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Yang, S., Gu, R., and Cao, S., “New Local Compression Test to Estimate In Situ Compressive Strength
of Masonry Mortar,” Journal of Testing and Evaluation, Vol. 44, No. 1, 2016, pp. 67–76, doi:10.1520/
JTE20130088. ISSN 0090-3973
Keywords
mortar piece, local compression test method (LCTM), in situ test, compressive strength of masonry mor-
tar, mortar joint thickness
Copyright V C 2014 by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. 67
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68 Journal of Testing and Evaluation
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YANG ET AL. ON NEW LOCAL COMPRESSION TEST 69
FIG. 2
Schematic diagram of local compression test.
pieces with low strength can hardly be extracted or the brittle Fig. 3shows the results of finite element analysis (FEA)
mortar would be severely disturbed during the core-drilling when testing with the LCTM to analyze the internal failure pro-
process. It is infeasible to obtain the compressive strength of cess of the mortar piece. After loading, the principal tensile
masonry mortar using the core-drilling method. stress areas are found at both sides of the mortar equivalent cyl-
By using the LCTM, the compressed local area of the mor- inder; the stress areas in the middle of the sides are larger than
tar pieces is compressed directly by means of flat head round that on the surface (Fig. 3(b)). The stress areas are linked
bars. If the radially constrained effect around the mortar in the together gradually with loading, and the principal stress in the
compressed area is not considered, such area would be equiva- equivalent cylinder is always the compressive stress (Fig. 3(c)).
lent to that of the cylinder for the compression test (Fig. 2). Nor- The destruction occurs because of the large lateral plastic tensile
mally, the thickness of the horizontal mortar joint of the strain in the mortar cylinder at failure (Fig. 3(d)). The equiva-
masonry is about 10 mm; if the diameter of the flat head round lent cylinder expands laterally and is constrained by the outside
bars is also 10 mm, the mortar in the compressed area could be mortar of the compressed mortar pieces, so the tensile stress
equivalent to the right cylinder with the ratio of height to diam- appears first in the outside mortar cylinder. Because the mortar
eter of 1:1. The particle sizes of sand in the mortar are 1–2 mm; is a brittle material, the cracks under tensile extend through the
the internal uniformity of the mortar right cylinder is better mortar pieces, then the outside mortar collapses, the constraint
than that of the concrete right cylinder. By reference to the rele- is eliminated, and the mortar equivalent right cylinder is
vant research on the concrete core drilling method, the physical crushed immediately. This is very similar to the failure process
quantity tested by use of the LCTM is found to be the mortar of the standard cylinder concrete with axial load tested in the
piece compressive strength, which is more rational and nearly laboratory. It can be used to interpret the results observed from
close to the compressive strength of the mortar cube [7,8].
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70 Journal of Testing and Evaluation
the compressed area is crushed for such samples The test posi-
FIG. 5 Abnormal and typical failure modes (mm). tion should be located as close to the middle area of the mortar
piece as possible to ensure that the area acted on by the bars is
at least 10 mm away from the edge, so as to bring the uniform
constraint in the edge of the compressed area acted on by the
flat head round bars.
As discussed above, the mortar pieces can be taken as the
equivalent right cylinder constrained by the radial force for the
axial load compressive tests. The compressive load in the local
area of the mortar flat head bars is defined as the mortar local
compressive strength, x, calculated by Eq 1 after various thick-
the tests and indicates that the mortar-equivalent cylinder is nesses of the samples from 30 30 to 60 60 mm are corrected
destroyed under compression as shown in Fig. 4. The typical by the thickness correction factor:
failure process of a mortar piece is shown in Figs. 5 and 6.
