Process_Control.

xls
Grid Development Exp Lamp Erase Lamp
Standard Grid Voltage(-745V)(SP#160)(1) Exp Lamp Setting(SP#48)
+ +
Vr Correction(SP#67)(5) Base Bias Voltage(-160V)(SP#37=0)(3) Vl Correction(SP#68)(11)
+ + +

Manual Mode
Vr Data Correction(SP#53)(6) Vr Correction(SP#67)(5) Low Temp Correction(SP#53)(6)

Leading & Trailing Edge Erase

+ + +
Vg Correction(SP#100)(7) Vr Data Correction(SP#53)(6) Manual Mode Correction(8)
+ + +
Manual Mode Correction(8) Manual ID Correction(8) Reproduction Ratio Correction(13)
Image Density

Standard Grid Voltage(-745V)(SP#160)(1) Base Bias Voltage(-160V)(SP#37=0)(3)

+ +
Vr Correction(SP#67)(5) Vr Correction(SP#67)(5) Exp Lamp Setting(SP#48)
+ + +
Vr Data Correction(SP#53)(6) Vr Data Correction(SP#53)(6) Vl Correction(SP#68)(11)
ADS Mode

+ + +
Vg Correction(SP#100)(7) ADS Mode Correction(K)(10) Low Temp Correction(SP#53)(6)
+ + +
ADS Level Correction(SP#34)(9) ADS Level Correction(SP#34)(9) Reproduction Ratio Correction(13)

ID Grid Voltage(-500V)(SP#161)
+ ID Bias Voltage(-200V)(SP#33=0) Same as the Image Density ID Sensor
Toner Density Detection Vg Correction(SP#100) Pattern Erase
Vrp Detection Bolts Bias Voltage(0V)(Fixed)

ID Grid Voltage(-500V)(SP#161)(2) Base Bias Voltage(-160V)(SP#37=0)(3)

Vr + + Off Full Erase
Detection Vrg Detection Vg Correction(SP#100)(7) Vr Correction(SP#67)(5)
+
Vr Data Correction(SP#53)(6)

Vl_ref Bias Voltage(VBo)(SP#37=0)(12)

Vl_ref + Exp Lamp Setting(SP#48)
Detection Standard Grid Voltage(-745V)(SP#160)(1) Vr Correction(SP#67)(5) +
+ + Low Temp Correction(SP#53)(6)
Vr Correction(SP#67)(5) Vr Data Correction(SP#53)(6)
+ V Sensor
Vl Vr Data Correction(SP#53)(6) Vl_dat Bias Voltage(VBo - 20Volt)(SP#37=0)(12) Exp Lamp Setting(SP#48) Pattern Erase
Detection Vl_dat + + +
Detection Vg Correction(SP#100)(7) Vr Correction(SP#67)(5) Vl Correction(SP#68)(11)
+ +
Vr Data Correction(SP#53)(6) Low Temp Correction(SP#53)(6)

ADS Gain Adj Fixed (64V)

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A – PROCESS CONTROL
1 / Standard Grid Voltage : SP#160
Default SP#160 = 745 , duøng phím (+) hoaëc (-) ñeå taêng giaûm .

2 / ID Gird Voltage : SP#161

Default SP#161 = 500 , duøng phím (+) hoaëc (-) ñeå taêng giaûm .

3 / Base Bias Voltage : SP#37 (data = 0 – 4)

Data 0 1 2 3 4
Normal Darkest Darker Lighter Lightest
Volt -160 -120 -140 -180 -200

4 / ID Bias Voltage : SP#33 (data = 0 – 3)

Data Toner Density Development Bias Voltage for ID Sensor Pattern
0 – 500copies > 500copies
0 Normal -220V -200V
1 Lighter -180V -160V
2 Darker -240V -220V
3 Darkest -260V -240V

5 / Vr Correction : SP#67
Vr Level Vrp/Vrg x 100 Grid Correction Voltage Bias Correction Voltage
0 100 – 84 0 0
1 83 – 58 -40V -40V
2 57 – 41 -80V -80V
3 40 – 28 -120V -120V
4 27 – 0 -160V -160V
• Boå chính ñieän tích thöøa beà maët drum
• Sau khi xoùa SP#66 , Counter Drum (SP#110 –1 = 0) maùy seõ laáy Vr sau moãi
chu kyø 200copies vaø lieân tuïc sau 2000copies , Sau ñoù Vr ñöôïc laáy sau moãi chu
kyø 1000copies ,
• Sau khi Forced SP#69 maùy seõ laáy Vr sau 5copies .

