
magmatic hydrothermal alteration pattern. The potassic alteration zone is clearly defined and
associated with the mineralising phase. Other overprinting alteration assemblages have also
been recognised but they do not contribute significantly to the mineralisation. Skarn alteration
has also been mapped at depth where the hydrothermal fluids come in contact with carbonate-
rich horizons, or controlled by structural features.
The main geological features and controls on the mineralisation are the early coarse-grained
diorite porphyries, which form the focus for the copper and gold mineralisation. Drill core logging
enabled the definition of three principal intrusive phases emplaced in the early diorite complex.
The ECD porphyries are the intrusive phases associated with intense quartz-vein stockworks
and elevated copper-gold grades. Drillhole data indicates that these bodies are roughly
cylindrical at depth and broaden towards the upper 250 m to 300 m. At Boyongan, the diatreme
breccia complex and the ECD series are the main host to mineralisation. A series of
moderately-altered inter-mineralisation and late-mineralisation diorite porphyry stocks and dykes
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cut the progenitor porphyry stocks. The mineralisation associated with the porphyry stocks
terminate at the Quaternary paleosurface.
The deposits show typical porphyry style mineralisation with characteristic magmatic
hydrothermal alteration patterns. A pervasive potassic alteration zone is clearly defined in the
progenitor intrusive rocks and associated with the mineralising phase. Illite-smectite-pyrite
alteration, usually associated with argillic alteration, overprints the potassic zone in various
degrees. Skarn alteration is observed along the contacts between carbonate-rich units and
intrusive rocks. Propylitic alteration is well developed along the periphery of the diorite stocks
and dissipates outwards.
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Chapter 12.0
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12.0 MINERAL PROPERTY GEOLOGY
During the period 2004-2012, the company has undertaken numerous geological work across 8
prospects enclosed in its three tenement claims: Sto. Tomas II in MPSA-276-2009-CAR;
Bumolo, Southwest, Bumolo 2, Butan, Midway and Copper Queen in MPSA-156-2000-CAR;
and Tapaya in MPSA-157-2000-CAR. Focus of the discussion is on the Sto. Tomas II orebody.
The Boyongan and Bayugo deposits have been explored since 1998. Initially exploration was
directed by Anglo until 2008, when SMMCI gained full control of the tenements (MPSA149-99-
XIII and EP XIII-13) covering Boyongan and the southern part of Bayugo. A complete and final
exploration report covering these tenements to the end of 2012 was compiled for the DMPF and
has been included as Appendix E.
The exploration that led to the discovery of the Boyongan and the Bayugo deposits consisted of
various exploration stages from 1998 including conventional drainage geochemistry, geological
mapping, geophysical survey and drilling programs. Based on the distribution of mineralised
boulders and the geological mapping it was hypothesised that a gold rich porphyry copper
deposit may be preserved, largely intact beneath the Quaternary cover.
The Boyongan Deposit was discovered in August 2000 with the sixth diamond hole, TSD06
intersecting 365 m of 0.81 percent copper and 1.90 g/t gold of essentially oxide mineralisation.
This drilling followed on from a drilling program that intersected weak copper-gold mineralisation
in an earlier diamond hole (TSD02), drilled on a peak chargeability anomaly from a dipole-dipole
Induced Polarisation survey. Anglo continued to drill Boyongan on a semi regular 100 m by 100
m grid and completed up to 72 holes during the following two years. From 2005 to 2008 an
additional 44 infill holes were drilled to a nominal 50 m by 50 m grid.
In early 2003, an aggressive drilling campaign aimed at locating additional porphyry copper and
gold resources adjacent to Boyongan was planned and implemented. The Bayugo mineralised
zone was discovered when a hypogene zone was intercepted in diamond hole JSD15 (including
131 m at 0.53 percent copper and 0.48 g/t gold) and diamond hole TSD29 (including 49 m of
1.18 percent copper).
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The available drilling data confirms there is significant mineralisation with a projected surface
expression of approximately 30 ha around the Boyongan and Bayugo deposits. The thickness of
the defined orebody ranges from 400 to 600 m. However, the roots of the DIO2 stocks in West
Bayugo or the path of mineralisation are still not well understood within the deeper portions of
the deposit. Laterally, mineralisation dissipates away from the ECD and DIO2 progenitor stocks.
The better mineralised portions have been covered by detailed drilling.
Additional drilling could facilitate an upgrading of the confidence level of the near surface
resources, particularly the improved understanding of the spatial extents and genetic
understanding of mineralisation within the Exotic Zone. Deep drilling and exploration drilling
between Boyongan and Bayugo may also provide additional resources.
During the 1998 geochemical survey, the drainages within the Boyongan area yielded third
order - 80 mesh stream sediment anomalies of 209 and 258 parts per billion gold. Follow-up
work in May 2000 on the drainage anomalies located cobble to boulder sized drainage floats of
diorite porphyry with stockwork veining. Significant assays from these boulders returned 2.49
percent copper and 3.99 g/t gold, as well as 2.18 percent copper and 0.64 g/t gold.
To determine the source of the anomalous samples, detailed stream sediment sampling
coupled with mineralized boulder sampling was undertaken covering an area of over 11 km².
Subsequent soil geochemistry in June 2000 covered 13 km of ridge and spur lines. The soil
survey yielded significant gold-silver-lead-zinc anomalies reflecting some peripheral epithermal
copper-gold mineralisation within the Pliocene inliers known around the Surigao District. At the
same time, a dipole-dipole Induced Polarisation and magnetic geophysical survey
wasundertaken in the Boyongan area.
Hole number TSD02 was drilled on a peak chargeability anomaly and indicated weak
mineralisation intersected over 200 m of mineralised andesitic pyroclastics which was
interpreted to be peripheral to porphyry copper systems. Primary and secondary copper
minerals were also observed. A 93 m intercept in TSD02 yielded 0.57 percent copper and 0.17
g/t gold from 245 m to the end of hole. Subsequent step out drilling was continued and in
August 2000, hole TSD06, approximately 500 m west of TSD02, intersected a malachite and
azurite-bearing,
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potassically altered diorite porphyry with 365 m of 0.81 percent copper and 1.90 g/t gold. An
additional six more holes were completed within the year. The program continued on a semi
regular 100 m by 100 m grid completing up to 72 holes with a total meterage of 38,421 m.
These were used to estimate an inferred oxide and sulphide resource of 219 Mt at 0.51 percent
copper and 0.74 g/t gold.
The Boyongan and Bayugo deposits were initially explored under the direction of Anglo.
Exploration of the Boyongan Deposit was undertaken from 2000 to 2003 and continued from
late 2005 to 2008. The Bayugo Prospect was initially drilled in 2003 and again in 2007 to 2008.
Anglo relinquished its joint venture equity to Philex in February 2009 and turned over the data,
samples and associated infrastructure to Philex. Infill drilling of Boyongan at this time had
already been completed.
Immediately after the transfer, SMMCI embarked on a two-year exploration plan for Bayugo in
order to define the boundaries of mineralisation. The projected results of the program were used
to supplement the data required in order to advance the prospect into the pre-feasibility and
feasibility stage. Additional drilling to define the northern part of Bayugo followed a joint venture
agreement with Manila Mining and KCGRI.
A total of 253 holes with a cumulative meterage of 152,878 m have been drilled from
reconnaissance to infill drilling of the Boyongan Deposit and adjacent areas during the 15-year
exploration history. Table 7 displays the diamond holes used for the MRE2015 October mineral
resource estimate.
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2007 21 13,803 TSD102 TSD122
2008 10 10,206 TSD123 TSD130
Sub-total 137 84,453
SMMCI 2009 17 14,141 TSD138 TSD 157
2010 41 28,915 TSD158 EX24
2011 5 2,250 EX26 KEB01
2012 14 7,886 MDH01 MDH03
2013 12 7,535 MDH04 MW13-8
2014 15 4,175 BD01 MDH15
2015 12 3,523 MDH13 MUDH009
Sub-total 68,426
Total 253 152,880
The details of this section is discussed in the Geology and Mineral Resource competent
person’s report.
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Chapter 13.0
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13.0 MINERALIZATION
The main geological features and controls on the mineralisation are the early coarse-grained
diorite porphyries, which form the focus for the copper and gold mineralisation. Drill core logging
enabled the definition of three principal intrusive phases emplaced in the early diorite complex.
The ECD porphyries are the intrusive phases associated with intense quartz-vein stockworks
and elevated copper-gold grades. Drillhole data indicates that these bodies are roughly
cylindrical at depth and broaden towards the upper 250 m to 300 m. At Boyongan, the diatreme
breccia complex and the ECD series are the main host to mineralisation. A series of
moderately-altered inter-mineralisation and late-mineralisation diorite porphyry stocks and dykes
cut the progenitor porphyry stocks. The mineralisation associated with the porphyry stocks
terminate at the Quaternary paleosurface.
The deposits show typical porphyry style mineralisation with characteristic magmatic
hydrothermal alteration patterns. A pervasive potassic alteration zone is clearly defined in the
progenitor intrusive rocks and associated with the mineralising phase. Illite-smectite-pyrite
alteration, usually associated with argillic alteration, overprints the potassic zone in various
degrees. Skarn alteration is observed along the contacts between carbonate-rich units and
intrusive rocks. Propylitic alteration is well developed along the periphery of the diorite stocks
and dissipates outwards.
Primary mineralisation occurs as both sulphide dissemination and sulphide in quartz veins.
Chalcopyrite dominates as the primary copper mineral in the sulphide zone with rare to weak
bornite. Hypogene gold occurs as pure gold, electrum and gold-silver tellurides locked in pyrite,
bornite and rarely in chalcopyrite. Pyrite is widespread though it is more common in the Bayugo
Deposit than in the Boyongan Deposit.
The tendency is for the gold to be concentrated closer to the intrusions while the copper is found
slightly "outboard" of the gold as well as being coincident with it. Later oxidation and weathering
processes resulted in the remobilisation of the copper distribution in the ore body generating a
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greater dispersion of copper metal in upper levels of the ore deposit and variable secondary
copper speciation.
The remobilised exotic copper zone was deposited to the south-east of the Bayugo Deposit
(north-west of Boyongan) where the groundwater was hypothesised to flow during that particular
time (Braxton, et al. 2009).
Minor mineralisation is noted in the cover sequence material directly above the paleosurface,
which is understood to have been transported in a sub-horizontal direction after the
mineralisation was uncovered by erosion.
Elevated copper and gold values at Boyongan are associated with the Early Mineral Diorite
Porphyries (ECDs). The hydrothermal breccias spatially related to the ECD rocks also bear
significant copper and gold mineralisation. Primary mineralisation occurs as both sulphide
dissemination and sulphide in quartz veins. Chalcopyrite dominates as the primary copper
mineral in the sulphide zone with rare to weak bornite. Hypogene gold occurs as pure gold,
electrum and gold-silver tellurides locked in pyrite, bornite and rarely in chalcopyrite. Pyrite is
widespread though it is more common in Bayugo than in Boyongan.
A number of sources have reported on the vein styles and paragenesis including Braxton
(2007), Ignacio (2005) and recently the petrography of SMMCI (2015c). Ignacio (2005) identified
five main stages of veining comprising:
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Three veins. The Stage Three veins are likely to have re-opened several times to
produce the composite banded texture.
4. Stage Four veins display a quartz comb texture. These veins are characterised by centre
lines with local void space, where euhedral quartz crystals have terminated after growing
inwards from the vein margins. Stage Four quartz veins contain minor chalcopyrite ±
bornite ± molybdenite ± specularite.
5. Stage Five present the final stage of hypogene hydrothermal vein mineralisation and are
the massive sulphide veins, which consists of pyrite ± chalcopyrite ± bornite. They are
locally associated with quartzsericite alteration halos.
Copper-iron sulphides and gold occur primarily within Stage Three and Stage Four quartz veins
at Boyongan with the sulphides dominated by chalcopyrite with lesser bornite and pyrite.
Sulphides occur as fracture-fill, vug-fill, disseminations, veinlets in quartz veins and locally as
replacements in the altered wallrocks. Massive chalcopyrite ± bornite veins have been
observed. Braxton (2007) acknowledged that a simple four or five stage paragenetic sequence
may have been repeated multiple times with successive intrusions, making for numerous
discrete, but mineralogically and texturally similar, vein and breccia events. The spatial
coincidence of multiple overprinting fertile magmatic-hydrothermal cycles may help to explain
the development of extremely high copper (greater than three percent) and gold (greater than
nine g/t) grades in the eastern high grade zone. Molybdenite is minor and appears to be
associated with Stage Four cock comb quartz veins. The abundance of pyrite increases away
from the main copper mineralisation forming a pyrite halo typical of most porphyry copper
deposits.
After the emplacement of all the diorite phases the system was tectonically exhumed exposing
its upper portion into supergene processes. During this stage, the top portion of the deposit was
eroded and the ore body experienced supergene oxidation and enrichment. Supergene
processes mobilised the leached copper forming secondary chalcocite and native copper
(Figure 87). At Boyongan, oxidation extends deeply (up to 600 m) in the western part of the
deposit creating an oxidised zone and a localised zone of secondary enrichment. Groundwater
flow is the dominant controlling factor in the profile and the intense brecciation in the western
portion of Boyongan deepened the base of oxidation below -250 mRL.
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The deep oxidation profile in the western portion of Boyongan was formed in an environment of
high topographic relief immediately next to a prominent escarpment (Braxton, et al. 2009). The
permeability of the breccia complex favoured a depressed water table which gave rise to a thick
unsaturated zone. The unsaturated zone promoted in-situ oxidation of hypogene minerals in
both deposits. Copper was remobilised and then precipitated as secondary copper minerals into
areas where the paleo-groundwater flowed. However, the low pyrite character at Boyongan
limited the leaching and remobilisation of copper, resulting in the restricted distribution of
secondary sulphides in the oxidised profile (Braxton, et al, 2009).
At Boyongan, the oxide zone is dominated by azurite, malachite and cuprite with minor
chrysocolla and copper in silicates (Figure 88). Iron oxides such as limonite, hematite and
specularite are also common in this zone.
Secondary sulphides such as chalcocite with minor covellite and digenite and native copper
enrichment is usually observed as discontinuous lenses within the oxidised profile.
The mixed zone at Boyongan represents a zone near the base of oxidation where partial or
incomplete oxidation took place. This resulted in the co-occurrence of both hypogene copper
sulphides and the supergene-produced copper oxides. Chalcocite and native copper are also
commonly found in this zone reflecting the capillary fringes or the transition zone from the
vadose zone into the saturated water table.
Gold is found in all the supergene zones occurring either as free pure phases or as discrete
phases associated with pyrite and chalcocite. If not removed by oxidation, 23 percent of gold
occurs as Au-Ag tellurides. Pure phases are common in the oxide zone while gold associated
with pyrite and chalcocite is observed to be more abundant in the enriched zones.
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Chapter 14.0
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Chapter 15.0
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Chapter 16.0
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Chapter 17.0
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17.0 ECONOMIC ASSESSMENT OF THE MINING PROJECT
The mineral resource modeling was done by Company geologists under the supervision of a
CP Geologist. It has undergone a number of iterations done with the guidance of the Joint
Ore Reserve Committee (JORC) standard.
The mineral resource estimate used in this Technical Report is done to a definitive feasibility
study level and reported separately using the PMRC standards.
This report is done to a Definitive Feasibility Study (DFS) level such that the cost estimates
are within +/- 15%. Table 17-1 summarizes the basis for the following key parameters.
Parameters Basis
Geology and Resource Based on exploration drill holes with adequate spacing and
sufficient laboratory testing procedures and results. Proper QA/QC
procedures and documentation in the Mineral Resource report.
Validation by JORC competent persons were also done in some
aspects, particularly the QA/QC of sampling and conduct of tests.
Geotechnical 18 geotechnical holes were drilled in 2018-2019 to update pre-
feasibility study level (PFS) geotechnical studies done in 2012-
2015. Samples of these new geotechnical holes were tested and
analyzed to arrive to an updated geotechnical model. The holes
covered the final mine infrastructures.
Hydrogeological 2 deep and 2 shallow were drilled and subjected to pumping test.
The response of the aquifer was monitored via 8 monitoring
boreholes, drilled for the purpose, spread across the mine area to
complete an aquifer stress analysis. This new study updated the
PFS level hydrogeological study that was done in 2012-2015 for
deeper levels of the orebody and the DFS level hydrogeological
study that was completed in 2016-2017 for the shallower levels as
part of the surface mine DFS.
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Mine Design Sub level cave mine design was based on DFS Geotechnical and
Hydrogeological studies. Principles from Philex Mining
Corporation’s Padcal block cave operations were also adapted to
the mine design.
Milling and Processing Sufficient laboratory tests done covering copper flotation, copper
leaching and gold leaching done for the project. Tests were done
covering variability of samples representing varying oxide and
sulfide that will be delivered to the plant at different stages of the
operation, including a pilot plant scale test for copper leaching.
TSF Previous DFS design was used for the study with slight
modification. In one of the variation, a design for 200 Million tons
storage capacity TSF was completed to a PFS level. Tailings
characterization tests were conducted to confirm non-acid forming
(NAF) characteristics of the tailings and design the water treatment
plant for the effluent.
Environment A full Environmental Impact Study (EIS) was conducted, primarily
to facilitate amendment of previously approved surface mining and
underground block caving ECC’s. The Environmental Protection
and Enhancement Program (EPEP) and Final Mine Rehabilitation
and Decommissioning Plan (FMRDP) are on the advanced stage
of approval. Prior to this, the EPEP and FMRDP for both the
surface mine and underground block cave mine were approved by
the MGB. The results of the EIS, EPEP and FMRDP were
incorporated in the cost estimation of environmental protection
programs in this study, including the final mine rehabilitation
program.
Financial Contractors budgetary proposals were obtained for cost estimation
of construction and development costs. Major equipment, materials
and supplies cost were updated by obtaining budgetary quotations
from suppliers. A Memorandum of Understanding (MoU) with at
least 2 power supply provider was formalized as basis for the
power unit cost. Latest approved tax regulations were also adapted
in the study.
Mineable Reserve Only measured and indicated mineral resources were converted to
mineable ore using relevant modifying factors.
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17.3 Brief Description of the Project
Silangan will employ an underground mining method called Sub-level Caving. Load-Haul-
Dump (LHD) units will be utilized to extract the ore from the production drifts after which ore
will be trucked from underground to the processing plant at the surface. Initially copper and
gold will be recovered thru a series of copper leaching and gold leaching process which
produces copper cathode and gold-silver dore respectively. At year 3 of operations, copper
flotation will be added to the process and will produce copper concentrate containing copper
and gold as the sulfides parts of the orebody are started to be mined. The mill tailings will be
stored in the TSF.
The planned underground mining method for the Project is Sub-level Caving. Mine
production rate is determined by the rate of development and commissioning of production
drifts and sublevels. In each production drifts, the critical path to sustained production rate is
the precision in drilling and blasting production drill holes and equal drawing from the
production drifts to promote desired caving. The mine will operate at an annual production
rate of 4 Million metric tons.
The crushing, grinding, copper flotation, copper leaching, gold leaching and tailings
impoundment processes of the metallurgical plant will be designed to match the 4 Million
metric tons per year output of the sub-level cave mine.
Silangan’s ore is a mix of copper oxide and sulfide minerals. This complex mineralogy
dictated the employment of an intricate metallurgical flowsheet, which results to three
saleable products. The Run-of-Mine (ROM) ore will average to 0.63 percent copper and 1.20
grams per metric ton gold. After processing, ROM will be converted to the following saleable
products:
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1. a copper concentrate with an average grade of 20 percent copper and 58 grams per
metric ton gold;
2. a 99.999 percent copper, copper cathode sheets and
3. a gold and silver dore with ratio ranging from 39-61 percent gold and 33-69 percent
silver.
Copper concentrates produced by mining companies in the Philippines are sold to smelters
and refiners (“Offtakers”), either abroad or to Philippine Associated Smelter and Refinery
(“PASAR”) in the Philippines. Sales contracts, either spot or long-term, with Offtakers are
typically denominated in US dollars following the global prices of metals, which are also
denominated in US dollars, as in the London Metal Exchange (LME) which is usually the
basis of pricing contracts. The final value of metals from concentrates sold is determined
following agreed quotational period, typically one to three months from the delivery of
concentrates to Offtakers.
Offtakers who treat the concentrates and refine the copper, collect treatment charges (TCs)
in US$ per dry metric ton and refining charges (RCs) in cents per pound. Additional charges
are also collected for other metals refined such as gold or silver. These treatment and
refining charges are usually negotiated but generally are based on the benchmark rates
arrived at annually by major Japanese smelters with their suppliers of concentrates.
Philex, who owns the Silangan Project, has two current Offtakers for its copper concentrates,
namely Pan Pacific Copper Co. Ltd. and Louis Dreyfus Commodities Metals Suisse SA.
Copper cathodes could be directly sold to LME or to foreign Offtakers and Traders. A group,
in the name of Heraeus Materials Singapore Pte Ltd has expressed interest in entering into a
copper cathodes offtake agreement with Silangan.
Similarly, gold and silver dore are marketed to foreign Offtakers. Recently, the Bangko
Sentral ng Pilipinas (BSP) has launched programs to increase its gold reserves. Initial
discussions were held to explore the sale of Silangan’s gold dore.
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17.3.6 Estimated Mine Life
The technical report illustrates an economic mine life of twenty-one years excluding a two
year development period.
The estimated cost of investment to bring the mine to full production, consisting of
underground mine development, preparation of process plant and associated infrastructure
for a nominal 4 Mt/y mine including all direct and indirect costs, commencing from the date of
the Final Investment Decision (FID) is PHP 43,174 Million (USD 758 Million), as summarized
below Table 17-2.
Infrastructure 82 4,346
Contingency 61 3,233
Taxes 80 4,240
A 4 Million metric ton per year mine production schedule was generated using GEMS and
SURPAC softwares. Production will start after a 2.5-year development and construction
period. A rapid ramp up to 4 Million tons wil happen on the first two years, afterwhich the
production rate will be maintained for most of the 21-year mine life until it wanes. Table 17-3
shows the annual production targets.
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Table 17-3: Planned Production Program
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11
Metric Tons
2.8 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
Ore, Millions
Copper, % Cu 1.07 1.07 1.08 0.92 0.69 0.66 0.63 0.58 0.59 0.58 0.56
Gold, g Au / t 1.71 1.83 1.82 1.42 1.37 1.35 1.54 1.41 1.45 1.19 1.15
Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y20 Y21 TOTAL
Metric Tons
4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.8 2.6 81.4
Ore, Millions
Copper, % Cu 0.54 0.52 0.51 0.45 0.45 0.56 0.48 0.46 0.41 0.42 0.63
Gold, g Au / t 1.04 1.03 0.98 0.93 0.93 0.94 0.93 0.82 0.64 0.66 1.20
To mine and process a sustained rate of 4.0 Million tons per annum for the majority of the
operating Silangan will spend USD 2.6 Billion or will spend PHP 140 Billion throughout its
mine life as outlined below in Figure 17-1.
160
140 10 10
9 9 9 9 9 8
120 9 9 9 8 8 8 8 8 8
9 8 9
100
80 76
74 73 74 74 74 73 73 73 75
80 64 74 74 74 4
74 74 74 74 74
60
62
40
20 48 53 53 50 48 48 47 45 44 45 44 39 40 41 43 43 46 47 45 42
16
-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
PMC and SMMCI conducted market researches throughout the study period. This section
summarizes the result of studies done.
17.4.1.1 Gold
The modern gold market is a picture of diversity and growth. Since the early 1970s, the
volume of gold produced each year has tripled, the amount of gold bought annually has
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quadrupled and gold markets have flourished across the globe. Gold is now bought by a far
more diverse set of consumers and investors than at any previous time in history.
Gold has emotional, cultural and financial value and various people across the globe
purchase gold for different reasons, often influenced by a range of local market conditions,
national socio-cultural factors and wider macro-economic drivers.
Its diverse uses, particularly in jewelry, technology and by central banks and investors mean
that mining gold may rise to prominence at different points in the global economic cycle. This
diversity of demand and self-balancing nature of gold market underpin gold’s robust qualities
as investment asset.
India, China and recently, global central banks, have been the major sources of gold
demand for the last ten years. China and India, because of their special affinity and cultural
connections with gold, contribute about 50% of global gold consumption, according to the
World Gold Council (WGC). Central banks on the other hand have become net buyers of
gold since 2009, after many years of net selling.
In terms of investment demand, gold has unique properties as an asset class. Modest
allocations to gold can be proven to protect and enhance the performance of an investment
portfolio. Even so, globally, gold still only makes up less than one per cent of investment
portfolios. However, this is changing and investors of all sorts are coming to accept gold as a
reliable, tangible long-term store of value that has moved independently of other assets. The
annual volume of gold bought by investors has increased by at least 235% over the last
three decades.
The past decade has seen a fundamental shift in central banks’ behavior with respect to
gold, prompted by reappraisal of its role and relevance after the 2008 financial crisis.
Emerging market central banks have increased their official gold purchasing, while European
banks have ceased selling, and the sector now represents a significant source of annual
demand for gold.
Central Banks sold 7,853 tonnes of gold between 1987 and 2009; between 2010 and 2016
they bought 3,297 tonnes.