Nu
x ¼n (1)
A
FAILURE MODE OF MORTAR PIECES
where:
Fig. 4 presents typical failure modes observed on mortar
x ¼ local compressive strength of mortar piece, in MPa;
pieces tested using the LCTM. When the size of the mortar
Nu ¼ compressive load at the time mortar piece damaged,
piece is less than 30 30 mm, the failure of the mortar pieces is
in N;
changed into cracking from the edge, then penetrating through
A ¼ compressed area of the mortar piece, 78.54 mm2; and
the mortar piece, as shown in Fig. 5. When the size of the mor-
n ¼ thickness correction coefficient of mortar pieces.
tar piece is larger than 30 30 mm, the failure is accounted as
the brittle crushing failure in the area compressed mutually by
means of two flat head round bars, as shown in Fig. 4(a)–4(c); Experimental Work
when the size of the mortar piece is greater than 60 60 mm,
the piece is also crushed in the compressed area and the failure EXPERIMENTAL APPARATUS
loads are significantly higher than that of the samples ranging The test apparatus of the LCTM is a local compression instru-
from 30 30 to 60 60–mm, as shown in Fig. 4(d). The test ment used to apply and measure the local compressive force on
results are sensitive to the changes of sample size. When the the mortar piece. The apparatus consists of several components
size of the mortar piece is not within the range from 30 30 to as shown in Fig. 7(a). The diameter of the flat head bar is
60 60 mm, the failure state is unstable and the area of the 10 mm; one bar is fixed and the other is movable by turning the
mortar piece compressed by flat head round bars is not crushed. loading handle, with a travel distance of 30 mm. The counter
For the samples within the range from 30 30 to 60 60 mm, force frame with very high stiffness does not deform during test.
the failure compressive values are close to that of mortar pieces The pressure sensor is in the dynamometric system, with an
having the same thickness and strength. Therefore, mortar accuracy of 60.1 N. The force values can be acquired isochro-
pieces within the range from 30 30 to 60 60 mm are chosen nously. The peak load at failure can be acquired and saved with
for the best samples, and those out of the dimensions are the digital display measuring and reading system. The effect of
voided. The thickness of the mortar pieces taken out from the loading rate on the accuracy of the local compression instru-
actual horizontal masonry mortar joints of masonry structure ment was checked by changing operators during testing of sev-
ranges from 8 mm to 16 mm, and it is found during the test that eral samples with different strengths. It was found that the
FIG. 6
Typical failure process of mortar piece.
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YANG ET AL. ON NEW LOCAL COMPRESSION TEST 71
different loading rate and consequently operators had no signif- Masonry block: common sintered clay brick size is
icant effect on the accuracy of the method. 240 mm 115 mm 53 mm and sintered porous clay brick is
240 mm 115 mm 90 mm, fired common brick, code GB
Specimen Preparation and Test 5101 [13] and fired hollow brick, code GB 13545 [14], respec-
tively, equivalent to ASTM C62 [15] and ASTM C652 [16].
Procedure
MATERIALS TEST SPECIMENS
Cement: ordinary Portland cement with strength grade of The test specimens are divided into two series. The first series
R32.5, ordinary Portland cement, code GB 175 [9], equivalent contains 16 prepared masonry members, which are divided into
to ASTM C150 [10] (see Table 1). two groups of cement mortar and mixed mortar masonry as
Sand: natural silica sand, standard sand for building, code shown in Fig. 8(a). All mortar members were prepared within
GB/T 14684 [11], equivalent to ASTM C778 [12]; 8 h in 1 day. The members were placed in the open air, pro-
tected from the sunshine and rain and kept dry. The accompa-
nying mortar cubes for each member, using the same mortar as
TABLE 1 Test members. the member, were prepared in accordance with the People’s
Republic of China National Standard JGJ/T70. The size of the
Design Size
Group No. strength (MPa) (mm mm mm) Materials mortar cubes is 70.7 70.7 70.7 mm, cubes are formed in the
steel molds and the bricks at the bottom of the mold are the
1 M11 M2.5 370 490 1313 NB,CM
same as that of the member (Fig. 8(b)). The cubes are cured
M12 M5.0 NB,CM
under the same environmental condition of the masonry mem-
M13 M10.0 NB,CM
M14 M15.0 NB,CM ber. For each member, mortar pieces were extracted from these
M15 M2.5 370 490 1990 DB,CM members when each masonry member was cured at the specific
M16 M5.0 DB,CM time (28 days, 60 days, 90 days, 120 days, and 180 days) (Fig.