6 / Vr Data Correction & Low Temp Correction (SP#53) :

Boå chính do nhieät ñoä Drum thaáp , nhieät ñoä Drum ñöôïc Detect nhôø moät
Thermistor gaén treân ID sensor board .
Low Temperature Correction Vr Data Correction
Exposure Lamp Voltage Grid Voltage Bias Voltage
t > 25c 0 0 0
t < 25c +1V Vr level +1 Vr level +1

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7 / Vg Correction (SP#100) :
Boå chính thôøi gian quay drum
Drum Rotation Time Vg Correction
(H) Grid Voltage for ID Sensor Grid Voltage for Image
Pattern Density
0–2 0V 0V
2 – 37 -20V -20V
37 – 63 -40V -40V
63 – 88 -60V -60V
88 - -80V -80V

8 / Manual ID Correction :
Manual ID Level 7 6 5 4 3 2 1
<------ Light ----- Dark ------>
Exp Lamp Correction +2 +1 +1 0 -1 -2 -2
Grid Volt Correction +50 +50 0 0 0 0 0
Bias Volt Correction SP#46 -40 0 0 0 0 +40

9 / ADS Level : SP#34 (data = 0 – 2)

Chænh ñaäm hôn hay lôït hôn cho cheá ñoä sao chuïp töï ñoäng (Auto Image Density )
Density Grid Correction Volt Bias Correction Volt
0 Normal 0 0
1 Darker -50 0
2 Lighter 0 -40

10 / ADS Mode Correction :

ADS dat output Voltage (Original)
K=
ADS ref Voltage (Pattern)

K x 100 > 80 79 – 75 74 – 70 69 – 60 49 – 54 44 – 0
Bias Volt Correction 0 -40 -80 -120 -160 -200
• Boå chính ôû cheá ñoä ñaäm lôït töï ñoäng (Auto Image Density).
• Thöïc hieän SP#56 ñeå ñieàu chænh ñoä lôïi cuûa ADS Sensor (ADS Gain Adj)
• Ñaàu moãi Job , ñieåm saùng nhaát cuûa maãu baûn goác (ADS_dat) seõ ñöôïc so saùnh
vôùi maãu traéng döôùi thöôùc (ADS_ref) , tyû soá ñieän aùp Output ADS data/ADS ref
seõ quyeát ñònh boå chính .

11 / Vl Correction : SP#68
Boå chính Vl , phuï thuoäc vaøo tyû soá Vl_dat/Vl_ref
Vl Level (%) - Vl data/Vl ref Lamp Correction
151 < -1V
101 – 150 0V
< 101 +1V

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+ SP#51 – SP#48 = Vl Correction . Vl Correction chæ bò xoùa sau khi xoùa Counter
Drum (SP#66)

12 / Vl_ref Bias Voltage (VBo)

Sau khi xoùa counter drum baèng SP#66
• Sau 7 copies tính töø luùc thöïc hieän SP#66 vaø thoaùt SP Mode , maùy seõ töï ñoäng
laáy Vl_ref , neáu Auto Vl_ref Detection hoaøn thaønh , giaù trò Vl_ref vaø ñieän aùp
Vl_ref Bias (VBo) luùc ñoù seõ ñöôïc löu vaøo boä nhôù , giaù trò Vl_red VBo seõ ñöôïc
duøng laøm giaù trò Bias khi thöïc hieän Vl_dat Detection baèng coâng thöùc sau :
Vl_dat Bias = Vl_ref Bias – 20Volt = VBo – 20Volt
• Neáu Vl_ref Detection khoâng hoaøn thaønh , maùy baùo loãi E# dE vaø treo maùy .
• Sau khi laáy Vl_ref hoaøn thaønh , maùy seõ thöïc hieän Auto Vl_data Detection sau
moãi chu kyø 200copies vaø lieân tuïc trong 2K copies ñaàu tieân .
• Khi Counter Drum > 2K copies (SP#110-1), sau moãi chu kyø 1K copies maùy seõ
töï ñoäng thöïc hieän Auto Vl_data Detection .
• Forced Vl_data Detection baèng SP#70 , hieån thò SP#68 seõ xem Vlp/Vlg data ,
neáu nhaán (.)Key seõ xem ñöôïc Vl_data / Vl_ref .