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Gold has long been central to innovation in electronics. Today the unique properties of gold
and the advent of ‘nanotechnology’ are driving new uses in medicine, engineering and
environmental management. Gold can be used to build highly-targeted methods for
delivering drugs into the human body, to create conducting plastics and specialized
pigments, or advanced catalysts that can purify water or air. It has also been used in
dentistry for centuries. Although most technological applications use low volumes of gold,
their impacts are very diverse and wide-reaching. Figure 17-2 shows breakdown of
worldwide gold use derived from World Gold Council. Demand for gold as illustrated by the
graph can be summarized as follows:
17.4.1.2 Copper
Global refined copper consumption will register steady growth over the coming years, driven
by demand from the power industry, rising electric vehicle (EV) production and a positive
global economic growth outlook, a new copper supply and demand outlook by Fitch
Solutions is shown in Figure 17-3.
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Figure 17-3: Fitch Solutions Copper Supply –Demand Chart
Fitch forecasts that global copper demand will increase from 23.6mnt in 2018 to 29 .8mnt by
2027, at 2.6% annual growth.
But the global copper market will see persistent undersupply in the coming years, as global
consumption, driven by China's power and infrastructure sectors and increasing EV
production, continues to outpace supply growth, Fitch warns.
Based on Fitch’s data, global refined copper demand will outpace production and the market
will be in deficit over the next few years. Fitch specifically forecasts the global refined copper
balance to register a deficit of 247kt in 2018, and to remain under-supplied through to 2021.
Mining companies are searching worldwide for copper projects amid the forecasts that
demand for the red metal will significantly outstrip supply from 2020 (there are 300 kg of
copper in an electric bus and nine tonnes per wind farm megawatt).
That is the short-term forecast, but over the long term, Fitch expects the global copper deficit
to shrink, and predicts that the market will shift to oversupply, as copper producers invest in
new projects and output increases.
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Table 17-4: Historical Copper Price Chart
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Table 17-5: Copper Supply Demand Balance (2012)
Top copper consumer China, (40% of global consumption) is showing signs of deceleration
as illustrated in Figure 17-6. A soft landing of 7.5% growth is expected in 2012, from a 9.2%
growth rate in 2011. This can be attributed to the current global economic crisis and the
strong growth that China exhibited in the previous years. This slowing demand further adds
to the excess supply pressure on copper prices. Nevertheless, the country is taking steps to
stimulate its economy through monetary and fiscal policies. Recently, China approved 1
trillion Yuan (USD 157 billion) worth of infrastructure projects, providing a spur for copper
demand and some price support, given copper is a major component in construction.
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The legal and regulatory environments, political instability and growing resource nationalism
are proving to be more complex for the mining industry moving forward. The desire of
governments to get more share of mining revenues is discouraging for investors and the
industry. Ore grades have also been declining. CRU expects the average grade to be even
lower for the next generation of mines. These lower grades lead to higher unit operating
costs which further aggravate the already rising costs in the mining industry.
The aforementioned problems may have led to the shift in CRUs forecast surplus years in
their studies between 2011 and 2012 and this supply delay should be supportive of copper
prices near term.
17.4.2.1 Gold
According to BDO Capital & Investment Corp. President Eduardo Francisco, investors in the
Philippines do not have access to gold bars and coins, consequently Filipinos wanting to
invest in gold choose alternatively to invest in stocks of gold mining companies. Local
demand in the Philippines comes from the Bangko Sentral ng Pilipinas (BSP), which
purchases from small-scale miners in the country. In accordance with Republic Act No. 7076
(People's Small Scale Mining Act of 1991), all gold and silver produced by small-scale
miners must be sold to the BSP.
According to the Department of Environment and Natural Resources (DENR), gold sold to
the BSP declined 95 percent in the first 6 months of 2012 (786 kilograms) from levels seen
in the same period of 2011 (15,000 kilograms). DENR said such a decrease indicates that
the gold from small-scale miners is largely going to the black market and related activities.
Global gold demand in 2011 amounted to 4,067 tonnes, according to the World Gold
Council, equivalent to 4.067 million kilograms. Considering the Philippines’ 17,389 kilograms
of gold purchases in 2011, gold demand from the Philippines as a percentage of global gold
demand is just a mere 0.4 percent and is therefore considered insignificant on a global
perspective.
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Table 17-4: 10-Year Historical Gold Demand
17.4.2.2 Copper
In 2011, the Philippines imported a total of 56,500 tonnes of refined copper products
(Source: National Statistics Office). During this period, global refined copper consumption
amounted to 19.7 million tonnes (Source: Wood Mackenzie). This means that copper
demand from the Philippines represents only 0.3 percent of copper consumption worldwide,
which makes Philippine consumption much less compared to a global scale.
On copper concentrates, there is still no demand from the local market according to the
Philippine Industry Roadmap for Copper published by the Board of Investments. Apparently,
the source of demand of copper concentrates from PASAR is being filled by foreign
companies from Papua New Guinea, Peru, Indonesia, Australia, Canada and Chile. This has
been the case since the late 1990s when Philex Mining Corporation (PMC) and Atlas ceased
to be members of the stockholders of PASAR.
On wires and cables, the same study mentions that 90 to 95 percent of local production is
sold to the local market while the remainder is sold abroad, mostly to Taiwan and Korea. The
domestic market is 60 percent supplied by local producers while 40 percent comes from
imports including possibly smuggled products. Smuggling of rods, bars and profiles is
estimated by the study to have a 1:1 ratio with imports while smuggled wires and cables
were estimated to be 15 to 20 percent of the local market. The study estimated production of
wire rods at about 30,000 MT per year, and is projected to grow by 2 to 3 percent annually.
According to some manufacturers, wire and cable demand grew by an average of 10 percent
recently due to the surge in private sector construction.
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17.4.3 Product Specifications
For the first two years of production the operations will produce two saleable products,
copper cathode sheets that is 99.999% copper and gold-silver dore with composition varying
from 33-63 percent gold and 39-61 percent silver at different periods of the mine.
Starting year three of production when the copper flotation plant is added to the processing
plant, copper concentrate with 0.20% copper and 58 g/t gold will be produced.
17.4.4.1 Gold
The gold price assumption adopted for the financial evaluation of the remaining Life of Mine
of Padcal in this report is USD 1,342 per ounce, based upon the fundamental and technical
analysis presented below.
Official gold purchases reached a new record in 2018 as central banks continued to diversify
away from the U.S. Dollar. Not only was 2018 a banner year for central bank gold
purchases, but it was also the highest amount for more than five decades. Central banks
haven’t bought this much gold in one year since Nixon ended the convertibility of the U.S.
Dollar into gold in 1971.
The total central bank net gold purchases in 2018 were 651.5 mt, up nearly 75% from the
year before. Thus, official gold purchases increased by a stunning 276 mt from the 375 mt
in 2017:
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Figure 17-7: Central Bank Net Gold Purchases (2010-2018)
Since 2009, central banks have shifted from being net sellers to become net buyers of gold.
This should be a good sign since the central banks themselves (which prints the money) are
starting to shift their reserves to gold. It signals that they themselves are looking for a stable
store of wealth for protection. This shift translates to less supply and more demand from
these big institutions. Also, given the complexities, declining ore grades and rising costs in
mining, gold supply may further be constrained. These factors should be supportive of gold
prices over the long-term.
The price of gold increased by 0.3% since the start of the 2018 year closing April at the level
of $1,334.76 per troy ounce. This strong recovery of gold prices happened due to the surge
in demand of gold, that was up 21% year-on-year in the first quarter of 2016 reaching 1,290
tons. The main driver of this increase was huge in flow in exchange-traded funds (ETFs) –
marketable securities traded on stock exchange which tracks commodity prices, including
gold.
The main factor that fueled demand for the yellow metal is a high level of uncertainty
observed in the global economy at the moment. People always rush towards refuge
commodities like gold or silver when they think that something is going wrong with the
economy. Now, there are at least three factors that undermined the confidence in traditional
asset classes and therefore improved sentiment towards buying gold: negative interest
rates implement in Europe and Japan, expectations about slowing of US interest rate rises,
concern about Eurozone disintegration and China’s slowdown negative impact on global
economy.
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As the analysis of World Gold Council shows gold returns in period of low interest rates are
twice as high as their historical average. Moreover, in such environment gold seems to be
more effective in portfolio diversification, mitigation of risk and long-term returns as
compared to government bonds. So, in current conditions of low-to-negative interest rates
demand on gold from investors and the central bank is going to continue strengthening
moving the prices up.
Figure 17-8 below presents the historical gold price for the past 19 years and the
corresponding moving averages (MA) over a variety of time periods. The selected price
assumption of USD1,342/oz corresponds to a conservatively adjusted 3-year MA, typically
considered as a reasonable price assumption for Canadian NI43-101 reports (Source: Craig
Waldie et al., Ontario and British Columbia Securities Commission). A more optimistic price
view could be considered based upon the 11-year bull run of gold, and the strong
fundamentals discussed previously.
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17.4.4.2 Copper
The copper price assumption adopted for the financial evaluation of the Silangan Project in
this report is USD3.20 per pound, based upon the fundamental and technical analysis
presented below.
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Global copper demand will continue to rise in 2019. According to the latest analysis from
Fitch Solutions, the market is under supplied with demand set to increase from 23.6mnt in
2018 to 29.8mnt by 2027 - at 2.6% annual growth. Fitch warns that global consumption,
driven by the EV revolution and increasing demand from China’s power and infrastructure
sectors, will continue to ramp, surging ahead of supply growth. Global copper mine
production will see steady growth over the next few years, supported by markets with low
operating costs and improving copper prices.
Figure 17-10 below presents the historical copper price for the past 10 years and the
corresponding moving averages (MA) over a variety of time periods. The selected price
assumption corresponds to the 8 year MA, a more conservative approach compared to the
typical 3 year MA considered as a reasonable price assumption for Canadian NI43-101
reports (Source: Craig Waldie et al., Ontario and British Columbia Securities Commission).
For comparison purposes, various long-term bank forecasts, traditionally conservative with
their price forecasts, are collated below.
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* Excluded from median calculation (Forecast made 180+ days ago) -bloomberg
17.4.5.1 Market
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Philex Mining Corporation has existing engagement to two off takers for Padcal’s copper
concentrate.
Pan Pacific, a joint venture company between Nippon Mining Co. Ltd. and Mitsui Mining and
Smelting Co., Ltd., is the largest buyer of copper concentrate in the world, procuring
approximately 1.7 million tonnes of concentrate . Its principal sources of concentrates
include the Los Pelambres mine, Collahuasi mine and Escondida mine, the world’s largest,
all in Chile, and Cadia Hill & Ridgeway Mines in Australia. The Padcal mine of Philex Mining
Corporation also sells copper concentrate to Pan Pacific under a long-term gold and copper
concentrates sales agreement whereby Philex Mining is committed to sell to Pan Pacific the
concentrates produced from the Padcal Mine now at 60 percent of annual production up to
end of mine life.
Copper concentrates are delivered to Pan Pacific’s Saganoseki smelter and refinery in
Kyushu Island and Hitachi Works, and just recently to the Tamano smelter of Hibi Kyodo
Smelting Co., Ltd., a subsidiary of Pan Pacific, to produce electrolytic copper. The aggregate
production capacity of refined copper totals 710 thousand tons per year (Saganoseki and
Hitachi for 450 thousand tons, and Tamano for 260 thousand tons), which is the largest in
Japan and also one of the largest in the world.
Louis Dreyfus Commodities Metals Suisse SA (“LDM”) is part of the Louis Dreyfus Group,
which is a French global conglomerate company involved in agriculture, oil, energy and
commodities (global processing, trading and merchandising), as well as international
shipping. It also owns and manages ocean vessels, develops and operates
telecommunications infrastructures and is involved in real estate (development,
management and ownership). The company was founded in 1851, in Alsace, by Leopold
Louis-Dreyfus, who developed a fortune through cross-border cereal trading.
The Metals Platform began trading non-ferrous metals and raw materials in 2006. LD now
originates, consolidates, exports and transports different metals, including copper, zinc, and
lead concentrates, copper blister and refined base metals. As sales volumes have
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quadrupled since the inception of the Metals Platform, LD is now among the top 3 global
merchandisers of Copper, Zinc and Lead Concentrates.
LDM also sends the copper concentrates to the Saganoseki smelting plant.
PMC/SMMCI does not currently produce a copper cathode from existing operations, and is
currently in the process of evaluating potential traders. Expressions of interest have been
received from the major traders, including:
Several of the traders mentioned above have indicated that they have sufficient capacity to
take all of the Silangan’s copper cathode production.
In addition to the above, initial discussions were held with Glencore/PASAR where interest
for further discussions were expressed. This will be pursued in the next phase of the project.
SMMCI does not currently produce a gold/silver doré from existing operations, and is
currently in the process of evaluating potential refiners. For the purposes of this study it is
assumed that the refinery will be Heraeus Limited’s’ Hong Hong operation. Heraeus Limited
is a direct buyer of doré and currently has sufficient capacity to process all of Silangan
product. However, this capacity can become restricted when third parties send large,
unpredictable volumes of scrap metals to the refinery. Depending on the amount of metal
produced at Silangan, SMMCI will determine whether the doré will be sent only to Heraeus
or to multiple refiners. By sending the metal to more than one refinery, SMMCI spreads
refiner credit risk and mitigates operational risks (e.g. shutdowns or strikes). The main
disadvantage is that it is more cumbersome for administration.
SMMCI proposes to sell the gold/silver doré to the refiner and copper cathode to traders.
Discussions with potential refiners/traders are still in the early stages, though a number have
expressed interest. Initial engagement with each potential buyer who has expressed interest
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indicated that their trading capacity can take the whole production of SMMCI. Therefore,
making Silangan Project lucrative to these potential buyers.
Competitors do not have a significant influence on the price or quality of gold, silver or
copper cathode and, therefore, do not pose any threat to the development of the Silangan
Project.
Copper cathode sale contracts will be based on a fixed price determined by the spot price on
the date of the invoice. Actual payment terms will vary depending on the final agreement
depending on the actual sale date and the hedging position taken by the traders. The actual
terms have yet to be discussed with the potential traders.
Refinery pricing is expected to be set as described below, assuming that the doré
composition as described in the Metallurgy discussion. If the doré composition materially
differs from this assumption, refining terms can change significantly. Refining contracts are
usually for two years, and can be extended or cancelled upon 30 days’ notice. Refinery
pricing is as follows:
treatment charge:
1. Au 99.9%
2. Ag 99.0%
From the time of shipment, it is expected that the gold/silver metal will be available for sale
within approximately seven business days. SMMCI plan to sell the gold directly to the refiner,
using pricing based on the spot LBMA gold and silver prices.
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Gold, silver and copper are financial assets that are actively traded on global exchanges.
Prices are set in the open markets and are easily established for the purposes of entering a
purchase and sale agreement between Silangan and the metal buyers. The financial
modelling documented in this report used the long-term prices of US$1,342 /ounce for gold,
US$17 /ounce for silver and US$3.2 /lb (US$7050/t) for copper and undertook sensitivity
analysis on price to simulate potential variations.
The World Gold Council (‘WGC’) has established a conflict-free gold standard that “provides
a mechanism by which gold producers can assess and provide assurance that their gold has
been extracted in a manner that does not cause, support or benefit unlawful armed conflict
or contribute to serious human rights abuses or breaches of international humanitarian law.”
LBMA has established a similar standard, and gold mining companies that comply with
WGC’s standard are also deemed to comply with LBMA’s standard. Refineries are obligated
to comply with the LBMA standard to maintain their LBMA accreditation. Therefore, all gold
mining companies that send material to these refineries must also comply with the LBMA
standard.
Saleable Concentrate % 18
Grade Limit
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Description Unit Value
Tables 17-6 and 17-7 summarizes proposed marketing costs for gold-silver dore and copper
respectively based on proposals from smelters and refinery Philex reached out to as
discussed previously.
Au Shipping Losses % Au 0
Cu Shipping Losses % Cu 0
PMC and SMMCI have tapped Ausenco Services Pty Ltd to undertake a technical study to
produce the technical designs of the mine, processing plant, tailings storage facility and
related surface infrastructures as part of a feasibility study. The technical designs and plans
were used in this study to arrive at a mine production plan and cost estimations. The
professional agreement between all parties is such that PMC and SMMCI have proprietary
ownership of the results of Ausenco’s studies as well as all supporting details including the
results of the studies of their sub-consultants, and is free of any obligation to dispose this
information.
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17.5.1 Mining Plans
The orientation of the orebody particularly its spatial configuration delineates the applicable
mining methods favorable to the project. It is the economic valuation, however, that finally
dictates which of the mining methods is best to move forward. In the case of the Silangan
Project, because of the orebody’s porphyry mineralization characterized by its massiveness
and fairly uniform grades in its entirety, any of the bulk mining methods can be selected.
In one of the feasibility studies conducted, underground Block caving using LHD units was
being proposed. This mining method is currently being used at PMC’s Padcal mine which is
also a copper porphyry deposit. In another feasibility study, surface mining method called
open pit was proposed. Up until the open pit mining ban in the Philippines was imposed by
the DENR, the later seen as the best way forward for the project.
SMMCI reverted its focus to underground mining and have selected sub-level cave mining
method to mine the Boyongan orebody on account of the following.
1. Further scrutiny identified higher-grade portions of the Boyongan orebody are located
at higher elevations such that a top-down mining approach is expected to provide
better economic results.
2. Faster development rate as the initial production level is developed at the upper
portions of the orebody versus developing the production level at the bottom of the
orebody in a block cave mine.
3. Streamlined the metallurgical process as the initial ore mined at the first two years of
operations are purely oxide ore which will require copper and gold leaching process
only. The copper flotation plant that process sulfide ore will only be required in the
third year of operation.
Sub-level cave mining method is a top down mining method that requires significant upfront
development. Each production levels are spaced nominally at 25 meter intervals and are
progressively developed through lateral retreat and downward. Each production level, ore is
broken by precision drilling and blasting of a series of up-hole after which the blasted ore is
extracted by LHD units. Ore is tipped into a transfer raise where it will be loaded into
hauling trucks that will ply the access decline to the processing plant at the surface. Sub-
level cave mining method is shown diagrammatically Figure 17-12.
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Figure 17-12: SLC Mining Operations
Sub-level cave mining, in principle, is a method that is suitable for moderately fractured ore
bodies, which when drilled and blasted will collapse by its own weight thereby creating
fragments of rocks that are subsequently extracted.
The process consists of driving a series of evenly spaced openings called production drifts in
a direction dictated by mining stresses and geological structures.
Broken rocks as a result of the caving process are then extracted at the production drifts.
Ore is then hauled and subsequently dumped at strategically located ore passes, which are
vertical openings used to direct the flow of ore by gravity. Ore Passes will be installed with
grizzlies where over-sized boulders are reduced in size using mobile rock breakers.
All of the ore passing through transfer raises will report to a collecting bin and chute where it
will by 60-tonner mine trucks to haul to the surface. There will be a collecting bin and similar
truck loading facility at every four production levels.
Ore crushing and further resizing will all be done at the processing plant.
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17.5.1.2 Mine Design/Mining Parameters/Geotechnical Parameters
There are eleven rock mass units (RMU’s) that have been defined for Boyongan tabulated
Table 17-7. Of these, RMU’s 7 - 10 are considered dominant, covering the bulk of the area.
Figure graphically displays RMU’s at the Silangan Project.
3 Coherent Andesite 37 22
4 Laharic Breccia 32 19
5 Intervolcanic Sediments 26 16
6 Tugunan Sediments 26 16
10 Bacuag Basalt 44 27
Weathered
Weathered Basalt N/A N/A
Basalt
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Figure 17-13: Silangan Project RMUs and Modelled Faults (PSM 2018)
Generally, the expected rock mass rating (RMR) is considered weak and readily susceptible
to caving Figure 17-4. Lack of competent (stable) rock mass requires the use of more robust
ground support regimes for development excavations to ensure stability during production.
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17.5.1.2.3 Ground Support Assumptions
Ground conditions were assessed based on geotechnical information provided by PSM and
photographs of Ore Characterisation Drive (OCD) development. Given the similarities in Q
values and percentages of development planned to occur in each rock mass unit, the 11
RMUs were divided into five categories used to define support standards. Table 17-8 lists
the rock mass units and corresponding ground support regimes.
Table 17-8: Rock Mass Units and Corresponding Ground Support Regimes
Development
Rock Mass Unit (RMU) Q Value Rock Quality
(% of meters)
The Q-system rock support system, developed by the Norwegian Geotechnical Institute, was
used to develop ground support standards for the planned underground excavations. Each
of the rock mass or domain, when applicable, is designated a ground support regime and is
tabulated in Table 17-9. This represents the minimum recommended ground support.
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Figure 17-15: Rock Mass Quality and Recommended support Systems
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Ground Support
Ground
Development
Support Rock Mass Rock Development
RMU (% of total
Standard Quality Bolt Shotcrete (% of meters)
meters)
(GSS) Spacing (mm)
(m)
Fair
GS-1 3, 10 13 1.4 50 80 – 120
Ground
Poor
GS-2 8, 9 59 1.2 75 80
Ground
Very Poor
GS-3 4, 5, 6 1 1.2 120 60
Ground
Extremely
GS-4 Poor 7 8 1.0 175 40
Ground
GS-5 Fault Zones Fault Zones 19 0.9 200 RSS 30
1, 2,
Avoid
N/A Weathered 0 N/A N/A N/A
Development
Basalt
Rock bolts to be installed from grade line (1.5 mm from floor) to grade line
Shotcrete application floor to floor
22 mm threaded rebar bolts are recommended as standard. Where ground conditions permit
(GS-1 and GS-2) 2.4 m long resin bolts may be used. Areas of poor ground require 3.0 m
long cement grouted bolts to ensure full encapsulation in broken / fractured ground. Friction
stabilizer bolts should only be used as interim support to pin mesh (where required) between
coats of shotcrete.
spiling bars (1.5 – 2.0 x development cut length) installed at 0.3 – 0.5 m
centres along the drive perimeter
in-cycle cable bolting using 6.0 mL twin strand 15.6 mm garland cables
installed on a 2.0 x 2.0 m pattern.
Drive profiles have remained unchanged from the prefeasibility study and are summarised,
by design element, in Table 17-10. Table 17-11 lists the standard excavation profiles used
for the Boyongan mine.
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Table 17-10: Standard Excavation Profiles
Y 5.0 m Diameter Raisebore Return Air and Fresh Air Rises, Material Pass
6.0 mL twin strand 15.6 mm cable bolts required on a 2.0m x 2.0m pattern if excavation span exceeds 6.0 mW in
addition to standard support
Design Arch
Acronym Profile Width (m) Height (m)
Description Radius (m)
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FS Design Excavation Dimensions
Industry standard panel dimensions are used at the Boyongan deposits i.e. extraction drive
spacing of 15 m, level spacing of 25 m, ore drive width of 5 m.
Standoff distances for work areas to caving zones are typically influenced by:
PSM recommends that all capital development is located at least 20 m outside of a zone
defined by a 45° subsidence zone
For added conservatism, however the following parameters were applied based on industry
standard practice and previous experience namely:
Factors that affect block caving subsidence and their relative importance are summarised in
Table 17-12.
Table 17-12: Factors Affecting Caving Subsidence (Flores & Karzulovic 2003)
Topography High
Geology Moderate
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Information Type Relative Importance
It is common to express the effects of a cave using angles from the periphery of the SLC.
While the cave angle can be quite steep, commonly 75° to 85°, the zone experiencing
displacement is significantly wider. PSM has recommended the following angles for
predicting deformation from caving (PSM2812-137R):
Subsidence profiles were modelled using the angles provided. Figure 17-16 shows a typical
updated subsidence and deformation profile for Boyongan.
The standoff distance from the cave to capital infrastructure such as shafts and access
declines depends on the dimensions and geometry of the cave as well as the geotechnical
characteristics. For the Boyongan deposit, the standoff distance for surface infrastructures is
set at 75m based on industry practice and geotechnical and mine engineering principles.
Caving subsidence models were created for subzones East, West and Deeps. Since the
Central zone has only three levels, a subsidence zone was not modelled. An overall view of
all modelled subsidence zones is shown in Figure 17-17. All capital development is located
outside of those zones.
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Figure 17-17: Boyongan Subsidence Zones
water inflow from Timamana Creek and sinks from Magpayang River (proven
through the development of OCD). Flow is Eastward towards river systems
water peaked at 315 l/sec when developing the OCD. Data from the OCD is
the most representative information on likely dewatering requirements for
steady state development
settled to 135 L/sec once development ceased (peaked at 172 l/sec post-
development)
limited information available regarding areas hydraulics and functionality of
the water table zone. Current modelling assumes there is no direct connection
between surface water and the cave zone.
limited groundwater data is available below the -150 mRL and presents a risk
to the dewatering profile. This was addressed in the field hydro program
when one of the borehole drilled reached the lower aquifer.
given the geographical location, the open cave has the potential to act like a
sink for regional water. Rainfall events may bring water inflows in the range of
1000 – 2000 L/sec to the operation. A diversion drain will be constructed at
the subsidence area to keep most of the rainwater while the seepages will be
collected underground away from the cave then pumped to the surface.
core was obtained revealing heavily fractured ground
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Figure 17-18: Core Photographs from HGTDH14, 577.8 m to 585.15m Showing Highly Fractured Rock and
Shearing Near and Around the Basalt/Diorite Contact
Due to the high rainfall and potential to break into the water table, the operation is to heavily
consider ways to control the water inflow into and around the mine which includes
dewatering bores and sump collection and pumping as available options. . Figure 17-19
denotes the groundwater present at Boyongan.