M17 M10.0 DB,CM 8(c)). Ten valid pieces of data of local compressive strength
M18 M15.0 DB,CM were acquired by using LCTM and six accompanying mortar
cubes for each masonry member tested to obtain the compres-
2 M21 M2.5 370 490 1313 NB,MM
M22 M5.0 NB,MM sive strength of the mortar in accordance with the People’s
M23 M10.0 NB,MM Republic of China National Standard JGJ/T 70 [17–20].
M24 M15.0 NB,MM The second series contains nine groups of mortar pieces
M25 M2.5 370 490 1990 DB,MM with the thickness range from 8 mm to 16 mm, one thickness
M26 M5.0 DB,MM (integral) is arranged for each group, which consists of 50
M27 M10.0 DB,MM pieces, and the design strength is M5.0. The tests were carried
M28 M15.0 DB,MM out with the LCTM after 28-day standard curing. The non-
Note: NB, ordinary sintered clay brick; DB, sintered porous brick; CM, standard thickness of the mortar pieces can be converted into
cement mortar; MM, mixed mortar. standard thickness 10 mm; the mortar thickness conversion
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72 Journal of Testing and Evaluation
coefficient n was adopted according to the empirical formula Step 3: obtain the compressive load value, Nu, at failure of
established after tests. the mortar piece with the local compression instrument
(Fig. 9(d)). The data obtained at the crushing failure of the mor-
TEST PROCEDURE tar piece is effective data, accurate to 61 N. The mortar local
The test procedure can be summarized as follows: compressive strength, x, is calculated using Eq 1.
Step 1: drill the masonry core specimen containing two
pieces of bricks and integrated mortar piece from the horizontal
Results and Discussion
masonry mortar joint of the masonry member (Fig. 9(a)). Peel
off the mortar piece from the sides of the bricks with a chisel. TEST RESULTS AND ANALYSIS OF THICKNESS CHANGES
The diameter of the drilling core is 30–60 mm (Fig. 9(b)). OF MORTAR PIECES
Drilling bits are not cooled with cooling water when sampling. The frequency distribution histogram of the LCTM compressive
Step 2: select the mortar pieces with parallel and smooth load, Nu, results in the mortar piece with a thickness of 11 mm
surfaces. The samples should be intact without cracks. Take off as depicted in Fig. 10. The data is plotted to illustrate the scatter
the redundant parts of mortar pieces and make them into and to access their closeness to a normal distribution curve;
approximate squares of 30 30–60 60 mm for testing. Mea- there is a good approximation, which indicates that the test data
sure the thickness of the compressed area of mortar pieces by obtained by using this LCTM is very stable, with good results
means of vernire caliper to 60.01 mm (Fig. 9(c)). repeatability.
The average value of load Nu of each mortar piece group is
obtained from the tests and the thicknesses are used to establish
FIG. 9 Test procedure. the relationship between the compressive load and thickness as
shown in Fig. 11. This indicates that a linear equation can be
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YANG ET AL. ON NEW LOCAL COMPRESSION TEST 73
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74 Journal of Testing and Evaluation
FIG. 13
Verification test on site.
TABLE 2 Comparison of the compressive strength of masonry mortar tests with five test methods.
Tested Relative Tested Relative Tested Relative Tested Relative Cube compressive
strength deviatione strength deviatione strength deviatione strength deviatione strengthd
(MPa) (%) (MPa) (%) (MPa) (%) (MPa) (%) (MPa)
28 days M10 cement mortar 21.8 17.11 6.1 76.81 22.5 14.45 25.6 2.66 26.3
ordinary brick
M10 mixed mortar 17.6 31.25 10.1 60.55 19.7 23.04 22.3 12.89 25.6
porous brick
60 days M2.5 mixed mortar 10.91 35.82 7.3 57.06 16.1 5.29 16.2 4.71 17.0
ordinary brick
M2.5 cement mortar 9.17 46.06 6.9 59.41 15.7 7.65 15.4 9.41 17.0
porous brick
90 days M5.0 cement mortar 16.62 51.82 8.8 74.49 28.1 18.55 30.1 12.75 34.5
ordinary brick
M5.0 mixed mortar 23.18 31.01 9.3 72.32 26.6 20.83 31.5 6.25 33.6
porous brick
a
Code GB/T50315 [1] correlates the mortar compressive strength and rebound value R as follows: When d 1.0 mm, f2ij ¼ 13.97 105 R3.57, when 1.0
mm < d < 3.0 mm, f2ij ¼ 4.85 104 R3.04, when d 3.0 mm, f2ij ¼ 6.34 105 R3.60. Where f2ij ¼ mortar compressive strength; R ¼ average mortar rebound
value; and d ¼ average depth of carbonation.