13 / Reproduction Ratio Correction :

Reproduction Ratio % Exp Correction (Volt)
50 to 120 ±0
121 to 140 +1
141 to 160 +2
161 to 180 +4
181 to 200 +6

+ Vsg & Vlg Auto Adjust (SP#54) :

• Vsp/Vsg ñöôïc laáy maãu baèng oâ ñen döôùi thöôùc göông vaø ñöôïc doø baèng ID
Sensor .
• Vlp/Vlg ñöôïc laáy maãu baèng oâ xaùm döôùi thöôùc göông vaø ñöôïc doø baèng V
Sensor .
• Khi Forced SP#54 , ID Sensor Output vaø V Sensor Output ñöôïc töï ñoäng ñieàu
chænh veà 4.00V .
• SP#165 seõ hieån thò giaù trò PWM cuûa ID sensor , coù theå can thieäp baèng phím (+)
hoaëc (-), nhaán Start key ñeå xem giaù trò ID sensor output .
• SP#166 seõ hieån thò giaù trò PWM cuûa V sensor , coù theå can thieäp baèng phím (+)
hoaëc (-), nhaán Start key ñeå xem giaù trò V sensor output .
+ Transfer Corona & Separation Corona Current Auto Adjust (SP#57) : Doøng
Transfer vaø Separation seõ töï ñoäng ñieàu chænh veà möùc chuaån . Caùc giaù trò veà cöôøng
ñoä doøng seõ hieån thò ôû SP#162 , SP#163 , SP#164 . SP#57 chæ thöïc hieän khi thay
ñoåi SP#62 , thay drum hoaëc caùc vaät tö lieân quan ñeán Transfer-Separation corona .

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B – TONER SUPPLY CONTROL

1 – Ngöôõng caáp möïc : Vsp/Vsg > 1/10

2 – Detect Supply Mode : SP#30 = 0

Toner Supply Clutch ON Time = I x T X P X 0.332 s
I = ID Sensor Data (SP#55)
T = Detect Toner Supply Ratio Data (SP#31)
P = Paper Size Data

+ ID Sensor Data (SP#55)( I )

Toner Supply Vsp/Vsgx100% (If Vsg = 4.00V) ID Sensor Level
No Toner Supply 0 – 9.9 (Vsp < 0.40) 0
Toner Supply 1 10.0 – 10.4 ( 0.40 < Vsp < 0.42) 1/4
Toner Supply 2 10.5 – 11.9 ( 0.42 < Vsp < 0.48) 1/2
Toner Supply 3 12.0 – 14.9 ( 0.48 < Vsp < 0.60) 1
Toner End 15.0 – 49.9 ( 0.60 < Vsp < 2.00) 2
ID Sensor Abnormal 50.0 - 1/2

+ Detect Toner Supply Ratio Data (SP#31)(T)

SP#31 Toner Supply Ratio Toner Supply Ratio Data
0 15% 2
1 7% 1
2 30% 4
3 60% 8

+ Paper Size Data (P)

Paper Size A3 A4 B4 B5 F4 Bypass
Paper Size Data 49 24 37 18 29 50

3 – Fixed Supply Mode (SP#30=1)

Toner Supply Clutch ON Time = I x T X P X 0.332 s
I = ID Sensor Data (SP#55)
T = Detect Toner Supply Ratio Data (SP#32)
P = Paper Size Data

+ Fixed Toner Supply Ratio Data (T)