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Figure 17-19: Boyongan Groundwater Section
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Table 17-13: SLC Design Parameters
Parameter Description
hs Ore drive vertical spacing/sub-level spacing (floor to floor)
ht Total height (ore drive height + extraction ellipsoid height)
SD Ore drive horizontal spacing (centre to centre)
WD Ore drive width
WH Ore drive height
W’ Extraction Ellipsoid Width
WT Extraction Ellipsoid Total Width
Ore drive dimension play a large part in the sub-level cave draw performance, with the width
and height being a significant factor. The ore drive is designed with maximum width and
minimum height with square shoulders maximizing wall strength and the active draw area.
The effective extraction width of the drawpoints was estimated to be between 75% and 85%
from Figure 17-20 assuming shoulder radius of 0.5 meter, W D = 5 meter and r = 1/10.
Sub level spacing was set at 25 meter hS and this is based on a review of existing SLC
information from the Mining Plus (Ausenco’s mining sub-consultant) database. Sublevel
spacing greater than 25 meter will lead to using specialized drill equipment.
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Estimated caving draw height (ht) of 37.5 m for each draw point was calculated using
Equation 5-2.
ℎ𝑇 = ℎ𝑆 × 1.5
ℎ𝑇 = 37.5 𝑚
Figure 5.8-3 illustrates the Boyongan sublevel cave general arrangement including the
sublevel extraction drive design parameters, where drive backs have been selected as
square with slightly rounded corners. The basis for selecting these parameters allows for
better cave flow and reduces the risks of overdraw and the inclusion of unwanted dilution.
The effective draw point extraction width (a) of 4 meter was calculated using Equation 5-3
using the shoulder radius of 0.5 meter (r) and Drive width of 5 meter.
𝑎 = 𝑊𝐷 − (𝑟 × 2)
The Sublevel cave Extraction Ellipsoid Width W’ was determined from Figure 17-21 reading
the ore fragmentation W’ ranges using a hT of 37.5. W’ ranges from approximately 11 meter
for larger Fragmentation to 16 meter for smaller fragmentation.
An Extraction Ellipsoid Total Width (W T) of 13.2 meter was calculated using the equation
below, using a W’ value of 11 meter and an Effective Extraction Width (a) of 4 meter.
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𝑊𝑇 = 𝑊′ + 𝑎 − 1.8
Estimation of the ore drive horizontal spacing was calculated using the equation below,
using the relationship and principles of idealised gravity flow. k represents the extraction
percentage of the loosening ellipsoid in a sublevel cave this ranges between 60% for ore
drive vertical spacing less than 18 m and 65% for ore drive vertical spacing greater than 18
m. A k value of 65% was used to determine the ore horizontal spacing of 20 meter.
𝑆𝐷 < 𝑊𝑇 / 𝑘
However, the basic principles of SLC design is to ensure that the sublevel spacing between
levels (25 meter) is always greater than the spacing between the extraction drives.
Although the theoretical calculation, Equation 5-5, suggests a wider extraction drive spacing
of 20 meter. Benchmarking data has shown the typically SLC mines with poor ground
conditions, such as the Perseverance mine in Western Australia, a extraction drive spacing
of 15 meter is a more practical and industry used spacing.
Excavation Dimensions
Gradients (Nominal)
Sumps 1:6
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Item Value Comments
Offsets / Pillars
Perpendicular Development
20 m Nominally -
Offset
Ventilation Considerations
Fresh Air Intakes per Level 2 East and West Caves only
General
Ore from the production drifts will be extracted by Load-Haul-Dump (LHD) units. The LHD
selected for ore hauling has a capacity of 21 metric tons offered by industry leaders Epiroc’s
ST18 model and Sandvik’s LH621 model as sown in Figure 17-21. These models fit the 5
meter by 5 meter (W x H) profile of the production drift.
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Figure 17.21: LHD Specifications
Ore from the LHD is tipped to ore passes placed with metal grizzlies on top as in Figure 17-
22. Although it is not expected that large fragmentation of ore will report to the ore passes
the grizzlies reduces the chance of hang-ups nonetheless.
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Figure 17.22: Typical Grizzly Configuration in a SLC Level
At the bottom of the ore pass, LHDs collects the ore and feed them to 60 metric tons
capacity trucks, either Epiroc’s MT65 model or Sandvik’s TH663 model as shown in Figure
17-23. At some instances, the LHD will transfer ore from the ore pass bottom into
designated stockpiles prior to loading into trucks.
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Figure 17.23: Mine Truck Specifications
Trucks will haul the ore from underground to the Run-of-Mine (ROM) stockpile at the
surface. Figure 17-24 shows the ore pass system in orange and the spiral decline as ore
haulage to surface in blue-green.
Sufficient truck fleet will be maintained to achieve 12,000 metric tons per day of ore hauled
to the ROM stockpile.
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Some of the lower grade materials, after crushing at the surface will be hauled back
underground to be backfilled as road base for the decline.
A second materials handling decline will be commissioned at a later time to augment truck
route as orebody is mined deeper. This materials decline will also serve the adjacent
orebody Bayugo when development commences. It is highlighted in red in Figure 17-25.
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17.5.1.4.3 Ventilation
The design of the ventilation system is to provide all underground workings with sufficient
fresh air and at the same time expel harmful gases and maintain a comfortable temperature
for the workers to perform their tasks safely. Challenges of the Boyongan ventilation system
are to address the high temperature expected when working below sea level, large amount
of water going into the mine and extensive use of diesel equipment.
The key design criteria used for determination of ventilation system layout and airflow
requirements are
Simulation result shows maximum airflow requirement will occur in Year 19 of operation
which will reach 1,145 m3/s primarily on the number of production equipment running while
development will have declined significantly. Figure 17-26 breakdowns the predicted airflow
requirements per year.
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Figure 17-26: Mine Airflow Requirements
As Year 19 approaches, management will have formulated a plan to either reduce airflow
requirement by employing bigger trucks or electric ore hauling systems like a tram of ore
hoists to reduce diesel fumes emission. Another way to improve the situation is to add
another fresh air intake either a decline or a shaft.
The ventilation system includes temperature controls as conditions such as working below
sea-level and diesel intensive operations necessitates it.
Two approaches are industry standards in minimizing operational risks. The first is by
cooling of intake air, either as a bulk-cooling arrangement or localised spot cooling and the
second is the implementation of risk control strategies such as work-rest protocol, health
screening and appropriate personal protective equipment.
Employing engineering controls in addressing working in heat risks still presents the best
way forward. Cooling of intakes will allow for air to be delivered to most workplaces at
temperatures at, or below, 25°C wet bulb. Each of the three intake airways will require
cooling be applied on the surface. Table 17-16 identifies the cooling requirements of each
intake and the sources of heat in each airway
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Table 17-16 – Primary Intake Cooling Summary
- Groundwater.
- Geothermal heat.
East Decline - Diesel equipment. 180 5
- Electrical infrastructure.
- Pumping infrastructure.
- Groundwater.
- Geothermal heat.
East Intake - Diesel equipment. 180 5
- Electrical infrastructure.
- Pumping infrastructure.
- Groundwater.
Intake Shaft 600 17
- Geothermal heat.
The close proximity of the intake airways, on the surface, will allow for a single refrigeration
installation to be utilised, with each intake having a separate Bulk Air Cooler (BAC) installed.
Practically, refrigeration piping can extend to distances of 1 km, or more, however,
temperature gain of refrigerant in long pipe runs reduces overall system effectiveness. All
intakes for the Boyongan project are closer than this.
Air temperature downstream of working LHDs in perimeter drives will exceed design
temperatures. Personnel outside of equipment cabins cannot work downstream of operating
LHDs without an independent supply of cooled air.
High diesel loading in the respective declines will result in high-temperature air being drawn
into levels via accesses, particularly later in mine life as trucking fleet increases to maintain
production rates. Air drawn onto levels from the decline must be blended with air from
dedicated intakes to provide a mixed stream with a temperature at or below 25°C wet bulb.
Effective distribution of cooled air will be very important to the long-term operability of the
mine. This requires effective controls to be installed and maintained.
The ventilation circuit will be developed in phases as the workings are expanded and key
airways are commissioned. A brief description of each is shown in Table17-17.
Phase Description
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Phase Description
Mechanical ventilation will play major roles in maintaining ample fresh air and workable
environment in the production areas. A simulation was ran representing the development
and production phases of the 21 year project. Table 17-18 outlines the requirement for the
primary ventilation fans. Table 17-19 tabulates the peak requirement for auxiliary ventilation
fans including 10% for spares to keep expected high mechanical availability.
Exhaust
900 2720 2448 80 3060
Shaft
#
Intake Shaft 530 500 265 80 331
Ore
Axial - Twin-
Development/Production 1400 2 x 75 49
stage
Fans
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17.5.1.4.4 Dewatering
Mine dewatering will be key to the success of mine development and later on mine
production as the mine is in a high rainfall environment. A hydrogeologic investigation was
completed as part of the feasibility study which culminates to an estimate on the possible
water inflows at every stage of the operation. The water inlfows will be the basis of the
dewatering program to be implemented for the project.
Three major sources of water coming into the underground mine are (1) water from the
surface coming into the mine, (2) water used by the mining equipment and (3) existing
groundwater. The investigations to date leads to the estimated water inflow in Table 17-20.
Year Min (L/s) Max (L/s) Min (L/s) Max (L/s) Min (L/s) Max (L/s)
1 17 46 15 27 32 73
2 30 83 17 30 47 113
3 36 101 20 35 56 135
4 59 164 23 39 82 204
5 70 193 26 44 95 237
6 70 193 29 50 98 243
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Basement Zone Inflows Cave Zone Inflows Total Flows
The Basement Zone inflows relates to the water coming from the basement aquifer, which is
recharged through rainfall and stream flows.
Cave Zone Inflows are the water entering the mine through the subsidence zone, and only
considers rainfall intercepted in the subsidence zone
Total Inflow is the maximum amount of water expected to enter the mine during a high
rainfall event if the subsidence zone has formed a surface water sink and intercepted
surface water sources (i.e. streams and cover sequence aquifer)
The plan is to commission underground dewatering system to handle cave zone inflows and
surface dewatering system or dewatering bores to handle the basement zone inflows. Incase
the dewatering bores would not be effective, whatever water that could not be pumped out
will be handled by the underground dewatering system.
The Tugunan mudstone, an aquitard, is believed to self heal during the mining operation
such that it will continue to act as a barrier between water in the cover sequence and the
sub-level cave operations.
The plan is to dewater by using surface and underground methods. Both will be explained
below.
The program will be done in three phases in the life of mine. The first is to dewater workings
at -50 m RL and above. The second targets to dewater workings between -50 m RL to -150
m RL and lastly tor workings -150 m RL and below.
Phase 1 and 2 will likely be done simultaneously from when the project will commence to
ensure water table is lower than the planned SLC levels.
The number of dewatering boreholes will dictate what type and specifications of the
dewatering pumps. For the project, drilling experience says that 0.3 m diameter boreholes
are most feasible given the ground conditions. Table 17-21 provides the details for 0.3 m
diameter boreholes.
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Table 17-21 – Surface Dewatering Details
For the determination of dewatering pumps, the performance curves of Grundfos SP Series
was benchmarked in Figure 17-27. SP160 and SP215 models are both fit to handle the
requirements to dewater the basement aquifer.
The lower end SP160 pumps will be installed in dewatering boreholes less than 300 m deep
while the higher end SP215 deeper than 300 m. Location and final depth of the dewatering
boreholes will be dictated by the structural geology.
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17.5.1.4.4.2.2 Underground Dewatering
The inflow rates in Table 17-20 represents the entire mining area, which could be sub-
divided into the East and West caves and the Deeps cave. East and west caves combine
into the largest area between the two.
Inflows coming from the subsidence area will be split across the mining areas as depicted in
Table 17-22. The peak subsidence flows will be the dewatering capacity required for the
underground system. Other pump selection parameters includes ability to handle amounts
of solids and to overcame 400 – 600 m static heads. All of these are leading to centrifugal
pumps being the most suitable among pumps classifications. Figure 17-28 diagrammatically
shows the underground dewatering plan.
Peak
% Av. Subsidence Mining Activity Av. Flow Total
Subsidence
District Share
of Total
kL/d L/s kL/d L/s kL/d L/s kL/d L/s
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17.5.1.4.5 Subsidence
17.5.1.5 Mining Recovery, Dilution and Losses
The ensuing discussion is based on sub level cave principles and observations in Philex’
Padcal operations who has mined portions of its Sto.Tomas II orebody via SLC.
In SLC mines, it is observed that the flow of ore in a broken column is mostly vertical. This
lead to the draw column above each drawpoint with a width between 5 - 7.5 m. As more
tonnages are drawn from a drawpoint, more material can move horizontally leading to the
draw column becoming slightly wider, up to 7.5 m as in Figure 17-29.
The response of the draw column as to mining is depicted in Figure 17-30 based on the
assumption that oreflow is mostly vertical and assessed against existing SLC operations.
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Figure 17-30: Draw Column Widths vs. Mined Tonnages
To simulate this, a draw percentage was defined for each stope, as a function of how many
levels are mined directly above a given stope. The draw percentage of the top level was
50%, which means the only half of the stope tonnages will be extracted from the top levels.
The draw factor gradually increases level by level until the sixth level or so where the draw
factor increases to 120%. The recovery on the top level is kept low to avoid air blasts.
Figure 17-31 shows the principles above.
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17.5.1.4.5.2 Recovery and Dilution Tonnage
The SME Mining Engineering handbook prescribes the curve shown in Figure 17-32 to show
dilution development in SLC as a function of the volume of ore and the volume of extracted
material (ore and waste).
Ore (90%)
Waste (20%)
Curve A represents the ideal scenario wherein 100% of the ore can be extracted and that
there will be 0 dilution. This is not a practical scenario for any mining operations. Curves I, II
and III are made to represent the good, acceptable and bad extraction scenarios
respectively. The good extraction curve shows a recovery of 83% with 27% of dilution for a
draw source kept at 110% draw.
This was further evaluated against Padcal mine experience where its sub level cave mine in
levels 860ML and some of the pillar robbing sites averaged on a mining recovery of close to
90%. Padcal is currently mining its 760 ML using SLC and while it is still a relatively young
SLC, the latest fanholes blasted are showing a recovery of more than 90%.
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Figure 17-32A: Dilution and Recovery Principles
Translated to the graph, maintaining a 110% draw will produce a mix of 90 parts of ore and
20 parts of dilution material. To apply these numbers, an example is given below.
1. The insitu tonnage and grades for Level -50 RL in the East cave is 1,414,653 t, 1.08
% copper and 1.80 g/t gold.
2. A 110% draw would mean 10% is added to the tonnage which means total tonnage
extracted will be 1,556,118 t.
3. The tons drawn, per the discussion above is composed of 87% ore and 23% waste.
4. Normalizing the ore:waste partition ore will be 1,230,748 t and waste will be 325,370
t.
A dilution solid was created by projecting a 80 degree angle from the bottom of the east and
west caves as shown in Figure 17-33. The solid was evaluated in the GEMS software for its
total tonnage and copper and grade values. Copper grade was found to be 0.20 % while
gold grade is 0.18 g/t. These copper and gold grades will be grades of the diluting material
which will be averaged by weight together with the ore from the SLC shapes to arrive at the
total mineable reserve.
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Figure 17-33: Dilution Solid
The mine will utilize a substantial amount of mobile and fixed equipment to develop the
SLC and extract and haul ore from underground to surface. The mining equipment listed in
Table 17-23 while Figures 17-34 and 17-35 graphically represents the fleet size per period in
the mine
Development Equipment
Production Equipment
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Description Make Model
Haulage Equipment
Ancillary Equipment
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Figure 17-35: Support Equipment Fleet Schedule
Aside from the material handling, mine dewatering and ventilation infrastructures other key
mining infrastructures includes the following.
Main power supply to the mine will come from the 232 kVA on site. Appropriate step-down
transformers shall be installed to serve different installations in the mine.
After the establishment of the major underground development access and the primary
ventilation shafts, it is envisaged that a ‘ring-main’ system for underground power supply will
be established. The ring main system is an electrical distribution technique in which cables
are run in a loop around the underground workings usually emanating and terminating in the
same supply location. One of the main advantages of the ring main system is the supply of
uninterrupted power to the underground working even when the ring cable continuity has
been cut.
One thousand volt (1000 V) has been selected for electrical distribution in the underground
mine. Sourcing of 1000 V equipment represents no issues from the supplier base of
underground machinery and ancillary equipment.
Power will be fed from underground sub-stations to distribution boards, starter boxes and
electrical plant at 1000 V. Two 120 mm2 cables will provide power from the sub-station to
distribution boards and from the distribution boards, either 70 mm2 or 35 mm2 cables will be
used to reticulate power to starter boxes, depending on their duty. The cable will be
reclaimed and re-used where possible.
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The required operational power supply is based on the underground production and
development equipment schedules; and associated infrastructure power requirements.
Compressed air requirements for the mine will be provided by modular portable
compressors. The units will be rotary screw type, mounted on a heavy-duty underground
skid with air receivers and manufactured to suit the proposed underground voltage (1 kV).
The compressed air supply will be used for shotcreting, downhole drilling, cleaning
production holes, blowing down for concrete pads and other miscellaneous uses.
The compressor(s) will initially be housed on the surface near the portal. As the mine
extends deeper underground and mining of upper levels are completed, compressors can be
moved to active areas to reduce the amount of pressure drop and leakage in the reticulation
system. A compressor may be needed separately at the underground workshop should line
resistance and leakage be encountered with the main compressor from the surface.
Compressed air will be reticulated along with the decline by 150 mm HDPE pipe, installed in-
cycle along with water and pump lines. All level reticulation will be via 110 mm or 63 mm
HDPE pipe, depending on the lateral extent of the level.
It must be noted that air compressors supplying fresh air to the refuge chambers via the
steel pipes installed in the escapeway system. Intake for this fresh air supply system must
be located on the surface to ensure air is not contaminated in the event of a fire.
Water for drilling and dust suppression will be reticulated throughout the mine via HDPE
pipe. Decline piping will utilise 110 mm diameter lines while reticulation to levels will be via
63 mm lines. Pressure reducing valves will be fitted where appropriate.
It is expected that demand will decrease in stages in line with production and development of
the mine.
The fore-mentioned mine services, namely the secondary ventilation ducting and fans,
communication cabling, and air and water services, are to be reticulated along with provision
on development backs. The positioning of these services must be given careful
consideration regarding interaction with equipment, in order to optimise operation and
serviceability. Air and water service must be located on drive walls so that they can be
easily assessed for maintenance and modification, whilst being suitably situated away from
areas of potential damage from equipment.
Ventilation Fans and ducting should be mounted away from the path of material in transit.
This may require ducting to be installed closer to the shoulders, as opposed to installed at
the arch apex. Vent ducting is best installed on the adjacent side to all level accesses or
loading areas, in order to allow truck loading and haulage without interception with vent
services.
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Services can be fixed or hung to rock bolt fixings or mesh. Ventilation ducting is to be clipped
to steel wire to allow for ease of modification and to provide slack in the ducting system.
Figure 17-36 below depicts a typical layout of services within a decline drive. This diagram
details the interaction between services and large equipment.
All underground crib rooms will be equipped as fresh air bases. In addition to this, they will
be equipped with appropriate hand washing facilities, adequate seating and tables for
underground workers to eat their meals. Amenities such as fridges, potable water and
microwaves will be provided in order to maintain adequate hygiene standards.
Crib rooms will be located near the main underground workshops or service bays, and other
convenient locations throughout the mine to minimise travel time for the workforce when
taking their meal breaks.
In order to maintain best practice, an alternative escape route will be provided. The
Boyongan mine has escapeways in the footwall, off the footwall drift access. which is
independent of main travel ways.
Escape ways are to be raise bored between levels. Typically escape ways are raise bored at
1.5 metres diameter containing an enclosed ladder way with platforms every 6 metres
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17.5.1.7 Mine Development Plans and Schedule
The aim of mine development is to start and sustain production. Table 17-24 summarizes
the milestones to be achieved to sustain 4 Million tons per year production up to Year 22
Milestone Date
Start of development Y0 m0
Figures 17-37 to 17-44 shows in sequence the mine development sequence planned.
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Figure 17-37: Milestone Y0M0: Start of Decline
Figure 17-38: Milestone Y1M3: Start of First Ore Drive in East Zone; Completion of Vent Return Shaft
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Figure 17-39: Milestone Y1M6: Start of First Ore Drive in West Zone; Completion of Fresh Ven Shaft
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Figure 17-42: Milestone Y3M0: East Zone at Full Production; Mine at Full Production
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Figure 17-43: Milestone Y6M0: West Zone at Full Production; East Zone Ramping Down
Scheduled activity rates are shown in Table 17-25. These are the maximum rates that the
activity can be scheduled at. Typically, resourcing constraints will lead to lower rates than
these being scheduled. Ground conditions are expected to have a major effect on the
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development rates that can be achieved, so the maximum rate per heading has been varied
according to the ground type.
The intent of this study is to recover both oxides and mixed sulfides with an underground
mine.
Initially, acid leachable copper and cyanide leachable gold will be recovered from oxide ore
in a sequential hydrometallurgical process plant. This flowsheet configuration will be referred
to as leach only (P7) herein. In the third year of production, as the mine progresses into the
predominantly sulfide zone, copper sulfides and a portion of the gold will be recovered as a
concentrate prior to the oxide plant. This flowsheet configuration will be referred to as
flotation and leach (P2) herein.
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The Boyongan ore body is complex, an igneous porphyry intrusion associated with the
Philippine Trench formed during the late Pliocene which underwent pervasive potassium-
silicate alteration. The deposit was also affected by a weakly developed illite-chlorite-
smectite alteration event and by localized zones of illite-pyrite and vuggy quartz related to
phyllic and advanced argillic overprints respectively. Copper is distributed in sulfide,
oxide/carbonate and silicate minerals, dominated mostly by sulfides with significant copper
silicate and oxide contents, hence suited for acid leaching treatment.
Production rate for this study is 4 Mt/y and is limited by the mining method. The mining
method selected for this study is Sub Level Cave (SLC) with trucking via a decline. This
study is based on 81 Mt of ROM ore with a 21 year production life.
The ensuing discussion was culled from Ausenco’s technical report. SMMCI employed
Ausenco to undertake a feasibility of the project while being the technical experts in
metallurgy and process plant design. As previously stated, their engagement is such that
SMMCI will have proprietary ownership of all the study results.
The Metallurgical Flowsheet for Silangan is shown in Figure 17-45 and is composed of the
following sub-processes.
- Crushing
- Grinding ad classification (SAG Mill only)
- Atmospheric leach
- Counter current decantation
- PLS clarification and cooling
- Raffinate neutralization and thickening
- Solvent extraction (“SX”)
- Copper electrowinning (“EW”)
- Gold leach neutralization
- Gold leaching and adsorption
- Gold desorption and carbon regeneration
- Gold electrowinning and smelting
- Cyanide detoxification
- Tailings thickening
- Reagent mixing and storage
- Water treatment and distribution
- Air services
- Tailings storage facility and selenium treatment plant
- Surface mine dewatering
In Year 3 the following will be added to recover copper and gold from mixed sulfide ore
- Flotation
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- Flotation reagents handling
- Concentrate thickening and filtration
- Concentrate handling
17.5.2.1.1 Crushing
The Run-of-mine ore (ROM) from Boyongan underground mine is delivered to the ROM pad
by rear-dump trucks. During normal operation, material from the underground mile will be
directly dumped into the ROM bin. The ROM pad is designed to stockpile approximately 24
hours of ore to allow for storage of ROM material during maintenance or outages.
ROM ore, with a top size of 550 mm, is fed into the 120 t capacity ROM bin by a front end
loader (FEL). Coarse ore is reclaimed at a controlled rate by an apron feeder and discharged
into the primary crusher sizer.
Crushed ore, at < 80% passing (P80) 80 mm, discharges onto the SAG mill feed conveyor
fitted with a weightometer and belt monitoring systems.
In the event of primary crusher sizer maintenance, ROM ore is loaded onto a mobile grizzly
with a screen aperture of 600 mm by a FEL. The grizzly oversize is returned to the ROM
pad, while the undersize material is transferred to the 18 hour emergency stockpile using
rear-dump trucks. Ore from the stockpile is fed onto the SAG mill feed conveyor by FEL via
an emergency reclaim hopper and emergence emergency reclaim belt feeder.
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17.5.2.1.2 Grinding and Classification
The grinding circuit consists of a SAG mill of 8.5 m diameter by 5.8 m EGL operating in
closed circuit with a primary cyclone cluster. Crushed ore is fed to the SAG mill at a feed rate
of 496 t/h (dry) at 4.0 Mt/y. Product from the grinding circuit (cyclone overflow) has a nominal
density of 35% w/w solids and particle size P80 of 90 µm.
The SAG mill feed conveyor transfers crushed ore and scats recycle to the SAG mill feed
chute where it is combined with mill feed dilution water to control the mill pulp density to
approximately 70% w/w solids. The 6.2 MW SAG mill is fitted with a single pinion drive with
variable speed drive.
The SAG mill product discharges via 40 mm discharge grates and trommel screen with 30 x
5 mm slotted aperture. Oversize from the SAG Mill trommel is transported by pebble recycle
conveyors onto the SAG mill feed conveyor and returned to the SAG mill. Trommel
undersize gravitates into the cyclone feed hopper and is pumped to the primary cyclone
cluster using a variable speed cyclone feed pump .
The cyclone underflow reports to the SAG mill, while the overflow gravitates to the flotation
circuit via a trash screen.
SAG mill grinding media is transferred, from the storage bunkers adjacent to the primary
sizer, by FEL and loading into the SAG Mill Ball Feeder (2230-PK-004). The ball feeder has
an indexer that feeds ball at a rate set by the plant operator.
