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Connectrix

Construction Innovated
Jump Form System
Ahead of Critical Path

Capability
Connectrix TURIIM ia not just a piece of equipment. We offer a superior design and method to
form building cores faster than any other system available today. Through effective design we
save clients millions over time by offering a method that consistently reduces program times and
ensures projects stay ahead of critical path.
Our shutters are made from 6061-T6 aluminum and don’t require any additional fixing. Steel
components are high quality 275 grade UB/UC sections. Jacking components are manufactured
in the United Kingdom and are CE certified rated to last 1000’s of operations with minimal
maintenance. Our electrical boards are assembled utilizing high quality and reliable Schneider
components. We recommend Swenn bolts from the USA and VSL tie rods.
Electronic screw jack jumpform has been tried and tested for the last 30 years since its
introduction to the market by Norm Flodine from Cantilver. The technology provides far better
results than hydraulic systems due to its accuracy and consistency when jumping. It’s also much
faster, requires less time to level between jumps and suffers no blowouts or leakages and comes
fully integrated into the system requiring no further additional repositioning of any kind.
Company Structure

TURIIM CONNECTRIX CONSTRUCTION


Equipment & Machinery Trading L.L.C

ROWAD MIDDLE EAST


Equipment & Machinery Trading LLC

Managing Director

Design & Eng’g Operations


Accounts Admin Sales & Marketing
Technical Dept.

Boxes & Boxes &


Jump Form Jump form
Stairs Stairs
Connectrix TURIIM Jumpform System

The Connectrix TURIIM should be the first choice for any construction or formwork company wanting to ensure program efficiency and high levels of detail and
safety.

Each system is designed to fit it’s intended project to the millimeter. A level of detail not seen in any other system on the market. This level of accuracy allows our
system to drastically reduce the time required to assemble, commission, jump and conduct wall changes throughout the life of the Jumpform while in operation.
How our superior design impacts your projects timeline

Custom design and system


delivery within 3 months of
contract

Full preassembly can take


place off site for faster
commissioning
System is assembled in a single
operation from the bottom up
with no need for external
trailing decks.

Once commissioned there’s no


need for additional crane time

The system is fully independent


and operational from the first
pour

Only 12mpa concrete strength is


required to Jump usually after
only 12 hours

Jumping & Leveling in less than


60 minutes; 100% synchronized
with accuracy of 5mm-10mm

Maximum of 2 hours till


recommencement after jumping
Benefits and Features

ADDITIONAL DESIGN
SAFETY EFFICIENCY SPEED FEATURES

➢ Ability to form all vertical concrete elements including sheer walls ➢ Integrated features such as access stairs, placing boom frames,
and columns. davits, hanging screens, hoists and more can be positioned / added
as required.
➢ Accelerated set up time ensures early program benefits.
➢ Minimal requirement of site assets such as hook-time and site
➢ All wall changes are designed into the system ensuring minimum storage.
downtime on site.
➢ Commissioned in a single operation with no need for trailing decks.
➢ Designed for offsite pre-assembly with transportation requirements This means the slabs can be within one floor of the jump-form lower
in mind. deck.

➢ Design ensures maximum storage of materials on the top deck ➢ Extremely low operational labour requirement in the event of
(minimum 2.5KPa). workforce restrictions.

➢ The system is fully checked and certified by reputed international ➢ System can be jumped on very low concrete strength.
design firm.
➢ Jumped and levelled in as little as 60 minutes from a single control
➢ No open edges unless undertaking a major wall change. point.

➢ Frame is fabricated from high grade steel ensuring integrity and ➢ No expensive cast ins or lost items.
accuracy is maintained over time.
➢ 100% synchronized jumping with mm accuracy.
➢ Lightweight aluminium top-hung shutters are fast and easy to
operate. ➢ Once commissioned, tower cranes are not needed except for
feeding reinforcement, wall changes and dismantling.
➢ Electronic top-mounted jacking system (no repositioning of
hydraulics or use of fluids).
Safety

Our engineers have firsthand experience working on Jumpform and our system has
been designed with safety as a top priority. Jumpform presents several challenges that
affect the overall safety of any project, these include working at height, working in
confined spaces, and in some cases working with complex sequences involving
cranes.