Toner Supply Vsp/Vsg x 100% (If Vsg = 4.00V) ID Sensor Level
No Toner Supply 0 – 9.9 (Vsp < 0.40) 0
Toner Supply 10.0 – 24.4 ( 0.40 < Vsp < 1.00) 1/2
Toner End 25.0 – 49.9 ( 1.00 < Vsp < 2.00) 1/2
ID Sensor Abnormal 50.0 - 1/2

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+ Fixed Toner Supply Ratio Data (SP#32)(T)

SP#32 Toner Supply Ratio Toner Supply Ratio Data
0 7% 2
1 3.5% 1
2 10.5% 3
3 14% 4

+ Paper Size Data (P)

Paper Size A3 A4 B4 B5 F4 Bypass
Paper Size Data 49 24 37 18 29 50

TOÙM TAÉT PHAÀN CAÁP MÖÏC

a – Detect Supply mode (SP#30 = 0)
Detect Supply – Varied Amount
(Coù doø ngöôõng caáp möïc – Löôïng möïc caáp coù thay ñoåi – Coù baùo heát möïc)
+ Ngöôõng caáp möïc :
• Vsp/Vsg < 1/10 => Khoâng caáp möïc
• Vsp/Vsg > 1/10 => Caáp möïc .
+ Thôøi gian môû Clutch möïc : thay ñoåi phuï thuoäc vaøo caùc yeáu toá sau
• SP#55 (ID sensor Data) : Ñoä lôùn thay ñoåi cuûa tyû soá Vsp/Vsg .
• SP#31 (Toner Supply Ratio) : % löôïng möïc caøi ñaët tröôùc .
• Paper Size : Khoå giaáy taïi khay giaáy ñang söû duïng .
b – Fixed Supply Mode (SP#30 = 1)
Detect Supply – Fixed Amount
(Coù doø ngöôõng caáp möïc – Löôïng möïc caáp khoâng thay ñoåi – Coù baùo heát
möïc)
+ Ngöôõng caáp möïc :
• Vsp/Vsg < 1/10 => Khoâng caáp möïc
• Vsp/Vsg > 1/10 => Caáp möïc .
+ Thôøi gian môû Clutch möïc : phuï thuoäc vaøo caùc yeáu toá sau
• SP#32 (Toner Supply Ratio) : % löôïng möïc caøi ñaët tröôùc .
• Paper Size : Khoå giaáy taïi khay giaáy ñang söû duïng .

C – TONER NEAR END & TONER END & TONER END RECOVERY &
TONER OVERFLOW
a / Toner Near End & Toner End
+ Khi test ID hai laàn lieân tuïc (laàn test thöù 1 vaø 2) , neáu (Vsp/Vsg)x100 > 20.0 (Vsp
> 0.8) , chu kyø test ID chuyeån töø 10 copies sang 5 copies moät laàn (neáu SP#35=0) ,
tyû leä caáp möïc taêng leân 30% (neáu SP#31=0)
+ Khi lieân tuïc trong moät laàn test ID tieáp theo (laàn test thöù 3), neáu ñieàu kieän
(Vsp/Vsg)x100 > 20.0 (Vsp > 0.8) vaãn tieáp tuïc , tyû leä caáp möïc taêng leân 60%

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 FT5233

+ Khi lieân tuïc trong hai laàn test ID lieân tuïc tieáp theo nöõa (laàn test thöù 5)neáu ñieàu
kieän (Vsp/Vsg)x100 > 20.0 (Vsp > 0.8) vaãn khoâng ñoåi , ñeøn baùo heát muïc seõ chôùp
(Toner end blinks) .
+ Khi ñeøn heát möïc chôùp maùy (Toner end blinks) vaø neáu oáng muïc môùi khoâng ñöôïc
thay , sau 50 copies ñeøn heát möïc seõ saùng khoâng chôùp (Toner end lights) vaø maùy
ngöng hoaït ñoäng .

b / Toner End Recovery :

Khi ñoùng môû cöûa , maùy seõ bôùm möïc moät thôøi gian laø 10 giaây, maùy seõ doø 4
laàn Vsp vaø Vsg , neáu :
+ Ñieàu kieän trung bình cuûa 4 laàn doø (Vsp/Vsg)x100 < 20 (Vsp < 0.8) ñaït ñöôïc , ñeøn
baùo heát möïc seõ taét .