A SAG mill liner handler and liner removal tools are provided for relining the mill.
Figure 17-46 presents the grinding and classification area showing the SAG mill feed
conveyor, pebble recycle conveyor.
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Figure 17-46: Grinding and Classification Area
17.5.2.1.3 Flotation
Flotation feed gravitates to the rougher conditioning tank. From the conditioning tank the
slurry is gravity fed into the rougher flotation circuit (5 x 100m3 cells)) with the tails directed
into the rougher tails hopper.
Rougher flotation concentrate is pumped from the rougher concentrate hopper to the cleaner
flotation circuit. This consists of three stages of cleaning and a cleaner scavenger to achieve
final concentrate grade. Cleaner 1 and cleaner scavenger flotation cells (4 and 3 x 17 m3
cells respectively) and cleaner 2 and 3 flotation cells (4 and 3 x 3 m3 cells respectively).
Cleaner concentrates are all pumped and tails flow by gravity to the next cell. Final
concentrate from cleaner 3 concentrate hopper is pumped to the concentrate thickener.
Rougher tailings and cleaner scavenger tailings are pumped to the atmospheric leach feed
thickener.
Figure 17-47 illustrates the flotation area, including the rougher, cleaner and cleaner
scavenger flotation circuit.
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Figure 17-47: Flotation Area
Cleaner 3 concentrate is pumped to the concentrate thickener feed tank and thereafter
gravitates to the 7 m diameter high rate concentrate thickener where the concentrate is
thickened and a thickener overflow is pumped to the mill water tank by the concentrate
thickener O/F pump to the mill water circuit. Flocculant no. 1 (Magnafloc 5250) is added to
the thickener feed to assist with solids settling and maintain overflow clarity.
Thickener underflow is pumped to the agitated concentrate surge tank by the concentrate
thickener U/F pump.
The concentrate filter feed pump delivers thickened concentrate to the plate and frame
concentrate filter.
Filtrate is collected in the filtrate tank and is pumped to the concentrate thickener feed tank
by the filtrate pump. All other requirements for the filter operation will be supplied as part of
the vendor package i.e. manifold flushing, cloth washing, pressing, drying air.
Concentrate is discharged to the bunker underneath the filter. From here it is loaded directly
into 25t half height concentrate containers by FEL (CAT 980 or equivalent) and transported
to the port. Storage of concentrate under the filter is approximately 7 days to allow for any
trucking delays.
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At the port, concentrate containers are offloaded by forklift and stored ready for shipment.
Trucks will transport the containers from the storage yard to the shipped berth from where
they will be loaded on to 10,000 t ships via rotainer utilising the ship’s crane.
The atmospheric leach circuit consists of an atmospheric leach thickener, seven spiral heat
exchangers operating in parallel, followed by a series of five atmospheric leach tanks.
Atmospheric leach feed thickener underflow is diluted with HG raffinate and (minor LG
raffinate as make-up) in the atmospheric leach heat exchanger feed tank to achieve a slurry
density of 35% w/w solids for high clay ores and 41% w/w solids for low clay ores to the
spiral heat exchangers. Feed density is controlled to minimise blockages in the heat
exchangers and maintain efficient heat transfer. Atmospheric leach feed slurry reaches
approximately 50°C through waste heat recovery from hot atmospheric leach residue slurry.
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The slurry exiting the hot side of the heat exchanger reports to the atmospheric leach feed
collection box where it is combined with sulphuric acid and ferrous sulphate to commence
leaching of copper from ore.
The atmospheric leach tanks are arranged in cascade such that pulp from each tank
overflows to the next tank in sequence. The five tanks provide approximately 18 hours total
retention time. Bypass launders are provided for each tank in the train to allow individual
tanks to be isolated and maintained while the rest remain online. The tanks are covered and
hot vent gas is directed to a safe location above the working platform.
Blower air is supplied to each leach tank via a sparge ring system to provide oxygen for the
copper leaching reactions. LP steam is also added into each tank at 150°C to maintain the
required leach temperature of 60°C. Sulphuric acid can be added to the second and third
leach tanks if required.
Slurry overflows from the final leach tank to the atmospheric leach residue heat exchanger
feed tank from which it is pumped to the spiral heat exchangers. Cooled atmospheric leach
residue slurry flows from the heat exchangers to the atmospheric leach residue thickener at
approximately 48°C.
Figure 17-49 illustrates the atmospheric leach area including the atmospheric leach feed
thickener, atmospheric leach tanks with heat exchangers in the foreground.
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17.5.2.1.6 Counter Current Decantation
The counter current decantation (CCD) circuit consists of an atmospheric leach residue
thickener followed by six CCD thickeners.
Atmospheric leach residue thickener underflow is pumped to the CCD circuit, which consists
of six 30 m diameter high rate thickeners operating in series. The purpose of the CCD circuit
is to remove valuable copper, acid and iron, as well as remove sufficient cyanide soluble
copper (CNSCu) from CCD6 underflow to protect the subsequent gold circuit from excessive
cyanide consumption and potential gold losses. The solid underflow and clear overflow
streams move in counter-current directions through the CCD train. The streams are mixed
ahead of each thickener, in an agitated mix tank, to ensure efficient washing. Bypass lines
are provided for each CCD to allow individual CCDs to be isolated and maintained while the
rest remain online.
Washing of the solid material in the CCD circuit is achieved by contacting the solid underflow
from the atmospheric leach residue thickener with raffinate neutralisation thickener overflow,
which enters the circuit in the last CCD mix tank. The CCD wash water ratio, which is
defined as the ratio of wash solution flow to CCD thickener underflow solids rate, is designed
at 2.2:1. CNSCu can be reduced by increasing the CCD wash water ratio, but the trade-off is
additional solution reporting to low grade solvent extraction circuit (LG SX) and raffinate
neutralisation, resulting in increased limestone consumption. Therefore the wash ratio is
operated within a defined range to maximise wash efficiency and copper concentration to LG
SX.
Flocculant no. 2 is added to each CCD thickener to improve settling rates and maintain
overflow clarity. The flocculation and resulting settling rate are sensitive to CCD feed density,
which is controlled by an internal dilution pump in each thickener. Flocculant dilution is
achieved using the following streams:
Overflow from the first CCD thickener is termed low grade pregnant leach solution (LG PLS),
and is pumped to the LG PLS clarification circuit. Thickener underflow from the sixth CCD
stage proceeds to carbon in pulp (CIP) neutralisation prior to gold leaching.
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Figure 17-50 presents the atmospheric leach residue high compression thickener (far right
thickener) alongside the train of six high rate thickeners in CCD configuration.
The PLS clarification area consists of a PLS cooling tower, and HG and LG dynamic bed
clarifiers (DBC).
The PLS cooling tower is designed to reduce the HG PLS temperature to less than 42°C to
minimise organic degradation in the SX circuit. The cooled HG PLS is then pumped to the
HG Dynamic Bed Clarifier (DBC).
The 11 m diameter HG and two 10.5 m diameter LG DBCs are designed to remove
entrained fine solids from the HG and LG PLS at a design rise rate of 8 m/h, to achieve
clarified overflow solids concentration of less than 40 ppm and underflow density of
approximately 10% w/w solids. For each DBC, a dedicated recirculation pump recycles a
portion of the underflow (20% v/v of fresh feed) to the DBC feed. The clarified solutions flow
by gravity to the HG and LG PLS ponds respectively. The HG DBC underflow is returned to
the atmospheric leach residue thickener feed tank, while the LG DBC underflow is pumped
to the raffinate neutralisation circuit.
Two types of coagulant are added to the DBC. Coagulant no. 1 (RM1250) is specifically
selected to remove colloidal silica, while Coagulant no. 2 (Bentonite clay) improves overflow
clarity. The coagulants are added in the DBC feed tanks to ensure mixing with the fine solids
prior to flocculant addition.
Flocculant no. 2 is added to the DBC feedwells to assist with solids settling and to maintain
overflow clarity.
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17.5.2.1.8 Raffinate Neutralization and Thickening
The raffinate neutralisation and thickening area consists of four agitated neutralisation tanks
and a neutralisation thickener.
The four neutralisation tanks provide approximately four hours total retention time. Feed to
the tanks is comprised of LG DBC underflow, and excess HG and LG raffinate bleed from
the circuit. The purpose of the circuit is to precipitate most of the copper and ferric (Fe3+)
ions and neutralise most of the free acid with a target product pH of 4-5. The tanks are in a
cascade arrangement such that pulp from each tank overflows to the next tank in the
sequence. Upcomers are fitted to the overflow of each tank to limit short-circuiting and
ensure that no build-up of large particulate material occurs. Bypass launders are provided
for each tank in the train to allow individual tanks to be isolated and maintained while the rest
remain online.
Blower air is supplied to each neutralisation tank to provide oxygen for ferrous ion oxidation.
Limestone slurry is metered for pH neutralisation into the first two tanks and lime into the last
two tanks, both from a circulating ring main, for pH neutralisation.
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Figure 17-51: Atmospheric Leach Residue Thickener and CCD Circuit
The raffinate neutralisation and thickening area consists of four agitated neutralisation tanks
and a neutralisation thickener.
The SX circuit consists of HG and LG PLS and raffinate ponds, extraction, wash and strip
mixer-settlers, crud treatment and organic handling. HG and LG PLS from the PLS cooling
and clarification circuits are stored in their respective ponds and pumped to the extraction
mixer-settlers. Copper is extracted from the PLS into the organic phase via two HG
extraction stages (E1 and E2) and a LG extraction stage (EP1), producing low copper HG
and LG raffinate streams, and a loaded organic stream. The loaded organic is passed
through a wash stage (W1) and a strip stage (S1) to produce a high grade copper advance
electrolyte solution.
17.5.2.1.9.1 Ponds
HG PLS pond - provides approximately 6 hours residence time for HG PLS. HG PLS
is pumped to the E1 primary mixing tank by the HG PLS feed pump. In the event the
pond over-fills (most likely due to a high rainfall event), the HG PLS Pond overflows
to the LG PLS pond via a HDPE lined trench.
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reclaimed to an IBC using the HG rope skimmer and returned to the crud treatment
circuit, while the aqueous phase overflows directly into the HG raffinate pond. The
pond has a polyethylene barrier (boom), to separate the organic phase from the
aqueous phase, and to prevent organic overflowing from the HG presettler pond to
the HG raffinate pond.
LG PLS pond - provides approximately 6 hours residence time for LG PLS. LG PLS
is pumped to the EP1 primary mixing tank by the LG PLS feed pump. In the event the
pond over-fills, the LG PLS Pond overflows to the HG Raffinate pond via a HDPE
lined trench.
LG raffinate presettler pond - LG raffinate from EP1 settler tank contains valuable
entrained organic, which coalesces over time on the pond surface. Organic is
reclaimed to an IBC using the LG rope skimmer (2520-XM-089) and returned to the
crud treatment circuit, while the aqueous phase overflows directly into the LG
raffinate pond. The pond has a polyethylene barrier (boom), to separate the organic
phase from the aqueous phase, and to prevent organic overflowing from the LG
presettler pond to the LG raffinate pond.
The ponds are all lined HDPE, to prevent leakage of process solution into the groundwater.
All discharge pumps are self-priming. A strainer, foot valve and suction pipe float are fitted to
the pump suction to keep the suction pipe off the pond floor.
Mixer-settlers are used for each stage of the extraction, washing and stripping process. Each
mixer-settler consists of the following equipment:
Primary mixing tank and agitator – the organic and aqueous streams are drawn and
mixed by the variable speed pump mixer into the primary mixing tank. The extraction,
washing or stripping mass transfer begins in this first tank.
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Secondary mixing tank and agitator – the organic and aqueous mixture overflows the
primary mixing tank into the secondary mixing tank which provides additional
residence time for the extraction, washing or stripping process to continue. This tank
is fitted with a conventional agitator.
Tertiary mixing tank and agitator for EP1 only – to provide additional residence time
for the LG extraction process. This tank is fitted with a conventional agitator.
Settler tank – the organic and aqueous mixture overflows the secondary (or tertiary)
mixing tank into the settler, where the organic and aqueous streams separate into
two separate phases due to a difference in density. The lower density organic stream
overflows the organic weir and exits the settler. The heavier aqueous stream flows
under the organic weir and over the aqueous weir.
The mixer-settlers each have an aqueous recycle line to allow them to run a 1:1 internal
organic to aqueous ratio.
Crud from each settler tank is recovered using dedicated crud pumps. Crud is pumped to the
crud treatment area for recovery of the valuable organic and aqueous streams.
17.5.2.1.9.3 HG Extraction
The HG extraction stages consist of two mixer-settlers, E1 and E2. E1 receives HG PLS
from the HG PLS pond, and partially loaded organic from E2. Copper is extracted from HG
PLS into the organic phase. The aqueous phase from E1 is transferred to E2, while the HG
loaded organic flows by gravity into the loaded organic coalescer.
E2 receives partially extracted HG PLS from E1, and partially loaded organic from EP1. The
HG extraction process continues in this stage. The barren aqueous solution leaving E2 is
called HG raffinate, and flows by gravity to the HG raffinate presettler pond.
A high recovery of copper is targeted by the HG SX circuit to minimise the soluble copper
loss to tailings. As copper is extracted onto the organic, acid is produced, thereby lowering
the pH of the HG raffinate aqueous stream. Unavoidably, ferric iron is co-extracted onto the
organic with the copper usually at a ratio of greater than 500:1 (Cu:Fe).
17.5.2.1.9.4 LG Extraction
The LG extraction stage consists of one mixer-settler, EP1, which receives LG PLS from the
LG PLS pond, and stripped organic from S1. Copper is extracted from LG PLS onto the
organic. The barren aqueous solution leaving EP1 is called LG raffinate, and flows by gravity
to the LG raffinate presettler pond.
A high recovery of copper is targeted by the LG SX circuit, to minimise the soluble copper
loss to tailings. As copper is extracted onto the organic, acid is produced, thereby lowering
the pH of the LG raffinate aqueous stream. Ferric iron is co extracted onto the organic with
the copper usually in a ratio of greater than 500:1 (Cu:Fe).
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As the LG PLS flowrate is significantly higher than the HG PLS flowrate, the LG mixer-settler
consists of three mixing tanks and a larger settler.
17.5.2.1.9.5 Wash
The wash stage consists of one mixer-settler, W1, which receives loaded organic from the
loaded organic tank, which is washed with raw water from the wash water tank. Spent
electrolyte is also added at this stage. Iron is removed from the organic into the aqueous
phase which gravitates back to the HG PLS pond. The washed organic is transferred to S1.
17.5.2.1.9.6 Strip
The strip stage consists of one mixer-settler, S1, which receives loaded organic from W1
and spent electrolyte from the electrowinning area. The spent electrolyte has a high
concentration of sulphuric acid and is used to strip copper from the loaded organic. The
aqueous phase leaving the strip stage is called advance electrolyte, and flows by gravity to
the electrolyte filter feed tank. The stripped organic is transferred to EP1.
Crud recovered from the SX settler tanks, raffinate presettling ponds and electrowinning are
collected in the agitated crud treatment tank prior to crud treatment. The crud is processed to
separate the valuable organic and aqueous phases from the waste crud material. Clay is
added in the tank to reactivate fouled extractant, and assist in the centrifuging process.
The crud centrifuge feed pump feeds the crud-clay mixture to the crud centrifuge, which
produces three separate product fractions: solids (clay with adsorbed crud), organic-rich
liquid, and an aqueous-rich liquid. The centrifuge discharges the solid product to the clay
disposal skip, which is disposed of in a suitable location in the tailings dam. The organic-rich
liquid and the aqueous-rich liquid are discharged into the crud recovered solution tank. The
recovered organic and aqueous can be returned to the E1 Settler Tank or the S1 Settler
Tank.
Loaded organic from the E1 settler passes through the loaded organic coalescer, which is
connected with the loaded organic tank by an equalisation line. The loaded organic is
pumped from the loaded organic tank to the W1 primary mixing tank by the loaded organic
pump.
Entrained aqueous that accumulates over time in the organic tanks is pumped out
continuously via the lower suction lines to the E1 settler by the aqueous return pump.
The design diluent and extractant concentrations in the organic stream are 65% v/v and 35%
v/v respectively. These concentrations are maintained by adding the reagents in the loaded
organic tank as required to make-up for losses in the HG SX circuit.
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17.5.2.1.9.9 SX Fire Traps
The fire traps are designed to manage the failure of a mixer-settler. They are designed to
direct the mixer-settler contents away from the SX bund, into the SX event pond. The fire
traps prevent air entrainment in the diverted organic and aqueous phases as they discharge
to the SX event pond, which will prevent flame propagation to the SX event pond.
Figure 17-52 presents the solvent extraction mixer settlers and crud handling system.
The copper EW circuit consists of electrolyte filtration, electrolyte heat exchangers, EW cells,
an OHET crane and a cathode washing and stripping machine. Advance electrolyte from the
SX circuit is filtered and heated before being pumped to the tankhouse, where the copper is
plated onto the cathodes in the EW cells. There are 86 EW cells with 69 cathodes and 70
anodes in each cell. Loaded cathodes are removed from the cells at regular intervals and
stripped in the cathode washing and stripping machine. After sampling, stacking, weighing
and labelling, the cathodes are stored ready for shipping. The EW process produces LME
Grade A or equivalent copper cathodes. The process also produces spent electrolyte
solution which is returned to the SX circuit.
Advance electrolyte is pumped from the electrolyte filter feed tank to the three dual media
electrolyte filters via the electrolyte filter feed pump. Suspended solids and entrained
organic in the advance electrolyte are removed by the filters, and the filtered electrolyte
discharges into the advance electrolyte tank. The filters each contain a layer of anthracite,
garnet and sand to remove the organic and solids. The anthracite is used to remove the
organic and some suspended solids, the garnet to remove the remaining fine suspended
solids and the sand is used to support the garnet and anthracite layers.
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The filters operate in parallel and are backwashed with spent electrolyte supplied by the
backwash pump. After a period of time (8 to 12 hours) in service, or because of a high
differential pressure across the filter bed, one filter is backwashed, leaving the other two
filters in service. The backwash solution discharges into the backwash filtrate, and is
pumped via the backwash product pump to either EP1 settler or S1 settler.
An internal weir within the backwash filtrate tank, piped to the suction of the backwash
product pump, allows accumulated organic to be recovered through manipulation of the tank
level.
The electrolyte filter air scour blower provides low pressure air for electrolyte blowdown and
scouring the filter media as part of the filter backwash sequence.
The optimum operating temperature for the SX process is lower than the EW process. In
order to achieve the required operating temperatures for the SX and EW circuits, heating
and cooling is first achieved by the spent electrolyte heat exchanger, and finally by the
electrolyte trim heat exchanger in combination with the EW cooling tower.
This spent electrolyte heat exchanger utilises the waste energy stored in the spent
electrolyte to preheat the advance electrolyte to the EW process.
The electrolyte trim heat exchanger further cools the spent electrolyte stream returned to the
SX circuit to 35°C.
If required (e.g. during plant start-up), the advance electrolyte from SX to EW can be heated,
using hot water from the hot water heater The advance electrolyte will be heated to around
40°C for the EW process. In this case the heat exchanger operates with the following
streams:
17.5.2.1.10.3 Electrowinning
Smoothing agent and cobalt sulphate are added to the electrolyte circuit as reagents in the
electrolyte circulation tank. Smoothing agent (non-ionic flocculant) is used as a cathode
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surface smoothing and densifying agent in the EW process. Cobalt sulphate stabilises the
lead oxide layer on the anode surface. This prevents anode corrosion, which otherwise
would result in the lead contaminating the copper cathode. Chloride, as common salt (NaCl),
can also be added to the recirculating electrolyte stream, if the chloride levels are too low for
optimum electrowinning. Polypropylene balls (BB’s) are placed in the cells to inhibit acid
mist. Acid mist is caused by release of oxygen bubbles that tend to form on the anode.
Electrolyte is drawn from the electrolyte circulation tank by the electrolyte circulation pump)
and is split into two streams, each feeding 86 EW cells. Each EW cell contains 69 stainless
steel cathodes, and 70 lead alloy anodes. Copper is recovered from the electrolyte solution
by connecting direct current between the lead anodes and the stainless steel cathodes. The
electric current is fed to the electrolytic cells from rectifiers, using a busbar system that
connects the individual cells. During the process, copper is deposited on the stainless steel
cathodes, and oxygen is liberated at the anodes.
Spent electrolyte from the EW cells reports to the spent electrolyte tank. Concentrated
sulphuric acid is added to the spent electrolyte tank to maintain the required acid
concentration of 185 g/L for SX stripping. Make-up water is also added, as required, to the
spent electrolyte tank from the RO water network. Spent electrolyte is pumped back to the
SX circuit through the electrolyte heat exchangers. As the circulating electrolyte flow is
greater than the spent electrolyte flow during normal operation, the excess flows from spent
electrolyte tank to the electrolyte circulation tank via a large diameter equalising line. During
the electrolyte filter backwash cycle, the spent electrolyte backwash is pumped from the
spent electrolyte tank to the filter that is being backwashed.
Internal launders within the electrolyte circulation tank and spent electrolyte tank allow
accumulated organic to be reclaimed through the manual manipulation of the tank levels.
The reclaimed organic is manually drained into the sumps, and pumped to the HG raffinate
presettler pond.
Copper is plated onto the cathodes for seven days, after which the loaded cathodes are
removed from the cells by the copper tankhouse crane, and transferred to the semi-
automated, copper cathode washing and stripping plant. The loaded cathodes are washed
using hot water from the hot water heater, and stripped of their copper sheets. The stripped
cathodes are returned to the cells by the copper tankhouse crane. The stripped copper
sheets are collected, weighed, banded and labelled, before they are stored ready for
shipping.
Figure 17-53 presents the copper electrowinning building with copper reagents and filtration
area in the foreground.
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Figure 17-53: Copper Electrowinning
Acidic slurry from CCD6 is pumped to the agitated CIP neutralisation tank. The tank
provides approximately 1 hour retention time. The principal purpose of the circuit is to
neutralise the free acid and raise the slurry pH to 8 via the addition of blower air and lime
slurry, prior to gold leaching.
The gold CIP circuit consists of two leach tanks, which provide total leach residence time of
9 h; and six adsorption tanks, which provide total adsorption residence time of 9 h. The tanks
are arranged in a cascade such that pulp from each tank overflows to the next in sequence.
Bypass facilities are provided for each tank in the train to allow individual tanks to be isolated
and maintained whilst the rest remain online. All leach and adsorption tanks are equipped
with a dual stage agitator to ensure uniform mixing.
Slurry from gold leach neutralisation is pumped to the gold leach tanks via the CIP cyanide
leach feed box, where cyanide is added to commence leaching of gold and silver from solid
into solution.
Lime slurry is added to gold leach tank no. 1 and 2 at a controlled rate to maintain the pH in
the leach tanks at 9.5-10.5.
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Sodium cyanide is added at a controlled rate into the CIP cyanide leach feed box, or gold
leach tank no. 2 if tank no. 1 is offline. An online CIP cyanide analyser measures the free
cyanide concentration in gold leach tank no. 1. The operator has an option to choose
automated cyanide addition based on cyanide ratio to leach feed rate or target cyanide
concentration. Option for manual addition of sodium cyanide to gold leach tank no. 2 is also
available. An online leach area HCN detector detects any potential hydrogen cyanide gas in
the leach area.
Blower air is supplied to each leach tank through the agitator shafts to provide oxygen for the
gold leaching reactions.
Gold and silver in solution is adsorbed onto carbon in the six adsorption tanks. Carbon flows
in counter-current direction to slurry flow from adsorption tank no. 6 to no. 1 via recessed
impeller vertical spindle carbon transfer pumps. Each adsorption tank is equipped with a
mechanically swept wedgewire intertank screen to retain the carbon.
The vertical spindle loaded carbon recovery pump in adsorption tank no.1 transfers loaded
carbon from the adsorption circuit to the 0.8 x 0.8 mm aperture loaded carbon recovery
screen mounted above the acid wash column in the desorption circuit. The screen underflow
gravitates back to adsorption tank no.1. There is an option to transfer carbon from
adsorption tank no. 2 to the loaded carbon recovery screen if adsorption tank no. 1 is offline.
An adsorption tank gantry crane facilitates removal of intertank screens for routine cleaning
and maintenance. A spare intertank screen is available for change-out for screen cleaning
and maintenance.
Regenerated carbon from the carbon regeneration circuit is dewatered using the 1.0 x 1.0
mm aperture carbon sizing screen. The recovered water gravitates to the cyanide
destruction circuit. The dewatered carbon is fed to adsorption tank no. 6.
Blower air is supplied to adsorption tank no. 1 and 2 through the agitator shafts to provide
oxygen for residual gold leaching reactions. 2
CIP tailings overflow from adsorption tank no. 6 to the cyanide destruction circuit.
Figure 17-54 presents the two large gold leach tanks (right), six carbon adsorption tanks and
two cyanide detoxification tanks (left). The overhead gantry crane facilitates removal of the
CIP interstage screens for cleaning and maintenance. The bund is designed to contain
110% of the largest tank such that cyanide spillage is contained and does not report to the
plant site pond which contains acidic spill.
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Figure 17-54: Gold Leach, Adsorption and Cyanide Destruction Area
Loaded carbon is processed through the desorption circuit comprising the acid wash column,
elution column and regeneration circuit. The gold and silver rich pregnant eluate from
desorption proceeds to gold electrowinning. Barren carbon is regenerated and returned to
the gold adsorption circuit.