b
Code JGJ/T136 [19] determines the mortar compressive strength by the comparison of the penetration depth with the empirical equation.
c
Code GB/T50315 [1] correlates the mortar compressive strength and point load Nij as follows: f2ij ¼ (33.30n4ijn5ijNij 1.10)1.09; n4ij ¼ ð1=ð0:05rij þ 1ÞÞ;
n5ij ¼ ð1=ð0:03tij ð0:10tij þ 1Þ þ 0:40ÞÞ where Nij ¼ point load, kN; n4ij ¼ load radius correction coefficient; n5ij ¼ load radius correction coefficient; rij ¼ load ra-
dius, in mm; and tij ¼ specimen thickness, mm.
d
Code JGJ/T70 [20] adopts the mortar cube with compressive strength of 70.7 70.7 70.7 mm (equivalent to ASTM C109/C109M [21] adopts the mortar
cubes with compressive strength of 50 50 50 mm), or an equivalent national standard and the specimens are cured as specified [22].
e
The relative deviation: RD ¼ 100 (test values from the rebound, penetration, point load methods, or LCTM minus the compressive strength of mortar cube)/
the compressive strength of mortar cubes.
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YANG ET AL. ON NEW LOCAL COMPRESSION TEST 75
the estimated cube compressive strength obtained using the Construction Group of Jiangsu Province. The writers take this
four methods are presented in Table 2 [21,22]. opportunity to express their sincere appreciation.
Table 2 shows that the average error of the compressive
strength of masonry mortar and the cubes tested with the References
rebound method is 35.51 %, and the average error from the
[1] GB/T 50315, 2000, “Technical Standard for Site Testing of
penetration method even reaches 66.77 %; both errors are Masonry Engineering,” National Standard of the People’s
larger. The average error from the point load method is Republic of China, Beijing, pp. 9–12 (in Chinese).
14.97 %, and 8.11 % from the LCTM. The in situ tests show [2] Felicetti, R. and Gattesco, N., “A Penetration Test to Study
that the accuracy from the partially destructive test method is the Mechanical Response of Mortar in Ancient Masonry
Buildings,” Mater. Struct., Vol. 1, 1998, pp. 350–356.
higher than that from the non-destructive test method; the aver-
[3] Transue, D., Schuller, M., and Rens, K., “Use of the Pendu-
age error from the LCTM is less than 10 %. It also indicates that lum Hammer Test for Mortar Evaluation,” Proceedings of
the LCTM results can be converted into the equivalent cube the 8th North American Masonry Conference, Austin, TX,
compressive strength with reasonable accuracy. Compared with 1999, pp. 6B21-12 (on CD).
other partially destructive test methods, the sampling procedure [4] Vander Klugt, L. J. A. R., “The Pointing Hardness Tester—
of the mortar pieces taken from the masonry mortar joint are An Instrument to Meet a Need,” Mater. Struct., Vol. 24,
1991, pp. 471–476.
identical to that used for the LCTM. The apparatus mentioned
[5] Drdacky, M., “Identification of Historic Materials Using Tests
in this paper and correlation equations obtained through tests on Small Samples,” 2nd International Conference on Hazards
are easily used to calculate the mortar compressive strength of and Modern Heritage, Kos, Greece, 2005, pp. 29–37.
the mortar cubes from the in situ masonry mortar. [6] RILEM TC MDT. D.1, “Indirect Determination of the Sur-
face Strength of Unweathered Hydraulic Cement Mortar
by the Drill Energy Method,” Mater. Struct., Vol. 37, 2004,
pp. 485–487.