c / Toner Overflow :
+++ Toner Overflow Detection : Detect baèng soá laàn baùo heát möïc ( 10 laàn) tính töø
laànthöïc hieän SP#83 gaàn nhaát vaø theo coâng thöùc sau :
Toång soá baûn copy tính töø laànthöïc hieän SP#83 gaàn nhaát
n=
10

Tröôøng hôïp 1 : Neáu n > 7975 . Sau 250 copies maùy seõ baùo Toner Overflow .
•
Tröôøng hôïp 2 : Neáu 7975 > n > 7500 . Sau 5K copies maùy seõ baùo Toner
•
Overflow .
• Tröôøng hôïp 3 : Neáu n < 7500 . Sau n x 0.67 copies maùy seõ baùo Toner
Overflow .
• Tröôøng hôïp 4 : Neáu soá laàn baùo heát möïc nhoû hôn 10 . Sau 80K copies maùy seõ
baùo Toner Overflow .
• Sau khi maùy baùo Toner Overflow , seõ copy ñöôïc 250 copies --> maùy treo .
+++ Reset Toner Overflow : SP#83 , kieåm tra baèng SP#58 .
Toùm taét : Baùo ñaày möïc thaûi phoái hôïp Counter Copy vaø Counter Toner End .

D – ABNORMAL

Error Abnormal Copies can Display On Operation Panel

Conditition be made
Abnormal Vsg < 2.5 250 Manual ID Level or ADS Blinking
Vsg (Vsp = Varies) “Y” Indicator
(Vsg = 0.00)
Abnormal Vsp > 2.5 250 Manual ID Level or ADS Blinking
Vsp (Vsp = Varies) “Y” Indicator
(Vsg =5.00)
PM Counter SP#87 250 “Y” Indicator
Toner SP#58 250 “Y” Indicator
Overflow

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F – REPLACEMENT
Trình töï phaàn caân chænh khi thay Drum – Cleaning Blade – Developer : Traû caùc
thoâng soá veà Default Setting : SP#160 = 745 ; SP#162 = 500 ; SP#33 = 0 ; SP#37 =
0 ; SP#34 = 0)
Priority OPC Drum Developer Description
1 SP#65 Developer Initialize
(SP#110-2)
2 SP#66 Drum Initialize
(SP#110-1)(SP#100)
3 SP#54 SP#54 Auto Vsg_initial &
(SP#165)(SP#166) (SP#165)(SP#166) Vlg_initial Adj
4 SP#48 Lamp Voltage Adj
(SP#51)
5 Auto Vl_ref Detection Vl_ref detect after exit SP
mode and after 7copies
6 SP#70 SP#70 Forced Vl data Detection
(SP#68) (SP#68)
7 SP#56 SP#56 Auto ADS Gain Adj
8 SP#83 SP#83 Toner End Counter Clear
(SP#58) (SP#58)

F – PREVENTIVE MAINTENANCE
+ Copy thöû vaøi baûn töø caùc khay giaáy khaùc nhau ñeå ñaùnh giaù chaát löôïng baûn
chuïp , tình traïng vaät tö vaø phaùt hieän “Pan” neáu coù .
+ Vaøo SP Mode ñeå kieåm tra caùc thoâng soá SP#48/51//37/34/160 ,
SP#33//55/161 , SP#67 ñeå xem coù gì baát thöôøng .
+ Tieán haønh veä sinh phaàn Optics -> Around Drum(Ñoå möïc thaûi) -> Caùc baùnh
Feed -> Moät soá nôi voû maùy (trong vaø ngoaøi cöûa tröôùc , naép treân vaø maët maùy) .

Priority SP Mode Description

1 SP#54 (Auto) Vsg_initial & Vlg_initial Adj
(SP#165)(SP#166)
2 SP#83 Toner Overflow Reset
(SP#58)
3 SP#33 & SP#62 Toner Density Adj
(SP#55 + SP#2)
4 SP#70 Forced Vl_data Detection
(SP#68)
5 SP#56 (Auto) ADS Gain Adj
6 SP#34 Auto Image Density Adj