Loaded carbon from loaded carbon recovery screen oversize discharges to the rubber lined
acid wash column, with 10 t carbon capacity. The carbon is rinsed with filtered raw water to
remove any further entrained solids prior to being washed with dilute hydrochloric acid (HCl).
Concentrated acid (HCl at 32% w/w) is added to the acid column manifold with RO water to
provide the required acid wash solution concentration of 3% w/w HCl. The acid wash
solution is circulated through the acid wash column at two bed volumes (BV’s) per hour. One
bed volume equates to 21 m3. Acid soluble foulants (mainly CaCO3), which have loaded onto
the carbon are dissolved by the acid during this wash period.
Following acid solution contact, carbon is rinsed with filtered water to remove residual acid at
two bed volumes (BV’s) per hour. The acid solution is discharged to the cyanide destruction
circuit. Washed carbon is then hydraulically transferred to the elution column using RO
water.
17.5.2.1.13.2 Elution
Prior to AARL stripping process, the carbon in the elution column is subjected to a cold
cyanide rinse. The cold cyanide rinse removes the majority of copper that as loaded onto
the carbon in the CIP circuit. Sodium hydroxide (NaOH) and cyanide is injected via mixers
into the RO water line to the elution column manifold to provide the required cold cyanide
wash solution concentration of 2% w/v cyanide and 3% w/v NaOH. Carbon is soaked for a
preset time and rinsed. The wash effluent is discharged to the cyanide destruction circuit via
the cold cyanide wash tank and pump.
The elution column is primed, injected with sodium hydroxide and cyanide, and recirculated
as the heating circuit brings the solution up to stripping temperature. When the operating
temperature is reached, the circuit automatically switches into elution mode, drawing strip
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solution from the strip solution tank, heating it, passing it through the elution column and
discharging it to the selected pregnant solution tank. When the strip solution is consumed,
the system draws RO water into the strip solution tank and passes the solution through the
column to the pregnant solution tank until eight bed volumes are processed.
Prior to the strip cycle completing sodium hydroxide is dosed into the pregnant solution to
maintain required caustic concentration for electrowinning. A cool down sequence is initiated
prior to completion of the strip. This sequence is fully automated, and an alarm will advise
the operator when the sequence is complete.
Elution column pressure control is achieved by a pressure control loop located on the
discharge of the circuit to avoid possible flashing of the super-heated elution liquor.
When the elution sequence is complete the operator can direct the carbon CIP or
regeneration by selecting the appropriate manual valves. The operator initiates the carbon
transfer sequence from the SCADA system.
Barren carbon from the elution column is hydraulically transferred to the barren carbon
dewatering screen. The screened carbon (screen oversize), is fed to the carbon
regeneration kiln hopper. The screen undersize, which consists of mostly water, gravitates to
the cyanide destruction circuit. Any residual water drains off the carbon in the kiln feed
hopper.
Carbon is fed into the carbon regeneration kiln using the carbon regeneration kiln screw
feeder. The kiln operates at temperatures of 650-700°C. Regenerated carbon exits the kiln
and is quenched with filtered water in the carbon quench tank. The carbon is then pumped
using the carbon transfer pump back to the carbon sizing screen in the CIP circuit.
Fresh carbon is loaded into the circuit using the carbon addition hoist via the quench tank.
Gold electrowinning and smelting are located in the gold room, which is a secure area. Gold
and silver are recovered from the pregnant eluate via electrowinning, with the gold/silver
sludge being filtered and dried prior to smelting. The barren eluate from the electrowinning
cells is returned to the gold leaching circuit.
Gold and silver recovery from pregnant eluate is achieved via the electrowinning circuit, which
consists of four cells operating in parallel (3 duty / 1 standby). The design eluate volume to
electrowinning for each strip is eight BVs or 170 m3.
The pregnant solution is pumped by the pregnant solution pump, fed from the in-service
pregnant solution tank, via a common header to the electrowinning cells. Eluate from each of
the electrowinning cells is combined in the eluate return hopper and pumped back to the in-
service pregnant solution tank via the eluate return pump.
The cells contain 18 stainless steel framed cathodes and 19 stainless steel anodes. An
electrowinning cycle takes approximately 12 hours to remove the gold and silver from
solution. Gold/silver sludge is harvested from the stainless steel cathodes by manual high
pressure washing.
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The electrowinning cells have dedicated 2,500 ampere electrowinning rectifiers to supply the
required current to deposit the precious metals in the required time frame. Electrowinning
cell off-gases are removed via fume hoods and extraction fans. Air flows into the cells
through the laminated bus bars to provide airflow for fume capture and cooling for the bus
bars. The fume hoods lift to facilitate cleaning of the cathodes.
Following completion of the electrowinning cycle, the barren eluate is pumped by the eluate
return pump to the pregnant solution tanks (repurposed as barren eluate tanks), prior to
being returned to the leach circuit via the eluate return pump.
17.5.2.1.14.2 Smelting
The recovered gold and silver bearing sludge from each electrowinning cell is filtered using
two vacuum pan filters. The vacuum receiver is a vertical cylindrical receiver with a
tangential inlet for the filtrate, a top outlet to the vacuum pump and a bottom drain to the gold
room sump. The vacuum pump operates with a liquid ring seal from the seal tank in order to
maintain sufficient vacuum in the receiver.
The filter cake (gold/silver sludge) is manually loaded from the pan filter into trays and dried
in the drying oven. The dried and cooled sludge is weighed over flux platform scale then
combined with fluxes (silica, nitre, borax and sodium carbonate). The sludge-flux mix is
smelted in a diesel fired tilt gold furnace. The fluxes react with base metal oxides to form a
low viscosity, free flowing slag, whilst the gold and silver remains as a molten metal.
The molten metal is poured into 1000 oz carbon moulds using a gold pouring cascade trolley
to form doré bars. The slag (non-precious metal compounds) is separated from the precious
metal and collected in the slag cone at the bottom of the cascade trolley. The gold/silver
doré solidifies and is quenched in water, cleaned to remove slag, stamped for identification,
sampled for analysis, weighed on the bullion balance and stored in the gold room vault.
The acid wash, elution and carbon regeneration area are situated adjacent to the CIP circuit.
The hydrochloric acid area is adjacent to the acid wash column and is isolated from cyanide
solution and slurry. The elution heater is located beneath the carbon regeneration kiln in a
building.
The cyanide destruction circuit is designed to reduce free and weak acid dissociable cyanide
CNWAD in the tailings to less than 5 ppm prior to deposition in the tailings storage facility.
The circuit consists of two agitated cyanide destruction tanks (2600-TK-082/083) operating
in series, with a total residence time of 2 hours.
SMBS solution (a source of SO2) is added into cyanide destruction tank no. 1 at a nominal
dose rate of 4-4.5 g/g CN. Oxygen is introduced to both tanks via spargers at the bottom of
the agitator shafts to maintain a high redox potential to maximise oxidation of the cyanide
present. Lime slurry is also dosed into each tank to maintain the desired pH at 8.5.
The air/SO2 process is normally catalysed by the addition of copper sulphate, however the
level of copper within the leach liquor is sufficient to promote cyanide destruction without
further additions of copper. If copper levels are too low, manual dosing of copper sulphate
will be required.
The detoxified slurry discharges from cyanide destruction tank no. 2 by gravity to tailings
thickening via the 1 x 18 mm slotted aperture CIP safety screen. Oversize from the carbon
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safety screen is captured in the CIP safety screen trash bin and manually returned to the
adsorption circuit. Undersize from the carbon safety screen gravitates to the tailing thickener
feed tank.
The detox cyanide analyser automatically takes cyanide destruction feed sample from
adsorption tank no. 6 and discharge slurry sample from CIP safety screen feed box (2630-
DI-008), and measures the CNWAD concentration to monitor cyanide destruction efficiency.
A detox HCN detector is provided to monitor the airborne concentration of HCN gas.
Tailings thickening comprises a 36 m diameter high rate thickener. Flocculant no. 1 is added
to the thickener feed to assist with solids settling and maintain overflow clarity. Tailings
thickener overflow reports to the process water tank which provides water to the gold circuit
sprays, lime and limestone milling. Tailings thickener underflow is pumped to the tailings
storage facility.
Comprehensive testwork programmes have been conducted on samples from the Boyongan
ore body at Silangan since 2007.
Figure 17-26 summarises the key metallurgical testwork programmes conducted since 2007.
Testwork
Year Phase Owner Laboratory Focus
Managed by
Confirmation of selected
2017-2018 PFS Philex/SMMCI Ausenco ALS Perth WA
Flowsheet settings
Mineralogy, comminution,
flotation (oxide/mixed ore
SGS (was
2009 - 2011 Study Philex/SMMCI KD Engineering and composite). Acid leach
Metcon USA)
and cyanide leach (mixed
ore type)
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Testwork
Year Phase Owner Laboratory Focus
Managed by
ore characterisation
process selection
facility description
production scheduling
expenditure estimates.
Figure 17-55 shows the resource shell and sample locations with their corresponding
classification for the various testwork phases listed in Error! Reference source not found..
The pink areas denote high sulphur and the blue denotes low sulphur.
Figure 17-55: Representation of Resource Area and Metallurgical Drill-Hole Sample Location
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A Metsim mass, heat and energy balance was developed for this study. The complex ore
types and mineralogy, from the mine schedule, were modelled on a year by year basis.
The Metsim models developed in previous studies (2017 Surface Mine Study (P7, leach only
flowsheet) and 2018 Underground Extension (UGE) PFS (P2, flotation and leach flowsheet))
were utilised for this study’s mass balance. The Metsim outputs were imported into excel-
based mass balances for the leach only (P7) and flotation and leach (P2) flowsheets. The
flotation and leach (P2) excel mass balance includes additional manual calculations for the
flotation and concentrate handling circuits. These additional calculations are required to
determine the maximum concentrate handling requirements and mass balance information
between each flotation stage.
Reagent consumption rates from the Metsim models have been utilised in the operating cost
calculation.
A third party review of the Metsim model and its input components was completed as part of
the 2017 surface mine study and a subsequent review was completed of the flotation and
leach model. All actions from this review have been addressed.
No fundamental changes were made to the model during this study. And changes were
operational and plant feed related from the development of the mine schedule.
17.5.2.3.1 Inputs
Process design criteria and testwork data were used for inputs into the Metsim model.
Data from the mine plan was used for ROM inputs into the model. Where this was not
available, representative ROM feed mineralogy was compiled from the following sources:
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July 2019
20161014Bauer_MDH_MUDH_OCD_GTH intervals
Cores were excluded if they were outside the mine shape. Each interval of each core was
cross referenced to the mine schedule to allow the mineralogy not already included in the
mine schedule to vary by production year.
The following simplifications to the mineralogy were conducted for Metsim use.
o Apatite, Calcium Carbonate, Calcium Oxide ratio varied by depth and total
percentage controlled to target total Ca.
Sulphide flotation is required from year 3 of production onwards. The flotation model was
configured with a single unit to represent the overall flotation circuit. The flotation cell was
configured to achieve the 20% concentrate grade with the amount of each copper mineral
reporting to concentrate summarised in Table 17-27.
Chapter 17 Page 94
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The P1 (flotation only) gold recovery equation was used to simulate the amount of gold
recovered. Silver recovery was set to match the gold recovery value in the absence of
testwork data.
Pyrite recovery was set to 94.5% to remove nominal amount of Sulphur prior to atmospheric
leach.
Atmospheric leach was the most complex part of the model with complex chemistry that
determined the amount of copper recovered. The leach circuit required a robust heat and
energy balance to calculate steam addition and heat exchange to attain target leach
temperature.
The heat exchangers are used to exchange energy from the hot atmospheric leach
discharge slurry to the cold atmospheric leach feed incoming slurry. The heat exchanger
was set up with the following equation to automatically adjust the hot side temperature
change based on the kaolinite content:
This equation was developed based on vendor data at two kaolinite concentrations.
Table 17-28 summarises the copper leach reactions entered into Metsim to simulate the
leaching of copper from this ore along with their reaction extents.
Extent
Name Reaction
(%)
Cuprite 2Cu2O + 4H2SO4 + O2 = 4H2O + 4CuSO4 96
Chrysocolla 2CuO●2SiO2●3H2O + H2SO4 = 1 aCuSO4 + 3 H2O + SiO2 99
Malachite / Azurite Cu2CH2O5+ 2H2SO4 = 2CuSO4 + 3H2O + CO2 99
Bornite Cu5FeS4 + 3O2 + 6H2SO4 = 5CuSO4 + FeSO4 + 6H2O + 4S 85
Chalcopyrite CuFeS2 + 1 O2 + 2H2SO4 = CuSO4 + FeSO4 + 2S + 2H2O 15
Chalcocite 2Cu2S + O2 + 2H2SO4 = 2CuS + 2CuSO4 + 2H2O 95
Copper Silicates KCu3●AlSi3O10● (OH)2+ 3H2SO4 = 3CuSO4 + 4H2O + KAlSi3O8 75
Native Copper 2Cu + 2H2SO4 + O2 = 2CuSO4 + 2H2O 97
Covellite CuS + 2H2SO4 + O2 = 2CuSO4 + 2S + 2H2O 97
Copper Bearing Iron
CuO + H2SO4 = CuSO4 + H2O 15
Oxide
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17.5.2.3.3.3 Copper Silicates
The majority of copper is contained in copper silicates. Copper bearing silicates are
comprised of biotite, chlorite, kaolinite, dickite, illite, montmorillonite, amphibole, goethite and
muscovite. The mine plan and hence ROM feed input is based on the sum of these
compounds, namely high copper bearing silicates. This was represented as Biotite copper,
KCu3(AlSi3O10)(OH)2.
Chrysocolla is a minor copper silicate reported in the mine plan and included in Metsim.
17.5.2.3.3.3 Carbonates
Malachite, azurite and pseudomalachite are carbonates and are highly soluble in sulphuric
acid. These are represented by malachite/azurite in the mineplan and Metsim.
Native copper and cuprite are copper oxides and are soluble in hot sulphuric acid and ferric.
17.5.2.3.3.5 Sulphides
Sulphide minerals bornite, chalcopyrite, covellite and chalcocite require hot acid leach with
ferric. Bornite and chalcopyrite consume ferric in the leach. However, in Metsim, the
chemistry was simplified.
The ferrous – ferric reaction consumes oxygen to maintain enough Fe3+ ions in solution to
leach the copper species. In Metsim, the leach model is set up such that:
3. Sulphides such as bornite that consume ferric were leached with sulphuric acid to
simplify the model; however the ferrous from this reaction is converted to ferric.
17.5.2.3.3.7 Gangue
Gangue compounds were included in the leach chemistry to model acid consumption and
gangue material dissolution. The reaction extents were controlled to achieve an overall metal
extraction in accordance with testwork analysis and as stated in the process design criteria.
This information is summarised in Table 17-29.
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Iron extraction is important to predict with accuracy as it has a significant impact on ferrous
consumption and operating costs for the leach circuit.
17.5.2.3.3.8 Calcium
Limestone in leach feed will react with sulphuric acid via the following reaction:
The relationship between calcium concentration and temperature shown in Figure 17-56 was
used for calcium solubility in a copper sulphate solution.
17.5.2.3.3.9 Pyrite
Pyrite consumes acid and generates sulphur and ferrous. The following reaction is included
in the leach model for pyrite at 0.1% reaction extent.
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17.5.2.3.3.10 Sulphur
Sulphur reacts with oxygen and water to form sulphuric acid. The following reaction is
included in the leach model at 0.03% reaction extent.
17.5.2.3.3.11 Chlorite
The following reaction for chlorite at 1.7% reaction extent has been included in the model.
17.5.2.3.3.12 Selenium
The reaction extent is related to copper extraction and defined by the following equation:
Metal hydroxides being recirculated from raffinate neutralisation thickener underflow are
converted to aqueous metal sulphides with sulphuric acid in the atmospheric leach feed
thickener feed box.
Atmospheric leach thickener and CCD1 s controlled to achieve 200 ppm solids in the
overflow.
CCD wash water is controlled to achieve 0.02 g/L of Cu in solution to gold neutralisation.
Flocculant addition and dilution was controlled to match the PDC with the dilution being
sourced to minimize addition of excess water to maintain high PLS Cu concentrations.
Isotherm data from BASF Isocalc modelling was used in the Metsim model to simulate the
performance of the solvent extraction mixer-settlers. The electrolyte bleed stream returning
to the HG PLS pond is manually adjusted to maintain Fe concentration < 1.5 g/L in the
circuit.
Cobalt sulphate addition was included in the electrowinning model to maintain a cobalt
concentration of 120 mg/L (to prevent corrosion of lead anodes).
Chapter 17 Page 98
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July 2019
Chloride burn-off was included in the electrowinning model (to prevent corrosion of lead
anodes) with the following chemistry.
A simple gold circuit was constructed to model reagent consumption and chemistry:
Cyanide addition was calculated to either use the equation 0.95 + (35 x % CNSCu)
or for high clays where this resulted in <200 ppm of WAD cyanide, cyanide addition
was controlled to achieve 200 ppm of WAD cyanide in detox feed.
Scalar input for number of strips per day to ensure accurate reagent quantities were
calculated for different production years.
SMBS addition to detox was controlled to achieve 2ppm WAD cyanide in the gold
circuit tailings.
Chapter 17 Page 99
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July 2019
The mill plant processes 4.0 million tons per annum. The plant processes an average of
12,000 tons per day at 0.63 % copper and 1.09 gram per ton gold. To achieve this, Tables
17-30 to 17-43 summarizes the design criteria for every section of the plant.
SX/EW 96%
Ai, g 0.021
Rougher 25
Cleaner 1 12.5
Cleaner Scavenger 10
Cleaner 2 7.5
Cleaner 3 5
1
a lower Axb value is selected as the coarse ore competency value based on the values presented in
Table 17-33: Key Comminution Design Criteria (a lower Axb value, indicates a more competent ore); this is because the coarse
ore competency test, the JK Drop Weight Test, is more suited for the harder ore (Axb < 60) to obtain any meaningful results;
therefore the lowest Axb value is chosen to mitigate any risk to the comminution circuit flowsheet.
Leach Temperature, ºC 60 60
Oxygen Utilisation, % 15 15
CCD 1 – 6 Thickeners 49 55
Tailings Thickener 42 44
2
Current Density, Nom / Max, A/m 300 / 350
Gold Leach / CIP Parameter 4.0 Mt/y, 8-13 % 4.0 Mt/y, < 8 %
Kaolinite Kaolinite
Oxygen Utilisation, % 15 15
Feed Free & WAD Cyanide, Nom / Max, g/L 200 / 300
Oxygen Utilisation, % 15
No. of Cathodes 18
Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11
Metric Tons
2.8 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
Ore, Millions
Copper, % Cu 1.06 1.07 1.08 0.92 0.69 0.66 0.63 0.58 0.59 0.58 0.56
Gold, g Au / t 1.71 1.83 1.82 1.42 1.37 1.35 1.54 1.41 1.45 1.19 1.15
Silver, g Ag/t 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33
Recoveries
Copper(P7), % 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3
Copper(P2), % 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0
Copper(P1), % 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2
Gold(P7), % 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3
Gold(P2), % 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9
Gold(P1), % 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3
Silver(P7), % 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8
Silver(P2), % 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8
Silver(P1), % 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5
Metals
Copper(Total),
48 70 81 67 50 48 42 42 43 42 41
M lbs
Copper(Conc),
0 0 21 49 14 13 11 11 11 11 11
M lbs
Copper(Cath),
48 69 58 18 37 35 31 31 32 31 30
M lbs
Gold(Total), K
141 215 224 175 169 167 191 174 179 147 141
ozs
Gold(Conc), K
0 0 73 57 55 55 62 57 58 48 46
ozs
Gold(Dore), K
141 215 151 118 114 112 128 117 120 99 95
ozs
Silver(Total),
84 120 119 119 119 119 119 119 119 119 119
K ozs
Silver(Conc), K
0 0 37 37 37 37 37 37 37 37 37
ozs
Silver(Dore), K
84 120 83 83 83 83 83 83 83 83 83
ozs
Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y20 Y21 Total
Metric Tons
4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.8 2.6 81.4
Ore, Millions
Copper, % Cu 0.54 0.52 0.51 0.45 0.45 0.56 0.48 0.46 0.41 0.42 0.63
Gold, g Au / t 1.04 1.03 0.98 0.93 0.93 0.94 0.93 0.82 0.64 0.66 1.20
Silver, g Ag/t 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33
Recoveries
Copper(P7), % 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3 73.3
Copper(P2), % 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0 83.0
Copper(P1), % 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2
Gold(P7), % 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3 91.3
Gold(P2), % 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9 95.9
Gold(P1), % 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3 31.3
Silver(P7), % 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8 69.8
Silver(P2), % 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8 68.8
Silver(P1), % 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5
Metals
Copper(Total),
39 38 37 33 33 41 35 33 30 20 917
M lbs
Copper(Conc),
10 10 10 9 9 11 9 9 8 5 215
M lbs
Copper(Cath),
29 28 27 24 24 30 26 24 22 15 703
M lbs
Gold(Total), K
129 127 107 115 115 116 114 102 80 54 2,996
ozs
Gold(Conc), K
42 41 40 38 38 38 37 33 26 18 862
ozs
Gold(Dore), K
87 85 82 78 78 78 77 68 54 36 2,133
ozs
Silver(Total),
119 119 119 119 119 119 119 119 119 78 2,428
K ozs
Silver(Conc), K
37 37 37 37 37 37 37 37 37 24 684
ozs
Silver(Dore), K
83 83 83 83 83 83 83 83 83 54 1,744
ozs
1. Copper cathode produced in the pilot plant test met the London Metal Exchange
(LME) grade 99.999% Copper. The elemental analysis is listed in Table 17-45.
OCD-01 OCD-02
Cat hode Cat hode LME Grade A
Analyt e Unit s
(Sample Co de (Sample Co de Specification
A) B)
2. Gold-silver dore produced in the laboratory varies periodically in the mine life, the
range is listed in Table 17-46.
Au % 33-63
28-54
Ag % 31-69
42-68
COPPER CONCENTRATE
PROJECTION
Cu % 21-24
Au % 42-68
A total of four tailings samples were provided to Knight Piezold (KP), Ausenco’s Tailings
Storage Facility sub-consultant, in July and August 2015 for physical and geochemical
testing. Classification testing showed that the tailings are non-plastic sandy silt with a trace
of clay and would be classified as ML in accordance with the Unified Soil Classification
System. Tailings densities are estimated to vary between 1.0 t/m3 (initial) and 1.25 t/m3
(final) with permeabilities in the range 5 x 10-7 to 5 x 10-8 m/s. Settling is expected to occur
at a moderate rate.
Some elemental enrichment of As, Cu, Hg and Se is likely in the tailings slurry with elevated
concentrations in the supernatant. Arsenic and selenium concentrations measured in
available supernatant samples to date have indicated that treatment will be required to
reduce concentrations in order to discharge surplus water to the environment.
Cyanide is to be used in the processing of the ore with a detoxification step and
concentrations of between 1 and 5 ppm WAD cyanide are expected in the tailings slurry
reporting to the TSF. The tailings will be non-acid forming.
One further tailings sample was provided in September 2018 for acid forming potential and
multi-element analysis of solids and supernatant. The sample confirmed the NAF status of
the tailings with a negative net acid producing potential (‘NAPP’) and a circum neutral net
acid generation (‘NAG’) test. The multi-element analysis confirmed the elevated
concentrations in the supernatant of some elements which were targeted in the supernatant
water treatment testwork program undertaken during the study.
Further test work is required to confirm that the supernatant assays undertaken to date are
representative and to confirm that the TSF seepage control measures adopted are
appropriate. A testwork program is scheduled as part of the Early Works Program.
The original TSF site selection process was undertaken by SMMCI and Golder Associates
during the period 2009 to 2012. The preferred location for the TSF was within the East Patag
tenement area. A TSF layout was developed by KP as part of the 2014 AECOM PFS. This
design provided for circa 200 Mt of tailings storage capacity at an average throughput of 10
Mt/y.
With the reduction in throughput to approximately 4 Mt/y and a total tailings volume of 83 Mt,
the TSF location was refined, with the preferred option located at the northern end of the
tenement area due to ease of initial construction, availability of construction materials within
the TSF basin, lower embankment heights and lower LOM costs. The final layout for the
TSF and its location with respect to the process plant is shown in Figure 17-57.
Number of
Equipment Description Use
Units
625 Series Roll Sizer, 500t/h,
Mineral Sizer 4T x 8R Scroll 1 Primary Crushing
The site infrastructures required to support the underground mine and upgraded process
plant facilities include:
The Overall Site Layout Plan- Life of Mine (Year 21) is shown in Figure 17-59.
The process plant pad and run-of-mine (ROM) pad will be constructed as a single facility.
The MIA pad will be aligned with the main truck decline portal location. All pads will be
designed to balance cut and fill where practical. Where borrowed fill is required it will be
sourced from local borrows to be identified as part of the geotechnical studies in the detail
design phase. An earthen barge landing, south of Placer, will be constructed for use during
construction as one of the distant facilities supporting the process plant.
The permanent village, which includes the permanent accommodation and associated
facilities, is located on the north side of the previous mine access road, adjacent to the
cemetery. This fenced pad slopes to the north where the sewage treatment plant will be
located. The bulk earthworks contractor will develop this pad as part of early works.
The mining contractor camp is located on the north side of the access road.
The TSF camp pad is located on the Pan Philippine Highway to the east of the TSF. The
camp pad accommodates the TSF construction contractor during the starter dam
construction and subsequent embankment lifts.