TURIIM offers the highest degree of safety of any system by


addressing these key aspects of working at height:

➢ Exposure to open edges


➢ Falling objects
➢ Overcrowding
➢ Restricted mobility
➢ Unnecessary crane use
➢ Excessive system manipulation at height
➢ Complicated jumping sequences
➢ Complicated wall changes

What makes TURIIM a safer solution for your workforce:


➢ Fully barricaded workspace
➢ No open edges
➢ M inimal required workforce at peak efficiency
➢ Large working deck that can be tailored to contractors.
➢ After setup the crane isn’t required until wall changes
➢ System jumps as one in a single operation 100% synchronized
➢ No complicated jumping sequences
➢ Wall changes have been simplified through design and take place within a typical
cycle
➢ Integrated Access Staircase
Speed

TURIIM is purpose built to achieve the results necessary in today’s competitive


market. To get ahead and stay ahead of critical path.
TURIIM became the fastest core delivery system on the market by combining these
benefits

➢ Only requires 12 MPA concrete strength to jump


➢ Only requires 30 min exclusion zones during jumps
➢ Jumping takes as little as an hour
➢ Whole system jumps as one 100% synchronized, including placing
booms
➢ Leveling in as quick as10 minutes
➢ Normal Wall changes can be done within the normal floor cycle
➢ 80% faster offloading on site, manpower/time saving 1- or 2-man job
➢ Pre-assembly off site while raft works take place
➢ Fastest commissioning on site with cycles starting in as little as 2 weeks
➢ Advanced lightweight aluminum shutters for easy erection and pre-
assembly
➢NoRobust and fully
hydraulic integrated electronic lifting mechanism
fluids

No crane for jumping

No complicated and risky jumping sequences

No climbing of placing booms

No abortive works

No Lost Items
Efficiency

Construction continues to become more competitive; labor costs continue


to increase, and the price paid for making a bad decision has never been higher.

TURIIM is a tool to help contractors and constructions companies take back lost
time, reduce expenses and reach a projects financial goals.

Each aspect of our service has been carefully configured to ensure we maintain
the highest degree of desired outcome over these key areas;

➢ Lowest workforce requirement of any system


➢ Lowest crane dependence of any system
➢ Fastest design and delivery time in the industry

➢ Lowest re-deployment cost using our design only service


➢ Highest level of reuse without replacement parts
➢ Highest quality componentry
➢ Lowest volume of consumables
Additional Design Options

Integrated placing boom frame


➢ Jumps with the system
➢ No preparation required before
jumping
➢ No need for temporary slab
penetration
➢ No back propping required
Additional Temporary access stairs (internal or external)
➢ Increasedworker safety
➢ Increasedworker mobility
➢ Decreased congestion
➢ Faster task completion times

Shear walls
➢ Sheer walls jumped with the core
➢ No additional works required
➢ Drastically increases efficiency
➢ Can remove weeks of additional
required work

Penetration form frames for doors Others


➢ Tooless design, no need for nails
or other fasteners 1.Perforated cladding
➢ Fast assembly and dis-assembly 2. Clear openings (stairs)
➢ High Re-use 3. Clear opening (fabrication and
trusses)
➢ Lighter than wood forms
4. Toilet amenities
5. Temporary site office
The Design

The Jump Form structure is a self-climbing temporary formwork system used for the construction of the
main core walls of the permanent structure. It is progressively elevated upwards during construction by
way of mechanical lifting jacks. During the lifting process, the support conditions of the Jump Form
structure change, resulting in a change in the distribution of the forces throughout the structure.
Accordingly, the analysis of the Jump Form was subdivided into two different models, corresponding to two
different support conditions: the static (fixed) case and the lifting (jumping) case. Further down, the static
and lifting cases are discussed in more detail.