Conclusions [7] BS, EN 12504-1, 2000, “Testing Concrete in Structures:
Part 1. “Cored Specimens—Taking, Examining and Test-
On the basis of the laboratory and in situ tests and the associ- ing in Compression,” British Standard, London, p. 6.
ated analysis, it was found that the LCTM is a suitable one to [8] CECS 03, 2007, “Technical Specification for Testing Con-
crete Strength with Drilled Core,” National Standard of the
estimate the equivalent cube compressive strength of masonry
People’s Republic of China, Beijing (in Chinese).
mortar. The following conclusions have been reached: [9] GB 175, 2007, “Common Portland Cement,” National
1. The test result using the LCTM is the compressive Standard of the People’s Republic of China, Beijing, pp.
strength of the mortar piece. The test principle offers a 2–3 (in Chinese).
[10] ASTM C150: Specification for Portland Cement, Annual
physical significance that the compression test of mortar
Book of ASTM Standards, ASTM International, West
pieces is equivalent to that of the mortar right cylinder
Conshohocken, PA, 2012.
under the radial constraint. [11] GB/T 14684, 2011, “Sand for Construction,” National
2. The operation procedure of the LCTM can be standar- Standard of the People’s Republic of China, Beijing, pp.
dized and skillful operators are not needed. The compres- 2–3 (in Chinese).
sive strength of the mortar cubes is well correlated with [12] ASTM C778: Standard Specification for Standard Sand,
that obtained using the LCTM, the regression equation in Annual Book of ASTM Standards, ASTM International,
power form is adopted to provide a good correlation of West Conshohocken, PA, 2012.
the local compressive strength of the mortar and the com- [13] GB 5101, 2003, “Fired Common Brick,” National Standard
pressive strength of cubes. The correlation coefficient (R2) of the People’s Republic of China, Beijing, pp. 3–4 (in
is 0.8058 for the cement mortar and 0.8183 for the mixed Chinese).
[14] GB 13545, 2003, “Fired Hollow Brick,” National Standard
mortar. The equations in this article can easily be used for
of the People’s Republic of China, Beijing, pp. 3–4 (in
calculation of the compressive strength of masonry mor-
Chinese).
tar in situ. [15] ASTM C62: Specification for Building Brick (Solid
3. The in situ tests show that the test results with the LCTM Masonry Units Made from Clay or Shale), Annual Book of
are accurate, with the error less than 10 %. The LCTM ASTM Standards, ASTM International, West Consho-
can provide a reliable estimation of the compressive hocken, PA, 2012.
strength of the masonry mortar used in the masonry [16] ASTM C652: Specification for Hollow Brick (Hollow
structures. Masonry Units Made from Clay or Shale), Annual Book of
ASTM Standards, ASTM International, West Consho-
hocken, PA, 2012.
ACKNOWLEDGMENTS
[17] ACI Committee 228, “In-Place Methods for Determina-
This work is financially supported by the Ministry of Housing tion of Strength of Concrete,” ACI 228.1R-03, Ameri-
and Urban-Rural Development of the People’s Republic of can Concrete Institute, Farmington Hills, MI, 2003,
China, Jiangsu Nantong No. 3 Construction Group, and Jinling p. 22.
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76 Journal of Testing and Evaluation
[18] Malhotra, V. M. and Carino, N. J., Handbook on Nondestruc- [21] ASTM C109/C109M: Standard Test Method for
tive Testing of Concrete, CRC, Boca Raton, FL, 2004, Chap. 3. Compressive Strength of Hydraulic Cement Mortars
[19] JGJ/T 136, 2001, “Technical Specification for Testing Com- (Using 2-in. or [50-mm] Cube Specimens),” Annual Book
pressive Strength of Masonry Mortar by Penetration of ASTM Standards, ASTM International, West Consho-
Resistance Method,” National Standard of the People’s hocken, PA, 2012.
Republic of China, Beijing (in Chinese). [22] EN 1015-11, 2006, “Methods of Test for Mortar for
[20] JGJ/T 70, 2009, “Standard for Test Method of Basic Prop- Masonry: Part 11. Determination of Flexural and Com-
erties of Construction Mortar,” National Standard of the pressive Strength of Hardened Mortar (Includes Amend-
People’s Republic of China, Beijing, pp. 9–12 (in Chinese). ment A1:2006),” British Standard, London.
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