17.5.3.1.3 Roads
Site inspections were carried out in previous studies where access roads and exploration
roads where assessed. The road box cuts/batters stood up at steeper angles than the
internal standard design criteria. Materials have to be sourced offsite. The design criteria for
site roads are listed in Table 17-49. Peripheral design parameters, such as drains and
safety berms are illustrated in Figure 17-60
Grade % 4 4 4 4
17.5.3.1.4 Ponds
Dirty and clean water ponds are located alongside the ROM pad close to the mine portal.
The dirty water pond receives the sump pumping from underground while the clean water
pond receives water from the production bores or existing decline as required making up raw
water flows in the MIA and process plant. Any excess clean water is returned to the
environment. Major sediment control structures are located to the east side of the process
plant site.
Three diversion drains manage surface water around the project. The two main diversion
drains are around the mine subsidence zone and process plant discharges to Timamana
River catchment. The third diversion drain is part of the TSF development.
The topsoil is stored alongside the quarry pad on the south east side of the TSF alongside
the process plant to TSF pipe corridor. Spoil sites are also required for unsuitable excavated
material.
The cut and fill material quantities required for site preparation and bulk earthworks are
summarized in Table 17-50.
Surface Facility Disturbed area Total Cut Required Total Fill Required
2 3 3
(m ) (m ) (m )
Plant Pad
Process Plant ROM Pad 320 700 734 300 1 087 700
Camp Pad
Pond
The site has a net positive water balance as shown in Figure 17-61. As such, there is no
requirement for additional water supply infrastructure; all make-up water required on site is
obtained from mine dewatering or precipitation runoff within the limits of the mine operating
area.
Surface water will be diverted around the mine subsidence area to minimize water entering
the mine and to maintain local stream flows. This diversion is sized to accommodate a 1:100
flood on the catchment area.
The TSF decant water to the process plant consists of a pontoon mounted pump along with
a booster pump on land to pump decant water to the process water tank. The TSF decant
water to the supernatant water treatment feed consists of a pontoon mounted pump along
with a booster pump on land to pump decant water to the treatment plant. The TSF decant
water to Amoslog Weir consists of a pontoon mounted pump along with a booster pump on
land to pump decant water to the clean water discharge line from the supernatant water
treatment plant. A decant discharge pipeline is installed along Bad-As creek to discharge
downstream of the weir in Amoslog river.
The project will produce a large surplus of water which must be managed and discharged to
the environment. Discharge is necessary, as the surplus volume cannot be stored from both
a risk of breaching the TSF walls and ensuring capacity is available to collect run-off water
during rain events. Manageable concentrations of residue elements (selenium, arsenic,
copper and mercury) in the supernatant water stored on the TSF are seen to be present
which consequently necessitates a water treatment prior to discharge to the Amoslog River.
The water treatment plant is nominally labelled the Supernatant Treatment. The solid salt
residues from the evaporator/crystallizer of the RO plant will be stored in the TSF. The high
quality purified water from the RO system (permeate) and from the
evaporation/crystallization system (distillate) will be discharged to the Amoslog River.
Power supply is supplied from Anislagan substation via a 2.3 km 69 kV supply to the HV
switchyard located at the northern end of the process plant. Power is distributed at 23 kV
from the main 23 kV switchboard. 23 kV feeders distribute power underground to various
distribution transformers located around the process plant area. Remote location such as the
TSF, camps and the mine are supplied by overhead transmission lines and stepped down
locally. Power to the mine and mine infrastructure includes the portal of the underground
mine, ventilation shafts and advance dewatering bore locations. The total installed power is
77.6 MW with a continuous load of 61.4 MW.
Emergency power station is located adjacent to the main substation and will provide 13.5
MW of power to the site if grid supply fails. In this eventuality, sufficient power is required to
support agitated equipment, thickeners and the tailings line for this equipment to be shut
down in a controlled manner (if the power outage is extended), as well as personnel safety.
Nasipit Port will be used for the import of commodities for both operational and execution
phases. The port has the capability to handle import bulk liquid diesel, bulk liquid acid, lime
(bulk-a-bag) and large volumes of containers. Location of port relative to mine site is shown
in Figure 17-62.
Consumables will be stored at both the port facility area and the process plant. The
additional consumables required for the underground mine and the flotation circuit in the
process plant can be accommodated by the consumables handling strategy developed for
the surface mine phase of the Project.
Ships will be required from Year 3 of production. Initially, shipping requirements will be
minimal and increase over the life of mine. Shipping will reach a peak of one ship
approximately every two months to meet production rates. Loading of the ships will be
completed using a retainer that can be connected to the ship’s crane. Container movement
for ship loading will be via container forklift and designated trucks.
Surigao Port will be used for the export of copper cathode. Surigao is close to the mine site
and currently has a low utilization and high available capacity for mine requirements. During
the extreme weather restrictions (Nov-Feb) when the port is exposed to typhoons, vessels
will shelter in Nasipit Bay or other safe havens.
The category of the project is mining which entails huge amount of earthmoving of the
underground extraction and processing of ore materials and the subsequent dumping of
mine wastes to selected areas and containment of mill tailings, backfilling of the overburden
to the subsidence and hauling of the copper concentrates to the shipping port.
The overall environmental effects of the project could be summarized into two (2) categories,
namely: adverse effects and favorable effects.
Increased dollar reserves and/or income of both the national and local governments
derived from taxes;
Improvement and addition of roads, bridges, power lines, communication and
transport systems and other infrastructures;
Increased and/or generation of employment;
Improvement of lifestyles and standard of living of people in the communities;
Increased literacy rate due to establishment of educational facilities;
Promotion of small business and medium scale industries that usually co-exist with
mining operation of the project component;
Improvement of water supply system sewerage facilities;
Improvement of the health condition of the community and development of social
services like family planning, housing, education and recreational facilities; and
Introduction and promotion of Company-assisted income generating projects to help
residents near the mining area to be self-reliant and self-manageable communities.
The Environmental Management Program (EMP) contained in the EIS for the mine serves
as the documentation of the mitigation measures and monitoring program that the project will
implement in compliance to the conditions stipulated in its ECC. An expanded version of the
EMP containing management plans, activities related to mitigation, protection or
enhancement measures, and the corresponding financial requirements is submitted as part
of the approved Declaration of Mining Project Feasibility (DMPF). This document, the
Environmental Protection and Enhancement Program (EPEP) serves as the implementation
document of the EMP and is reviewed and updated annually by the proponent, the
regulatory offices (DENR and MGB), and representatives of the stakeholders to reflect
accomplishments or changes to the committed EMP and conditions in the ECC. The EMP
presented here presents a summary of the EMP and the EPEP approved by the DENR and
the MGB as part of the attachments to the issued ECC and DMPF.
The management plans include prevention and mitigation measures for the avoidance or
reduction of deleterious effects to the environment, and monitoring and reporting protocols to
evaluate environmental performance. These will be developed to comply with applicable
regulatory requirements and/or best environmental management practices.
Each of the management plans will have the succeeding general outline, whenever
applicable:
The significant impacts of the Project on the land use will be mostly mitigated through close
coordination with the stakeholders and key government agencies such as DENR and MGB.
Rehabilitation strategies and final land use will be discussed in accordance with the FMRDP
that will be developed for the project in consultation with key stakeholders and in fulfilment of
the requirements of the DMPF prior to construction.
Because of the greenfield nature of most mining projects, it is inevitable to have disturbance
in many areas. In these places, progressive development will take place. As much as
possible, slope re-grading and rehabilitation will be performed in conjunction with most
clearing and stockpiling activities to ensure stability and visual aesthetics. Thus, mine
components like the TSF and quarries shall be constructed in stages, in consideration of
safety and appearance, aside from the mining program. Where progressive rehabilitation
would be implemented, the methods and designs to be enforced shall be consistent with
applicable regulations on mine safety and environmental sustainability.
Towards end of mine life and closure, engineering and environmental measures to
rehabilitate the disturbed landscape, especially in the subsidence zone, TSF and quarries,
shall be implemented. Rehabilitation of these areas may either be through restoration to
conditions that mimic the original, pre-Project aesthetics or use of the land, or re-purposing
of the land consistent with post-mine use to be agreed and finalized as the Project
progresses. An FMRDP will be prepared to provide an integrated approach in the
geomorphic and topographic rehabilitation of the disturbed land in preparation for the
Closure Phase of the mine.
To prevent erosion, dust generation, and sedimentation from the soil stockpile, the stockpile
can be covered with coco matting and graded to a stable relief. Erosion prevention
permaculture practices such as planting vetiver grass and related shrubbery can also be
applied to prevent mass wasting of the soil stockpile. The planted shrubs or grass will
eventually add nutrients and organic matter to the soil increasing soil stability during
rehabilitation.
Soil contamination will be prevented through proper waste management and housekeeping
measures (i.e. collection and containment of waste oil and lubricants from vehicles and
equipment, strict implementation of solid and domestic waste management, containment and
transport of hazardous wastes, and placement of disposal bins strategic locations within the
mine development area).
All relevant permits will be secured from concerned agencies prior to tree cutting activities.
As part of the proponent’s environmental protection programs and its compliance to the
requirements of the Tree Cutting Permit, a detailed tree inventory will be conducted for areas
that will be cleared.
Observance of safe working slope gradient and placement of landslide control measures will
be implemented in susceptible areas where work needs to be undertaken.
Contamination of water bodies proximal to the Project site will be prevented through proper
waste management and housekeeping measures.
Protection of freshwater and terrestrial habitats and management of habitat loss will be
implemented in areas where disturbance may occur. Maintenance of a nursery will aid in the
conservation and protection of habitats through re-vegetation and re-greening activities for
progressive rehabilitation of disturbed areas or for vegetation offsetting. The nursery may
also serve as temporary housing of encountered wildlife whenever applicable.
A detailed Topsoil Management Plan (TMP) will be prepared for the project prior to the start
of construction works. The TMP will be based on detailed design plans for the mine
components and facilities. It will specifically address topsoil stripping, depths and methods,
stockpiling, the development of topsoil inventories for the project site, re-spreading, soil
amelioration, and seedbed preparation.
From the topsoil that is planned to be removed during the clearing and mining, a great
portion can be conserved and stockpiled for use in future rehabilitation activities. Surface
erosion and downstream sedimentation will be managed using sediment controls such as
stockpile re-grading, installation of drainage networks within the vicinity of stockpile and
working areas to channel surface run-off away from cleared areas, installation of
sedimentation ponds at the bench toes of work areas, installation of sediment control
devices such as coconut matting when needed, and application of erosion permaculture
measures such as the planting of vetiver grass and related shrubbery in soil stockpile areas.
Stockpile soil quality will be improved through conservation management programs and soil
quality improvement processes during stockpiling. Progressive soil rehabilitation will be
conducted in disturbed or cleared areas that will not be used for further development over
the course of the project to reduce the potential amount of soil cover that may be exposed or
eroded. Vegetative cover will be used during rehabilitation to expedite and enhance the
recovery of soil quality. Rehabilitated sites will be conditioned prior to seeding with native
trees, shrubs, and grass (where applicable) to enhance successful germination and improve
plant survival rate. If necessary, soil conditioners and organic fertilizers will be added to the
soil to ensure plant growth.
To detect for possible degradation of soil quality and fertility in the project area, a monitoring
program consistent with the baseline survey of the EIA shall be implemented. Monitoring
stations will be established from selected EIA sampling stations near major components of
the mine. Only parameters related to soil pollution and nutrient content will be analysed, to
detect possible contamination and loss of fertility, in consideration for future rehabilitative
use of the soil. Table 17-51 summarizes the monitoring program for soil.
Flood mitigating structural measures will be emplaced to mitigate the impact of climate to the
soils in the project site. A continuous progressive rehabilitation is recommended, where
practical and needed, to minimize deforestation once mine operation starts. Engineering
best management practices, including details on soil excavation slope and surface drainage
The significant ecological impacts of the project will be mitigated through a range of
strategies particularly progressive vegetation clearing, biodiversity offsets and, eventually,
on-site rehabilitation.
A pre-clearing plan will be developed to cover all areas where vegetation clearing will take
place. This would incorporate the clearing schedule for progressive vegetation removal
along with handling/translocation procedures not only for vegetation and wildlife but also for
other transportable habitat features such as logs and boulders. Areas to be cleared should
be properly delineated and a Tree Cutting Permit should be secured from the DENR –
Forest Management Bureau (DENR-FMB) prior to any vegetation clearing activities. As a
requirement to the permit, a 100% tree inventory will be conducted to determine
corresponding number of replacement trees to compensate for the loss. Offset sites, similar
in vegetation and wildlife assemblage to the affected areas will be identified together with the
DENR-FMB. Plant nurseries will be established to raise wildings and saplings for future
revegetation requirements.
Identified indirect effects will be mitigated through dust suppression activities, mechanical
upgrades to minimize noise and light impact, and implementing protocols such as proper
driving speed, scheduling of activities and regular maintenance measures.
Sediment and erosion control measures, stockpile management, and drainage systems will
be applied during the construction phase and extending to the operation phase to prevent
the contamination of adjacent and downstream water bodies within the Hinagasa-an,
Magpayang and Bad-as/Amoslog. Sediment and erosion control measures include the
stabilization of banks and slopes of primary impact waterways, installation of silt traps,
settling ponds and gullies, and revegetation rehabilitation of exposed areas. Use of
vegetation to reduce and regulate the change in depth, volume and flow will also be
considered. Earthworks, if necessary, will be undertaken preferably during dry weather.
Stockpile will be distant from water courses, with protection against natural weather and
environmental elements to prevent the soil dispersion and sedimentation of streams. During
construction, water trucks shall sprinkle the access roads to reduce windblown debris from
getting into the waterways. Primary impact creeks and streams will be monitored regularly
for BOD, TSS, TDS, pH and DO during the construction phase and covering additional
relevant parameters such as metals during the operation stage. Water quality monitoring will
be conducted on a monthly basis during the construction phase and quarterly during the
operation phase of the project.
There will be a progressive rehabilitation of the quarries to prevent erosion and stream
contamination. To segregate the clean surface runoff and contact water from the TSF and
quarries, runoff diversion channels and weirs will be established. Clean water diversions will
be provided to catch clean surface runoff. Upstream diversion channels will be utilized to
divert water away from the tailings area and back into local watercourses.
Monthly and Quarterly monitoring of the primary impact and adjacent water bodies will be
maintained during the construction and operation phase, respectively, to ensure
conformance to the water quality guidelines.
The integrity of the TSF is ensured to adhere to acceptable standards and withstand
extreme weather events to prevent any seepage. TSF seepage and management shall
include the installation of pumped underdrainage system, filter/drainage zones of the low
permeability core, and seepage collection towers. The effectiveness of these measures shall
be observed by monitoring the surface water quality of the established stations on a
quarterly basis during the operation phase of the project.
Sediment traps and control including the use of vegetation will be installed to prevent the
siltation and regulate the change in water depth, volume and flow of Boyongan and
Timamana Creeks during the process of diversion. Release of water during the dewatering
of the Surface Mine will be regulated to control the outflow into the Boyongan and Timamana
Creeks, and to sustain the carrying capacity of these downstream water bodies. Both creeks,
including their tributaries, will be monitored monthly during the construction phase to ensure
conformance to the DAO 1990-34 water quality guidelines.
Release from the spillway of the TSF will only occur during emergency cases such as a
multiple high intensity rainfall event. The pond capacity of the TSF may mitigate potential
flooding to an extent prior to spillway discharge. High rainfall events and decant pump failure
would increase flood risk downstream.
17.5.4.2.2.1.1.6 Effluent from the TSF and Discharge from the Process Plant
The Process Plant includes a neutralization and cyanide destruction process before the
tailings are discharged to the TSF. These processes will ensure the cyanide content and
other chemicals are significantly reduced, if not removed, before impoundment in the TSF.
The cyanide concentration of the discharge from the mill plant is lower than the set standard
limit for effluent for all water body classifications. Cyanide will be further disintegrated by
sunlight in the TSF. Effluent from the mining facilities will be monitored, as well as the
receiving water bodies to maintain the integrity of the surface waters within the Hinagasa-an
and Bad-as/Amoslog Catchments and the marine water quality of Sabong Bay.
Both the TSF and WRD will be designed to meet internationally accepted standards on safe
design and operating standards. Safety precautions to withstand seismicity, potential geo-
hazards, and maximum rainfall and flood events in the area will also be integrated in the
dam design. The integrity of the structures will be checked regularly even up to mine closure
and rehabilitation. In the unlikely event of dam breach and overtopping, an emergency
response plan will be in place to manage any spills and leaks, and to contain the
contaminated wastewater. Quarterly water quality monitoring of the surrounding water
bodies will be implemented during the operation phase.
There will be a provision for proper drainage in the motorpool area, maintenance workshop,
and fuel storage area. Bunds and sorbents will be placed in the fuel and oil storage areas.
Good housekeeping practices will be enforced at all times and workers will be trained to
properly handle hydrocarbons and other hazardous materials. Waste oils, oily water and
other hazardous wastes will be collected and disposed offsite by an accredited third party
waste hauler. Monitoring systems will be in place to immediately address any leakage.
Sewage and other domestic discharges will not be treated onsite; Storage will be in the form
of septic tanks and hauled by an accredited third party hauler.
Solid non-mine wastes that may potentially clog the waterways will be sorted, disposed and
managed through the following methods: ecological composting of biodegradable wastes,
Material Recovery Facility (MRF) for recyclable wastes, temporary holding facility for off-site
waste disposal, and on-site sanitary landfill. A Waste Management Plan will be developed to
address collection, handling, transport, treatment and disposal of generated wastes,
considering relevant statutory requirements.
The WRDs and Surface Mine will be designed to meet internationally accepted standards on
safe design and operating standards, while considering the potential geo-hazards and
occurrence of extremities in the area. Potential impact to the lakes will be addressed by
establishing Sediment Collection Ponds and Drainage Systems within the perimeter of the
WRD which include drains and sumps to prevent water ponding. Waste rocks in the WRD
will be contained and managed. The Guinob-an and Mainit Lakes will be monitored quarterly
to assess their quality during the construction and operation phases. An emergency
response plan will be rolled out to immediately address and manage any possible dam
breach and operation failure.
The water quality of Sabong Bay will be monitored quarterly during the operation phase, as
well as the effluent from the TSF tailings pipeline to ensure compliance to regulatory
guidelines and standards. The monitoring frequency may be increased as the need arises.
To prevent the infiltration of contact water, the site water management strategies will include
the:
In the unlikely event of dam breach and overtopping, an emergency response plan will be in
place to manage and contain the seepage and address the leaks. Ground water quality
monitoring of the wells installed across the site shall be conducted on a quarterly basis
during operation.
Change in water quality due to mine-induced erosion will be minimized by following the best
practice on sediment and erosion control plan, which will be designed and implemented prior
to construction activities. The drainage channel or gallery for dewatering of the underground
mine and maintenance of the subsidence pit floor and drainage will also be provided with
encountered will be mitigated via disposal in the TSF and TSF and seepage ponds will be
established to capture seepage from the waste containment facilities. Wastewater treatment
plant will also be constructed to ensure that the quality of the water discharged to adjacent
waterways will be in accordance with the DENR standards and will not significantly impact
the aquatic biota.
Monitoring of freshwater biota will be undertaken in order to determine the possible effects of
project activities to freshwater ecology. It will be carried out in accordance with the detailed
Environmental Monitoring Plan which was developed as part of the environmental
compliance of the project stated in the EIS. Table 17-52 provides the summary of the
proposed freshwater ecology monitoring program for the construction and operation phases
of the project.
progressive rehabilitation and enhancement of riparian vegetation along the Timamana and
Boyongan. A comprehensive monitoring plan, in accordance with the approved
environmental plan in the EIS will be implemented to assess the potential impacts of the
project to both aquatic habitat and biota during construction and operation phases.
Though the Project’s impact to local climate is minimal, mitigating measures will still be
implemented to further improve the quality of the area. The mitigating measures that will be
used to address the identified impacts will use the principles of avoidance, mitigation, and
compensation. Avoidance measures include:
To mitigate the effects of vegetation removal, SMMCI will contain the area of disturbance
where the extent shall be clearly identified on the plans and on the ground prior to
construction activities. As part of the DENR-FMB statutory requirements, relevant permits
(e.g. Special Tree Cutting Permit) will be secured from concerned agencies prior to any
cutting activities. Buffer zones will be established around identified stepping corridors to
provide protection to remaining sources of propagules.
In order to compensate for the removal of vegetation due to the construction and operation
of the Project, progressive rehabilitation will be undertaken as soon as areas for
rehabilitation become available. Rehabilitation areas will at least be equivalent to the areas
cleared of vegetation. Open areas and grasslands that will not be affected by the Project
shall be revegetated where feasible. Forests communities outside the project site shall be
identified. Long term protection of the identified sites shall be provided to serve as
compensatory measures to offset the project’s impacts to local climate. The areas that shall
be identified as biodiversity offset, ideally, shall contain vegetation communities that are
similar to areas to be cleared for the project. Resident forester/s shall be engaged to oversee
and manage the revegetation/regeneration works as appropriate and reference sites will be
established to quantify and better understand the impacts resulting from mining activities will
also be established. Regular monitoring of vegetation within the project site and reference
sites to quantify the change over time will also be implemented. Monitoring of change in local
microclimate will also be performed, following the frequency of ambient air monitoring.
Fugitive emissions by the project is the most significant source of dust and particulate
pollutants (trace metals (Hg, Pb, Cd, As, and Cr), TSP, and PM10) during construction and
operation phases. Measures to manage this would include:
Fugitive dust from vehicular traffic and material handling activities will be controlled by
management of vehicle speeds and application of regular water suppression to unpaved
haul roads and stockpiles whenever visible dust is observed; and
Regular dust monitoring will be conducted within the project site and near the sensitive
receptors. The sampling stations as shown in Error! Reference source not found. may
be used as monitoring stations once the project goes into construction and operations
phase.
Particulates and gaseous pollutants may be emitted by the Project through consumption of
fossil fuel by vehicles, mining equipment, and processing. Minimising fuel consumption is not
only economic; it may also have the potential to reduce GHG emissions and particulate and
gaseous pollutants. Measures to achieve this include:
Requiring sub-contractors to undergo and pass the government vehicle emission tests
prior to contract award.
Exhaust fumes from vehicles, mining equipment, and other fuel burning equipment will
be managed through the use of low sulphur fuel where possible.
Traffic management guidelines will be incorporated in worker’s and subcontractor’s
induction seminar. Guidelines will include control in vehicle speed and spraying of road
routes and work sites as well as transport routes near the host communities.
Fuel efficiency will be maximised through scheduling of vehicle and equipment
movements in order to minimise both idle time and distances travelled.
Equipment and vehicle loadings will be optimised through accurate monitoring and
calculation of fuel requirements in order to reduce fuel weight and improve fuel
efficiency.
Vehicles and mining equipment will be regularly maintained in order to increase
efficiency, reduce fuel use, and help reduce costs associated with equipment downtime.
Regular air quality monitoring will be conducted within the project site and near the
sensitive receptors.
Detailed management of air quality impacts will be addressed in an EMP.
Greenhouse gas emissions over the life of the mine are predominantly from the combustion
of fossil fuels. Minimising fuel consumption is an economic as well as an environmental
driver for the Project, and a number of good practice measures to achieve this are already
accounted for from which the emissions calculations are derived. These measures include:
Fuel and equipment efficiency will be considered prior to construction and operation
activities.
Accounting, reporting, and reduction program/campaign will be undertaken to remove
or minimize unnecessary GHG emissions.
Low sulphur fuel will be utilized for use in order to minimize emissions and maximize
equipment efficiency.
Fuel efficiency will be maximised through scheduling of vehicle and equipment
movements in order to minimise both idle time and distances travelled.
Equipment and vehicle loadings will be optimised through accurate monitoring and
calculation of fuel requirements in order to reduce fuel weight and improve fuel
efficiency.
Vehicles and mining equipment will be regularly maintained in order to increase
efficiency, reduce fuel use, and help reduce costs associated with equipment
downtime.
Equipment dispatch will be monitored closely in order to eliminate unnecessary use and to
increase efficiency of use. To mitigate/minimise emissions from vegetation clearing and land
use change, SMMCI will:
In addition to these measures, SMMCI will continually seek opportunities in order to reduce
further GHG emissions by the Project
Mitigating measures include constantly informing the host communities of the duration and
timing of any noisy construction works and blasting activities. Movement of equipment and
blasting activities will be scheduled to avoid sensitive times wherever possible. Speed of
vehicles will be limited on roads, and vehicle horn signals will be kept at a low volume, if
necessary, such that the noise generated by the ingress and egress of vehicles will be
minimized.
Appropriate personal protective equipment (PPE) that conforms to the Procedural Guidelines
Governing Occupational Safety and Health in the Construction Industry as per Department
of Labor and Employment – Bureau of Working Conditions (BWC-DOLE) Department Order
(DO) 1998-13 will be provided to operators and workers who handle heavy equipment that
generates high levels of noise. Work involving handling of noisy and/or vibrating power
tools/equipment shall be a maximum of 2 hours per day (for 8-hour work, duty cycle should
be 1:4) in conformity to the requirements of BWC-DOLE DO 1998-13 and the Occupational
Safety and Health Standards (as amended, 1989).
Regular maintenance of all vehicles, machinery, and heavy equipment will be ensured and
noise generating equipment will be controlled by installation of noise damping
barriers/guards.