The main structural parts of the Jump Form consist of the following:

a. Lower working deck – structural steel framed deck with 3mm thick chequered plate flooring used for
workers tying rebar, setting forms and installing form ties. When the Jump Form is in its static mode,
the primary beams of the lower deck support the entire Jump Form structure, these are bolted to the
core walls via customized wall brackets.

b. Upper working deck – structural steel framed deck with 3mm thick chequered plate flooring used for
storing rebar and for pouring concrete. The upper deck also supports the perimeter cladding structure,
the walls shutters, the internal stairs and concrete boom frame.

c. Internal braced framing – structural steel columns and bracing members between the upper and
lower deck. The internal framing links the top and bottom decks. It also transfers lateral loads from the
top to the bottom deck in both the static and the lifting case.

d. Cladding columns – structural steel columns forming the perimeter walls of the Jump Form structure.
These columns hang from the top deck and support the perimeter sections of the lower deck.

e. Jacking columns – structural steel columns providing the main structural support during the lifting
operation. Each pair of jacking column is connected to a mechanical jack via a vertical threaded rod,
they form the lifting mechanism of the Jump Form. During the lifting process, the jacking columns are
partially embedded and bear onto the top of the core walls.

f. Concrete placing boom (CPB) frame – structural steel framing proving support for the concrete boom
crane. The boom frame is bolted to the top deck structure.
The Design

Static (Fixed) Case


In the static case the bottom deck beams support the entire Jump Form structure via bolt fixings through the sides of the concrete core walls. The top deck is
supported by the internal framing columns which transfer the loads down to the lower deck beams. The perimeter cladding columns and the shutters also hang from
the top deck. During this setup, the jacking columns are not taking any load. After the wall reinforcement has been installed the wet concrete is placed into the
shutters. During the concrete placement, the bottom of the jacking columns are partially embedded into the top of the walls.

Figure below shows a simplified Jump Form diagram for the static case.
The Design

Lifting (Jumping) Case


The lifting process can commence once the concrete has set and achieved the minimum required strength. The bottom deck fixings are released, and the weight of
the structure is transferred to the jacking columns which are bearing on the top of the walls. In this setup, the whole structure is hanging from the top deck primary
members, which are supported by the jacking columns. The internal framing is working in tension. As the structure climbs via the lifting jacks, the bottom deck roller
guides act as lateral support and the internal support and the internal braced framing transfers only lateral forces through the bracing into the bottom deck.

Figure below shows a simplified Jump Form diagram for the lifting case.
Design Assumptions

Concrete Strength (Jump-Form)


Jumping / Crane-Picking 12 MPa
Anchored on Support Brackets 14 MPa
Concrete Form Lateral Pressure
Rate of Placement 50 m3/hr
Maximum Rate of Rise 3 m per hr
Design Concrete Pressure 60 KPa min
Wind Loading
While Lifting / Jumping Max. Wind Velocity 10 m/s
While Men Working on Form System 21 m/s
Maximum When Tied Down 43 m/s (110 kph)
Maximum Design Wind Pressure 1.8 KPa
Power Requirements
Jacks: 3Phase AC 380 – 415V
Start Up Power Requirement 3.5 kVA / 5.5 A per motor
Operational Power Requirement 2.5 kVA per motor
Jumping Details
Jump Form Climbing Rate 100 mm/min
Jump Form Climbing Time (3 m per Lift) 30 min
Form Deck Loading – Jumping / Lifting
Total Load (no rebar) 0.25 KPa
Form Deck Loading - Anchored
Upper Deck* 2.5 KPa
Lower Deck 1.0 KPa
*”rebar temporary storage permitted”
Design Codes
Structural Use of Steelwork in Building – Code of Practice for Design – Rolled and Welded Sections BS 5950-1:2000
Design of Steel Structure – General Rules and Rules for Buildings BS EN 1993-1-1:2005
Code of Practice for Temporary Works Procedures and Permissible Stress Design of False-work BS 5975:2008
Loadings for Buidlings – Code of Practice for Wind Loads BS 6399-2:1997
Structural Use of Concrete – Code of Practice for Design BS 8110-1:1997
Materials
Structural Steel (Unless noted otherwise on fabrication drawings), or similar. Grade 275
Bolts Grade 8.8
Aluminum 6061 – T6
Form Ties 15mm Z Bar (90 KN)
Timber Decking 25m decking ply (Not Supplied)
System Overview

JACKING ASSEMBLY CONCRETE PLACING


JACK SCREW
JACKING ROD BOOM (CPB)
GEAR BOX/ MOTOR

CPB FRAME

CLADDING FRAME/
SHEETS
TOP DECK FRAMING

LADDER
COLUMN FRAMING

BOTTOM DECK
FRAMING ACCESS STAIR

TRAILING DECK
The System

Detailed Formwork Information


Aluminum Designed Forms Grade 6061-T6

➢ Ply: 18mm F17 Form Ply or Alkus fixed to the Forms (Not Supplied)
➢ Strong Backs 135mm x 150mm
➢ Form Ties: 15mm (SWL = 90 kN M inimum)
➢ Internal Corners: Full Steel Designed hung from top steel frame
➢ Weight of Forms approx. 27 kg per m2 (without ply)

Form heights can vary and customized to suit as per the pour heights required.

Self-Climbing Support Frame


The steel is 275 grade.

The jumpform system is specially designed in accordance to the site


requirements, there are 2 working decks an upper and lower.

Access from Upper to Lower decks are from specially designed stair access towers or
ladders.

The Upper is designed to take steel reinforcement and placing of concrete and the
lower is for fixing of the reinforcement, access to walls and undertaking removal and
installation of support bolts for the jumping sequence. Materials can also be stored in
both these areas (as per design criteria).

Inner Cells are used to install and remove the support bolts for the jumping sequence.
Inner cells are accessed by ladders to install tie rods and align the forms and install
other formwork items.

Decking is covered by 25mm minimum plywood and fixed to the decking beams.
The System

Lifting Actuation
The Jump Forms main component is the Jacking System which includes:

➢ Metric Machine Screw


➢ Metric Machine Screw Jack (Capacity 20 Ton)
➢ 2.2 KW,3PH 50HZ Electric Motor
➢ Panel Board

The System is operated by a Panel Board which is the central nervous system of the
Jump Form, This Panel Board keeps all the motors synchronized and monitors the
loads of each of the jacks, if any abnormal loads of faults occur while jumping the
panel board will shut down and alert the operator of the fault.

Power Supply Requirement:


• Jacks: 3 phase 380-415 V,
• Start up power 3.5 kVa / 5.5 A per motor
• Operational Power 2.5 kVa per motor.
The Power Cable from The Site distribution Board to the Jump Form Panel
Board needs to be 70-95 Sqmm,4 Core Cable.
The System

Concrete Placing Boom Frame


The Jump Form is designed to support a concrete placing boom in which a specially
designed frame on the top of the Jump Form is supported on the upper frame and
braced to the lower frame with additional supports. The placing boom cannot be
used or moved when the jump form is in jumping mode or sitting on the jack legs. The
Jump Form must be sitting on the support pins and jack legs retracted before use of the
placing boom.

A minimum 12MPa concrete strength is required to proceed to Jump

A Maximum 38KM/H wind speed is maximum allowed to safely jump the


system.
The System

Stair Access

Access to the Jump Form is by access stairs inside a designated lift shaft
and/or outside onto the working deck as per the site requirements.
The Process

Tender Award Design & Submit /


Certification Approve

1 2 3 4

Procure / Fabrication
Fabricate
Standard
Components

Commissioning Installation Assembly Delivery

9 8 7 6
On-Site Pre-Assembly

All Jump-form Framing and Shuttering components will be delivered to the Site
designated area nominated by the contractor.

Pre-assembly works (pre-fabricate frame cells and shuttering ply installation) tol be
carried out by skilled labourers under Turiim Supervision and in accordance with the
installation sequence priority.