To mitigate impacts to noise-sensitive wildlife, SMMCI will establish a buffer zone which is a
vegetated area or a natural buffer to accommodate wildlife. Ambient noise level monitoring
will be done regularly within the perimeter of the Silangan Project and near the sensitive
receptors in the baseline sampling stations to control noise levels and meet the
recommended criterion.
SMMCI will develop protocols and guidelines for worker behavior and conduct especially in
local host communities and these will be strictly followed. Strengthening value-formation
among current residents of host communities through seminars and other culturally-
appropriate forms of meetings and workshops.
SMMCI will assist the local governments (particularly at the barangay, municipal and
provincial levels) to develop and to assist their respective Barangay Employment Service
Offices (BESOs) and Public Employment Services Offices (PESOs). Institute a system of
verification regarding local residency in respect to hiring. Training programs will be held for
residents of the host communities to develop the required skills to be hired and also training
programs for local government on revenue generation and management will be conducted.
SMMCI will draw up a traffic management plan with local authorities at the barangay and
municipal levels that includes the participation of community leaders, e.g., local school
heads, establish appropriate signage i.e., road warning devices, undertake safety education
for drivers of vehicles and pedestrian and regular maintenance of roads.
The following infrastructures will be constructed, operated and maintained to the highest
quality or standards to address some of the environmental effects of its operations.
The tailings storage facility (TSF), located in the East Patag area, has been designed to hold
a total of 83 Mt of tailings at the end of mine life. The main embankment will be constructed
as a zoned earthfill embankment, with an overall downstream slope of 3.5H:1V (i.e. 3H:1V
with 5 m benches at 10 m vertical intervals and an upstream batter slope of 2.5H:1V.
Construction will be sequenced to maintain sufficient freeboard to be able to hold a rainfall
event with a 100 year average return interval (ARI).
The TSF will comprise a zoned earth fill embankment, approximately 70 m high and
constructed predominantly from selected fill won from local borrows within the impoundment
area. The majority of filters, aggregates and rock armoring will be sourced and processed
from a quarry or imported as required. The embankment will be continuously raised over the
life of the project using downstream construction methods and the staged design will allow
for construction and operation to occur concurrently.
The basin will be provided with a compacted soil liner to reduce and control the rate of
seepage from the facility. Seepage interception systems will be installed downstream of the
facility to intercept shallow seepage.
The design basis of key TSF design parameters are summarized in Table 17-53.
TAILINGS PROPERTIES
3
Density 1.00 t/m initial Laboratory testing of
3
1.20 t/m final pilot plant samples
-7 -8
Permeability 5 x 10 m/s to 5 x 10 m/s
2
Consolidation Rate Rapid (cv > 100 m /yr)
EMBANKMENT GEOMETRY
FACILITY CAPACITY
3
Stage 1 embankment volume 1.5 Mm
3
Final embankment volume 23.4 Mm
SEISMICITY
MCE 0.68 g
The proposed TSF area is located in the northern extent of Mindanao Island, situated
generally steep topography within the Project area, becoming flatter to the north approaching
the coast. The land within the proposed TSF footprint is currently a mixture of jungle in the
steep terrain within coconut plantations in the lower valley areas.
The climate is tropical in nature with no pronounced dry season and an average annual
rainfall of 3700 mm. The area has high seismic risk with design peak acceleration (PGA’s) of
0.61 g and 0.68 g for Operating Basis Earthquake (OBE) and Maximum Credible Earthquake
(MCE), respectively.
Some elemental enrichment of arsenic (As), copper (Cu), mercury (Hg) and selenium (Se)
are likely in the tailings slurry with potentially elevated concentrations in the supernatant.
Arsenic and selenium concentrations measured in available supernatant samples to date
have indicated that treatment will be required to reduce concentrations in order to discharge
surplus water to the environment.
Cyanide will be used in the processing of the ore with a detoxification step resulting in
concentrations of less than 5 ppm weak acid dissociable (WAD) cyanide in the tailings slurry
reporting to the TSF. The tailings will be non-acid forming (NAF).
The underlying geology at the TSF site can be broadly characterized into three different
units:
The Maniayao Volcanics are divided into Andesite Porphyry (sandstone) and Laharic
breccia. The lahric breccia comprises of silty clays with frequent and sometimes extensive
bands of sand and gravel. There is the potential for the Maniayao Volcanics to have a much
higher permeability than the Tugunan and Motherlode formations. Depth to groundwater is
variable but is typically located between 5 and 10 m below ground surface except near
permanent creek alignments where groundwater is present at shallow depth.
During the initial facility development and after extreme storm events, significant volumes of
water will be stored on the TSF for extended periods.
As a result, a water retaining embankment geometry has been adopted for the initial
development of the facility and maintained until such time that sufficient storage is available
on the tailings beach to accommodate minor storms.
The TSF will comprise a zoned earth fill embankment, ~ 70 m high, constructed
predominantly from selected fill won derived from local borrows located within the TSF basin
footprint.
The majority of filters, aggregates and rock armouring will be sourced and processed from a
local quarry or imported as required, and potentially some mine waste selected from Non
Acid Forming (NAF) soils and rocks. The embankment will be continuously raised over the
life of the Project using downstream construction methods and the staged design will allow
for construction and operation to occur concurrently.
A surface water diversion system has been incorporated into the design to reduce the area
of catchment to the south reporting to the TSF during the initial phases of development
(developed as borrow in Stage 1). For the purposes of design, this diversion system was
assumed to fail during extreme storm events.
Tailings will typically be discharged into the facility using a combination of banks of spigots at
regular intervals and single point discharges from specified locations around the perimeter of
the facility to maximize control of the supernatant pond. Initially deposition will be sub-
aqueous using a single point discharge in the northeast corner of the TSF. As the facility
develops a beach, deposition will switch to spigot dropper methods, and deposition will
become sub-aerial.
Seepage will occur from the facility. Underdrainage and toe drain systems will be installed
within the lower basin and at the upstream embankment toe respectively. These will serve to
partially control and reduce seepage from the facility to manageable levels and lower the
phreatic surface at the embankment to improve overall stability.
In order to reduce the rate of seepage from the facility, both from an embankment stability
and environmental protection perspective, a compacted oil liner will be installed across the
basin area. Freeboard will be maintained throughout construction and operation such that a
Probable Maximum Flood (PMF) event can be managed via attenuation in the basin and
release via the emergency spillway. The TSF cross-section showing contingency freeboard
dimensions is shown in Figure 17-64.
There will be a significant quantity of surplus water generated by mining operations overall. The process
plant will source process water from the various sources around the site, predominantly TSF decant
return and mine dewatering as required.
A water balance model was created for the site and modelled for different climate scenarios up to and
including 100 year ARI wet and dry sequences.
In order to maintain adequate freeboard, maintain control of the rate of accumulation of water within the
TSF and reduce the risk of the spillway operating, a constant pumped discharge is required from the
facility. The water treatment plant is proposed to be commissioned in phases with a capacity of 750 m3/h
capacity installed for the first year of TSF operation increasing to 1,000 m3/h as underground dewatering
inflows become more significant. Modelling of water quality of the discharge stream indicates that dilution
alone will be insufficient to meet the relevant discharge criteria and treatment of surplus water will be
required prior to discharge and a water treatment plant has been included on this basis.
A tailings deposition model was generated for the facility to determine the tailings beach levels and
associated required TSF embankment crest elevations for the lift of the operation. This modelling
included as assessment of the water storage and freeboard provisions required to contain the normal
operational pond and design storm events with the summary of the results shown in Table 17-54.
17.5.4.3.1.6 Construction
Over the mine life, an estimated 60 % of construction materials can be sourced from borrow areas within
TSF basin which will subsequently be flooded by tailings. The remaining fill will be predominately won
from borrows adjacent the TSF. These materials include: Zone A (low permeability fill) and Zone C
(structural fill). The remaining materials (Zone F1 and F2 filters, Zone E and G rock and gravel base
course) are to be sourced from the processing of local quarried material or imported as required
Detailed construction and closure quantities have been determined which are considered to be accurate
within +/- 25% for construction quantities and within +/-40% accuracy for the closure quantities. These
will be used in the project financial model to generate costs for the facility.
A closure and rehabilitation plan has been developed which includes capping of the tailings surface and
revegetation of the site. The facility is designed to be water shedding (dry cover) with a closure spillway
sized to convey flows generated during a peak maximum flood (PMF).
DENR Administrative Order 2010-21, as amended, states that in the determination of a post-mining land
use: “Mine site decommissioning and rehabilitation shall aim to establish a land use capability that is
functional and proximate to the land use prior to the disturbance of the mine area, unless other more
beneficial land uses are predetermined and agreed in partnership with local communities and Local
Government Units”. Hence, mine closure aims to bring back the conditions of the site to its general state
prior to the mining operations. This however does not limit the options for improvements of land
conditions coming up with land uses which are more beneficial and have been agreed upon from
consultations with the local communities and local government units.
When life of mine is approached and at the onset of the Mine Closure Phase, changes with respect to the
pre-development appearance within the project footprint will be noticed. Table 6-2 summarizes the
differences in visual appearance between stage 1 development and post-mining conditions.
Representations of the two conditions are shown in Table 17.56.
Mining, forestry, agriculture, recreation, housing and infrastructures all compete for land use within the
mining site. After ore extraction and the completion of the Silangan Copper-Gold Project, SMMCI intends
to adopt sustainable final land use program. Facilities such as subsidence area, tailing storage facility,
and mill area will be reforested for suitable crops and vegetation. Pipeline route will be rehabilitated and
maintained through widening to broaden the adjacent road access.
rehabilitated and
revegetated to match
the surrounding
environment
To implement the final mine rehabilitation plan and subsequent monitoring costs for a period of 10 years,
SMMCI will allocate $ 6 Million or PHP 300 Million.
A Central Health and Safety Council (CHSC) will be established for the Project to govern the
safety and health programs required in the operations as well as the policies of general
camp administration. The Council is composed of assistant to division managers, including
the Vice President and Resident Manager. The chart below depicts the organization of the
CSHC.
Figure 17-65: Safety Organization
The executive and administrative committee is composed of the chairman of the eight
committees as well as the management of the Safety and Loss Control Department. The
Planned Inspection Committee (PIC) and Safety Program and Audit Committee (SPAC) both
have sub-committees that manage the programs for the underground and surface
operations.
The ensuing discussion was a result of a financial analysis done by qualified personnel of
PMC for the project. The key assumptions are presented and discussed in details and are
based on verified information.
The economics of the Silangan Copper-Gold Project were evaluated using a real (non-
escalated), after-tax discounted cash flow (‘DCF’) model on a 100% project equity
(unlevered) basis. Unless otherwise stated, all economic parameters are shown on an
absolute basis (not incremental to existing operations). Production, revenues, operating
costs, capital costs, royalties and taxes were considered in the financial model. All dollar
figures are presented in US dollars (‘$’). The valuation date for the financial analysis was set
for July 2019. All cash flows assumed for the purposes of this study are from this date
onward.
The main economic assumptions are a $1,342 /oz gold price, $3.20 /lb copper price, silver
price of $17.00 /oz, and an 8.00% discount rate, taking into account the mean discount rate
from a selection of recent FS (6% to 10%).
The cash flow analysis was used to estimate the economics of the 4.0 Mt/y ore processing
rate assuming first production in 2022, with ramp-up to full production in Q1 2023.
The unlevered net present value (‘NPV’) of the project was estimated to be approximately $
615 M at a discount rate of 8%, with an internal rate of return (‘IRR’) of 20.5 %. The mine
plan is expected to recover approximately 2,996 koz of gold, 917 Mlb copper and 2,428 koz
of silver over the life of mine (‘LoM’) at an average annual rate of 143 koz/y gold, 44 M lb/y
copper, and 116 koz/y silver over twenty-one years. The average LoM all-in cash costs
(cash operating cost, selling expenses, excise tax, and development and sustaining capital
costs) are expected to be approximately $851 /oz Au equivalent.
The project’s cash operating costs (composed of mining, processing and general
administrative costs) using a co-production method are $600 /oz Au and $1.43 /lb Cu,
respectively. Co-production are evaluated by converting the one metal to an equivalent of
the other, usually expressed as copper metal equivalent or gold metal equivalent. This is
done for mines having 2 or more metals in their products.
In terms of capital structure, although the project NPV value represents 100% unlevered
equity, the project is expected to raise funds via a combination of equity and debt proceeds.
The initial plan is for a 60:40 Debt - Equity ratio to fund the initial development cost of $745
M.
Figure 17-66 indicates that the project NPV is most sensitive to the gold price, grade, and
recovery, followed by copper price, development capex and discount rate.
833.15 -
681.67
The basis for the financial analysis and the assumptions used to perform the analysis are
listed in Table 17-59.
Philippine Peso PhP53.00 /$1 All national labour is assumed to be paid in Refer to Table 19.3-1 in Section 19
local (Philippine) currency. The exchange
rates used in the study were derived from
closing rate as of December 2018 rounded
off to the nearest peso. This was
checked/validated versus local banks’,
Bloomberg’s and JPMorgan’s forecast for
end 2019 as of June 2019 which is at an
average of P53.15
The key valuation metrics for the project on an unlevered basis is shown in Table 17-60.
The total initial go-forward capital cost (including applicable taxes) is estimated at $745 M.
Other than the impact of the deprecation of capital spending before July 2019 (sunk cost) in
the income tax, sunk cost is excluded in the computation of the project NPV / valuation.
The key valuation metrics for the project on an unlevered basis is shown in Table 17-60.
The findings of the economic analysis are summarized in Table 17-61 along with some key
mine planning assumptions.
Average LoM operating cash costs, including royalties (C1) $/oz Au eq 600
Detailed mine production schedules are provided in Section 17.5 of this Chapter.
Figure 17-67 depicting the LOM production profile, shows that production is expected to
increase significantly in Y2 and Y3 as the process plant ramps up.with peak production in
Y3.
200
150
100
50
-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Detailed mine production schedules are provided in Section 17.5 of this Chapter.
The cumulative cash flow during the three year development period plus the twenty one
production years is $ 2.0 B. The total initial capital cost is $745 M.
Based on annual ore milled, the EBITDA margin and cash costs are listed in Table 17-62.
Expenditures for the EPEP are included either in the operating costs or capital costs of the
project. While total all-in cash costs are illustrated annualized in Figure 17-70 and on a final
product basis in Figure 17.69. For this chapter, the G&A others includes local business tax,
real property tax, Social Development and Management Program (SDMP) cost, and Final
Mine Rehabilitation and Decommissioning Plan (FMRDP) cost.
Total Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y20 Y21
Mine Production
Mt 81 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3
%Cu 0.63 1.06 1.07 1.08 0.92 0.69 0.66 0.63 0.58 0.59 0.58 0.56 0.54 0.52 0.51 0.45 0.45 0.56 0.48 0.46 0.41 0.42
g/t Au 1.20 1.71 1.83 1.82 1.42 1.37 1.35 1.55 1.41 1.45 1.19 1.15 1.04 1.03 0.98 0.93 0.93 0.94 0.93 0.82 0.65 0.66
Revenue, M$ 6,917 344 509 551 446 386 375 399 367 375 331 318 297 290 280 259 259 286 265 242 202 136
Costs
Mining, M$ (928) (48) (53) (53) (50) (48) (48) (47) (45) (44) (45) (44) (39) (40) (41) (43) (43) (46) (47) (45) (42) (16)
Processing, M$ (1,537) (66) (80) (76) (74) (73) (74) (74) (74) (74) (74) (74) (74) (74) (74) (74) (74) (73) (73) (73) (75) (60)
G&A (Corporate and Site), M$ (148) (7) (8) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (7) (4)
G&A Others, M$ (34) (2) (3) (3) (2) (2) (2) (2) (2) (2) (2) (2) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
Excise Tax, M$ (277) (14) (20) (22) (18) (15) (15) (16) (15) (15) (13) (13) (12) (12) (11) (10) (10) (11) (11) (10) (8) (5)
Cash Cost, M$ (2,924) (136) (163) (161) (151) (145) (147) (147) (144) (142) (141) (140) (133) (134) (134) (135) (135) (139) (139) (136) (134) (87)
EBITDA, M$ 3,993 207 345 390 295 240 228 252 223 232 190 179 164 156 146 124 124 147 126 106 68 50
Margin 58% 60% 68% 71% 66% 62% 61% 63% 61% 62% 57% 56% 55% 54% 52% 48% 48% 51% 47% 44% 34% 36%
Ave= 851
The analysis performed assumes a constant, real gold price of $1342 /oz, and made
necessary estimates regarding the amount of mine development that can be capitalized.
The Project is being valued on un-levered basis (100% equity). However, for purposes of
financing the project, a 60:40 debt equity plan or an acceptable capital structure alternative
is envisioned by the project sponsors (parent company - Philex Mining).
On debt financing (60% of initial project development cost: US$458 M), SMMCI is also in
discussion with a number of international financial institutions, who could also provide
SMMCI a list of potential equity partners as well as product off-takers who, in turn, shall be
able to approach banks for project financing possibilities.
It is assumed that an initial equity infusion will need to come in prior to any project financing
funds to flow in the project.
The sustaining capital costs US$702M, will be covered by the net cash flow from operations
during SMMCI’s production years.
Detailed financial models were created to evaluate and optimize the project’s viability. A
more detailed summary of the annual production and financial metrics can be found in the
Financial Model in ANNEX B.
The critical financial risks to the project are grouped into the following four categories:
A change in key project assumptions: This risk includes any negative changes to
the current expectations regarding geology, mine plans, operating costs and capital
costs. Some of the inputs have been tested further through sensitivity analyses, and
are presented in earlier sections.
Non-controllable macroeconomic factors: These risks include non-project specific
factors, such as gold and oil prices, general capital and operating cost escalation,
unfavourable foreign exchange movement and commodity prices (e.g. cyanide, lime
and other consumables). Most of these factors are outside the control of the project
group. Changes in these assumptions could have a significant impact to project
valuations.
Country-specific risk factors: These risks relate to the policy of operating in the
Philippines. Specific risks include changes to the mining regime, a change in the tax
legislation that is currently used as the basis for planning, or other legislative or
regulatory changes that would adversely impact the project economics. These
changes could be initiated by either the existing or a new government.
Project execution risk: These risks occur in the project execution stage (e.g. capital
cost overrun and schedule delays resulting from various factors including extreme
weather events).
A number of sensitivity analyses were conducted with the financial model to identify the
variables that could have a significant impact on forecasted project returns. In particular, the
analysis focused on:
Table 17-71 shows the project NPVs for different copper and gold prices. The base case
unlevered NPV is $605 M at $1,342/oz Au and $3.20/lb Cu.
Cu Price 0%
% Change Cu Price NPV
0% $ 3.20 /lb 605.13
-20% $ 2.56 /lb 413.51
-10% $ 2.88 /lb 509.64
-5% $ 3.04 /lb 557.39
5% $ 3.36 /lb 652.88
10% $ 3.52 /lb 700.63
20% $ 3.84 /lb 795.97
Au Price 0%
% Change Au Price NPV
0% $ 1342.00 /oz 605.13
-20% $ 1073.60 /oz 347.81
-10% $ 1207.80 /oz 477.04
5% $ 1409.10 /oz 669.08
10% $ 1476.20 /oz 733.03
20% $ 1610.40 /oz 860.47
Figure 17-72 illustrates the overall project NPV sensitivity to fourteen other key inputs. The
project NPV is most sensitive to gold price, grade, and recovery, followed by copper price,
grade, and recovery, and followed by development capital cost. Figures 17-72 and 17-74
provide tornado graphs of the sensitivities at the various levels of change.
900
Cu
Price/Grade/Recovery
800 Au Price
Discount Rate
700
Devt Capex
NPV in million $
600
Mining Opex
G& A Opex
400
Cu Grade
300
Au
Grade/Price/Recovery
Cu Recovery
200
-20% -10% -5% 0% 5% 10% 20%
Au Recovery
% change from baseline
900
Cu
Price/Grade/Recovery
800 Au Price
Discount Rate
700
Devt Capex
NPV in million $
600
Mining Opex
G&A Opex
400
Cu Grade
300
Au
Grade/Price/Recovery
Cu Recovery
200
-20% -10% -5% 0% 5% 10% 20%
Au Recovery
% change from baseline
Cu Grade 0.75%
908.89 -605.93
Table 17-72 summarizes the impact of the income tax royalty on the project NPV, depending
on the length of income tax holiday.
Table 17-72: Sensitivity of NPV to ITH Duration (all scenarios consider refund of VAT input on sunk cost
and development capital costs)
All economic valuations have been calculated on an unlevered, 100% project equity basis.
The working capital assumptions were based on current practices at SMMCI and on industry
standards.
All accounts payable, inventories and receivables are grouped into working capital.
Stockpiles are viewed similarly to inventories. For tax calculation purposes, the costs of
these inventories are expensed in the year that these tonnes are processed (and the metals
are recovered).
Sustaining capital includes any non-initial capitalized costs to maintain the project’s
operation. For the various categories of sustaining capital costs, detailed annual
expenditures were estimated and included into the financial model.
Figure 17-75 provides the annual sustaining capital cost profile. The single largest sustaining
capital cost for the mine is capitalized TSF cost over the life of mine. Table 17-73 shows the
details of the sustaining capital estimates.
Units Sustaining
VAT US$M 75
17.6.3.6 Taxation
There are no unique or special taxation issues or dividend repatriation other than the
possible dividend payout to shareholders, the policy thereof to be determined prior to any
equity infusion to the project.
Tax assumptions and policies used in the feasibility study financial model were based on
guidance from the SMMCI government relations and tax teams. The financial model includes
the tax items that are discussed in the following subsections.
The excise tax assumed was at 4% of gross revenues payable to the Government of the
Philippines. No royalties were applied due to no Indigenous People (IP) commitment.
The regular corporate income (RCIT) tax rate is 30% of taxable income, and the minimum
corporate income tax (MCIT) rate is 2% of annual revenues (excise tax to Government of the
Philippines)
Taxable income is calculated by taking operating profits, with the following additional
deductible expenses or adjustments as defined under existing tax rules:
Royalties
Depreciation
Any tax loss carry-forwards
Non-deductible Expenses
Capital Allowances
Recoverable VAT
Import IMF
Tax depreciation was calculated using the depreciation rates set out in the earlier
assumptions. The economic model claims only the depreciation required to get each year’s
‘Earnings Before Tax’ to zero, and carries all other unclaimed depreciation to later years.
This ensures that income tax is paid only in years where the EBITDA is greater than the
unclaimed depreciation balance. In years where no income taxes are paid, the MCIT is paid.
For purposes of the feasibility study financial modelling, the go-forward input VAT rate has
been assumed to be 12%, of all purchases of goods and services under capital and
operating costs of the project. During the production years, accumulated and annual input
VAT is treated as a tax credit as a result of the company being a zero-rated VAT entity as all
sales products are deemed exported.
17.7.1 Employment/Management
The workforce during operations will be composed of 3,390 personnel with and annual cost
of USD 4.0 M.
Senior Junior
Corporate
Department Manager Supervisor Rank and Rank and Total
Officer
File File
Site
Executive Office 1 1
Process Maintenance 1 13 15 41 70
Finance and IT 2 6 3 11
Security 2 8 1 11
Landbanking 1 2 3 4 10
Community Relations 1 2 4 5 12
Environment 3 1 4 9 17
Mining Contract
2 24 32 559 617
Maintenance
Manila Office
Executive Office 2 3 1 0 0 6
Senior Junior
Corporate
Department Manager Supervisor Rank and Rank and Total
Officer
File File
Corporate Finance 4 4 2 2 12
Total Manila 2 10 8 5 7 32
At least ten (10) years as mill operations manager and five (5) years
exposure on metallurgy (quality control and research and development
At least five (5) years in active practice of law and industrial relations
administration
Bar Passer
Leadership and management skills
Safety and Loss Degree in an engineering discipline (or other related discipline)
Control, Health and 5 to 7 years extensive experience in health, safety and environment and
Environment Head productivity and loss control
During project execution and operations will follow the organizational flow in Figures 17-76 to
figure 17-78.
Project
Director (1)
Project
Director (1)
Pre-development stage is expected to transition into and form part of pioneering work during
the operational mining stage, and it is anticipated that contractor employees will be afforded
the opportunity to join SMMCI and be trained up into the larger mining fleet without adverse
impact. The mining division within the organization structure has been designed to oversee a
third party contractor. The organization ensures that production, mining support services,
pioneering, and maintenance departments operate on the same level, and each department
is required to interact with each other. The maintenance function has been split to provide
support for each of the two different operational processes.
The mining maintenance and process maintenance functions require different skill sets.
Contract mining will be put in place to run the mine economically with an in-house mine
division providing over-all direction to underground operations, quality control, long-term
mine planning and running and management of the grade control section.
responsibility for the assets as the mine construction execution and commissioning phases
finish. Failure to achieve effective transfer of responsibility will risk poor operational
readiness, planning and execution, leading to:
To ensure availability of skill for the project SMMCI’s recruitment strategies will need to
employ a range of approaches to attract candidates to join the SMMCI’s mining operation.
The early stages of the construction execution works will require employees with mining
experience to undertake the pioneering work as part of the early works. This will overlap
recruitment activity for operations during the construction phase. If construction execution
work is done by contractors, then a strategy will be required wherein SMMCI can approach
contractors to transition contractor's employees across to SMMCI once construction
execution work has been completed (refer to contractor relations section).
The demand on the Human Resources Department will depend on the schedule for getting
the resources to site. A fully developed resourcing schedule will be required to be available
at least six (and preferably 12) months prior to initiating a recruitment campaign.
Recruitment work for both Manila and site offices has been divided with focus on the nature
or function of the role and appropriateness in the application of the strategy. It will be
imperative that field trainers are recruited at the same time as the Business Readiness
Manager, to ensure that they have sufficient lead time to develop the training matrix, the
required modules, and to secure the necessary training equipment to deliver the field training
and assessments for the operators as they are required. Additionally, arrangements will
need to be made with the local physician for an increase in pre-employment medicals as
SMMCI starts to man up construction execution and mining operations.
17.7.1.6 Township/Housing
Since the project is within an established barangay and very close to Surigao City, no
housing will be allotted to its employee aside from the 100-bed dormitory allotted for single
regular employees who are in roster. It is seen that the majority of the employees will seek
residential arrangements within the municipalities of Tubod, Sison, Placer and Taga-naan.
SMMCI will follow the Social Development and Management Program (SDMP) framework in
developing the host communities.
Collaborative approach. SMMCI will work with its 11 host and neighboring
communities, regulatory agencies MGB and other government and non-government
Job generation of close to 4,000 new jobs elevating the average household income
by 54% within the host municipalities based on the estimated labor cost of lowest
wage earner that will be employed for the project and the benchmarked monthly
average household income during the conduct of the environmental baseline study.
Following the Padcal mine model, the host municipalities Tubod, Sison, Placer and
Taga-naan could become first class municipalities from the proceeds of the
operations the same of the host municipalities of Padcal, Tuba and Itogon.
Local business taxes paid to the hos barangays and municipalities close to USD 18
M.
National taxes paid to the government close to USD 500 M through the mine life.
The project recently delineated and determined parameters necessary to refine modelling of
the sublevel cave through geotechnical and hydrogeological drilling. The major risk that has
to be addressed is the poor ground condition and for a design for development to be
formulated, sufficient knowledge of the ground condition is essential.
Year 2020
Tree cutting activities on the construction areas of the camps, offices and relocation sites will
begin by the third quarter, and will be followed shortly by topsoil stripping.
As the building permits have already been acquired, the site can then be prepared prior to
construction. Activities include preparation, clearing and brushing of roads and canal
ditching. These activities will be followed by setting up of basic utilities such as electricity and
water.
Lastly, basic utilities will already be set and ready for distribution and will just wait for the
construction of camps, offices and relocation sites. Construction is to start on the same
quarter and will be continued throughout the year.
Year 2021
17.8.2.2 Power
Power will be supplied to the mine project facilities by connecting to the National Grid
Corporation (NGCP) power grid through the 138 kV substation in Placer, Surigao del Norte.
Year 2019
Conduct of Systems Impact Studies (SIS) will be undertaken in support for and application
for direct connection to NGCP will be conducted by second half of the year. Possible
agreement with SURNECO on provision for initial 8-10 Megawatt power during construction
will be finalized.
Year 2020
Procurement of electrical equipment and other long lead items will commence. These items
will be needed to connect the mine project facilities to the NGCP power grid or to supply
backup power in case of power outages.
Simultaneous with procurement activities, field surveys will be conducted in areas around
the substations and paths where transmission lines will be laid out. Activities to procure long-
lead items will continue.
Upon arrival of all long-lead items, substations will then be constructed at the mine site.
Power lines will be laid out from the substations to the mine project facilities like the
processing plant, equipment workshops, camps and offices.
For all early works prior to connection with the power grid, the construction contractors will
be required to supply their own temporary power for all construction activities. There will not
be any permanent power provided to the mine site in the first year of construction.
Year 2021
Power lines from the 138 kV substation in Placer to the mine site facilities will be ready for
energization. The commissioning of the power distribution will be undertaken in stages that
follow the construction schedule to facilitate a staged switch on of individual facilities as they
are completed.
After the construction of the electrical facilities and wires, and prior to the initial ramp up of
production, the power distribution network will need to be commissioned in its entirety under
no load conditions. During the commissioning of mine plant and facilities, commissioning
checks will be undertaken on the whole power network. A test of the essential services will
also be undertaken utilizing the emergency power facilities like backup generators.
Upon completion of all the construction activities, all commissioning checks and tests shall
be performed prior to the initial switch on at the mine site. Representatives from the supply
authority will have to sign off on the installation prior to energization.
Year 2020
Site survey will be done prior to other activities to layout and establish the points where the
haul roads are to be constructed. Tree cutting activities will then start from the open pit
towards TSF and WRD. Topsoil stripping will commence shortly after the start of tree cutting
activities, and will then be followed by road construction proper. Activities included in the
construction of roads are cutting and filling, drainage construction, and ballasting and
sheeting. Tree cutting and topsoil stripping will be completed for both roads going to TSF
and WRD, and road construction activities will continue. Cut and fill, drainage construction,
ballasting and sheeting will continue throughout the quarter.
Year 2021
Road construction will be completed by the middle of the quarter. The haul road from the
open pit to the TSF will be around 5 km, while the distance from the open pit to the WRD will
be around 2 km. All haul roads will be 40 m wide to accommodate 136 tonner CAT 785
trucks.
17.8.2.4 Mine
Year 2019
Front End Engineering and Design (FEED) will be undertaken on the mine infrastructures by
second half of the year. This activity may require additional geotechnical and
hydrogeological drilling at site and analysis by experts. Initial silt dams will be constructed in
preparation for Year -2 construction and development activities.
Year 2020
The projected subsidence area will be prepared by stripping off the topsoil and cutting the
trees. A peripheral drainage will also be constructed to divert water from the subsidence
area. In addition, a wall of dewatering holes surrounding the subsidence area will also be
installed to dewater the underground prior to advancing tunnels.
A decline will be developed some 100-200 meters away from the original exploration decline
targeting the harder rocks. At some point in time, the decline will reach a chainage which will
allow crosscuts for other rooms underground. While the ventilation shafts are still being
driven, auxiliary ventilation will be employed until the vent shaft breaks through the main
access decline.
Year 2021
By this year, the decline has already reached the zone of the orebody where ore is already
beyond the cut-off grade. These materials, called incidental ores, will be stockpiled on the
surface and readied for first ore to be processed during the initial stages of operating the
process plant.
Once within the caving zone, crosscuts and production drifts will now be constructed until the
first production line is completed prior to production blasting operations. The ore recovered
from the production drifts is still classified as incidental ore at this stage. Continuous and
simultaneous with the production line driving is the decline ramp driving going down to the
next elevation of production level.
Multiple production drifts will be ready at the end of the year so extraction of ore can now be
expected based on the production schedule; the production rate will reach 3.8mtpa in this
initial stage.
Year 2022
A ramp up in production rate is expected in the next six months of operation. The mine
should be able to spew out 4.0mtpa of ore (12,000tpd) and the mill, by this period, will now
be able to accommodate and process the same amount of ore. Any excess in mine
production will be stockpiled in a 2-week production capacity stockpile area. This production
rate will now be sustained until LOM.
Year 2019
FEED will be undertaken on the mine infrastructures by second half of the year. This
activity may require additional geotechnical drilling at site and analysis by experts. Initial silt
dams will be constructed in preparation for Year -2 construction and development activities.
Year 2020
Engineering design for the processing plant will start. The output will include detailed
equipment design, process plant facilities layout, and process flow sheet. The processing
plant will be set-up based on these designs. Tree cutting and topsoil stripping in the area of
the processing plant will commence. Roads to access the area of the processing plant will
be developed. By this time, engineering design will have been completed.
Roads to access NGCP power transmission lines will be developed. Realignment of power
transmission lines will begin. The power transmission lines will be transferred to areas
outside the processing plant area.
Tree cutting and topsoil stripping of area for the processing plant will be completed.
Realignment of power transmission lines will be completed.
The whole year will be spent on procurement of construction materials and long lead items
for the processing plant. Construction materials that will be procured will include cement,
sand, gravel, and rebars. Long lead items will include ore processing equipment like
crushers, ball mills, and conveyor belts.
Upon arrival of construction materials, the construction of processing plant buildings will
commence. Construction of processing plant buildings will continue. All long-lead equipment
and supplies will have arrived.
Year 2021
Year 2022
Production will commence at 2.7mtpa (8,000tpd). The excess ore from the mine will be
stockpiled at the adjacent stockpile area which can accommodate 2 weeks of production.
While on the debugging stage, the SAG mill will also stockpile ground ore for emergency
purposes like during SAG maintenance and breakdowns. Also in the same year, a ramp up
of mill production is expected: from 3.8mtpa to 4.0mtpa.
17.8.2.6 TSF
FEED will be undertaken on the mine infrastructures by second half of the year. This
activity may require additional geotechnical and hydrogeological drilling at site and analysis
by experts. Initial silt dams will be constructed in preparation for Year -2 construction and
development activities.
Year 2020
Sediment control structures in the downstream of the TSF will be first on the list of activities
in the TSF construction. While at it, water diversion upstream will also be started. Once the
diversion of the upstream waters is finished, borrowing materials from within the TSF can
now be started; these materials will form an integral part of the embankment and will also
increase the capacity of the containing pond. Finger drainages will also be installed at this
stage after compacting the impoundment area (if geotextiles are not needed). Tree cutting in
the embankment area will also commence at this stage including the areas for ancillary
structures (spillway, water storage area, water treatment plant, bunkhouses etc.). Topsoil
stripping will be on stages depending in which area the earthmoving is active. Procurement
of long lead items that will be needed to construct the Tailings Storage Facility (TSF) will
commence. These long-lead items will include pipes, low density polyethylene (LDPE) – to
cover the TSF base, and pumps.
Access road construction will also commence. These access roads will be utilized for tree
cutting and topsoil stripping as well as construction of the starter embankments.
Development of the access roads will be completed.
Year 2021
All long lead items to construct the TSF are expected to arrive. Tree cutting and topsoil
stripping will be completed. Construction of the starter embankment will start. This
embankment, which will be located at the center of the TSF area, will contain the tailings
during the first years of commercial production.
Topsoil stripping in the TSF area is expected to be completed. The starter embankment of
the TSF will then be completed. Construction of the outer embankment will start. Initially, this
embankment will be separate from the previously constructed starter embankment. It will be
located at the outer edge of the TSF area. The spillway system is already in place this time.
A second set of temporary sediment control structures and surface water diversions will be
constructed simultaneous with the construction of the outer embankment. Construction of
the outer embankment of the TSF will be completed. The TSF will be ready for
commissioning by the end of this year.
The costs in this study was built with the assumption that some of the project scopes will be
under an EPCM engagement. PMC and SMMCI will further assess if it will proceed with a
full EPCM engagement or utilize in-house capabilities in project management and
procurement.
Chapter 18.0
Silangan Project
July 2019
The mineral resource model is the primary database used in this Technical Report and for this
report the latest PMRC compliant model done by Mr. Noel C. Oliveros, an accredited competent
person by the Geological Society of the Philippines (GSP). A block model file named PX2015v6
was provided in GEMS format.
The parameters and methodologies used in the resulting resource model and estimates are
thoroughly discussed in an independent technical report referred to here as the Geologist CP
report.
Data verification and validation were conducted using the GEMS program to check for validity of
data in any drillhole or traverse workspace by checking data for inconsistencies, duplication and
missing values and the check duplication of field data to check any type of workspace for
duplicate data. The validation process will produce a record-by-record report of all
inconsistencies.
In absence of a specific production planning software for sub-level caving, the GEMS and
Microsoft Excel softwares were used in the evaluation. This method is being applied by PMC’s
Padcal operations where sub-level caving mining is being done to portions of the Sto. Tomas II
orebody. Figure 18-1 outlines the workflow done.
Chapter 18 Page 1
Silangan Project
July 2019
Delineation of an economic
footprint based on 0.8% copper
equivalent cut-off grade.
Based on Table 18-1, the copper equivalent factor is 0.700. This factor is multiplied to the gold
grade in a unit block then added to the copper grade to arrive at a copper equivalent grade
expressed in percent copper equivalent. The copper equivalent factor takes into account
projected metal recoveries and prices.
Table 18-1 also shows the break even grade to be 0.548 % copper equivalent. A higher cut-off
grade was eventually used to delineate economic reserves. The break even grade takes into
account projected operating cost, metal recoveries and prices.
Chapter 18 Page 2
Silangan Project
July 2019
Table 18-1: Copper Equivalent Factor
ASSUMPTIONS BOYONGAN
Metal Prices
Cu 3.20 USD/lb
Au 1342 USD/oz
Metal Recoveries
Cu 83.00%
Au 95.00%
Forex 53 PHP/USD
Operating Cost 1700 PHP/MT
Calculated Values
Unit Revenue
Cu 3103 PHP/MT-%Cu
Au 2172 PHP/MT-gAu/t
CuEq factor for Au 0.700
Break-even Grade 0.548 Total %CuEq
Figure 18-2 shows the economic shape based on a 0.8% copper equivalent cut-off grade
superimposed to the sub-level cave mine design.
Chapter 18 Page 3
Silangan Project
July 2019
To proceed with the reserve estimation, the following were done.
1. Copper and Gold grades of the model blocks classified as Measured and Indicated blocks
are considered in the evaluation. Inferred blocks are dropped to zero.
2. The sub-level mine design containing the details below were imported to GEMS.
a. Sub level cave vertical spacing – 25 m
b. Production drift horizontal spacing – 15 m
c. Fanhole ring spacing – 2.5 m
d. 3 SLC – East, West and Deeps
3. The volume occupied by the sub-level cave design was estimated using GEMS to arrive at
an in-situ economic reserve. The results is shown in Table 18-2 to Table 18-4.
4. The in-situ economic reserve were diluted following the sub-level cave principle of
maintaining an average 110% draw and that for this particular draw 87% is ore and 23% is
waste or dilution. This has been adjusted to 90% and 20% based on the average recovery
rate in PMC’s Padcal Mine SLC blocks. The weights of 90% and 20% will translate to 81%
recovery.
5. The dilution grade was estimated to be 0.20 %Cu and 0.183 g/t Au using the GEMS
software. A more detailed discussion can be seen in the mining discussion in Chapter 17.
The result after dilution can also be found in Tables 18-2 to Table 18-4. For purposes of
ensuing discussion this will now be called production reserve.
6. Following the mine sequencing principle in the mining discussion in Chapter 17 an annual
production schedule was simulated based on the production reserve. The result is tabulated
in Table 18-5 to Table 18-7.
7. The initial production schedule was optimized to maintain the 4 Million tons annual
production target. The result is the final production schedule and the combined annual
tonnage and grade is the mineable reserve.
Chapter 18 Page 4
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Figure 18-3: East Cave Economic Shape
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Table 18-4: Deeps Cave Economic and Production Reserves
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Table 18-5: East Cave Annual Schedule
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Table 18-6: West Cave Annual Schedule
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Table 18-7: Deeps Cave Annual Schedule
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18.5 Ore Reserve Estimations
The average specific gravity of Boyongan is 1.64. The specific gravity was determined and
logged during core drilling in the exploration phase. The information was fed to the GEMS
software along with copper and gold grades.
The discussion for this section has been tackled in Section 17.5.1.
Dilution Factor
The SME Mining Engineering handbook prescribes the curve shown in Figure 17-32 to show
dilution development in SLC as a function of the volume of ore and the volume of extracted
material (ore and waste).
Curve A represents the ideal scenario wherein 100% of the ore can be extracted and that there
will be 0 dilution. This is not a practical scenario for any mining operations. Curves I, II and III
are made to represent the good, acceptable and bad extraction scenarios respectively. The
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good extraction curve shows a recovery of 83% with 27% of dilution for a draw source kept at
110% draw.
This was further evaluated against Padcal mine experience where its sub level cave mine in
levels 860ML and some of the pillar robbing sites averaged on a mining recovery of close to
90%. Translated to the graph, maintaining a 110% draw will produce a mix of 90 parts of ore
and 20 parts of dilution material.
To estimate the dilution grade a dilution solid was created by projecting a 80 degree angle from
the bottom of the east and west caves as shown in Figure 18-5. The solid was evaluated in the
GEMS software for its total tonnage and copper and grade values. Copper grade was found to
be 0.20 % while gold grade is 0.18 g/t. These copper and gold grades will be grades of the
diluting material which will be averaged by weight together with the ore from the SLC shapes to
arrive at the total mineable reserve.
Figure 18-5: Dilution Solid
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The average cash operating cost for the project is 1,721 PHP/t using a 53 PHP:1USD exchange
rate.
USD/t PHP/t
Mining 11.40 604.20
Processing 18.86 999.58
G&A 2.21 117.13
Total 32.47 1,720.91
Metal Price
Metal prices are assumed to be 3.20 US Dollar per pound of copper and 1,342 US Dollar per
ounce of gold.
Metal Recovery
The average copper recovery for the catch-all flotation and leaching process is 83% and for gold
using the same process flow is 96%.
Unit Revenues
Based on these prices and recoveries, the unit revenues per metric ton per unit grade of each
metal are calculated as 3,103 Pesos per metric ton for every percent copper grade and 2,172
Pesos per metric ton for every gram per ton gold grade
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Cut-Off Grades
While the calculation in Table 18-1 shows a cut-off grade of 0.548 %CuEq, a higher cut-off
grade of 0.80 %CuEq was chosen to delineate the economic footprint and reserve. The
rationale is to maximize the revenue margin to offset the project’s high capital cost requirement.
The cut-off used for the evaluation of mineable reserve in total percent copper equivalent grade
of 0.80.
The declared ore reserves estimates are all classified as probable reserves. It is common
industry practice that until mining has ensued, the more conservative classification is applied.
This is the same reason why the classification of remaining mineable reserves of PMC’s Padcal
are classified as proven reserves.
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Chapter 19.0
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19.0 INTERPRETATION AND CONCLUSIONS
The Silangan Project and its orebodies have been a subject of extensive studies to evaluate its
feasibility to mine. This latest iteration is mining the Boyongan deposit using an underground
mining method called Sub-level caving.
Key geo-metallurgical, geotechnical and hydrogeological design risks were addressed in the
study program and corresponding geotechnical and hydrogeological models are updated based
on the field investigations, laboratory analysis, modelling and simulation done. The models
were used by the mining engineers to come up with a sub-level cave mine design that can
deliver ore to the mill at 4 Million tons per year.
Copper, gold and silver will be recovered via a “catch-all” metallurgical flowsheet composed of
copper flotation-copper leaching and gold leaching processes. The complex mineralogy of
Boyongan characterized by an equal abundance of oxide and sulfide minerals even at depth
necessitates both sulfide and oxide minerals recovery processes. At the start of the mine, only
copper leaching and gold leaching process are commissioned as the ore delivery will be
composed predominantly of oxides. Copper cathode and gold-silver dore will be produced for
said process correspondingly. In Year 3 of operations, the copper flotation plant will be
commissioned and copper concentrate production production. Copper concentrates contain
gold and silver. All three products are produced at a marketable state. Copper, gold and silver
have high demands in the global market to address industrial globalization, demands for electric
vehicles and the requirements of the jewelry industry.
The byproduct of the processing plant is called tailings and these will be stored in tailings
storage facility adequately designed to store 83 Million tons of tailings and withstand extremes
meteorological and seismic events. ANCOLD standards were applied in the design of the
facility.
Key support infrastructures will be built to support the operations, inclusive of a jetty port to
stage the bigger equipment like the SAG mill; water treatment plant to treat the effluent coming
from the tailings storage facility power systems to accept and distribute power coming from the
grid; administration buildings and a 100-bed keymens quarters.
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The cost estimates were supported with market quotations for key equipment and contractors
budgetary proposals. The level of details required for a Definitive Feasibility Study (DFS) was
observed.
The financial evaluation took into account expenditures for the environment prescribed by the
1995 Mining Act, including the Social Development and Management Program (SDMP),
Environmental Protection and Enhancement Program (EPEP), provisions of the Environmental
Clearance Certificate (ECC) and the Final Mine Rehabilitation and Decommissioning Plan
(FMRDP). Adequate tax provisions and marketing assumptions are based on approved laws
and recent market rates.
81 Million tons of Boyongan ore was assessed to be mineable and after passing a financial
evaluation. The mineable reserve will be mined at a rate of 4 Million tons per year, making the
mine life 21 years.
19.2 Discuss the adequacy of data, overall data integrity and areas of uncertainty.
All information leading to the mineable reserve estimation was deemed adequate which
observed the level of details required for a DFS. As the DFS still leaves a level of risk (+/- 15%
on the cost estimate), the next stage of the project should be able to address these, particularly
The study supports a mineable reserve of 81 Million tons in Boyongan as discussed in Chapter
18 and the proof of feasibility discussed throughout this report. Hence the objectives set forth
for this technical report have been met
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Chapter 20.0
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20.0 RECOMMENDATIONS
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21.0 REFERENCES
Ausenco, 2015, Definitive Feasibility Study for Surface Mining Option fro Boyongan
Ausenco, 2017, Optimized Pre-feasibility Study for Boyongan and Bayugo Deposits
Ausenco, 2018, Pre-feasibility Study for Underground Only Option for Boyongan (Sub-Level
Caving) and sub reports
Ausenco, 2019, Definitive Feasibility Study for Underground Only Option for Boyongan (Sub-
Level Caving) and sub reports
Jacobs, 2019, Environmental Impact Assessment of the Sub Level Caving Project
Jacobs, 2019, Environmental Protection and Enhancement Programs for the Sub Level Caving
Project
Jacobs, 2019, Final Mine Decommissioning and Rehabilitation Plan for the Sub Level Caving
Project
Wikepedia, Wikepedia.org
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Material 81 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3
ROM grades Au (g/t) 1.20 1.71 1.83 1.82 1.42 1.37 1.35 1.55 1.41 1.45 1.19 1.15 1.04 1.03 0.98 0.93 0.93 0.94 0.93 0.82 0.65 0.66
Cu (%) 0.63 1.06 1.07 1.08 0.92 0.69 0.66 0.63 0.58 0.59 0.58 0.56 0.54 0.52 0.51 0.45 0.45 0.56 0.48 0.46 0.41 0.42
Recoveries Au (%) 0.95 91% 91% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96% 96%
Cu (%) 0.82 73% 73% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83% 83%
Cashflows - in USD M
Capital Cost TOTAL 1,292 53 300 312 70 67 32 20 21 34 28 24 25 30 35 20 32 22 26 33 27 27 25 24 4
Mining 457 23 45 88 58 21 20 10 9 24 16 12 12 9 14 4 17 7 11 16 9 12 10 8 1
Boyongan Development Capital 156 23 45 88
Boyongan Sustaining Capital 301 58 21 20 10 9 24 16 12 12 9 14 4 17 7 11 16 9 12 10 8 1
Processing 835 31 255 224 13 46 12 10 12 10 11 12 13 21 21 15 15 15 15 18 18 15 15 16 3
Oxide (P7) Process and Infrastructure Development Capital 509 31 255 224
2.62 TSF Sustaining Capital 206 8.9 7.6 7.6 9.0 9.0 9.1 9.2 9.6 9.6 15.6 15.6 10.1 10.1 9.8 9.8 12.3 12.4 9.8 9.8 10.7 -
Sustaining Capital 120 3.7 38.1 4.2 1.1 3.0 1.4 2.0 2.7 3.4 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 2.6
Operating Cost TOTAL 2,465 114 133 129 124 121 123 122 120 118 119 118 112 114 115 117 117 119 120 118 118 77
Mining 928 48 53 53 50 48 48 47 45 44 45 44 39 40 41 43 43 46 47 45 42 16
11.40 Boyongan 928 48 53 53 50 48 48 47 45 44 45 44 39 40 41 43 43 46 47 45 42 16
Processing 1,537 66 80 76 74 73 74 74 74 74 74 74 74 74 74 74 74 73 73 73 75 60
18.87 Boyongan 1,537 66 80 76 74 73 74 74 74 74 74 74 74 74 74 74 74 73 73 73 75 60
Revenue TOTAL 6,917 344 509 551 446 386 375 399 367 375 331 318 297 290 280 259 259 286 265 242 202 136
84.9 Boyongan 6,917 344 509 551 446 386 375 399 367 375 331 318 297 290 280 259 259 286 265 242 202 136
Annual Revenue 6,917 - - - 344 509 551 446 386 375 399 367 375 331 318 297 290 280 259 259 286 265 242 202 136
Annual Expenditure 3,757 53 300 312 184 200 160 144 141 157 149 144 143 149 153 132 146 136 143 150 146 148 143 142 81
Annual Cash Flow 3,160 (53) (300) (312) 159 309 390 302 244 218 250 223 231 182 165 164 145 144 116 109 140 117 99 60 56
Cash Flow from SMMCI Model (79) (383) (306) 241 354 201 257 242 355 337 132 127 70
Cumulative Revenue - - - 344 853 1,403 1,849 2,235 2,610 3,009 3,376 3,751 4,082 4,400 4,697 4,987 5,267 5,526 5,786 6,071 6,336 6,579 6,780 6,917
Cumulative Expenditure 53 300 612 796 996 1,156 1,300 1,442 1,599 1,748 1,892 2,035 2,184 2,337 2,470 2,615 2,752 2,895 3,045 3,191 3,338 3,481 3,623 3,704
Cumulative Cash Flow (53) (300) (612) (452) (143) 247 549 793 1,011 1,261 1,484 1,716 1,897 2,063 2,227 2,372 2,516 2,632 2,741 2,881 2,998 3,097 3,157 3,213
EPEP Computation
3% of Operating Opex 3 4 4 4 4 4 4 4 4 4 4 3 3 3 4 3 4 4 4 4 2
TSF Capital Costs 9 8 8 9 9 9 9 10 10 16 16 10 10 10 10 12 12 10 10 11 -
Applicable EPEP (Note: EPEP from OP DFS was retained to be more conservative, need to update this in DFS) - - - - - - - - - - - - - - - - - - - - 2