All pre-fabricated cells shall be marked as per the assembly schedules and stored
ready for installation.
On-Site Installation

POUR KICKER WALLS


1 The contractor must make sure holes for 48mm dia. pins are provided in the 1st Walls casting / Kicker walls
On-Site Installation

INSTALL BOTTOM PLATFORM


2 - Level all bottom platforms with laser to ensure mm accuracy
On-Site Installation

INSTALL STANDARD COLUMNS & BRACES


3 - Ensure All columns are plumb prior to commencing Top Platform installation
On-Site Installation

INSTALL INSIDE SHUTTERS


4
On-Site Installation

INSTALL TOP PLATFORM


5
On-Site Installation

INSTALL OUTSIDE SHUTTER


6
On-Site Installation

INSTALL ACCESS STAIRCASE


7
On-Site Installation

INSTALL CLADDING UNITS


8
On-Site Installation

INSTALL JACKS
9
On-Site Installation

10 INSTALL PLACING BOOM FRAME


On-Site Installation

INSTALL PLACING BOOM


11
Operation

1. START A NEW JUMP / REBAR WORK ONGOING

STAGE 1 STAGE 2
Operation

2. PRE-JUMPING ACTIVITIES (REBAR / SHUTTERING)

STAGE 3 STAGE 4
Operation

3. PRE-JUMPING ACTIVITIES / CLOSE SHUTTERS / PRE-POUR CHECKS

STAGE 5 STAGE 6
Operation

4. PRE-JUMPING ACTIVITIES / PRE-POUR CHECKS

STAGE 7
Operation

5. CONCRETE POURING / SAFETY PRECAUSIONS

STAGE 8 STAGE 9
Operation

6. PRE-JUMPING PREPARATIONS / DE-SHUTTERING

STAGE 10 STAGE 11
Operation

7. PRE-JUMPING / CONTINUE DE-SHUTTERING CLEARANCES

STAGE 12
Operation

8. PRE-JUMPING PREPARATIONS / SETTING JACKS and REMOVING PINS

STAGE 13 STAGE 14
Operation

9. JUMPING USING POWER SCREW JACKS

STAGE 15 STAGE 16
Operation

10. POST JUMPING JACKS RELEASE / PREPARATIONS

STAGE 17 STAGE 18
Projects
Projects

Connectrix
ahead of critical path

The Crest Grande Tower C -Dubai


Height : 165 m
No. of Floors : 44
Projects
Projects

Connectrix
ahead of critical path

One Leadenhall - London UK

Height : 143 m
No. of Floors : 3B +37
Projects
Projects

Connectrix
ahead of critical path

The Crest Tower A&B - Dubai

Height : 166 m
No. of Floors : 47 & 39
Projects
Projects
Projects

Connectrix
ahead of critical path

Sobha Wave 2 Grande - Dubai

Height : 160 m
No. of Floors : 49
Projects
Projects

Connectrix
ahead of critical path

Dorchester Hotel - Dubai

Height : 150 m
No. of Floors : 3B + 32
Projects
Projects
Projects

Connectrix
ahead of critical path

B4 Residential Tower - Dubai

Height : 286 m
No. of Floors : 5B + 73
Projects
Projects
Projects

Connectrix
ahead of critical path

Waterfront Metropolitan - Serbia

Height : 70 m
No. of Floors : 21
Projects

ahead of critical path

Albert Street Cross River Rail – Australia

Height : 90 m
No. of Floors : 35
Projects
Projects
Projects

ahead of critical path

The Coterie – St Paul’s Terrace, Brisbane

Height : 88 m
No. of Floors : 26
Projects
Projects
Projects

ahead of critical path

Encore Tower - Broadbeach

Height : 80 m
No. of Floors : 25
Projects
Projects
Projects

ahead of critical path

The Gallery House Brisbane

Height : 70 m
No. of Floors : 22
Projects
Projects
Projects

ahead of critical path

Infinity Tower

Height : 147 m
No. of Floors : 40
Projects
Projects
Projects

ahead of critical path

Liverpool Civic Place - Sydney

Height : 94 m
No. of Floors : 22
Connectrix

CONTACT US:
Connectrix Construction Equipment
& Machinery Trading LLC
2902 ETA Al Manara Tower Business Bay Dubai
admin@connectrixgroup.com
+971 4 320 2060

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